CN113085335A - Lightweight glass fiber compounding device and compounding method thereof - Google Patents
Lightweight glass fiber compounding device and compounding method thereof Download PDFInfo
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- CN113085335A CN113085335A CN202110502019.6A CN202110502019A CN113085335A CN 113085335 A CN113085335 A CN 113085335A CN 202110502019 A CN202110502019 A CN 202110502019A CN 113085335 A CN113085335 A CN 113085335A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000013329 compounding Methods 0.000 title claims description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 239000002131 composite material Substances 0.000 claims abstract description 70
- 238000010438 heat treatment Methods 0.000 claims abstract description 60
- 239000004744 fabric Substances 0.000 claims abstract description 38
- 239000011162 core material Substances 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 45
- 230000017525 heat dissipation Effects 0.000 claims description 39
- 238000009833 condensation Methods 0.000 claims description 37
- 230000005494 condensation Effects 0.000 claims description 37
- 238000009434 installation Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 28
- 239000004033 plastic Substances 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 16
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- 239000000047 product Substances 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000002313 adhesive film Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 230000005855 radiation Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 239000011265 semifinished product Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
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- 239000006060 molten glass Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- 239000011208 reinforced composite material Substances 0.000 description 1
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- 235000020679 tap water Nutrition 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a lightweight glass fiber composite device and a composite method thereof. According to the invention, the glass fiber felt and the core material can be conveniently matched with each other through the infrared heating mechanism, so that a composite material is formed, the infrared heating mechanism is generally fixed in length and incomplete matching is easily caused, the distance between the infrared heating components can be conveniently adjusted through the expansion plate and the infrared placing plate, so that the infrared heating range is increased, the matching effect is further improved, the water flow in the water cooling system can be heated by the fabric in the continuous flowing process, the forming effect is reduced, the temperature can be reduced through the air through the condensing mechanism, the heating condition of low water is reduced, and the forming efficiency is improved.
Description
The invention relates to the field of light-weight fiber compounding, in particular to a light-weight glass fiber compounding device and a compounding method thereof.
Background
The composite material is a new material formed by optimally combining material components with different properties by using an advanced material preparation technology, the glass fiber reinforced composite material is a material formed by compounding glass fibers and products thereof serving as a reinforcing material and a base material through a certain forming process, the glass fibers are filaments formed by rapidly drawing and pulling molten glass, and can be divided into alkali, non-alkali, medium-alkali and special glass fibers such as high silica, quartz fibers and the like according to raw material components, the glass fiber products mainly comprise glass fiber cloth, felt, special three-dimensional fabric and the like, and the glass fiber cloth can be divided into N grains, twill, glass fiber cloth and the like according to different weaving modes of warps and wefts and yarns.
The present lightweight glass fiber composite device has the following three problems at present:
1. when carrying out glass complex, generally all be infrared subassembly and heat, but infrared subassembly all is fixed basically, is carrying out the heating process to glass fibre, causes glass fibre inhomogeneous that is heated easily.
2. The roller shafts are cooled by fans or circulating cold water, but the cooling process is not uniform, so that glass fibers are not easy to form.
3. When moulding, generally cool down through natural temperature, the fine shaping efficiency of easy glass descends, causes the glass fibre to scatter more easily.
Aiming at the defects, certain adverse effects are brought to the using process of people, and a filtering device for a tap water sand filter is provided.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a light-weight glass fiber composite device and a composite method thereof, and the device has the functions of cooling, improving shaping efficiency and facilitating uniform heating.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a fine set composite of light-weighted glass, includes the set composite main part, the inside feeder that is provided with in one side of set composite main part, a survey surface of feeder is provided with condensation mechanism, the middle part of set composite main part is provided with first compounding machine and second compounding machine, and the second compounding machine is located one side of first compounding machine, one side surface of condensation mechanism is provided with plasticity mechanism, one side surface of second compounding machine is provided with the machine of unreeling, one side surface of unreeling machine is provided with infrared heating mechanism.
Preferably, the composite device main body and the feeder are integrally formed, a first fixing bolt is arranged between the feeder and the condensing mechanism, and the outer surface of one side of the feeding machine is fixedly connected with the outer surface of one side of the condensing mechanism through a fixing bolt, the main body of the compounding device, the first compounding machine and the second compounding machine are integrally formed, a second fixing bolt is arranged between the second compounding machine and the unreeling machine, and the outer surface of one side of the second compound machine is fixedly connected with the outer surface of one side of the unreeling machine through a second fixing bolt, a third fixing bolt is arranged between the condensation mechanism and the plastic mechanism, and the outer surface of one side of the condensing mechanism is fixedly connected with the outer surface of the other side of the plastic mechanism through a third fixing bolt, a fourth fixing bolt is arranged between the unreeling machine and the infrared heating mechanism, and the outer surface of one side of the infrared heating mechanism is fixedly connected with the outer surface of the other side of the unreeling machine through a fourth fixing bolt.
Preferably, infrared heating mechanism includes that infrared places board, infrared buckle, infrared heating element, screw hole, coil, expansion plate, mounting groove, installation piece and mounting thread, the expansion plate is located infrared one side of placing the board, infrared upper end surface of placing the board is seted up and is put the screw hole, mounting groove has been seted up to one side surface of expansion plate, the installation piece is located the inside of mounting groove and is extended to one side outside of expansion plate, mounting thread has been seted up to the upper end surface of installation piece, infrared buckle is located infrared upper end surface of placing the board, infrared heating element is located the inside of infrared buckle and runs through the wall body of infrared buckle, the coil is located infrared heating element's rear end surface.
Preferably, the infrared buckle and the infrared placing plate are connected through welding, a groove is formed between the infrared heating assembly and the infrared buckle, the outer wall of the infrared heating assembly is fixedly connected with the inner wall of the infrared buckle through the groove, a joint is arranged between the coil and the infrared heating assembly, the outer surface of the front end of the coil is fixedly connected with the outer surface of the rear end of the infrared heating assembly through the joint, a groove is formed between the infrared placing plate and the expansion plate, the outer surface of one side of the infrared placing plate is fixedly connected with the outer surface of one side of the expansion plate through the groove, and the outer surface of one side of the installing block is fixedly connected with the outer surface of the other side of the expansion plate through an installing thread.
The utility model provides a fine set composite's of lightweight condensation structure, includes condensation mechanism, condensation mechanism includes rotatory air outlet, roller, installation pipe, connecting pipe, vent, condensing box, condensation subassembly and air intake, the front end surface of roller is provided with rotatory air outlet, the rear end surface of roller is provided with the installation pipe, the connecting pipe is located the rear end surface of installation pipe and extends to the upper end surface of vent, the condensing box is located one side of roller, the upper end surface of condensing box is provided with the vent, the condensation subassembly is located the inside of condensing box, the air intake has been seted up to one side surface of condensing box.
Preferably, through welded connection between rotatory air outlet and the roller, be provided with No. three recesses between roller and the installation pipe, and the rear end surface of roller is through the inner wall fixed connection of No. three recesses and installation pipe, be provided with the fixed glue No. one between installation pipe and the connecting pipe, and the rear end surface of installation pipe is through the one end fixed surface connection of fixed glue and connecting pipe, be provided with the fixed glue No. two between connecting pipe and the vent, and the other end surface of connecting pipe is through the upper end fixed surface connection of fixed glue and vent No. two, be integrated into one piece between condensation box and the vent, be provided with fixing bolt No. five between condensation box and the condensation subassembly, and the inside of condensation box is through the lower extreme fixed surface connection of fixing bolt and condensation subassembly No. five.
A plastic structure of a light-weight glass fiber composite device comprises a plastic mechanism, wherein the plastic mechanism comprises a through hole, a heat dissipation component, a heat dissipation groove, a plastic block, a heat dissipation hole, a plastic upper plate, a heat absorption hole and a plastic lower plate, the plastic upper plate is positioned at the upper end of the plastic lower plate, the plastic block is positioned on the outer surface of the lower end of the plastic upper plate, the outer surface of the upper end of the plastic lower plate is provided with the heat absorption hole, the heat dissipation groove and the heat dissipation hole are formed in the plastic lower plate, the heat dissipation hole is positioned on the outer surface of one side of the heat dissipation groove, the through hole is formed in the outer surface of one side of the plastic lower plate, the heat dissipation component is positioned in the heat dissipation groove, a sixth fixing bolt is arranged between the heat dissipation component and the heat dissipation groove, the outer surface of the lower end of the heat dissipation component, and the outer surface of the lower end of the shaping upper plate is detachably connected with the outer surface of the upper end of the shaping lower plate through a fourth groove and a shaping block.
A lightweight glass fiber composite device and a composite method thereof comprise the following steps:
s1, selecting materials: the working personnel selects the manufactured glass fibers and screens the raw materials through the screening machine, so that the impurities in the raw materials are reduced, and the production quality performance is improved;
s2, feeding: the screened raw materials are put into a crusher to be crushed, so that the efficiency is improved, then the powdery raw materials are put into a feeder through a feeding assembly, and the powder in the feeder is melted by heat and cooled to be formed, so that a flaky semi-finished product is formed;
s3, roller forming: the semi-finished raw materials are put into the condensing mechanism, under the action of the roller, the roller can conveniently perform negative pressure adsorption on the fabric, so that the fabric is adsorbed on the die on the surface of the roller, and then the fabric is cooled and formed, and the original existing plate has a honeycomb structure through innovation of the roller and the die, so that light weight is realized;
s4, stabilizing: the fabric after entering the roller enters a first compound machine, the first compound machine carries out hot melting and laminating treatment on the fabric and the like through heat radiation, and two or more different materials are combined and are compounded into a whole by applying certain pressure;
s5, bonding: the fabric passing through the first compound machine is further arranged inside the unreeling machine, and the PP glass fiber felt material layers can be conveniently placed on the front side and the back side of the core material under the action of the unreeling machine, so that glass fibers are combined into a compound material;
s6, further stabilizing: the core material adhered with the glass fiber felt enters the second compound machine, and the fabric and the like are subjected to hot melting and laminating treatment through heat radiation, so that the glass fiber felt and the core material can be firmly combined together, and the core material can form a compound material;
s7, infrared: the composite material passing through the second compounding machine can move into the infrared heating mechanism, is heated by a plurality of groups of infrared lamps, so that the adhesive film on the outer surface of the product is heated and melted, and then is subjected to a subsequent roller rolling process, so that the adhesive film and the product form an integrated structure, a third thermal compounding process of the thermal compounding machine or a baking process of an oven are omitted, and the cost is saved;
s8, coating: the infrared material enters the unreeling machine again, and under the action of the unreeling machine, outermost black film-coated materials can be placed on the front side and the back side of the PP glass fiber plate, and the light glass fiber composite plate with the layer film-coated materials is formed through rolling;
s9, cutting: the composite glass fiber composite board passing through the unreeling machine enters cutting equipment, and the cutting size is carried out according to the requirements of customers, so that a final product is formed.
Advantageous effects
The method can facilitate the mutual fit of the glass fiber felt and the core material through the infrared heating mechanism so as to form a composite material, because the infrared heating mechanism is generally fixed length, incomplete fit is easy to cause, the mutual adjustment of the distance between the infrared heating components can be facilitated through the expansion plate and the infrared placing plate, so that the infrared heating range is increased, and the fit effect is further improved, firstly, a worker can install the infrared placing plate at the upper end of the unreeling machine through a threaded hole, then the distance between the infrared heating components can be conveniently adjusted through moving the expansion plate, after the distance is adjusted, the installation block in the installation groove is moved, then the expansion plate is conveniently fixed under the action of the installation thread, the occurrence of damage of the infrared heating components caused by the movement of the expansion plate and the infrared placing plate is reduced, the infrared heating effect is further improved, and the fit efficiency of the glass fiber felt and the core material is improved, the fabric on the roller can be conveniently and rapidly molded through the condensing mechanism, firstly, after the fabric enters the outer wall of the roller shaft, the fabric and the roller shaft can be conveniently attached under the adsorption action of the roller shaft, due to the relative hot property of the fabric, workers start the condensing assembly to absorb outside air from the air inlet to cool, then the cold air is conveniently introduced into the roller shaft through the air vent, the connecting pipe and the mounting pipe, so that the fabric on the outer wall of the roller shaft is cooled, then the hot air is discharged through the rotary air outlet to form circulation, because the water flow in the water cooling system can be heated by the fabric in the continuous flowing process, the molding effect is reduced, the temperature can be reduced through the air through the condensing mechanism, the condition that water is heated is reduced, the molding efficiency is improved, after the core material enters the inside of the plastic mechanism, the molding upper plate drives the plastic block to move downwards to be, after that, the heat dissipation assembly is started to absorb heat between the shaping upper plate and the shaping lower plate, the core material can be conveniently dissipated through the heat absorption holes, the heat dissipation holes and the through holes, the forming efficiency is improved, and the later-stage defective products are reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of a lightweight glass fiber composite device according to the present invention.
Fig. 2 is a schematic diagram of an infrared heating mechanism of a lightweight glass fiber composite device according to the present invention.
Fig. 3 is a schematic diagram of a condensing mechanism of a lightweight glass fiber composite apparatus according to the present invention.
Fig. 4 is a plastic mechanism analysis diagram of the lightweight glass fiber composite device according to the present invention.
Fig. 5 is an enlarged view of a portion a in fig. 4 of the lightweight glass fiber composite apparatus according to the present invention.
In the figure: 1. a composite device body; 2. an infrared heating mechanism; 3. a condensing mechanism; 4. a plastic mechanism; 5. a feeder; 6. an unreeling machine; 7. a first compound machine; 8. a second compound machine; 201. an infrared placement plate; 202. infrared buckle; 203. an infrared heating assembly; 204. a threaded hole; 205. a coil; 206. a retractable plate; 207. installing a groove; 208. mounting blocks; 209. installing threads; 301. rotating the air outlet; 302. A roll shaft; 303. installing a pipe; 304. a connecting pipe; 305. a vent; 306. a condenser tank; 307. a condensing assembly; 308. an air inlet; 401. a through hole; 402. a heat dissipating component; 403. a heat dissipation groove; 404. a shaping block; 405. heat dissipation holes; 406. shaping an upper plate; 407. a heat absorption hole; 408. and shaping the lower plate.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Detailed description of the preferred embodiment
The present embodiment is an embodiment of a lightweight glass fiber composite apparatus.
As shown in fig. 1-2, the composite device comprises a composite device body 1, a feeder 5 is arranged inside one side of the composite device body 1, a condensing mechanism 3 is arranged on one outer surface of the feeder 5, a first compound machine 7 and a second compound machine 8 are arranged in the middle of the composite device body 1, the second compound machine 8 is arranged on one side of the first compound machine 7, a plastic mechanism 4 is arranged on one outer surface of the condensing mechanism 3, an unreeling machine 6 is arranged on one outer surface of the second compound machine 8, and an infrared heating mechanism 2 is arranged on one outer surface of the unreeling machine 6.
Be integrated into one piece between set composite main part 1 and feeder 5, be provided with fixing bolt No. one between feeder 5 and the condensation mechanism 3, and one side surface of feeder 5 passes through fixing bolt and is connected with one side surface fixed of condensation mechanism 3, be integrated into one piece between set composite main part 1 and first compounding machine 7 and the second compounding machine 8, be provided with No. two fixing bolt between second compounding machine 8 and unreeling machine 6, and one side surface of second compounding machine 8 passes through No. two fixing bolt and is connected with one side surface fixed of unreeling machine 6, be provided with No. three fixing bolt between condensation mechanism 3 and plasticity mechanism 4, and one side surface of condensation mechanism 3 passes through No. three fixing bolt and is connected with the opposite side surface fixed of plasticity mechanism 4, be provided with No. four fixing bolt between unreeling machine 6 and infrared heating mechanism 2, and one side surface of infrared heating mechanism 2 passes through No. four fixing bolt and the opposite side surface fixed of unreeling machine 6 Connecting; the infrared heating mechanism 2 comprises an infrared placing plate 201, an infrared buckle 202, an infrared heating component 203, a threaded hole 204, a coil 205, a telescopic plate 206, a mounting groove 207, a mounting block 208 and a mounting thread 209, wherein the telescopic plate 206 is positioned on one side of the infrared placing plate 201, the threaded hole 204 is formed in the outer surface of the upper end of the infrared placing plate 201, the mounting groove 207 is formed in the outer surface of one side of the telescopic plate 206, the mounting block 208 is positioned in the mounting groove 207 and extends to the outer portion of one side of the telescopic plate 206, the mounting thread 209 is formed in the outer surface of the upper end of the mounting block 208, the infrared buckle 202 is positioned on the outer surface of the upper end of the infrared placing plate 201, the infrared heating component 203 is positioned in the infrared buckle 202 and penetrates through the wall body of the infrared buckle 202; infrared buckle 202 and infrared place through welded connection between board 201, be provided with the recess No. one between infrared heating element 203 and the infrared buckle 202, and the outer wall of infrared heating element 203 is through the inner wall fixed connection of recess and infrared buckle 202 No. one, be provided with the joint between coil 205 and the infrared heating element 203, and the front end surface of coil 205 is through the rear end fixed surface connection of joint and infrared heating element 203, infrared is provided with the recess No. two between board 201 and the expansion plate 206 of placing, and infrared one side surface fixed connection of placing one side surface of board 201 through recess No. two and expansion plate 206, the opposite side fixed surface connection of installation piece 208 one side surface through installation screw thread 209 and expansion plate 206.
It should be noted that the invention is a lightweight glass fiber composite device, the glass fiber mat and the core material can be conveniently matched with each other through the infrared heating mechanism 2, thereby forming a composite material, because the infrared heating mechanism 2 is generally fixed in length, incomplete matching is easily caused, the distance between the infrared heating components 203 can be conveniently adjusted through the expansion plate 206 and the infrared placing plate 201, thereby increasing the infrared heating range, and further improving the matching effect, firstly, a worker installs the infrared placing plate 201 on the upper end of the unreeling machine 6 through the threaded hole 204, then the distance between the infrared heating components 203 can be conveniently adjusted through moving the expansion plate 206, after the distance is adjusted, the installation block 208 in the installation groove 207 is moved, then the expansion plate 206 is conveniently fixed under the action of the installation thread 209, and the occurrence of damage to the infrared heating components 203 caused by the movement of the expansion plate 206 and the infrared placing plate 201 is reduced, further improve infrared heating effect, improve the fine felt of glass and core and agree with efficiency.
Detailed description of the invention
The embodiment is an embodiment of a cold condensation structure in a lightweight glass fiber composite device.
As shown in fig. 1 and 3, including condensing mechanism 3, condensing mechanism 3 includes rotary air outlet 301, roller 302, installation pipe 303, connecting pipe 304, vent 305, condenser box 306, condensing assembly 307 and air inlet 308, the front end surface of roller 302 is provided with rotary air outlet 301, the rear end surface of roller 302 is provided with installation pipe 303, connecting pipe 304 is located the rear end surface of installation pipe 303 and extends to the upper end surface of vent 305, condenser box 306 is located one side of roller 302, the upper end surface of condenser box 306 is provided with vent 305, condensing assembly 307 is located the inside of condenser box 306, air inlet 308 has been seted up to one side surface of condenser box 306.
Pass through welded connection between rotatory air outlet 301 and the roller 302, be provided with the recess No. three between roller 302 and the installation pipe 303, and the rear end surface of roller 302 is through the inner wall fixed connection of recess No. three and installation pipe 303, be provided with the fixed glue No. one between installation pipe 303 and the connecting pipe 304, and the rear end surface of installation pipe 303 is through the one fixed glue and the one end surface fixed connection of connecting pipe 304, be provided with the fixed glue No. two between connecting pipe 304 and the vent 305, and the other end surface of connecting pipe 304 is through the upper end surface fixed connection of fixed glue and vent 305 No. two, be integrated into one piece between condensation box 306 and the vent 305, be provided with fixing bolt No. five between condensation box 306 and the condensation subassembly 307, and the inside of condensation box 306 is through the lower extreme surface fixed connection of fixing bolt and condensation subassembly 307 No. five.
It should be noted that the invention is a lightweight glass fiber composite device, the fabric on the roller can be conveniently and rapidly molded through the condensing mechanism 3, firstly, after the fabric enters the outer wall of the roller 302, the fabric and the roller 302 can be conveniently attached to each other under the adsorption action of the roller 302, because the fabric is relatively hot, a worker starts the condensing assembly 307, absorbs the outside air from the air inlet 308 for cooling, then the cold air conveniently enters the roller 302 through the air vent 305, the connecting pipe 304 and the mounting pipe 303, so as to cool the fabric on the outer wall of the roller 302, then the hot air is discharged through the rotary air outlet 301, so as to form a cycle, because the water flow in the water cooling system is heated by the fabric in the continuous flowing process, the molding effect is reduced, the cooling can be performed through the air through the condensing mechanism 3, and the situation that the water is heated is reduced, the molding efficiency is improved.
Detailed description of the preferred embodiment
The embodiment is an embodiment of a plastic structure in a lightweight glass fiber composite device.
As shown in fig. 1, 4 and 5, the plastic mechanism 4 comprises a through hole 401, a heat dissipation component 402, a heat dissipation groove 403, a shaping block 404, a heat dissipation hole 405, a shaping upper plate 406, a heat absorption hole 407 and a shaping lower plate 408, wherein the shaping upper plate 406 is located at the upper end of the shaping lower plate 408, the shaping block 404 is located at the lower end outer surface of the shaping upper plate 406, the upper end outer surface of the shaping lower plate 408 is provided with the heat absorption hole 407, the shaping lower plate 408 is internally provided with the heat dissipation groove 403 and the heat dissipation hole 405, the heat dissipation hole 405 is located at one side outer surface of the shaping groove 403, the through hole 401 is formed at one side outer surface of the lower plate 408, the heat dissipation component 402 is located inside the heat dissipation groove 403, a number six fixing bolt is arranged between the heat dissipation component 402 and the heat dissipation groove, and the lower end outer surface of, a fourth groove is formed between the shaping upper plate 406 and the shaping lower plate 408, and the outer surface of the lower end of the shaping upper plate 406 is detachably connected with the outer surface of the upper end of the shaping block 404 and the outer surface of the upper end of the shaping lower plate 408 through the fourth groove.
It should be noted that the invention is a lightweight glass fiber composite device, the plasticity effect can be increased by the plasticity mechanism 4, and the molding efficiency is further improved, when the core material enters the plasticity mechanism 4, the shaping upper plate 406 drives the shaping block 404 to move downwards to contact with the shaping lower plate 408, then the heat dissipation assembly 402 is started to absorb heat between the shaping upper plate 406 and the shaping lower plate 408, the core material can be conveniently dissipated by the heat absorption hole 407, the heat dissipation hole 405 and the through hole 401, the molding efficiency is improved, and the number of the defective products in the later period is reduced.
Detailed description of the invention
A lightweight glass fiber composite device and a composite method thereof comprise the following steps:
s1, selecting materials: the working personnel select the manufactured glass fibers and screen the raw materials through a screening machine, so that the impurities in the raw materials are reduced, and the production quality performance is improved;
s2, feeding: the screened raw materials are put into a crusher to be crushed, so that the efficiency is improved, then the powdery raw materials are put into a feeder through a feeding assembly, and the powder in the feeder is melted by heat and cooled to be formed, so that a flaky semi-finished product is formed;
s3, roller forming: the raw materials of the semi-finished product are put into the condensing mechanism 3, under the action of the roller, the roller can conveniently perform negative pressure adsorption on the fabric, so that the fabric is adsorbed on the die on the surface of the roller, and then the fabric is cooled and formed, and the original existing plate has a honeycomb structure through innovation of the roller and the die, so that light weight is realized;
s4, stabilizing: the fabric after entering the roller can enter the first compound machine 7, the first compound machine 7 carries out hot melting and laminating treatment on the fabric and the like through heat radiation, and two or more than two different materials are combined and are compounded into a whole by applying certain pressure;
s5, bonding: the fabric passing through the first compound machine 7 is fed into the unreeling machine 6, and 3 layers of PP glass fiber felt materials can be conveniently placed on the front side and the back side of the core material under the action of the unreeling machine 6, so that glass fibers are combined into a composite material;
s6, further stabilizing: the core material adhered with the glass fiber felt enters the second compound machine 8, and the fabric and the like are subjected to hot melting and adhering treatment through heat radiation, so that the glass fiber felt and the core material can be firmly combined together, and the core material can form a compound material;
s7, infrared: the composite material passing through the second compounding machine 8 can move into the infrared heating mechanism 2, is heated by a plurality of groups of infrared lamps, so that the adhesive film on the outer surface of the product is heated and melted, and then is subjected to a subsequent roller rolling process, so that the adhesive film and the product form an integrated structure, a third thermal compounding process of the thermal compounding machine or a baking process of an oven are omitted, and the cost is saved;
s8, coating: the material after infrared treatment enters the unreeling machine 6 again, under the action of the unreeling machine 6, the black film-coated material on the outermost layer can be placed on the front and back surfaces of the PP glass fiber plate, and the light glass fiber composite plate with 5 layers of film-coated materials is formed through rolling;
s9, cutting: the composite glass fiber composite board passing through the unreeling machine 6 is fed into a cutting device, and the cutting size is carried out according to the requirements of customers, so that a final product is formed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a fine set composite of lightweight glass, includes set composite main part (1), its characterized in that: the utility model discloses a compound device, including set composite apparatus main part (1), one side inside is provided with feeder (5) of set composite apparatus main part (1), the surface of surveying of feeder (5) is provided with condensing unit (3), the middle part of set composite apparatus main part (1) is provided with first compounding machine (7) and second compounding machine (8), and second compounding machine (8) are located one side of first compounding machine (7), one side surface of condensing unit (3) is provided with plasticity mechanism (4), one side surface of second compounding machine (8) is provided with unreeling machine (6), one side surface of unreeling machine (6) is provided with infrared heating mechanism (2).
2. The lightweight glass fiber composite device according to claim 1, wherein: the device is characterized in that the device is integrally formed between the composite device main body (1) and the feeding machine (5), a first fixing bolt is arranged between the feeding machine (5) and the condensation mechanism (3), one side outer surface of the feeding machine (5) is fixedly connected with one side outer surface of the condensation mechanism (3) through the fixing bolt, the composite device main body (1) is integrally formed with the first composite machine (7) and the second composite machine (8), a second fixing bolt is arranged between the second composite machine (8) and the unreeling machine (6), one side outer surface of the second composite machine (8) is fixedly connected with one side outer surface of the unreeling machine (6) through the second fixing bolt, a third fixing bolt is arranged between the condensation mechanism (3) and the plastic mechanism (4), and one side outer surface of the condensation mechanism (3) is fixedly connected with the other side outer surface of the plastic mechanism (4) through the third fixing bolt, a fourth fixing bolt is arranged between the unreeling machine (6) and the infrared heating mechanism (2), and the outer surface of one side of the infrared heating mechanism (2) is fixedly connected with the outer surface of the other side of the unreeling machine (6) through the fourth fixing bolt.
3. The lightweight glass fiber composite device according to claim 1, wherein: the infrared heating mechanism (2) comprises an infrared placing plate (201), an infrared buckle (202), an infrared heating component (203), a threaded hole (204), a coil (205), an expansion plate (206), a mounting groove (207), a mounting block (208) and a mounting thread (209), wherein the expansion plate (206) is positioned on one side of the infrared placing plate (201), the threaded hole (204) is formed in the outer surface of the upper end of the infrared placing plate (201), the mounting groove (207) is formed in the outer surface of one side of the expansion plate (206), the mounting block (208) is positioned in the mounting groove (207) and extends to the outer portion of one side of the expansion plate (206), the mounting thread (209) is formed in the outer surface of the upper end of the mounting block (208), the infrared buckle (202) is positioned on the outer surface of the upper end of the infrared placing plate (201), the infrared heating component (203) is positioned in the infrared placing plate (202) and penetrates through the buckle of the infrared buckle (202), the coil (205) is located on the outer surface of the rear end of the infrared heating assembly (203).
4. The lightweight glass fiber composite device according to claim 3, wherein: the infrared buckle (202) is connected with the infrared placing plate (201) through welding, a first groove is arranged between the infrared heating component (203) and the infrared buckle (202), the outer wall of the infrared heating component (203) is fixedly connected with the inner wall of the infrared buckle (202) through a first groove, a joint is arranged between the coil (205) and the infrared heating component (203), and the outer surface of the front end of the coil (205) is fixedly connected with the outer surface of the rear end of the infrared heating component (203) through a joint, a second groove is arranged between the infrared placing plate (201) and the expansion plate (206), and the outer surface of one side of the infrared placing plate (201) is fixedly connected with the outer surface of one side of the expansion plate (206) through a second groove, the outer surface of one side of the mounting block (208) is fixedly connected with the outer surface of the other side of the expansion plate (206) through mounting threads (209).
5. The utility model provides a fine set composite's of lightweight condensation structure, includes condensation mechanism (3), its characterized in that: condensation mechanism (3) are including rotatory air outlet (301), roller (302), installation pipe (303), connecting pipe (304), vent (305), condensing box (306), condensation subassembly (307) and air intake (308), the front end surface of roller (302) is provided with rotatory air outlet (301), the rear end surface of roller (302) is provided with installation pipe (303), connecting pipe (304) are located the rear end surface of installation pipe (303) and extend to the upper end surface of vent (305), condensing box (306) are located one side of roller (302), the upper end surface of condensing box (306) is provided with vent (305), condensation subassembly (307) are located the inside of condensing box (306), air intake (308) have been seted up to one side surface of condensing box (306).
6. The lightweight glass fiber composite device according to claim 5, wherein: the rotary air outlet (301) is connected with the roller shaft (302) through welding, a groove III is arranged between the roller shaft (302) and the installation pipe (303), the outer surface of the rear end of the roller shaft (302) is fixedly connected with the inner wall of the installation pipe (303) through the groove III, a fixing glue I is arranged between the installation pipe (303) and the connecting pipe (304), the outer surface of the rear end of the installation pipe (303) is fixedly connected with the outer surface of one end of the connecting pipe (304) through the fixing glue I, a fixing glue II is arranged between the connecting pipe (304) and the ventilation opening (305), the outer surface of the other end of the connecting pipe (304) is fixedly connected with the outer surface of the upper end of the ventilation opening (305) through the fixing glue II, the condensation box (306) and the ventilation opening (305) are integrally formed, and a fixing bolt V is arranged between the condensation box (306) and the condensation component (307), and the interior of the condensation box (306) is fixedly connected with the outer surface of the lower end of the condensation component (307) through a fifth fixing bolt.
7. The utility model provides a plastic structure of fine set composite of lightweight glass, includes plastic mechanism (4), its characterized in that: the plastic mechanism (4) comprises a through hole (401), a heat dissipation component (402), a heat dissipation groove (403), a shaping block (404), a heat dissipation hole (405), a shaping upper plate (406), a heat absorption hole (407) and a shaping lower plate (408), wherein the shaping upper plate (406) is positioned at the upper end of the shaping lower plate (408), the shaping block (404) is positioned on the outer surface of the lower end of the shaping upper plate (406), the outer surface of the upper end of the shaping lower plate (408) is provided with the heat absorption hole (407), the heat dissipation groove (403) and the heat dissipation hole (405) are arranged inside the shaping lower plate (408), the heat dissipation hole (405) is positioned on the outer surface of one side of the heat dissipation groove (403), the outer surface of one side of the shaping lower plate (408) is provided with the through hole (401), the heat dissipation component (402) is positioned inside the heat dissipation groove (403), and a number six fixing bolt is, and the outer surface of the lower end of the heat dissipation assembly (402) is fixedly connected with the inner surface of the lower end of the heat dissipation groove (403) through a number six fixing bolt, a number four groove is arranged between the shaping upper plate (406) and the shaping lower plate (408), and the outer surface of the lower end of the shaping upper plate (406) is detachably connected with the outer surface of the upper end of the shaping lower plate (408) through the number four groove and the shaping block (404).
8. A lightweight glass fiber composite device and a composite method thereof are characterized in that: the method comprises the following steps:
s1, selecting materials: the working personnel selects the manufactured glass fibers and screens the raw materials through the screening machine, so that the impurities in the raw materials are reduced, and the production quality performance is improved;
s2, feeding: the screened raw materials are put into a crusher to be crushed, so that the efficiency is improved, then the powdery raw materials are put into a feeder through a feeding assembly, and the powder in the feeder is melted by heat and cooled to be formed, so that a flaky semi-finished product is formed;
s3, roller forming: the semi-finished raw materials are put into the condensing mechanism (3), under the action of the roller, the roller can conveniently perform negative pressure adsorption on the fabric, so that the fabric is adsorbed on the die on the surface of the roller, and then the fabric is cooled and formed, and the original existing plate has a honeycomb structure through innovation of the roller and the die, so that light weight is realized;
s4, stabilizing: the fabric which enters the roller enters the first compound machine (7), the first compound machine (7) carries out hot melting and laminating treatment on the fabric and the like through heat radiation, and two or more different materials are combined and are compounded into a whole by applying certain pressure;
s5, bonding: the fabric passing through the first compound machine (7) is placed in the unreeling machine (6), and 3 layers of PP glass fiber felt materials can be placed on the front side and the back side of the core material conveniently under the action of the unreeling machine (6), so that glass fibers are combined into a compound material;
s6, further stabilizing: the core material adhered with the glass fiber felt enters the second compound machine (8), and the fabric and the like are subjected to hot melting and laminating treatment through thermal radiation, so that the glass fiber felt and the core material can be firmly combined together, and the core material can form a compound material;
s7, infrared: the composite material passing through the second compounding machine (8) can move into the infrared heating mechanism (2), a plurality of groups of infrared lamps are used for heating, so that the adhesive film on the outer surface of the product is heated and melted, and then the adhesive film and the product form an integrated structure through a subsequent roller rolling process, so that the third thermal compounding process of the thermal compounding machine or the baking process of an oven are omitted, and the cost is saved;
s8, coating: the material after infrared treatment enters the unreeling machine (6) again, and under the action of the unreeling machine (6), the black film-coated material on the outermost layer can be placed on the front side and the back side of the PP glass fiber board, so that the lightweight glass fiber composite board with 5 layers of film-coated materials is formed through rolling;
s9, cutting: the composite glass fiber composite board passing through the unreeling machine (6) enters a cutting device, and is cut according to the requirements of customers to form a final product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110502019.6A CN113085335A (en) | 2021-05-08 | 2021-05-08 | Lightweight glass fiber compounding device and compounding method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110502019.6A CN113085335A (en) | 2021-05-08 | 2021-05-08 | Lightweight glass fiber compounding device and compounding method thereof |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002047809A (en) * | 2000-08-04 | 2002-02-15 | Richter Corporation:Kk | Composite material, and manufacturing method and construction thereof |
| CN106273989A (en) * | 2016-07-27 | 2017-01-04 | 青岛集威新材料科技有限公司 | The shaped device of a kind of fiber reinforced thermolplastic composite material plate and forming method thereof |
| CN206106583U (en) * | 2016-08-26 | 2017-04-19 | 广州兴森快捷电路科技有限公司 | Pad pasting preheating device |
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2021
- 2021-05-08 CN CN202110502019.6A patent/CN113085335A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002047809A (en) * | 2000-08-04 | 2002-02-15 | Richter Corporation:Kk | Composite material, and manufacturing method and construction thereof |
| CN106273989A (en) * | 2016-07-27 | 2017-01-04 | 青岛集威新材料科技有限公司 | The shaped device of a kind of fiber reinforced thermolplastic composite material plate and forming method thereof |
| CN206106583U (en) * | 2016-08-26 | 2017-04-19 | 广州兴森快捷电路科技有限公司 | Pad pasting preheating device |
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Application publication date: 20210709 |
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