CN113084069B - Positioning device for rotary ball in forging ball production - Google Patents

Positioning device for rotary ball in forging ball production Download PDF

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Publication number
CN113084069B
CN113084069B CN202110197756.XA CN202110197756A CN113084069B CN 113084069 B CN113084069 B CN 113084069B CN 202110197756 A CN202110197756 A CN 202110197756A CN 113084069 B CN113084069 B CN 113084069B
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positioning
ball
center
forging
fixedly connected
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CN113084069A (en
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侯松涛
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Shandong Cti Heavy Industry Co ltd
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Shandong Cti Heavy Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Transmission Devices (AREA)

Abstract

The invention provides a positioning device for a rotary ball in forging ball production, and relates to the technical field of forging ball production. The positioning device for the rotary ball in the forging ball production comprises a rotary base, wherein the center of the top of the rotary base is rotatably connected with a rotary body, the outer wall of the rotary body is fixedly connected with an outer gear ring, one side of the top of the rotary base is provided with a first servo motor, and the top end of an output shaft of the first servo motor is fixedly connected with a first transmission gear; the top of the rotating body is fixedly connected with a fixing mechanism, the top of the fixing mechanism is provided with a positioning mechanism, and the center of the positioning mechanism is provided with a forging ball body; the center of the rotating body is provided with a first turnover mechanism corresponding to the forging ball body. Through design simple rotary mechanism, fixed establishment, positioning mechanism, first tilting mechanism, second tilting mechanism and clamping mechanism, both can accomplish the location and fixed to the forging ball fast, also conveniently drive the forging ball at the in-process of processing simultaneously and carry out the rotation of multi-angle.

Description

Positioning device for rotary ball in forging ball production
Technical Field
The invention relates to the technical field of forging ball production, in particular to a positioning device for a rotary ball in forging ball production.
Background
The forged ball is a traditional steel ball production process, although the production process of rolled steel balls is internationally different from military projections, because the forged ball has the advantages of the forged ball, the traditional process is kept while the steel ball process is continuously updated, and is still a pet of grinding industries such as mines, power plants, cement plants and the like. The forging ball is made of round steel bars of various specifications, and the steel bars need to be cut to reach the technical requirement length; the cut steel bar with fixed size can be mechanically or manually sent into a natural gas heating furnace to be heated to a proper temperature; heating to a proper temperature, and feeding the steel bar into a forging device to be forged into balls; after the steel ball is forged, specific heat treatment is needed to achieve the required hardness; after the steel ball is subjected to heat treatment, detection is needed to check whether the hardness of the steel ball meets the requirement or not, and whether special treatment is needed or not is checked.
Forging ball production is revolved the in-process of ball, need fix a position the forging ball, has the positioner of multiple different grade type on the existing market, but current positioner can't carry out the free regulation of multi-angle at the in-process of forging, still need the manual work to adjust, not only very inconvenient, but also can waste a large amount of process time, at the in-process of actual processing, still there is more defect, for this reason, we have developed a new forging ball production revolves positioner for the ball.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a positioning device for a rotary ball in forging ball production, which solves the problems that the conventional positioning device cannot be freely adjusted at multiple angles in the forging process, needs manual adjustment, is not only very inconvenient, but also wastes a large amount of processing time, and still has more defects in the actual processing process.
(II) technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: a positioning device for rotary balls in forging ball production comprises a rotary base, wherein the center of the top of the rotary base is rotatably connected with a rotary body, the outer wall of the rotary body is fixedly connected with an outer gear ring, one side of the top of the rotary base is provided with a first servo motor, and the top end of an output shaft of the first servo motor is fixedly connected with a first transmission gear;
the top of the rotating body is fixedly connected with a fixing mechanism, the top of the fixing mechanism is provided with a positioning mechanism, and the center of the positioning mechanism is provided with a forging ball body;
the forging ball turning mechanism is characterized in that a first turning mechanism corresponding to the forging ball body is installed at the center of the rotating body, a second turning mechanism corresponding to the forging ball body is installed on one side of the positioning mechanism, and a clamping mechanism corresponding to the positioning mechanism is installed on one side, far away from the second turning mechanism, of the top of the fixing mechanism.
Preferably, a positioning groove is formed in the center of the top of the rotating base, and a customized bearing corresponding to the rotating body is installed in the center of the positioning groove.
Preferably, the fixing mechanism comprises a fixing plate, the top of the rotating body is fixedly connected with the fixing plate, a rectangular hole is formed in one side of the top of the fixing plate, fixing screws corresponding to the rotating body are installed at corners of the top of the fixing plate, and a plurality of threaded holes are formed in the center of one side, away from the rectangular hole, of the top of the fixing plate.
Preferably, the center of the bottom of the fixing plate is provided with a positioning clamping groove corresponding to the first turnover mechanism.
Preferably, positioning mechanism includes first location shell and second location shell, one side at fixed establishment top is provided with first location shell and second location shell respectively, the bottom and the fixed establishment fixed connection of first location shell, the bottom of second location shell is installed and is sold the axle with the corresponding rotation of fixed establishment, the first rotation support of top fixedly connected with of second location shell outer wall, the rectangle side opening has been seted up at the center of first location shell outer wall.
Preferably, the first turnover mechanism comprises a second servo motor, the second servo motor is installed at the center of the rotating body, a second transmission gear is fixedly connected to the output end of the second servo motor, a fixed shaft is arranged at the center of the top of the rotating body, a driving gear is fixedly connected to the outer wall of the fixed shaft, and positioning bearings are sleeved on two sides of the outer wall of the fixed shaft.
Preferably, the second turnover mechanism comprises an installation plate, the installation plate is fixedly connected to one side of the top of the fixing mechanism, a third servo motor is installed at the top of the installation plate, and a transmission wheel is fixedly connected to the front end of an output shaft of the third servo motor.
Preferably, the clamping mechanism comprises a second rotating support, one side, away from the second turnover mechanism, of the top of the fixing mechanism is provided with a second rotating support corresponding to the positioning mechanism, the center of the second rotating support is rotatably connected with a servo cylinder, and one end, away from the second rotating support, of the servo cylinder is movably provided with a piston rod corresponding to the positioning mechanism.
The working principle is as follows: when the positioning device for producing the spin ball by using the forging ball is used, after the forging ball body 11 is placed between the first positioning shell 701 and the second positioning shell 702, the piston rod 1003 can be controlled to extend out through the servo cylinder 1002, so that the second positioning shell 702 is driven to clamp and fix the forging ball body 11, the first positioning shell 701 and the second positioning shell 702 can play a role in clamping and fixing the forging ball body 11 during working, meanwhile, the first positioning shell 701 and the second positioning shell 702 in the shape of the spherical shell can quickly clamp and position forging balls with different sizes, so that subsequent processing is facilitated, after the first servo motor 4 is started, the first transmission gear 5 and the outer gear ring 3 are meshed with each other to drive the rotating body 2 to integrally rotate, so that subsequent production and processing are facilitated, the positioning mechanism 7 is installed at the top of the fixing mechanism 6, the first turnover mechanism 8 corresponding to the forging ball body 11 is installed at the center of the rotating body 2, a second turnover mechanism 9 corresponding to the forging ball body 11 is installed on one side of the positioning mechanism 7, when the forging ball body 11 in the first positioning shell 701 and the second positioning shell 702 needs to be driven to adjust, a second servo motor 801 can be started, so that a second transmission gear 802 is utilized to drive a driving gear 804 to rotate through meshing, the driving gear 804 drives the forging ball body 11 through friction to adjust the angle, the second turnover mechanism 9 can drive a transmission wheel 903 to rotate by starting a third servo motor 902, and the transmission wheel 903 can drive the forging ball body 11 through friction to adjust the angle.
(III) advantageous effects
The invention provides a positioning device for a rotary ball in forged ball production. The method has the following beneficial effects:
1. this kind of positioner for ball is revolved in forging ball production through the simple location of design and regulation structure, can accomplish fast positioning and adjustment work by full automation, need not the manual work and operates, has not only saved a large amount of manpower and materials, has also guaranteed the processing progress simultaneously.
2. This kind of positioner for ball is revolved in forging ball production through the simple rotary mechanism of design, fixed establishment, positioning mechanism, first tilting mechanism, second tilting mechanism and clamping mechanism, both can accomplish the location and the fixing to the forging ball fast, also conveniently drives the forging ball at the in-process of processing simultaneously and carries out the rotation of multi-angle to make its holistic work efficiency improve greatly.
Drawings
FIG. 1 is a front view of a positioning device for rotating balls in the process of forging balls;
FIG. 2 is a sectional structural view of a positioning device for producing a spin ball by a forging ball according to the present invention;
FIG. 3 is a top view of the positioning device fixing mechanism for spin ball production of forged balls according to the present invention;
FIG. 4 is a sectional structural view of a positioning mechanism of a positioning device for a rotary sphere in the production of forged spheres;
FIG. 5 is a schematic structural diagram of a first turnover mechanism of the positioning device for the rotary sphere production of forged spheres in the invention;
FIG. 6 is a schematic structural diagram of a second turnover mechanism of the positioning device for the rotary sphere production of forged spheres in the invention.
Wherein, 1, rotating the base; 2. a rotating body; 3. an outer ring gear; 4. a first servo motor; 5. a first drive gear; 6. a fixing mechanism; 601. a fixing plate; 602. a rectangular hole; 603. a fixing screw; 604. a threaded hole; 7. a positioning mechanism; 701. a first positioning shell; 702. a second positioning housing; 703. rotating the pin shaft; 704. a first rotating bracket; 705. a rectangular side hole; 8. a first turnover mechanism; 801. a second servo motor; 802. a second transmission gear; 803. a fixed shaft; 804. a drive gear; 805. positioning the bearing; 9. a second turnover mechanism; 901. mounting a plate; 902. a third servo motor; 903. a driving wheel; 10. a clamping mechanism; 1001. a second rotating bracket; 1002. a servo cylinder; 1003. a piston rod; 11. a forged ball body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 6, an embodiment of the present invention provides a positioning device for a rotary ball in forged ball production, including a rotating base 1, wherein a rotating body 2 is rotatably connected to a center of a top of the rotating base 1, an outer gear ring 3 is fixedly connected to an outer wall of the rotating body 2, a first servo motor 4 is installed on one side of the top of the rotating base 1, a first transmission gear 5 is fixedly connected to a top end of an output shaft of the first servo motor 4, and after the first servo motor 4 is started, the rotating body 2 is driven to integrally rotate by the mutual engagement of the first transmission gear 5 and the outer gear ring 3, so as to facilitate subsequent production and processing;
the top of the rotating body 2 is fixedly connected with a fixing mechanism 6, the top of the fixing mechanism 6 is provided with a positioning mechanism 7, and the center of the positioning mechanism 7 is provided with a forging ball body 11;
a first turnover mechanism 8 corresponding to the forging ball body 11 is installed at the center of the rotating body 2, a second turnover mechanism 9 corresponding to the forging ball body 11 is installed at one side of the positioning mechanism 7, and a clamping mechanism 10 corresponding to the positioning mechanism 7 is installed at one side, far away from the second turnover mechanism 9, of the top of the fixing mechanism 6.
Positioning groove has been seted up at the center at rotating base 1 top, and positioning groove's center install with the corresponding customization bearing of rotator 2, through install at positioning groove's center with the corresponding customization bearing of rotator 2, both made things convenient for the rotation of rotator 2, also can play the positioning action to rotator 2 simultaneously.
Fixing mechanism 6 includes fixed plate 601, the top fixedly connected with fixed plate 601 of rotator 2, rectangular hole 602 has been seted up to one side at fixed plate 601 top, the edge at fixed plate 601 top all installs the set screw 603 corresponding with rotator 2, a plurality of screw holes 604 have been seted up at the center of keeping away from rectangular hole 602 one side at the top of fixed plate 601, fixing mechanism 6 both can play the positioning action to first tilting mechanism 8, rectangular hole 602 is seted up through one side at fixed plate 601 top, thereby make things convenient for drive gear 804 to run through rectangular hole 602, and conveniently drive the forging ball body 11 in the positioning mechanism 7 and rotate.
A positioning slot corresponding to the first turnover mechanism 8 is formed in the center of the bottom of the fixing plate 601.
Positioning mechanism 7 includes first location shell 701 and second location shell 702, one side at 6 tops of fixed establishment is provided with first location shell 701 and second location shell 702 respectively, the bottom and the 6 fixed connection of fixed establishment of first location shell 701, the rotation round pin axle 703 corresponding with fixed establishment 6 is installed to the bottom of second location shell 702, the first rotation support 704 of top fixedly connected with of second location shell 702 outer wall, rectangle side opening 705 has been seted up at the center of first location shell 701 outer wall, first location shell 701 and second location shell 702 can play the clamping fixed action to forging ball body 11 at the during operation, and simultaneously, the first location shell 701 and the second location shell 702 that are the spherical shell form can carry out the quick clamping location to the forging ball of equidimension, thereby make things convenient for subsequent processing.
First tilting mechanism 8 includes second servo motor 801, second servo motor 801 is installed at the center of rotator 2, second servo motor 801's output end fixedly connected with second drive gear 802, the center at rotator 2 top is provided with fixed axle 803, the outer wall fixedly connected with drive gear 804 of fixed axle 803, the location bearing 805 has all been cup jointed to the both sides of fixed axle 803 outer wall, when needing to drive the forging ball body 11 in first location shell 701 and the second location shell 702 and adjust, can start second servo motor 801, thereby utilize second drive gear 802 to drive gear 804 through the meshing and rotate, thereby make drive gear 804 drive forging ball body 11 through the friction and carry out the adjustment of angle.
Second tilting mechanism 9 includes mounting panel 901, one side fixedly connected with mounting panel 901 at 6 tops of fixed establishment, third servo motor 902 is installed at the top of mounting panel 901, the front end fixedly connected with drive wheel 903 of third servo motor 902 output shaft, second tilting mechanism 9 can drive wheel 903 through starting third servo motor 902 and rotate to make drive wheel 903 can drive forging ball body 11 through the friction and carry out the adjustment of angle.
Clamping mechanism 10 includes second rotation support 1001, the top of fixed establishment 6 is kept away from one side of second tilting mechanism 9 and is installed and rotate support 1001 with the second that positioning mechanism 7 is corresponding, the center rotation of second rotation support 1001 is connected with servo cylinder 1002, servo cylinder 1002 keeps away from the one end movable mounting that second rotation support 1001 has piston rod 1003 corresponding with positioning mechanism 7, place forging ball body 11 back between first location shell 701 and second location shell 702, can stretch out through servo cylinder 1002 control piston rod 1003, thereby it is fixed to drive second location shell 702 and press from both sides the clamp to forging ball body 11.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a forging ball production is positioner for spin ball, includes rotating base (1), its characterized in that: the center of the top of the rotating base (1) is rotatably connected with a rotating body (2), the outer wall of the rotating body (2) is fixedly connected with an outer gear ring (3), one side of the top of the rotating base (1) is provided with a first servo motor (4), and the top end of an output shaft of the first servo motor (4) is fixedly connected with a first transmission gear (5);
the top of the rotating body (2) is fixedly connected with a fixing mechanism (6), the top of the fixing mechanism (6) is provided with a positioning mechanism (7), and the center of the positioning mechanism (7) is provided with a forging ball body (11);
a first turnover mechanism (8) corresponding to the forged ball body (11) is installed at the center of the rotating body (2), the first turnover mechanism (8) comprises a second servo motor (801), the second servo motor (801) is installed at the center of the rotating body (2), a second transmission gear (802) is fixedly connected to the output end of the second servo motor (801), a fixed shaft (803) is arranged at the center of the top of the rotating body (2), a driving gear (804) is fixedly connected to the outer wall of the fixed shaft (803), positioning bearings (805) are sleeved on two sides of the outer wall of the fixed shaft (803), and the driving gear (804) drives the forged ball body (11) to adjust the angle through friction;
a second turnover mechanism (9) corresponding to the forging ball body (11) is installed on one side of the positioning mechanism (7), the second turnover mechanism (9) comprises an installation plate (901), the installation plate (901) is fixedly connected to one side of the top of the fixing mechanism (6), a third servo motor (902) is installed on the top of the installation plate (901), a transmission wheel (903) is fixedly connected to the front end of an output shaft of the third servo motor (902), and the transmission wheel (903) drives the forging ball body (11) to adjust the angle through friction; and a clamping mechanism (10) corresponding to the positioning mechanism (7) is arranged on one side of the top of the fixing mechanism (6) far away from the second turnover mechanism (9).
2. The positioning device for the rotary sphere in the forging sphere production according to claim 1, wherein: a positioning groove is formed in the center of the top of the rotating base (1), and a customized bearing corresponding to the rotating body (2) is installed in the center of the positioning groove.
3. The positioning device for the rotary sphere in the forging sphere production according to claim 1, wherein: fixed establishment (6) are including fixed plate (601), the top fixedly connected with fixed plate (601) of rotator (2), rectangular hole (602) have been seted up to one side at fixed plate (601) top, set screw (603) corresponding with rotator (2) are all installed to the edge at fixed plate (601) top, a plurality of screw holes (604) have been seted up at the center of keeping away from rectangular hole (602) one side at the top of fixed plate (601).
4. The positioning device for the spin ball in the forging ball production of claim 3, wherein: and a positioning clamping groove corresponding to the first turnover mechanism (8) is formed in the center of the bottom of the fixing plate (601).
5. The positioning device for the spin ball in the forging ball production as claimed in claim 1, wherein: positioning mechanism (7) are including first location shell (701) and second location shell (702), one side at fixed establishment (6) top is provided with first location shell (701) and second location shell (702) respectively, the bottom and fixed establishment (6) fixed connection of first location shell (701), the bottom of second location shell (702) is installed and is sold (703) with the corresponding rotation of fixed establishment (6), the first rotation support (704) of top fixedly connected with of second location shell (702) outer wall, rectangle side opening (705) have been seted up at the center of first location shell (701) outer wall.
6. The positioning device for the rotary sphere in the forging sphere production according to claim 1, wherein: the clamping mechanism (10) comprises a second rotating support (1001), one side, far away from the second turnover mechanism (9), of the top of the fixing mechanism (6) is provided with the second rotating support (1001) corresponding to the positioning mechanism (7), the center of the second rotating support (1001) is rotatably connected with a servo cylinder (1002), and one end, far away from the second rotating support (1001), of the servo cylinder (1002) is movably provided with a piston rod (1003) corresponding to the positioning mechanism (7).
CN202110197756.XA 2021-02-22 2021-02-22 Positioning device for rotary ball in forging ball production Active CN113084069B (en)

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CN113084069B true CN113084069B (en) 2022-08-19

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0255634A2 (en) * 1986-07-31 1988-02-10 SMS Hasenclever GmbH Forging manipulator
CN1853854A (en) * 2005-04-28 2006-11-01 创科实业有限公司 Multi-orientation table for a drill press
CN104625537A (en) * 2015-02-06 2015-05-20 中国运载火箭技术研究院 Box bottom circumferential seam welding equipment for 5M-grade weak-rigidity storage box
CN207873707U (en) * 2018-02-01 2018-09-18 河北师范大学 A kind of special fixture of Milling Motion in Three-axes NC processing integral wheel
CN108673174A (en) * 2018-07-05 2018-10-19 金华市高级技工学校 The universal processing auxiliary universal fixturing of Milling Motion in Three-axes NC and processing method
CN110320282A (en) * 2019-06-27 2019-10-11 东方电气集团东方锅炉股份有限公司 Variable-angle ultrasonic probe and pipe circumferential weld transverse defect supersonic detection method
CN111660121A (en) * 2020-06-16 2020-09-15 惠安县钗新汽车配件中心 Novel fixing device for machining

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0255634A2 (en) * 1986-07-31 1988-02-10 SMS Hasenclever GmbH Forging manipulator
CN1853854A (en) * 2005-04-28 2006-11-01 创科实业有限公司 Multi-orientation table for a drill press
CN104625537A (en) * 2015-02-06 2015-05-20 中国运载火箭技术研究院 Box bottom circumferential seam welding equipment for 5M-grade weak-rigidity storage box
CN207873707U (en) * 2018-02-01 2018-09-18 河北师范大学 A kind of special fixture of Milling Motion in Three-axes NC processing integral wheel
CN108673174A (en) * 2018-07-05 2018-10-19 金华市高级技工学校 The universal processing auxiliary universal fixturing of Milling Motion in Three-axes NC and processing method
CN110320282A (en) * 2019-06-27 2019-10-11 东方电气集团东方锅炉股份有限公司 Variable-angle ultrasonic probe and pipe circumferential weld transverse defect supersonic detection method
CN111660121A (en) * 2020-06-16 2020-09-15 惠安县钗新汽车配件中心 Novel fixing device for machining

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