CN113072361A - Building material integrating waste materials and preparation process thereof - Google Patents

Building material integrating waste materials and preparation process thereof Download PDF

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Publication number
CN113072361A
CN113072361A CN202110420006.4A CN202110420006A CN113072361A CN 113072361 A CN113072361 A CN 113072361A CN 202110420006 A CN202110420006 A CN 202110420006A CN 113072361 A CN113072361 A CN 113072361A
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waste
grinding
fixedly connected
building material
wedge
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金正义
黎常宏
潘利波
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Zhejiang Nuofeng Environmental Protection Technology Co ltd
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Zhejiang Nuofeng Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/1305Organic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/131Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/16Lean materials, e.g. grog, quartz
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate, hypophosphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention belongs to the technical field of waste utilization, and particularly relates to a building material of comprehensive waste and a preparation process thereof; the ceramic polishing waste is used as a main raw material, and feldspar, ball clay, quartz and the like are used as auxiliary materials to prepare a novel high-strength light building material which mainly takes closed pores and has the functions of heat preservation and heat insulation; the heat insulation performance and the strength of the material meet the industrial standard of novel heat insulation wall materials, and the material is simple and convenient in preparation process, convenient to operate and easy to industrialize. The method not only solves the problem of treatment of the ceramic waste, but also changes waste into valuable, accords with the energy-saving emission-reduction and low-carbon economic modes of the current society, and has important significance for sustainable development of the ceramic industry.

Description

Building material integrating waste materials and preparation process thereof
Technical Field
The invention belongs to the technical field of waste utilization, and particularly relates to a building material of comprehensive waste and a preparation process thereof.
Background
Nowadays, society generates a great amount of waste materials every day, including industrial waste materials and construction waste materials, and there is still no good solution for the waste materials, resulting in an increasing amount thereof.
With the rapid development of the ceramic industry, the amount of waste materials generated in the production of ceramics is increasing. The ceramic waste material stored in large amount not only occupies the ground and pollutes the environment, but also greatly reduces the effective utilization rate of mineral resources, and seriously hinders the sustainable development of the ceramic industry due to the severity of the problem of the ceramic waste material and no good waste utilization method, thereby providing the building material integrating the waste material and the preparation process thereof.
Disclosure of Invention
The invention provides a building material of comprehensive waste and a preparation process thereof, aiming at making up the defects of the prior art and solving the problems that the sustainable development of the ceramic industry is hindered due to the increasing amount of the waste of the existing ceramic polished tiles and no good waste utilization method.
The technical scheme adopted by the invention for solving the technical problems is as follows: a waste integrated construction material consisting of the following proportions of basic materials:
Figure BDA0003027503940000011
mixing and grinding 100g of the basic material and the following materials in parts by weight for 30min in a grinding mechanism:
80g of water
Sodium tripolyphosphate 0.5g
0.5g of polymethyl cellulose
Preferably, the grinding mechanism consists of a protective shell 1, a grinding assembly 2, a gland mechanism 3 and a sealing mechanism 4; the protective shell 1 is arranged outside the grinding assembly 2; the gland mechanism 3 is arranged above the grinding assembly 2; the sealing mechanism 4 is arranged inside the grinding assembly 2;
the grinding assembly 2 consists of a support plate 21, a sleeve 22 and a connecting bearing 23; the sleeve 22 is disposed on the surface of the support plate 21; the connecting bearing 23 is fixedly connected to the middle surface of the support plate 21; the outer side of the sleeve 22 is fixedly connected with a connecting base 221; the connecting base 221 is fixedly connected to the supporting plate 21; a wedge-shaped block 222 is fixedly connected to the surface of the support plate 21; the wedge 222 is correspondingly connected in the sleeve 22 through a perforation; the middle part of the bottom surface of the supporting plate 21 is fixedly connected with a connecting block 25; the middle part of the connecting bearing 23 is fixedly connected with a screw rod 24.
Preferably, the capping mechanism 3 is composed of a connecting plate 31, a threaded rod 32, a conical block 33 and a rotating disc 34; the threaded rod 32 is in threaded rotation connection with the surface of the connecting plate 31; the conical block 33 is fixedly connected to the other end of the threaded rod 32; the other end of the screw rod 24 is connected with the middle part of the connecting plate 31 through a through hole; the turntable 34 is fixedly connected to the other end of the screw rod 24; the top end of the threaded rod 32 is fixedly connected with a handle 321; the tapered block 33 is disposed at the bottom of the connection plate 31.
Preferably, the sealing mechanism 4 is composed of a bottom tank 41 and a tank cover 42; the tank cover 42 is rotatably connected to the bottom tank 41 in a threaded manner, and a cavity 411 is formed in the bottom tank 41; a first wedge-shaped groove 412 is formed in the bottom surface of the bottom tank 41; a second wedge-shaped groove 421 is correspondingly formed on the top surface of the tank cover 42; the middle part of the inner side wall surface of the tank cover 42 is provided with a clamping groove 422; a central shaft 43 is fixedly connected to the inner bottom surface of the bottom tank 41; a grinding blade 431 is fixedly connected to the central shaft 43; the upper end of the central shaft 43 is engaged with the inside of the engaging groove 422.
Preferably, the sealing mechanism 4 is disposed within the sleeve 22; the top end of the wedge block 222 is matched and connected in the first wedge groove 412; the lower end of the conical block 33 is engaged in the second groove 421.
Preferably, the number of the sleeves 22 is six, and the sleeves are circumferentially symmetrically and fixedly connected to the surface of the support plate 21; six conical blocks 33 are correspondingly arranged, and the centers of the bottom ends of the conical blocks coincide with the center line of the sleeve 22.
Preferably, the preparation process is applied to the building material of the integrated waste material as set forth in any one of claims 1 to 5, and comprises the steps of:
s1: preparing a basic material for manufacturing a building material; the basic material consists of 60 percent of ceramic polishing waste, 5 to 20 percent of ball clay, 10 to 25 percent of feldspar and 0 to 25 percent of quartz, and excessive water and a small amount of sodium tripolyphosphate and polymethyl cellulose;
s2: preparing raw materials of building materials; taking 60% of ceramic polishing waste with a fixed dosage; the dosage of ball clay is respectively 5%, 10%, 15% and 20%, on the basis, the proportion of feldspar and quartz is respectively changed for batching;
s3: mixing the raw materials in the step with water, a small amount of sodium tripolyphosphate and polymethyl cellulose, and grinding the mixture; taking 100g of raw materials with different formula proportions, mixing the raw materials with 80g of water, 0.5g of sodium tripolyphosphate and 0.5g of polymethyl cellulose, and grinding the mixture for 30min by a grinding mechanism;
s4: drying and pressing the ground product; drying the ground product in the step, sieving the dried product with a 30-mesh sieve, and performing compression molding at 15MPa by a press;
s5: drying the product of the compression molding to constant weight, and then burning the product until the product is cooled; and keeping the pressed product in a temperature rising electric furnace at 1160-1180 ℃, firing for 20min, and cooling after firing to obtain the final building material, namely the novel high-strength light building material.
The invention has the technical effects and advantages that:
1. the invention provides a building material of comprehensive waste and a preparation process thereof, which utilizes ceramic polishing waste as a main raw material and feldspar, ball clay, quartz and the like as auxiliary materials to prepare a novel high-strength light building material which mainly takes closed pores and has the functions of heat preservation and heat insulation; the heat insulation performance and the strength of the material meet the industrial standard of novel heat insulation wall materials, and the material is simple and convenient in preparation process, convenient to operate and easy to industrialize. The method not only solves the problem of treatment of the ceramic waste, but also changes waste into valuable, accords with the energy-saving emission-reduction and low-carbon economic modes of the current society, and has important significance for sustainable development of the ceramic industry.
2. The invention provides a building material integrating waste materials and a preparation process thereof.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of a production process in the present invention;
FIG. 2 is a perspective view of the grinding mechanism of the present invention;
FIG. 3 is a cross-sectional view of the grinding mechanism of the present invention;
FIG. 4 is a schematic view of the structure of part A of FIG. 3 according to the present invention;
FIG. 5 is a top view of the grinding mechanism of the present invention;
FIG. 6 is a bottom view of the grinding mechanism of the present invention;
FIG. 7 is a perspective view of the sealing mechanism of the present invention;
FIG. 8 is a cross-sectional view of the sealing mechanism of the present invention;
in the figure: 1. a protective housing; 2. a grinding assembly; 21. a support plate; 22. a sleeve; 221. connecting a base; 222. a wedge block; 23. connecting a bearing; 24. a screw rod; 25. connecting blocks; 3. a capping mechanism; 31. a connecting plate; 32. a threaded rod; 321. a handle; 33. a conical block; 34. a turntable; 4. a sealing mechanism; 41. a bottom tank; 411. a cavity; 412. a first wedge-shaped groove; 42. a can lid; 421. a second wedge-shaped groove; 422. a card slot; 43. a central shaft; 431. and grinding the blade.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
A waste integrated construction material consisting of the following proportions of basic materials:
Figure BDA0003027503940000041
mixing and grinding 100g of the basic material and the following materials in parts by weight for 30min in a grinding mechanism:
80g of water
Sodium tripolyphosphate 0.5g
0.5g of polymethyl cellulose
As an embodiment of the invention, the grinding mechanism is composed of a protective shell 1, a grinding assembly 2, a gland mechanism 3 and a sealing mechanism 4; the protective shell 1 is arranged outside the grinding assembly 2; the gland mechanism 3 is arranged above the grinding assembly 2; the sealing mechanism 4 is arranged inside the grinding assembly 2;
the grinding assembly 2 consists of a support plate 21, a sleeve 22 and a connecting bearing 23; the sleeve 22 is disposed on the surface of the support plate 21; the connecting bearing 23 is fixedly connected to the middle surface of the support plate 21; the outer side of the sleeve 22 is fixedly connected with a connecting base 221; the connecting base 221 is fixedly connected to the supporting plate 21; a wedge-shaped block 222 is fixedly connected to the surface of the support plate 21; the wedge 222 is correspondingly connected in the sleeve 22 through a perforation; the middle part of the bottom surface of the supporting plate 21 is fixedly connected with a connecting block 25; the middle part of the connecting bearing 23 is fixedly connected with a screw rod 24.
During operation, pack the mixture into in sealing mechanism 4, and place sealing mechanism 4 in sleeve 22 under the drive of manpower, rethread gland mechanism 3 fixes sealing mechanism 4 in grinding component 2, wherein at grinding component 2's bottom fixedly connected with drive mechanism, start drive mechanism, it rotates to drive grinding component 2 by drive mechanism, thereby drive its inside sealing mechanism 4 and rotate, and because sealing mechanism 4 is not fixed connection with grinding component 2, make grinding component 2 at the pivoted in-process, its inside sealing mechanism 4 can take place to rotate simultaneously, thereby produce the dual mixed grinding effect to the inside mixture of sealing mechanism 4.
As an embodiment of the present invention, the capping mechanism 3 is composed of a connecting plate 31, a threaded rod 32, a tapered block 33, and a rotary table 34; the threaded rod 32 is in threaded rotation connection with the surface of the connecting plate 31; the conical block 33 is fixedly connected to the other end of the threaded rod 32; the other end of the screw rod 24 is connected with the middle part of the connecting plate 31 through a through hole; the turntable 34 is fixedly connected to the other end of the screw rod 24; the top end of the threaded rod 32 is fixedly connected with a handle 321; the tapered block 33 is disposed at the bottom of the connection plate 31.
During operation, after the sealing mechanism 4 is placed in the sleeve 22, the screw rod 24 is rotated downwards through manpower, the screw rod 24 rotates in situ in the connecting bearing 23 at the bottom, and the connecting plate 31 is enabled to rotate on the connecting plate in a relative threaded manner, so that the up-and-down movement of the gland mechanism 3 driven by the screw rod 24 can be realized, after the gland mechanism 3 is moved downwards for a certain distance, the threaded rod 32 needs to be rotated through the handle 321 to drive the conical block 33 at the bottom of the threaded rod to be in contact with the sealing mechanism 4, the sealing mechanism 4 is fixed without being completely locked, and the rotation of the sealing mechanism under the indirect drive of the bottom transmission mechanism is realized.
As an embodiment of the present invention, the sealing mechanism 4 is composed of a bottom can 41 and a can cover 42; the tank cover 42 is rotatably connected to the bottom tank 41 in a threaded manner, and a cavity 411 is formed in the bottom tank 41; a first wedge-shaped groove 412 is formed in the bottom surface of the bottom tank 41; a second wedge-shaped groove 421 is correspondingly formed on the top surface of the tank cover 42; the middle part of the inner side wall surface of the tank cover 42 is provided with a clamping groove 422; a central shaft 43 is fixedly connected to the inner bottom surface of the bottom tank 41; a grinding blade 431 is fixedly connected to the central shaft 43; the upper end of the central shaft 43 is engaged with the inside of the engaging groove 422.
When in operation, the mixture is filled into the bottom tank 41, the tank cover 42 is screwed on the bottom tank 41 to realize the fixed locking of the sealing mechanism 4, thereafter, the sealing mechanism 4 is placed within the sleeve 22, such that the first wedge-shaped groove 412 at the bottom of the sealing mechanism 4 contacts the wedge 222 at the bottom of the sleeve 22, and after the capping mechanism 3 moves downwards, the bottom end of the conical block 33 contacts with the second wedge-shaped groove 421 of the sealing mechanism 4, thereby realizing the limit of the sealing mechanism 4, and due to the arrangement of the wedge-shaped block 222, the first wedge-shaped groove 412, the conical block 33 and the second wedge-shaped groove 421, the sealing mechanism 4 can be limited on the grinding assembly 2, but it can rotate under the driving of the transmission mechanism and cooperate with the grinding blade 431 inside the bottom tank 41 to enhance the mixing and grinding of the mixture inside the sealing mechanism 4 by the grinding mechanism, so that the grinding and mixing are sufficient.
As an embodiment of the present invention, the sealing mechanism 4 is disposed inside the sleeve 22; the top end of the wedge block 222 is matched and connected in the first wedge groove 412; the lower end of the conical block 33 is engaged in the second groove 421.
As an embodiment of the present invention, the sleeves 22 are provided with six, and are circumferentially symmetrically and fixedly connected on the surface of the supporting plate 21; six conical blocks 33 are correspondingly arranged, and the centers of the bottom ends of the conical blocks coincide with the center line of the sleeve 22.
The first embodiment is as follows:
a preparation process of a building material of comprehensive waste materials comprises the following steps:
s1: preparing a basic material for manufacturing a building material; the basic material consists of 60 percent of ceramic polishing waste, 5 to 20 percent of ball clay, 10 to 25 percent of feldspar and 0 to 25 percent of quartz, and excessive water and a small amount of sodium tripolyphosphate and polymethyl cellulose;
s2: preparing raw materials of building materials; taking 60% of ceramic polishing waste with a fixed dosage; the dosage of ball clay is respectively 5%, 10%, 15% and 20%, on the basis, the proportion of feldspar and quartz is respectively changed for batching;
s3: mixing the raw materials in the step with water, a small amount of sodium tripolyphosphate and polymethyl cellulose, and grinding the mixture; taking 100g of raw materials with different formula proportions, mixing the raw materials with 80g of water, 0.5g of sodium tripolyphosphate and 0.5g of polymethyl cellulose, and grinding the mixture for 30min by a grinding mechanism;
s4: drying and pressing the ground product; drying the ground product in the step, sieving the dried product with a 30-mesh sieve, and performing compression molding at 15MPa by a press;
s5: drying the product of the compression molding to constant weight, and then burning the product until the product is cooled; and (3) keeping the pressed product at 1160 ℃ in an electric heating furnace, firing for 20min, and cooling after firing to obtain the final building material, namely the novel high-strength light building material.
Example two:
a preparation process of a building material of comprehensive waste materials comprises the following steps:
s1: preparing a basic material for manufacturing a building material; the basic material consists of 60 percent of ceramic polishing waste, 5 to 20 percent of ball clay, 10 to 25 percent of feldspar and 0 to 25 percent of quartz, and excessive water and a small amount of sodium tripolyphosphate and polymethyl cellulose;
s2: preparing raw materials of building materials; taking 60% of ceramic polishing waste with a fixed dosage; the dosage of ball clay is respectively 5%, 10%, 15% and 20%, on the basis, the proportion of feldspar and quartz is respectively changed for batching;
s3: mixing the raw materials in the step with water, a small amount of sodium tripolyphosphate and polymethyl cellulose, and grinding the mixture; taking 100g of raw materials with different formula proportions, mixing the raw materials with 80g of water, 0.5g of sodium tripolyphosphate and 0.5g of polymethyl cellulose, and grinding the mixture for 30min by a grinding mechanism;
s4: drying and pressing the ground product; drying the ground product in the step, sieving the dried product with a 30-mesh sieve, and performing compression molding at 15MPa by a press;
s5: drying the product of the compression molding to constant weight, and then burning the product until the product is cooled; and (3) keeping the pressed product at 1170 ℃ in a temperature rising electric furnace, firing for 20min, and cooling after firing to obtain the final building material, namely the novel high-strength light building material.
Example three:
a preparation process of a building material of comprehensive waste materials comprises the following steps:
s1: preparing a basic material for manufacturing a building material; the basic material consists of 60 percent of ceramic polishing waste, 5 to 20 percent of ball clay, 10 to 25 percent of feldspar and 0 to 25 percent of quartz, and excessive water and a small amount of sodium tripolyphosphate and polymethyl cellulose;
s2: preparing raw materials of building materials; taking 60% of ceramic polishing waste with a fixed dosage; the dosage of ball clay is respectively 5%, 10%, 15% and 20%, on the basis, the proportion of feldspar and quartz is respectively changed for batching;
s3: mixing the raw materials in the step with water, a small amount of sodium tripolyphosphate and polymethyl cellulose, and grinding the mixture; taking 100g of raw materials with different formula proportions, mixing the raw materials with 80g of water, 0.5g of sodium tripolyphosphate and 0.5g of polymethyl cellulose, and grinding the mixture for 30min by a grinding mechanism;
s4: drying and pressing the ground product; drying the ground product in the step, sieving the dried product with a 30-mesh sieve, and performing compression molding at 15MPa by a press;
s5: drying the product of the compression molding to constant weight, and then burning the product until the product is cooled; and keeping the pressed product at 1180 ℃ in a heating electric furnace, firing for 20min, and cooling after firing to obtain the final building material, namely the novel high-strength light building material.
When the grinding device works, a worker firstly adds a mixture to be mixed and ground into the sealing mechanism 4, namely the mixture is poured into the bottom tank 41, then the completely fixed sealing mechanism 4 is placed in the sleeve 22 of the grinding assembly 2, when the sealing mechanism 4 is placed in the sleeve 22, the first wedge-shaped groove 412 at the bottom of the sealing mechanism is contacted with the wedge-shaped block 222 at the bottom of the sleeve 22, the wedge-shaped block 222 provides a supporting effect for the sealing mechanism 4, and then the turntable 34 at the upper end is rotated by manpower to drive the screw rod 24 to rotate and generate relative thread rotation with the connecting plate 31, as the bottom of the screw rod 24 is fixed in the connecting bearing 23 at the bottom, the connecting plate 31 is driven to move downwards, after the connecting plate 31 moves for a certain distance, the handle 321 is rotated by manpower to drive the screw rod 32 to rotate downwards on the connecting plate 31, so as to drive the conical block 33 at the bottom of the connecting plate to move downwards until the conical block 33 at the bottom is contacted with the second wedge-, and realize support and limiting displacement to it, the switch on power, drive grinding component 2 by drive mechanism and rotate, grinding component 2 rotates and drives its inside sealing mechanism 4 and rotate, because sealing mechanism 4 does not with backup pad 21 fixed connection, lead to it receiving backup pad 21 to rotate the centrifugal rotation that produces, still can produce the rotation to the grinding blade 431 of inside of cooperation sealing mechanism 4 can be with the mixture mix of inside and more abundant of grinding.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. A waste-integrated construction material, characterized in that: the building material of the comprehensive waste material consists of the following basic materials in proportion:
Figure FDA0003027503930000011
mixing and grinding 100g of the basic material and the following materials in parts by weight for 30min in a grinding mechanism:
80g of water
Sodium tripolyphosphate 0.5g
0.5g of polymethyl cellulose
2. The waste integrated construction material of claim 1, wherein: the grinding mechanism consists of a protective shell 1, a grinding component 2, a gland mechanism 3 and a sealing mechanism 4; the protective shell 1 is arranged outside the grinding assembly 2; the gland mechanism 3 is arranged above the grinding assembly 2; the sealing mechanism 4 is arranged inside the grinding assembly 2;
the grinding assembly 2 consists of a support plate 21, a sleeve 22 and a connecting bearing 23; the sleeve 22 is disposed on the surface of the support plate 21; the connecting bearing 23 is fixedly connected to the middle surface of the support plate 21; the outer side of the sleeve 22 is fixedly connected with a connecting base 221; the connecting base 221 is fixedly connected to the supporting plate 21; a wedge-shaped block 222 is fixedly connected to the surface of the support plate 21; the wedge 222 is correspondingly connected in the sleeve 22 through a perforation; the middle part of the bottom surface of the supporting plate 21 is fixedly connected with a connecting block 25; the middle part of the connecting bearing 23 is fixedly connected with a screw rod 24.
3. The waste integrated construction material of claim 2, wherein: the gland mechanism 3 consists of a connecting plate 31, a threaded rod 32, a conical block 33 and a rotary table 34; the threaded rod 32 is in threaded rotation connection with the surface of the connecting plate 31; the conical block 33 is fixedly connected to the other end of the threaded rod 32; the other end of the screw rod 24 is connected with the middle part of the connecting plate 31 through a through hole; the turntable 34 is fixedly connected to the other end of the screw rod 24; the top end of the threaded rod 32 is fixedly connected with a handle 321; the tapered block 33 is disposed at the bottom of the connection plate 31.
4. The waste integrated construction material of claim 3, wherein: the sealing mechanism 4 consists of a bottom tank 41 and a tank cover 42; the tank cover 42 is rotatably connected to the bottom tank 41 in a threaded manner, and a cavity 411 is formed in the bottom tank 41; a first wedge-shaped groove 412 is formed in the bottom surface of the bottom tank 41; a second wedge-shaped groove 421 is correspondingly formed on the top surface of the tank cover 42; the middle part of the inner side wall surface of the tank cover 42 is provided with a clamping groove 422; a central shaft 43 is fixedly connected to the inner bottom surface of the bottom tank 41; a grinding blade 431 is fixedly connected to the central shaft 43; the upper end of the central shaft 43 is engaged with the inside of the engaging groove 422.
5. The waste integrated construction material of claim 4, wherein: the sealing mechanism 4 is arranged in the sleeve 22; the top end of the wedge block 222 is matched and connected in the first wedge groove 412; the lower end of the conical block 33 is engaged in the second groove 421.
6. The waste integrated construction material of claim 5, wherein: six sleeves 22 are arranged and are circumferentially symmetrically and fixedly connected to the surface of the support plate 21; six conical blocks 33 are correspondingly arranged, and the centers of the bottom ends of the conical blocks coincide with the center line of the sleeve 22.
7. A preparation process of a building material of comprehensive waste is characterized in that: the preparation process is suitable for the building material of the comprehensive waste material of any one of claims 1 to 5, and comprises the following steps:
s1: preparing a basic material for manufacturing a building material; the basic material consists of 60 percent of ceramic polishing waste, 5 to 20 percent of ball clay, 10 to 25 percent of feldspar and 0 to 25 percent of quartz, and excessive water and a small amount of sodium tripolyphosphate and polymethyl cellulose;
s2: preparing raw materials of building materials; taking 60% of ceramic polishing waste with a fixed dosage; the dosage of ball clay is respectively 5%, 10%, 15% and 20%, on the basis, the proportion of feldspar and quartz is respectively changed for batching;
s3: mixing the raw materials in the step with water, a small amount of sodium tripolyphosphate and polymethyl cellulose, and grinding the mixture; taking 100g of raw materials with different formula proportions, mixing the raw materials with 80g of water, 0.5g of sodium tripolyphosphate and 0.5g of polymethyl cellulose, and grinding the mixture for 30min by a grinding mechanism;
s4: drying and pressing the ground product; drying the ground product in the step, sieving the dried product with a 30-mesh sieve, and performing compression molding at 15MPa by a press;
s5: drying the product of the compression molding to constant weight, and then burning the product until the product is cooled; and keeping the pressed product in a temperature rising electric furnace at 1160-1180 ℃, firing for 20min, and cooling after firing to obtain the final building material, namely the novel high-strength light building material.
CN202110420006.4A 2021-04-19 2021-04-19 Building material integrating waste materials and preparation process thereof Pending CN113072361A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1683282A (en) * 2005-02-23 2005-10-19 广州晟田化工材料科技有限公司 Process for producing super thin ceramic polished brick using ceramic polished waste slag or ceramic waste material
CN1792461A (en) * 2005-12-30 2006-06-28 中山大学 Planetary ball mill
CN101671160A (en) * 2009-09-23 2010-03-17 华南理工大学 Method for preparing no-foaming and no-deformation ceramics by utilizing ceramic waste
CN108689690A (en) * 2018-06-21 2018-10-23 江苏田字格新材料科技有限公司 The method of ceramic polished waste residue or shraff production ultra-thin ceramic polished bricks
CN208512678U (en) * 2018-06-08 2019-02-19 蔡金明 A kind of planetary ball mill
CN212596085U (en) * 2020-05-09 2021-02-26 大连新翔工业材料有限公司 Ball mill for boron nitride

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1683282A (en) * 2005-02-23 2005-10-19 广州晟田化工材料科技有限公司 Process for producing super thin ceramic polished brick using ceramic polished waste slag or ceramic waste material
CN1792461A (en) * 2005-12-30 2006-06-28 中山大学 Planetary ball mill
CN101671160A (en) * 2009-09-23 2010-03-17 华南理工大学 Method for preparing no-foaming and no-deformation ceramics by utilizing ceramic waste
CN208512678U (en) * 2018-06-08 2019-02-19 蔡金明 A kind of planetary ball mill
CN108689690A (en) * 2018-06-21 2018-10-23 江苏田字格新材料科技有限公司 The method of ceramic polished waste residue or shraff production ultra-thin ceramic polished bricks
CN212596085U (en) * 2020-05-09 2021-02-26 大连新翔工业材料有限公司 Ball mill for boron nitride

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