CN113087377B

CN113087377B - Glass fog residue dust settling device for plane glass cutting and implementation method thereof

Info

Publication number: CN113087377B
Application number: CN202110418629.8A
Authority: CN
Inventors: 倪明发; 圣绍杰; 倪菊花; 粱永旗; 万银兵
Original assignee: Anhui Jingjing Glass Products Co ltd
Current assignee: Anhui Jingjing Glass Products Co ltd
Priority date: 2021-04-19
Filing date: 2021-04-19
Publication date: 2022-10-04
Anticipated expiration: 2041-04-19
Also published as: CN113087377A

Abstract

The invention discloses a glass fog residue dust-settling device for cutting plane glass and an implementation method thereof, belonging to the technical field of plane glass cutting. According to the glass mist residue dust falling device for cutting the plane glass and the implementation method thereof, the plane glass is cut by the transversely-moving and rotating cutting blade, and the glass mist residue can be adsorbed and collected to achieve the purpose of dust falling, so that the mist residue generated in the cutting process is not easy to harm the physical and mental health of operators and does not pollute the environment, a good working environment is created for cutting the plane glass, the dust residue can be classified and screened, the recycling of the dust residue is facilitated, the resource is saved, and the water mist spray head is used for atomizing and dust falling during the classification and screening of the dust residue, so that the environment is protected.

Description

Glass fog residue dust settling device for plane glass cutting and implementation method thereof

Technical Field

The invention relates to the technical field of plane glass cutting, in particular to a glass fog residue dust-settling device for plane glass cutting and an implementation method thereof.

Background

The flat glass is a flat glass product without other processing, is also called white glass or net glass, and can be divided into common flat glass and float glass according to different production methods; the plane glass is one of the most productive and used building glass, mainly used for door and window, lighting, enclosure, heat preservation, sound insulation and the like, and is also an original sheet for further processing into glass of other technologies.

In manufacturing flat glass, cutting the flat glass is a very important process. At present, when adopting plane glass cutting device to cut plane glass, owing to lack dust device for the fog sediment that produces easily harms operating personnel's physical and mental health and polluted environment in the cutting process, plane glass cutting device can not carry out effectual processing to the fog sediment simultaneously and make its recycle, has caused the waste of resource.

Disclosure of Invention

The invention aims to provide a glass fog slag dust-settling device for cutting plane glass and an implementation method thereof.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a glass fog sediment dust device for cutting of plane glass, includes the operation panel, the last surface mounting of operation panel has the support frame, install horizontal cutting mechanism on the support frame, the below of horizontal cutting mechanism is provided with plane glass, plane glass places on the processing platform, the processing platform is installed on the upper surface of operation panel, plane glass's side is provided with glass fog sediment dust fall mechanism, glass fog sediment dust fall mechanism also installs on the support frame.

Further, horizontal cutting mechanism includes pneumatic cylinder, unable adjustment base, horizontal traction frame, driving motor, first rotation axis, drive gear and straight-tooth rack, the pneumatic cylinder is installed on the support frame, the both ends that the piston rod of pneumatic cylinder is connected with unable adjustment base and unable adjustment base all inlay in the support frame, unable adjustment base is last to have inlayed horizontal traction frame, be provided with first rotation axis on the horizontal traction frame, the both ends of first rotation axis are all installed on horizontal traction frame through the bearing and the output shaft of horizontal traction frame and driving motor is worn out to the one end of first rotation axis, driving motor installs on horizontal traction frame, drive gear is installed through the spline to first rotation axis, drive gear and straight-tooth rack toothing, straight-tooth rack fixes on unable adjustment base.

Further, horizontal cutting mechanism includes second rotation axis, cutting blade, drive pulley, driven pulley and conveyer belt, drive pulley is installed through the spline to first rotation axis, drive pulley passes through conveyer belt and driven pulley connection, driven pulley passes through the spline and installs on the second rotation axis, the cutting blade is installed through the spline to lower extreme and the second rotation axis that the bearing was installed at horizontal traction frame to the second rotation axis.

Furthermore, glass fog sediment dust fall mechanism includes dust absorption fan, defeated tuber pipe, tee bend, dust absorption pipe, suction hood and dust bag, the air outlet of dust absorption fan is connected with the dust bag, the air intake connection of dust absorption fan has defeated tuber pipe, install the tee bend on the defeated tuber pipe, the tee bend is kept away from the both ends of defeated tuber pipe and all is connected with the dust absorption pipe, install the suction hood on the dust absorption pipe, the suction hood distributes in plane glass's oblique top.

Further, the filter screen is installed to the inner wall of defeated tuber pipe, defeated tuber pipe's bottom and be close to filter screen department and be provided with row material pipe, arrange the material union coupling on fog sediment treatment box.

Further, the inboard of fog sediment processing case is provided with the screen cloth, the screen cloth cover is on the positioning seat and the screen cloth passes through expanding spring and is connected with the positioning seat, the positioning seat is installed on the inner wall of fog sediment processing case, the inner wall of fog sediment processing case is hugged closely to the upper end of screen cloth, and the lower extreme of screen cloth has inlayed direction ball and the inner wall that fog sediment processing case was hugged closely to direction ball.

Further, the screen cloth slope sets up in the fog sediment treatment box, and the fog sediment treatment box is close to screen cloth bottom department and is provided with the discharge gate, and the discharge gate is sealed through the detachable apron, the apron is connected on the piston rod of cylinder, the cylinder is installed on the outer wall of fog sediment treatment box.

Furthermore, water mist spray heads are uniformly distributed in the mist slag treatment box and are all connected to the water pump through water delivery pipes.

According to another aspect of the invention, an implementation method of a glass fog residue dust-settling device for cutting plane glass is provided, which comprises the following steps:

s1: the plane glass is placed on the processing table, and the hydraulic cylinder drives the cutting blade to move downwards so that the cutting blade contacts the plane glass;

s2: the driving motor drives the first rotating shaft and the second rotating shaft to rotate, so that the transverse traction frame drives the rotating cutting blade to transversely move, and the planar glass is cut by the transversely-moving and rotating cutting blade;

s3: in the cutting process, the dust collection fan is started, the dust collection cover adsorbs fog slag generated in the cutting process and conveys the fog slag into the air conveying pipe, under the filtering action of the filter screen, dust fog enters the dust collection bag, and the dust slag falls into the fog slag treatment box through the discharge pipe so as to reduce dust of the glass fog slag;

s4: the dust and slag falling into the fog and slag processing box falls onto the screen under the action of gravity and extrudes the telescopic spring, so that the screen shakes and sieves the dust and slag, the dust and slag is classified and sieved, the recycling of the dust and slag is convenient, and the dust and slag are atomized and reduced through the water mist sprayer.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention relates to a glass fog and slag dust-settling device for cutting plane glass and an implementation method thereof.

2. The invention relates to a glass fog slag dust-settling device for cutting plane glass and an implementation method thereof.

3. According to the glass mist slag dust-settling device for cutting plane glass and the implementation method thereof, dust slag falling into the mist slag treatment box falls onto the screen under the action of gravity and extrudes the telescopic spring, so that the screen shakes and screens the dust slag under the resetting telescopic action of the telescopic spring, the dust slag is further classified and screened, the recycling of the dust slag is facilitated, resources are saved, and the water mist spray nozzle is used for atomizing and settling dust during classified screening of the dust slag, so that the device is environment-friendly.

Drawings

FIG. 1 is a front view of a glass mist and residue dust-settling device for plane glass cutting according to the present invention;

FIG. 2 is a front view of the transverse cutting mechanism of the present invention;

FIG. 3 is a side view of the transverse cutting mechanism of the present invention;

FIG. 4 is a front view of the glass fog dust reduction mechanism of the present invention;

FIG. 5 is a partial side view of the air delivery duct of the present invention connected to a mist slag treatment tank through a discharge duct;

FIG. 6 is a partial cross-sectional side view of the air delivery hose of the present invention connected to a mist slag treatment tank through a discharge pipe;

FIG. 7 is a cross-sectional side view of the mist and slag treatment box of the present invention with the cover plate no longer sealing the discharge port;

fig. 8 is an enlarged view of the invention at a in fig. 6.

In the figure: 1. an operation table; 2. a support frame; 3. a transverse cutting mechanism; 31. a hydraulic cylinder; 32. a fixed base; 33. a transverse traction frame; 34. a drive motor; 35. a first rotating shaft; 36. a transmission gear; 37. a straight rack gear; 38. a second rotation shaft; 39. a cutting blade; 310. a drive pulley; 311. a driven pulley; 312. a conveyor belt; 4. a flat glass; 5. a processing table; 6. a glass fog dust falling mechanism; 61. a dust collection fan; 62. a wind delivery pipe; 621. filtering with a screen; 622. a discharge pipe; 63. a tee joint; 64. a dust collection pipe; 65. a dust hood; 66. a dust collection bag; 7. a fog slag treatment box; 71. a screen mesh; 711. a guide ball; 72. positioning seats; 73. a tension spring; 74. a discharge port; 75. a water mist spray head; 8. a cover plate; 9. and a cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a glass fog sediment dust device for cutting plane glass, including operation panel 1, the last surface mounting of operation panel 1 has support frame 2, installs horizontal cutting mechanism 3 on the support frame 2, and the below of horizontal cutting mechanism 3 is provided with plane glass 4, and plane glass 4 places on processing platform 5, and processing platform 5 installs on the upper surface of operation panel 1, and the side of plane glass 4 is provided with glass fog sediment dust fall mechanism 6, and glass fog sediment dust fall mechanism 6 also installs on support frame 2.

Referring to fig. 2-3, the transverse cutting mechanism 3 includes a hydraulic cylinder 31, a fixed base 32, a transverse traction frame 33, a driving motor 34, a first rotating shaft 35, a driving gear 36 and a straight rack gear 37, the hydraulic cylinder 31 is mounted on the supporting frame 2, a piston rod of the hydraulic cylinder 31 is connected with the fixed base 32, both ends of the fixed base 32 are embedded in the supporting frame 2, the transverse traction frame 33 is embedded in the fixed base 32, the transverse traction frame 33 is provided with the first rotating shaft 35, both ends of the first rotating shaft 35 are mounted on the transverse traction frame 33 through bearings, one end of the first rotating shaft 35 passes through the transverse traction frame 33 and is connected with an output shaft of the driving motor 34, the driving motor 34 is mounted on the transverse traction frame 33, the first rotating shaft 35 is mounted with the driving gear 36 through splines, the driving gear 36 is engaged with the straight rack gear 37, the straight rack gear 37 is fixed on the fixed base 32, the driving motor 34 drives the first rotating shaft 35 and the driving gear 36 to rotate, the straight rack gear 37 is engaged with the straight rack gear 37 and is fixed on the fixed base 32, the driving gear 36 is engaged with the straight rack gear 37 and is mounted on the fixed base 32 through the second rotating shaft 310, the transverse traction belt 311, the driving pulley 311, the transverse traction frame 33 is mounted on the second rotating shaft, the driving pulley 311, the second rotating shaft 310, the driving pulley 33 is mounted on the transverse traction belt 310, the second rotating shaft 311, the driving pulley 33, the second rotating shaft 311, when the driving motor 34 rotates the first rotating shaft 35, the first rotating shaft 35 is spline-mounted with the driving pulley 310, the driving pulley 310 is connected to the driven pulley 311 via the transmission belt 312, and the driven pulley 311 is spline-mounted on the second rotating shaft 38, so that the first rotating shaft 35 rotates to rotate the transmission belt 312, the second rotating shaft 38, and the cutting blade 39, and the flat glass 4 is cut by the cutting blade 39 which is laterally moved and rotated.

Referring to fig. 4-5, the glass mist slag dust-settling mechanism 6 includes a dust-collecting fan 61, an air duct 62, a tee joint 63, a dust-collecting pipe 64, a dust-collecting cover 65 and a dust-collecting bag 66, an air outlet of the dust-collecting fan 61 is connected with the dust-collecting bag 66, an air inlet of the dust-collecting fan 61 is connected with the air duct 62, a filter screen 621 is installed on an inner wall of the air duct 62, a discharging pipe 622 is arranged at a position at the bottom of the air duct 62 and close to the filter screen 621, the discharging pipe 622 is connected to the mist slag processing box 7, the tee joint 63 is installed on the air duct 62, the dust-collecting cover 65 is installed on the dust-collecting pipe 64, the dust-collecting cover 65 is distributed obliquely above the plane glass 4, the plane glass 4 is in the cutting process, the dust-collecting fan 61 is started, the dust-collecting cover 65 absorbs the mist slag generated in the cutting process and conveys the mist slag into the air duct 62 through the dust-collecting pipe 64 and the three joint 63, under the filtering effect of the filter screen 621, the dust-collecting fan can not absorb the mist slag generated in the dust-collecting bag 66 due to the effect of the filter screen, and the dust-collecting operation of the glass can not generate a good environment, and the dust-collecting mist dust-collecting operation is not easy to cause pollution to the pollution of the glass collecting operation of the glass in the glass collecting operation environment, and the glass collecting machine, and the environment.

Referring to fig. 6-8, the inner side of the mist slag processing box 7 is provided with a screen 71, the screen 71 is sleeved on a positioning seat 72, the screen 71 is connected with the positioning seat 72 through a telescopic spring 73, the positioning seat 72 is installed on the inner wall of the mist slag processing box 7, the upper end of the screen 71 is tightly attached to the inner wall of the mist slag processing box 7, the lower end of the screen 71 is embedded with a guide ball 711, the guide ball 711 is tightly attached to the inner wall of the mist slag processing box 7, the screen 71 is obliquely arranged in the mist slag processing box 7, the mist slag processing box 7 is provided with a discharge port 74 near the bottom of the screen 71, the discharge port 74 is sealed through a detachable cover plate 8, the cover plate 8 is connected to a piston rod of the cylinder 9, the cylinder 9 is installed on the outer wall of the mist slag processing box 7, after dust slag is classified and screened, the cylinder 9 contracts and drives the cover plate 8 to move, so that the cover plate 8 is detached from the discharge port 74, and the cover plate 8 does not seal the discharge port 74 again, at the moment, large block-shaped dust residues on the screen 71 are discharged through the discharge port 74, small block-shaped dust residues are discharged through the discharge port at the bottom of the mist and residue processing box 7, water mist spray nozzles 75 are uniformly distributed in the mist and residue processing box 7, the water mist spray nozzles 75 are all connected to a water pump through water pipes, water can be conveyed into the water mist spray nozzles 75 through the water pump, water is sprayed through the water mist spray nozzles 75, the purpose of atomization and dust reduction is achieved, wherein the water can be conveyed into the water mist spray nozzles 75 through the water pump in the prior art, so that the detailed description is omitted, dust residues falling into the mist and residue processing box 7 fall onto the screen 71 under the action of gravity and extrude the extension spring 73, the screen 71 shakes and sieves the dust residues under the resetting extension and retraction action of the extension spring 73, the dust residues are classified and screened, the recycling of the dust residues is facilitated, resources are saved, and the water mist spray nozzles 75 atomize and reduce the dust during the classified dust residues, is environment-friendly.

In order to better show the implementation process of the glass mist residue dust-settling device for cutting the flat glass, the embodiment provides an implementation method of the glass mist residue dust-settling device for cutting the flat glass, which comprises the following steps:

s1: the plane glass 4 is placed on the processing table 5, and the hydraulic cylinder 31 drives the cutting blade 39 to move downwards, so that the cutting blade 39 contacts the plane glass 4;

s2: the driving motor 34 drives the first rotating shaft 35 and the second rotating shaft 38 to rotate, so that the transverse traction frame 33 drives the rotating cutting blade 39 to transversely move, and the plane glass 4 is cut by the transversely-moving and rotating cutting blade 39;

s3: in the cutting process, the dust suction fan 61 is started, the dust suction cover 65 adsorbs fog slag generated in the cutting process and conveys the fog slag into the air conveying pipe 62, under the filtering action of the filter screen 621, dust fog enters the dust collection bag 66, and the dust slag falls into the fog slag processing box 7 through the discharge pipe 622 so as to perform dust fall on the glass fog slag;

s4: the dust and slag falling into the mist and slag processing box 7 fall onto the screen 71 under the action of gravity and extrude the expansion spring 73, so that the screen 71 shakes and screens the dust and slag, the dust and slag is classified and screened, the dust and slag is convenient to recycle, and the dust and slag is atomized and reduced in dust through the water mist spray nozzle 75.

In summary, according to the glass mist and slag dust settling device for cutting plane glass and the implementation method thereof of the present invention, the plane glass 4 is placed on the processing table 5, the hydraulic cylinder 31 drives the cutting blade 39 to move downwards, so that the cutting blade 39 contacts the plane glass 4, the driving motor 34 drives the first rotating shaft 35 and the second rotating shaft 38 to rotate, the transverse traction frame 33 drives the rotating cutting blade 39 to move transversely, the plane glass 4 is cut by the transversely moving and rotating cutting blade 39, the dust suction fan 61 is started during the cutting process of the plane glass 4, the dust suction cover 65 adsorbs mist slag generated during the cutting process and conveys the mist slag to the dust collection bag 62 through the dust suction pipe 64 and the tee-joint 63, under the filtering action of the filter screen 621, the dust mist enters the dust collection bag 66 through the filter screen 621, the dust slag falls into the mist slag treatment box 7 through the discharge pipe 622 under the self-gravity action without passing through the filter screen 621, the dust slag is adsorbed and collected to achieve the purpose of adsorbing and collecting the glass mist slag, so that the dust slag generated during the cutting process is not harmful to the health of operators and does not pollute the environment, the dust slag dust collection box 7 is crushed, the dust slag falls through the telescopic spring 73, and the dust collection bag 73, the dust collection bag is recovered, the dust collection bag 73, and the dust slag collection bag is recovered.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims

1. The glass fog residue dust-settling device for cutting the plane glass comprises an operating platform (1) and is characterized in that a support frame (2) is mounted on the upper surface of the operating platform (1), a transverse cutting mechanism (3) is mounted on the support frame (2), the plane glass (4) is arranged below the transverse cutting mechanism (3), the plane glass (4) is placed on a processing platform (5), the processing platform (5) is mounted on the upper surface of the operating platform (1), a glass fog residue dust-settling mechanism (6) is arranged on the side surface of the plane glass (4), and the glass fog residue dust-settling mechanism (6) is also mounted on the support frame (2);

glass fog sediment dust fall mechanism (6) are including dust absorption fan (61), defeated tuber pipe (62), tee bend (63), dust absorption pipe (64), suction hood (65) and dust bag (66), the air outlet of dust absorption fan (61) is connected with dust bag (66), the air intake connection of dust absorption fan (61) has defeated tuber pipe (62), install tee bend (63) on defeated tuber pipe (62), the both ends that defeated tuber pipe (62) were kept away from in tee bend (63) all are connected with dust absorption pipe (64), install suction hood (65) on dust absorption pipe (64), suction hood (65) distribute in the oblique top of plane glass (4), filter screen (621) are installed to the inner wall of defeated tuber pipe (62), the bottom of defeated tuber pipe (62) just is close to filter screen (621) department and is provided with suction hood (622), it connects on fog sediment processing box (7) to arrange material pipe (622);

the inboard of case (7) is handled to fog sediment is provided with screen cloth (71), screen cloth (71) cover is on positioning seat (72) and screen cloth (71) are connected with positioning seat (72) through expanding spring (73), positioning seat (72) are installed on the inner wall that case (7) was handled to fog sediment, the inner wall that case (7) was handled to fog sediment is hugged closely to the upper end of screen cloth (71), and the lower extreme of screen cloth (71) has inlayed direction ball (711) and has hugged closely the inner wall that case (7) was handled to fog sediment, screen cloth (71) slope sets up in case (7) is handled to fog sediment, and case (7) are close to screen cloth (71) bottom department and are provided with discharge gate (74), and discharge gate (74) are sealed through detachable apron (8), apron (8) are connected on the piston rod of cylinder (9), cylinder (9) are installed on the outer wall that case (7) is handled to fog sediment, evenly handle shower nozzle (75) in fog sediment case (7), and spray nozzle (75) all distribute through the raceway water mist spray.

2. The glass mist residue dust settling device for plane glass cutting as defined in claim 1, wherein the transverse cutting mechanism (3) comprises a hydraulic cylinder (31), a fixed base (32), a transverse traction frame (33), a driving motor (34), a first rotating shaft (35), a transmission gear (36) and a straight rack (37), the hydraulic cylinder (31) is installed on the support frame (2), a piston rod of the hydraulic cylinder (31) is connected with the fixed base (32) and two ends of the fixed base (32) are embedded in the support frame (2), the transverse traction frame (33) is embedded on the fixed base (32), the first rotating shaft (35) is arranged on the transverse traction frame (33), two ends of the first rotating shaft (35) are installed on the transverse traction frame (33) through bearings, one end of the first rotating shaft (35) penetrates out of the transverse traction frame (33) and is connected with an output shaft of the driving motor (34), the driving motor (34) is installed on the transverse traction frame (33), the first rotating shaft (35) is installed with the transmission gear (36) through a spline, the first rotating shaft (35) is meshed with the straight rack (37), and the straight rack (37) is fixed on the support frame (32).

3. The glass mist dust suppression device for plane glass cutting as claimed in claim 2, wherein the transverse cutting mechanism (3) comprises a second rotating shaft (38), a cutting blade (39), a driving pulley (310), a driven pulley (311) and a transmission belt (312), the driving pulley (310) is splined to the first rotating shaft (35), the driving pulley (310) is connected with the driven pulley (311) through the transmission belt (312), the driven pulley (311) is splined to the second rotating shaft (38), the second rotating shaft (38) is mounted at the lower end of the transverse traction frame (33) through a bearing, and the cutting blade (39) is splined to the second rotating shaft (38).

4. The implementation method of the glass fog residue dust-settling device for plane glass cutting according to claim 3 is characterized by comprising the following steps:

s1: the plane glass (4) is placed on the processing table (5), and the hydraulic cylinder (31) drives the cutting blade (39) to move downwards so that the cutting blade (39) contacts the plane glass (4);

s2: the driving motor (34) drives the first rotating shaft (35) and the second rotating shaft (38) to rotate, so that the transverse traction frame (33) drives the rotating cutting blade (39) to transversely move, and the plane glass (4) is cut through the transversely-moving and rotating cutting blade (39);

s3: in the cutting process, the dust collection fan (61) is started, the dust collection cover (65) adsorbs fog slag generated in the cutting process and conveys the fog slag into the air conveying pipe (62), under the filtering action of the filter screen (621), dust fog enters the dust collection bag (66), and the dust slag falls into the fog slag treatment box (7) through the discharge pipe (622) so as to reduce dust of the glass fog slag;

s4: the dust slag falling into the fog slag processing box (7) falls onto the screen (71) under the action of gravity and extrudes the telescopic spring (73), so that the screen (71) shakes and sieves the dust slag, the dust slag is classified and sieved, the dust slag is recycled conveniently, and the dust is atomized and reduced through the water mist spray head (75).