CN113072087B - A kind of preparation method of high-purity alumina - Google Patents
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Abstract
本发明属于无机功能材料技术领域,具体涉及一种高纯氧化铝的制备方法。本发明提供的高纯氧化铝的制备方法,包括以下步骤将拟薄水铝石在循环氧化性气体氛围中进行煅烧;所述循环氧化性气体氛围由抽真空后通入氧化性气体保压的循环获得;循环重复的次数>1。本发明提供的制备方法能够使拟薄水铝石充分与氧化性气体接触,将拟薄水铝石中残留的烷氧基充分氧化,由实施例的结果表明,本发明提供的制备方法制备的高纯氧化铝的残碳量<0.001wt.%,纯度>99.99wt.%,白度值>95%。The invention belongs to the technical field of inorganic functional materials, and in particular relates to a preparation method of high-purity alumina. The preparation method of high-purity alumina provided by the present invention comprises the following steps of calcining pseudo-boehmite in a circulating oxidizing gas atmosphere; The cycle is obtained; the number of cycles repeated > 1. The preparation method provided by the present invention can fully contact the pseudo-boehmite with the oxidizing gas, and fully oxidize the alkoxy groups remaining in the pseudo-boehmite. The residual carbon content of high-purity alumina is <0.001wt.%, the purity is >99.99wt.%, and the whiteness value is >95%.
Description
技术领域technical field
本发明属于无机功能材料技术领域,具体涉及一种高纯氧化铝的制备方法。The invention belongs to the technical field of inorganic functional materials, and in particular relates to a preparation method of high-purity alumina.
背景技术Background technique
高纯氧化铝是一种非常重要的精细化学品,被应用于蓝宝石单晶、精细陶瓷、高压钠灯透光管和高端磨料等领域。High-purity alumina is a very important fine chemical, which is used in sapphire single crystal, fine ceramics, high-pressure sodium lamp light-transmitting tubes and high-end abrasives.
高纯氧化铝的生产方法有醇盐水解法、金属铝水化法、硫酸铝铵热解法和改良拜耳法,上述的方法中,铝醇盐水解法具有产品性质稳定,工艺过程环境友好等优点,被认为是最为高效的制备高纯氧化铝的方法。The production methods of high-purity alumina include alkoxide hydrolysis method, metal aluminum hydration method, aluminum ammonium sulfate pyrolysis method and modified Bayer method. Among the above methods, aluminum alkoxide hydrolysis method has the advantages of stable product properties and environmentally friendly process. It is considered to be the most efficient method for preparing high-purity alumina.
醇盐水解法主要采用铝醇盐为原料,将铝醇盐和水混合得到水解液后干燥,得到拟薄水铝石进行煅烧,得到氧化铝。但是由于铝醇盐水解干燥后仍然残留烷氧基,尽管通过高温煅烧过程,氧化气氛会将残留的烷氧基氧化气化,但有些被包裹在拟薄水铝石颗粒内部的烷氧基会因不能充分接触到氧气而碳化,从而会生成碳残留在氧化铝中。醇盐水解法制备的氧化铝中残碳量0.005~0.03wt.%,对于精细陶瓷、高端磨料等应用没有不良影响;然而,作为原料通过冷坩埚电磁感应熔融法生产氧化铝多晶或单晶时,得到的氧化铝多晶或单晶会呈现为淡黄色甚至是棕色。The alkoxide hydrolysis method mainly uses aluminum alkoxide as raw material, mixes the aluminum alkoxide with water to obtain a hydrolyzed solution, and then is dried to obtain pseudo-boehmite, which is calcined to obtain alumina. However, since the alkoxy groups still remain after the aluminum alkoxide is hydrolyzed and dried, although the oxidizing atmosphere will oxidize and gasify the remaining alkoxy groups through the high-temperature calcination process, some alkoxy groups enclosed in the pseudo-boehmite particles will Carbonization occurs due to insufficient exposure to oxygen, and carbon remains in the alumina. The residual carbon content in the alumina prepared by the alkoxide hydrolysis method is 0.005-0.03wt.%, which has no adverse effect on fine ceramics, high-end abrasives, etc. , the resulting alumina polycrystalline or single crystal will appear pale yellow or even brown.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种高纯氧化铝的制备方法,本发明提供的制备方法制备的得到的高纯氧化铝的残碳量<0.001wt.%,纯度>99.99wt.%,白度值>95%,由本发明提供的高纯氧化铝制备得到的氧化铝多晶或单晶目测为无色。In view of this, the present invention provides a preparation method of high-purity alumina. The high-purity alumina prepared by the preparation method provided by the present invention has a residual carbon content of <0.001wt.%, a purity of >99.99wt.%, and a white The degree value is more than 95%, and the alumina polycrystal or single crystal prepared from the high-purity alumina provided by the present invention is colorless by visual inspection.
本发明提供了一种高纯氧化铝的制备方法,包括以下步骤:The invention provides a preparation method of high-purity alumina, comprising the following steps:
将拟薄水铝石在循环氧化性气体氛围中进行煅烧;calcining pseudo-boehmite in a circulating oxidizing gas atmosphere;
所述循环氧化性气体氛围由抽真空后通入氧化性气体保压的循环获得;The circulating oxidizing gas atmosphere is obtained by the cycle of feeding the oxidizing gas to maintain pressure after vacuuming;
循环重复的次数>1。The number of repetitions of the cycle > 1.
优选的,所述煅烧的温度为500~1000℃,所述煅烧的保温时间为3~6h。Preferably, the temperature of the calcination is 500-1000°C, and the holding time of the calcination is 3-6h.
优选的,所述煅烧的温度由升温获得,所述升温的速率为3~8℃/min。Preferably, the calcination temperature is obtained by heating, and the heating rate is 3-8°C/min.
优选的,每个循环中,所述抽真空至绝对压力<0.01Mpa;在所述升温时进行首次抽真空;Preferably, in each cycle, the vacuuming is performed to an absolute pressure <0.01Mpa; the first vacuuming is performed during the temperature rise;
每个循环中,所述通氧化性气体至绝对压力为0.08~0.12MPa。In each cycle, the absolute pressure of the oxidizing gas is 0.08-0.12 MPa.
优选的,每个循环中,所述氧化性气体的保压时间为5~15min。Preferably, in each cycle, the pressure holding time of the oxidizing gas is 5-15 min.
优选的,所述氧化性气体含有氧气,所述氧气在氧化性气体中的体积含量≥20%。Preferably, the oxidizing gas contains oxygen, and the volume content of the oxygen in the oxidizing gas is ≥20%.
优选的,所述氧化性气体为氧气、臭氧、氮气、二氧化碳、氯气、二氧化氯、二氧化硫、一氧化氮和惰性气体中的一种或多种。Preferably, the oxidizing gas is one or more of oxygen, ozone, nitrogen, carbon dioxide, chlorine, chlorine dioxide, sulfur dioxide, nitrogen monoxide and inert gases.
优选的,所述拟薄水铝石的制备方法包括:将铝醇盐和水混合进行水解反应,得到拟薄水铝石;Preferably, the preparation method of the pseudo-boehmite comprises: mixing aluminum alkoxide and water to carry out a hydrolysis reaction to obtain pseudo-boehmite;
所述水解反应的温度为60~100℃,所述水解反应的时间为2.5~8h。The temperature of the hydrolysis reaction is 60˜100° C., and the time of the hydrolysis reaction is 2.5˜8 h.
优选的,所述铝醇盐的化学式为Al(CnH2n+1O)3,所述3≤n≤8;Preferably, the chemical formula of the aluminum alkoxide is Al(C n H 2n+1 O) 3 , and the 3≤n≤8;
优选的,所述铝醇盐和水的质量比为4:(1~6)。Preferably, the mass ratio of the aluminum alkoxide to water is 4:(1-6).
本发明提供了一种高纯氧化铝的制备方法,包括以下步骤:将拟薄水铝石在循环氧化性气体氛围中进行煅烧;所述循环氧化性气体氛围由抽真空后通入氧化性气体保压的循环获得;循环重复的次数>1。本发明提供的制备方法对拟薄水铝石进行煅烧时,伴随抽真空、通入氧化性气体和氧化性气体保压的循环,通过不断改变煅烧时的气氛环境(抽真空和通入氧化性气体保压),能够使拟薄水铝石与氧化性气体更加充分接触,将拟薄水铝石中残留的烷氧基充分氧化,从而制备得到高纯氧化铝,由实施例的结果表明,本发明提供的制备方法制备的高纯氧化铝的残碳量<0.001wt.%,纯度>99.99wt.%,白度值>95%,由本发明提供的高纯氧化铝制备得到的氧化铝多晶或单晶目测为无色。The invention provides a method for preparing high-purity alumina, which comprises the following steps: calcining pseudo-boehmite in a circulating oxidizing gas atmosphere; the circulating oxidizing gas atmosphere is evacuated and then introduced into oxidizing gas The cycle of holding pressure was obtained; the number of cycles repeated > 1. When the pseudo-boehmite is calcined by the preparation method provided by the present invention, with the cycle of vacuuming, feeding oxidizing gas and oxidizing gas maintaining pressure, the atmosphere environment during calcination (vacuuming and feeding oxidizing gas is continuously changed) Gas holding pressure), can make the pseudo-boehmite and the oxidizing gas more fully contact, fully oxidize the alkoxy group remaining in the pseudo-boehmite, thereby preparing high-purity alumina, the results of the examples show that, The high-purity alumina prepared by the preparation method provided by the present invention has a residual carbon content of <0.001wt.%, a purity of >99.99wt.%, and a whiteness value of >95%. The alumina prepared from the high-purity alumina provided by the present invention is more The crystal or single crystal is visually colorless.
具体实施方式Detailed ways
本发明提供了一种高纯氧化铝的制备方法,包括以下步骤:The invention provides a preparation method of high-purity alumina, comprising the following steps:
将拟薄水铝石在循环氧化性气体氛围中进行煅烧;calcining pseudo-boehmite in a circulating oxidizing gas atmosphere;
所述循环氧化性气体氛围由抽真空后通入氧化性气体保压的循环获得;The circulating oxidizing gas atmosphere is obtained by the cycle of feeding the oxidizing gas to maintain pressure after vacuuming;
循环重复的次数>1。The number of repetitions of the cycle > 1.
如无特殊说明,在本发明中,所用原料均为本领域技术人员熟知的市售产品。Unless otherwise specified, in the present invention, the raw materials used are all commercially available products well known to those skilled in the art.
在本发明中,所述拟薄水铝石的制备方法优选包括:In the present invention, the preparation method of described pseudo-boehmite preferably comprises:
将铝醇盐和水混合进行水解反应,得到拟薄水铝石;Aluminium alkoxide and water are mixed to carry out hydrolysis reaction to obtain pseudo-boehmite;
所述水解反应的温度为60~100℃,所述水解反应的时间为2.5~8h。The temperature of the hydrolysis reaction is 60˜100° C., and the time of the hydrolysis reaction is 2.5˜8 h.
本发明将铝醇盐和水混合进行水解反应,所述铝醇盐的化学式优选为Al(CnH2n+ 1O)3,所述3≤n≤8;在本发明中的具体实施例中,所述铝醇盐优选为异丙醇铝或正己醇铝。在本发明中,所述铝醇盐的纯度优选≥99%,所述铝醇盐中Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素的总含量≤0.001wt.%。In the present invention, the aluminum alkoxide is mixed with water to carry out the hydrolysis reaction, and the chemical formula of the aluminum alkoxide is preferably Al(C n H 2n+ 1 O) 3 , and the 3≤n≤8; in the specific embodiment of the present invention , the aluminum alkoxide is preferably aluminum isopropoxide or aluminum n-hexaoxide. In the present invention, the purity of the aluminum alkoxide is preferably ≥99%, and the total content of Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element in the aluminum alkoxide is ≤ 0.001wt.%.
在本发明中,所述水优选为高纯水。In the present invention, the water is preferably high-purity water.
在本发明中,所述铝醇盐和水的质量比优选为4:(1~8),更优选为4:(1.1~6)。In the present invention, the mass ratio of the aluminum alkoxide to water is preferably 4:(1-8), more preferably 4:(1.1-6).
在本发明中,所述水解反应的温度为60~100℃,优选为65~85℃;所述水解反应的时间为2.5~8h,优选为3~4h;在本发明中,所述水解反应优选在搅拌的条件下进行,本发明对所述搅拌的具体实施过程没有特殊要求。在本发明中,所述水解反应优选在带有回流设备和搅拌设备的反应釜中进行。In the present invention, the temperature of the hydrolysis reaction is 60-100°C, preferably 65-85°C; the time of the hydrolysis reaction is 2.5-8h, preferably 3-4h; in the present invention, the hydrolysis reaction It is preferably carried out under stirring conditions, and the present invention has no special requirements for the specific implementation process of the stirring. In the present invention, the hydrolysis reaction is preferably carried out in a reactor with a reflux device and a stirring device.
所述水解反应得到拟薄水铝石浆料,本发明优选对所述拟薄水铝石浆料进行后处理,得到所述拟薄水铝石。在本发明中,所述后处理优选包括:将所述拟薄水铝石浆料依次进行固液分离、干燥和粉碎;在本发明中,所述固液分离优选为离心分离,所述离心分离的转速优选为4500~5500r/min,本发明对所述离心分离的具体实施过程没有特殊要求,在本发明的具体实施中,所述离心分离优选在离心机中进行。The hydrolysis reaction obtains a pseudo-boehmite slurry, and in the present invention, preferably, the pseudo-boehmite slurry is post-treated to obtain the pseudo-boehmite. In the present invention, the post-processing preferably includes: sequentially performing solid-liquid separation, drying and pulverization on the pseudo-boehmite slurry; in the present invention, the solid-liquid separation is preferably centrifugal separation, and the centrifugal The rotational speed of separation is preferably 4500-5500 r/min. The present invention has no special requirements for the specific implementation process of the centrifugal separation. In the specific implementation of the present invention, the centrifugal separation is preferably performed in a centrifuge.
所述固液分离得到膏状固体产物,本发明优选将所述膏状固体产物进行干燥,在本发明中,所述干燥优选为真空干燥、闪蒸干燥、鼓风干燥或喷雾干燥;在本发明中,所述真空干燥的的温度优选为80~95℃,真空干燥的时间优选为5~7h,本发明对所述真空干燥的真空度没有特殊要求;在本发明中,所述闪蒸干燥优选在闭路循环闪蒸干燥机中进行,所述闭路循环闪蒸干燥机的进料温度优选为200~250℃,出料温度优选为80~90℃,所述闪蒸干燥的保护气氛优选为氮气或惰性气体,更优选为氮气;在本发明中,所述鼓风干燥的温度优选为100~110℃,所述鼓风干燥的时间为7~9h;在本发明中,所述喷雾干燥优选为将所述膏状固体产物与水混合,得到混合物后在喷雾干燥剂中进行喷雾干燥,本发明对所述水的用量没有特殊要求,以使得到的混合物能够进行喷雾干燥即可,所述喷雾干燥的进料温度优选为300~400℃,更优选为350℃,所述喷雾干燥的出料温度优选为95~105℃,更优选为100℃。The solid-liquid separation obtains a paste-like solid product. In the present invention, the paste-like solid product is preferably dried. In the present invention, the drying is preferably vacuum drying, flash drying, blast drying or spray drying; In the present invention, the temperature of the vacuum drying is preferably 80-95° C., and the time of vacuum drying is preferably 5-7 hours. The present invention has no special requirements for the vacuum degree of the vacuum drying; in the present invention, the flash evaporation Drying is preferably carried out in a closed-circuit flash dryer, the feed temperature of the closed-circuit flash dryer is preferably 200-250°C, and the discharge temperature is preferably 80-90°C, and the protective atmosphere for the flash-drying is preferably is nitrogen or inert gas, more preferably nitrogen; in the present invention, the temperature of the blast drying is preferably 100-110°C, and the blast drying time is 7-9 hours; in the present invention, the spraying Drying is preferably by mixing the paste-like solid product with water, and after obtaining the mixture, spray-drying it in a spray desiccant, the present invention has no special requirements on the amount of water, so that the obtained mixture can be spray-dried, The feed temperature of the spray drying is preferably 300-400°C, more preferably 350°C, and the discharge temperature of the spray-drying is preferably 95-105°C, more preferably 100°C.
本发明优选对干燥的后的产物进行粉碎,本发明对所述粉碎的具体实施过程没有特殊要求,在本发明中,所述拟薄水铝石的粒径优选为<150μm,在本发明中,当采用喷雾干燥对所述膏状固体产物进行干燥时,优选省略所述粉碎。The present invention preferably pulverizes the dried product. The present invention has no special requirements for the specific implementation process of the pulverization. In the present invention, the particle size of the pseudo-boehmite is preferably <150 μm. In the present invention , when the paste-like solid product is dried by spray drying, the pulverization is preferably omitted.
本发明将拟薄水铝石在循环氧化性气体氛围中进行煅烧;在本发明中,所述循环氧化性气体氛围由抽真空后通入氧化性气体保压的循环获得;循环重复的次数>1。In the present invention, pseudo-boehmite is calcined in a circulating oxidizing gas atmosphere; in the present invention, the circulating oxidizing gas atmosphere is obtained by a cycle of vacuuming and then feeding an oxidizing gas to maintain pressure; the number of cycles repeated > 1.
在本发明中,每个循环中,所述抽真空优选至绝对压力<0.01Mpa,更优选至绝对压力为0.005~0.008MPa;在首次抽真空时优选进行升温,更优选为在所述升温开始时进行抽真空;本发明对所述抽真空的具体时间没有特殊要求,根据实际生产过程中所用抽真空装置的具体工作效率而定。In the present invention, in each cycle, the vacuuming is preferably to an absolute pressure <0.01Mpa, more preferably to an absolute pressure of 0.005-0.008MPa; it is preferable to increase the temperature during the first vacuuming, and more preferably to start the temperature increase. Vacuuming is carried out at the time of vacuuming; the present invention has no special requirements on the specific time of vacuuming, which is determined according to the specific working efficiency of the vacuuming device used in the actual production process.
本发明抽真空后直接通入氧化性气体,本发明的抽真空时间小于升温时间,本发明首次抽真空结束时,升温过程没有结束。In the present invention, the oxidizing gas is directly introduced after vacuuming, and the vacuuming time of the present invention is less than the heating time. When the first vacuuming of the present invention ends, the heating process does not end.
在本发明中,所述通氧化性气体优选至绝对压力为0.08~0.12MPa,更优选至绝对压力为0.09~0.1MPa;本发明对所述通氧化性气体的具体时间没有特殊要求,根据实际生产过程中所用通氧化性气体的装置的具体工作效率而定。In the present invention, the absolute pressure of the oxidizing gas is preferably 0.08-0.12MPa, more preferably, the absolute pressure is 0.09-0.1MPa; the present invention has no special requirements for the specific time of the oxidizing gas, according to the actual It depends on the specific working efficiency of the device for oxidizing gas used in the production process.
在本发明中,所述氧化性气体含有氧气,所述氧气在氧化性气体中的体积含量优选≥20%,更优选为≥21%;在本发明中,所述氧化性气体优选为氧气、臭氧、氮气、二氧化碳、氯气、二氧化氯、二氧化硫、一氧化氮和惰性气体中的一种或多种,所述惰性气体优选为氦气和/或氩气,在本发明的具体实施例中,所述氧化性气体优选为氧气和氮气的混合气体、氧气和臭氧的混合气体、氧气和二氧化氯的混合气体、氧气和一氧化碳的混合气体或氧气和氯气的混合气体。In the present invention, the oxidizing gas contains oxygen, and the volume content of the oxygen in the oxidizing gas is preferably ≥20%, more preferably ≥21%; in the present invention, the oxidizing gas is preferably oxygen, One or more of ozone, nitrogen, carbon dioxide, chlorine, chlorine dioxide, sulfur dioxide, nitric oxide and inert gas, the inert gas is preferably helium and/or argon, in specific embodiments of the present invention The oxidizing gas is preferably a mixed gas of oxygen and nitrogen, a mixed gas of oxygen and ozone, a mixed gas of oxygen and chlorine dioxide, a mixed gas of oxygen and carbon monoxide, or a mixed gas of oxygen and chlorine.
在本发明中,每个循环中,所述氧化性气体的保压时间优选为5~15min,更优选为6~12min。In the present invention, in each cycle, the pressure holding time of the oxidizing gas is preferably 5-15 minutes, more preferably 6-12 minutes.
保压结束后,进行下一个循环抽真空和通入氧化性气体保压。After the pressure keeping is over, the next cycle of vacuuming and feeding oxidizing gas is carried out to keep the pressure.
在本发明中,所述煅烧的温度优选为500~1000℃,更优选为600~850℃;所述煅烧的保温时间优选为3~6h,更优选为3.5~5h。In the present invention, the temperature of the calcination is preferably 500-1000°C, more preferably 600-850°C; the holding time of the calcination is preferably 3-6h, more preferably 3.5-5h.
在本发明中,所述煅烧的温度优选由升温获得,所述升温的速率优选为3~8℃/min,更优选为3.5~4.5℃/min。In the present invention, the calcination temperature is preferably obtained by heating up, and the heating rate is preferably 3-8°C/min, more preferably 3.5-4.5°C/min.
在本发明中,所述煅烧优选在真空炉中进行,在本发明中的具体实施例中,所述拟薄水铝石优选放置于所述真空炉的坩埚中,所述拟薄水铝石在所述坩埚中的填充高度优选为145~155mm,更优选为150mm,在本发明中,所述坩埚的材质优选为刚玉。In the present invention, the calcination is preferably performed in a vacuum furnace. In a specific embodiment of the present invention, the pseudo-boehmite is preferably placed in the crucible of the vacuum furnace, and the pseudo-boehmite is preferably placed in a crucible of the vacuum furnace. The filling height in the crucible is preferably 145-155 mm, more preferably 150 mm. In the present invention, the material of the crucible is preferably corundum.
本发明通过控制拟薄水铝石在所述坩埚中的填充高度,进而提高了煅烧过程中拟薄水铝石的煅烧效率,进而最大限度降低制备过程的单位能耗。By controlling the filling height of the pseudo-boehmite in the crucible, the invention improves the calcination efficiency of the pseudo-boehmite in the calcination process, and further reduces the unit energy consumption of the preparation process to the maximum extent.
在本发明中,所述煅烧结束后,本发明优选对得到的煅烧体系进行后处理,得到所述高纯氧化铝,在本发明中,所述后处理优选包括:依次进行抽真空、通氧气和冷却。在本发明中,所述抽真空和通氧气的具体实施过程与上述记载的所述煅烧过程中抽真空和通入氧化性气体的具体实施过程相同,在此不再赘述。在本发明中,所述冷却后的温度优选为室温。In the present invention, after the calcination is completed, the present invention preferably performs post-treatment on the obtained calcination system to obtain the high-purity alumina. In the present invention, the post-treatment preferably includes: vacuuming and oxygen supply in sequence and cooling. In the present invention, the specific implementation process of vacuuming and feeding oxygen is the same as the specific implementation process of vacuuming and feeding oxidizing gas in the calcination process described above, and will not be repeated here. In the present invention, the temperature after cooling is preferably room temperature.
本发明提供的制备方法对拟薄水铝石进行煅烧时,通过循环进行抽真空、通氧化性气体和保压,能够使拟薄水铝石充分与氧化性气体接触,将拟薄水铝石中残留的烷氧基充分氧化,从而制备得到残碳含量低的高纯氧化铝。When the pseudo-boehmite is calcined by the preparation method provided by the present invention, the pseudo-boehmite can be fully contacted with the oxidizing gas by circulating vacuum, oxidizing gas and pressure maintaining, and the pseudo-boehmite can be calcined. The residual alkoxy groups are fully oxidized, thereby preparing high-purity alumina with low residual carbon content.
为了进一步说明本发明,下面结合实施例对本发明提供的技术方案进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, the technical solutions provided by the present invention are described in detail below with reference to the examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
2kg液态异丙醇铝(纯度为99.5%,Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素总含量为0.0008wt.%)导入到4L的带有回流和搅拌设备的反应釜中,在80℃搅拌条件下,将550g高纯水加入到反应釜中,加水结束后继续搅拌4h使异丙醇铝水解为拟薄水铝石-异丙醇-水浆料;使用离心机对浆料进行离心分离(转速为5000r/min),将得到的膏状固体产物进行真空干燥,干燥温度为90℃,干燥时间6h;所得干燥产物粉碎成粒径小于150μm的粉体,得到拟薄水铝石;2kg of liquid aluminum isopropoxide (purity of 99.5%, Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element total content is 0.0008wt.%) into 4L with reflux In the reactor with stirring equipment, 550g of high-purity water was added into the reactor under the stirring condition of 80 °C, and after adding water, stirring was continued for 4 hours to hydrolyze aluminum isopropoxide into pseudo-boehmite-isopropanol-water slurry ; Use a centrifuge to separate the slurry (rotation speed is 5000r/min), and vacuum dry the obtained paste-like solid product at a drying temperature of 90°C and a drying time of 6h; the obtained dried product is pulverized into powder with a particle size of less than 150 μm body to obtain pseudo-boehmite;
然后将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在真空炉中煅烧,煅烧程序为从室温以升温速率为5℃/min升温至600℃,在600℃时保温4h。在升温煅烧和保温煅烧期间,首先开启真空系统抽气,直至真空炉中绝对压力为0.005MPa停止抽真空,向真空炉中通入氧气和氮气(体积比为21:79);通入氧化性气体至真空炉内绝对压力为0.1MPa后停止通气,保压氧化10min。随后继续重复循环进行抽真空、通氧气和氮气(体积比为21:79)和保压氧化的操作直至保温煅烧结束,保温结束后向将真空炉抽真空后通入氧气(炉内绝对压力保持在0.1MPa),真空炉冷却后取出高纯氧化铝产品。Then, the pseudo-boehmite was placed in a corundum crucible with a filling height of 150 mm, and calcined in a vacuum furnace. During the heating calcination and heat preservation calcination, the vacuum system was first turned on to pump air, and the vacuum was stopped until the absolute pressure in the vacuum furnace was 0.005MPa, and oxygen and nitrogen (volume ratio of 21:79) were introduced into the vacuum furnace; After the gas reaches the absolute pressure of 0.1MPa in the vacuum furnace, the ventilation is stopped, and the pressure is maintained and oxidized for 10min. Then continue to repeat the cycle of vacuuming, feeding oxygen and nitrogen (volume ratio of 21:79) and maintaining pressure oxidation until the end of the heat preservation and calcination. At 0.1MPa), the high-purity alumina product was taken out after cooling in the vacuum furnace.
采用碳硫分析仪、电感耦合等离子体光谱仪和白度仪对实施例1制备的高纯氧化铝产品进行残碳量、纯度和白度的测定,其中氧化铝产品的纯度测定为:测定氧化铝中Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素的杂质总量,扣除杂质总量后为氧化铝产品的纯度;实施例1的产品为白度为96.5%,残碳量为0.0008wt.%,纯度为99.995%。A carbon-sulfur analyzer, an inductively coupled plasma spectrometer and a whiteness meter were used to measure the residual carbon content, purity and whiteness of the high-purity alumina product prepared in Example 1, wherein the purity of the alumina product was measured as: The total amount of impurities of Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element in the middle, after deducting the total amount of impurities, is the purity of the alumina product; the product of Example 1 is that the whiteness is 96.5%, the residual carbon content is 0.0008wt.%, and the purity is 99.995%.
对比例1Comparative Example 1
与实施例1的制备方法基本相同,不同之处在于:将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在空气气氛的马弗炉中煅烧,升温速率为5℃/min,600℃下保温4h。Basically the same as the preparation method of Example 1, the difference is: the pseudo-boehmite is put into the corundum crucible, the filling height is 150mm, and calcined in the muffle furnace of the air atmosphere, and the heating rate is 5 ℃/min, Incubate at 600°C for 4h.
采用与实施例1相同的方法测定,对比例1制备得到的氧化铝产品的残碳量为0.015wt.%,白度为75.2%,纯度为99.994%,肉眼可见产品为灰色。Measured by the same method as in Example 1, the alumina product prepared in Comparative Example 1 had a residual carbon content of 0.015 wt.%, a whiteness of 75.2%, a purity of 99.994%, and the product was gray to the naked eye.
实施例2Example 2
2000kg液态异丙醇铝(纯度为99%,Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素总含量为0.0009wt.%)导入到4000L带有回流装置的反应釜中,在80℃搅拌条件下,将550kg高纯水加入到反应釜中,加水结束后继续搅拌4h使异丙醇铝水解为拟薄水铝石-异丙醇-水浆料;使用离心机对浆料进行离心分离(转速为5000r/min),将得到的膏状固体产物在闭路循环闪蒸干燥机中进行干燥,保护气体为氮气,进料温度250℃,出料温度为90℃;所得干燥产物粉碎成粒径大于150μm的粉体,得到拟薄水铝石;2000kg liquid aluminum isopropoxide (purity 99%, Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element total content is 0.0009wt.%) into 4000L with reflux device 550kg of high-purity water was added to the reaction kettle under stirring conditions at 80 °C, and after adding water, stirring was continued for 4 h to hydrolyze aluminum isopropoxide into pseudo-boehmite-isopropanol-water slurry; centrifugal The slurry is centrifugally separated by the machine (rotation speed is 5000r/min), and the obtained paste-like solid product is dried in a closed-circuit flash dryer, the protective gas is nitrogen, the feeding temperature is 250 °C, and the discharging temperature is 90 °C The obtained dried product is pulverized into powder with a particle size greater than 150 μm to obtain pseudo-boehmite;
然后将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在真空炉中煅烧,煅烧程序为从室温以升温速率为5℃/min升温至800℃,在800℃时保温4h。在升温煅烧到保温煅烧束期间,首先开启真空系统抽气,直至真空炉中绝对压力为0.005MPa停止抽真空,然后向真空炉中通入氧气和氮气(体积比为21:79);通入氧化性气体至真空炉内绝对压力为0.1MPa后停止通气,保压氧化10min。随后继续重复循环进行抽真空、通氧气和氮气(体积比为21:79)和保压氧化10min的操作直至保温煅烧结束,保温煅烧结束后将真空炉抽真空后通入氧气(炉内绝对压力保持在0.1MPa),真空炉冷却后取出高纯氧化铝产品。Then, the pseudo-boehmite was placed in a corundum crucible with a filling height of 150 mm, and calcined in a vacuum furnace. During the heating and calcination to the heat preservation calcination beam, firstly open the vacuum system for pumping, until the absolute pressure in the vacuum furnace is 0.005MPa, stop vacuuming, and then introduce oxygen and nitrogen into the vacuum furnace (volume ratio is 21:79); After the oxidizing gas reaches the absolute pressure of 0.1MPa in the vacuum furnace, the ventilation is stopped, and the pressure is maintained and oxidized for 10min. Then continue to repeat the cycle of vacuuming, feeding oxygen and nitrogen (volume ratio of 21:79) and holding pressure oxidation for 10min until the end of heat preservation and calcination. maintained at 0.1MPa), and the high-purity alumina product was taken out after cooling in the vacuum furnace.
采用与实施例1相同的方法对实施例2制备的产品进行检测,实施例2制备的高纯氧化铝的白度大于96.0%,残碳量小于0.0008wt.%,纯度高于99.995%。The product prepared in Example 2 was tested by the same method as in Example 1. The whiteness of the high-purity alumina prepared in Example 2 was greater than 96.0%, the residual carbon content was less than 0.0008wt.%, and the purity was higher than 99.995%.
对比例2Comparative Example 2
与实施例2的制备方法基本相同,不同之处在于:将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在空气气氛的窑炉中煅烧,升温速率为5℃/min,800℃下保温4h。The preparation method is basically the same as that of Example 2, except that the pseudo-boehmite is put into the corundum crucible, and the filling height is 150 mm. Incubate at ℃ for 4h.
采用与实施例1相同的方法测定,对比例2制备得到的氧化铝产品的残碳量为0.02wt.%,白度为73.2%,纯度为99.993。Measured by the same method as in Example 1, the alumina product prepared in Comparative Example 2 had a residual carbon content of 0.02 wt.%, a whiteness of 73.2%, and a purity of 99.993.
实施例3Example 3
与实施例1的制备方法基本相同,不同之处在于:氧化性气体为氧气;The preparation method is basically the same as that of Example 1, except that the oxidizing gas is oxygen;
采用与实施例1相同的方法测定,实施例3制备得到的氧化铝产品的残碳量为0.0009%wt,白度为96%,纯度为99.994%。Measured by the same method as in Example 1, the alumina product prepared in Example 3 had a residual carbon content of 0.0009% wt, a whiteness of 96%, and a purity of 99.994%.
实施例4Example 4
与实施例1的制备方法基本相同,不同之处在于:氧化性气体为氧气和氩气(体积比为80:20);Basically the same as the preparation method of Example 1, the difference is: the oxidizing gas is oxygen and argon (volume ratio is 80:20);
采用与实施例1相同的方法测定,实施例4制备得到的氧化铝产品的残碳量为0.0009%wt,白度为95.7%,纯度为99.995。Measured by the same method as in Example 1, the alumina product prepared in Example 4 has a residual carbon content of 0.0009% wt, a whiteness of 95.7%, and a purity of 99.995.
实施例5Example 5
与实施例1的制备方法基本相同,不同之处在于:氧化性气体为氧气和二氧化碳(体积比为50:50);Basically the same as the preparation method of Example 1, the difference is: the oxidizing gas is oxygen and carbon dioxide (volume ratio is 50:50);
采用与实施例1相同的方法测定,实施例5制备得到的氧化铝产品的残碳量为0.0008%wt,白度为95.5%,纯度为99.996%。Measured by the same method as in Example 1, the alumina product prepared in Example 5 has a residual carbon content of 0.0008% wt, a whiteness of 95.5%, and a purity of 99.996%.
实施例6Example 6
1kg液态正己醇铝(纯度为99.5%,Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素总含量为0.0003wt.%)导入到4L带有回流设备的反应釜中,在100℃搅拌条件下,将1.5kg高纯水加入到水解釜中,加水结束后继续搅拌8h使正己醇铝水解为拟薄水铝石-正己醇-水浆料;使用离心机对浆料进行离心分离(转速为5000r/min);所得膏状固体产物在鼓风干燥箱中105℃干燥8h;干燥产物粉碎成粒径小于150μm的粉体,得到拟薄水铝石;1kg of liquid n-hexanoxide aluminum (purity of 99.5%, Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element total content of 0.0003wt.%) was introduced into 4L with reflux equipment. In the reaction kettle, 1.5kg of high-purity water was added to the hydrolysis kettle under the stirring condition of 100 °C. After adding water, stirring was continued for 8 hours to hydrolyze the aluminum n-hexaoxide into pseudo-boehmite-n-hexanol-water slurry; The slurry is centrifuged (rotation speed is 5000 r/min); the obtained paste-like solid product is dried in a blast drying oven at 105°C for 8 hours; the dried product is pulverized into powder with a particle size of less than 150 μm to obtain pseudo-boehmite;
然后将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在真空炉中煅烧,煅烧程序为从室温以升温速率为5℃/min升温至600℃,在600℃时保温4h。在升温煅烧和保温煅烧期间,首先开启真空系统抽气,直至真空炉中绝对压力为0.005MPa停止抽真空,向真空炉中通入氧气和臭氧(体积比为50:50);通入氧化性气体至真空炉内绝对压力为0.1MPa后停止通气,保压氧化5min。随后继续重复进行抽真空、通氧气和臭氧(体积比为50:50)和保压氧化的操作直至保温煅烧结束,保温结束后向真空炉抽真空后通入氧气(炉内绝对压力保持在0.1MPa),真空炉冷却后取出高纯氧化铝产品。Then, the pseudo-boehmite was placed in a corundum crucible with a filling height of 150 mm, and calcined in a vacuum furnace. During the heating calcination and heat preservation calcination, the vacuum system was first turned on to pump air, and the vacuum was stopped until the absolute pressure in the vacuum furnace was 0.005MPa, and oxygen and ozone (volume ratio of 50:50) were introduced into the vacuum furnace; When the absolute pressure of the gas in the vacuum furnace is 0.1MPa, the ventilation is stopped, and the pressure is maintained and oxidized for 5min. Then continue to repeat the operation of vacuuming, feeding oxygen and ozone (volume ratio is 50:50) and maintaining pressure oxidation until the end of heat preservation and calcination. MPa), and the high-purity alumina product is taken out after cooling in the vacuum furnace.
采用与实施例1相同的方法测定,实施例6制备得到的高纯氧化铝产品的白度为96.5%,残碳量为0.0007wt.%,纯度为99.995%。Measured by the same method as in Example 1, the whiteness of the high-purity alumina product prepared in Example 6 was 96.5%, the residual carbon content was 0.0007 wt.%, and the purity was 99.995%.
对比例3Comparative Example 3
与实施例6的制备方法基本相同,不同之处在于:将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在空气气氛的马弗炉中煅烧,升温速率为5℃/min,600℃下保温4h。Basically the same as the preparation method of Example 6, the difference is: the pseudo-boehmite is put into the corundum crucible, the filling height is 150mm, and calcined in the muffle furnace of the air atmosphere, and the heating rate is 5 ℃/min, Incubate at 600°C for 4h.
采用与实施例1相同的方法测定,对比例3制备得到的氧化铝产品的残碳量为0.025wt.%,白度为70.4%,氧化铝纯度为99.993%,肉眼可见煅烧后坩埚底部产品为灰黑色。Measured by the same method as Example 1, the carbon residue of the alumina product prepared in Comparative Example 3 was 0.025wt.%, the whiteness was 70.4%, and the alumina purity was 99.993%. The bottom product of the crucible after calcination was Gray-black.
实施例7Example 7
1000kg液态正己醇铝(纯度为99%,Na元素、Fe元素、Si元素、K元素、Ca元素、Cu元素、Ti元素和Zn元素总含量为0.0003wt.%)导入到4000L带有回流设备的反应釜中,在100℃搅拌条件下,将1500kg高纯水加入到水解釜中,加水结束后继续搅拌8h使正己醇铝水解为拟薄水铝石-正己醇-水浆料;使用卧螺式离心机对浆料进行离心分离(4800r/min);将分离得到的膏状固体产物和200kg高纯水混合均匀;所得混合物进行喷雾干燥,进料温度350℃,出料温度100℃;干燥后得到拟薄水铝石;1000kg of liquid n-hexanoxide aluminum (purity of 99%, Na element, Fe element, Si element, K element, Ca element, Cu element, Ti element and Zn element total content of 0.0003wt.%) was introduced into 4000L with reflux equipment In the reaction kettle, 1500kg of high-purity water was added to the hydrolysis kettle under the stirring condition of 100 ℃. After the water was added, the stirring was continued for 8 hours to hydrolyze the aluminum n-hexaoxide into pseudo-boehmite-n-hexanol-water slurry; use a horizontal screw centrifugal The slurry was centrifuged (4800 r/min) by the machine; the paste-like solid product obtained by separation and 200 kg of high-purity water were mixed uniformly; the obtained mixture was spray-dried, the feeding temperature was 350 ° C, and the discharging temperature was 100 ° C; after drying, a pseudo-thin diaspore;
然后将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在真空炉中煅烧,煅烧程序为从室温以升温速率为5℃/min升温至800℃,在800℃时保温4h。在升温煅烧到保温煅烧束期间,首先开启真空系统抽气,直至真空炉中绝对压力为0.005MPa停止抽真空,然后向真空炉中通入氧气和臭氧(体积比为50:50);通入氧化性气体至真空炉内绝对压力为0.1MPa后停止通气,保压氧化5min。随后继续重复进行抽真空、通入氧气和臭氧(体积比为50:50)、保压氧化5min的操作直至保温煅烧结束,保温煅烧结束后将真空炉抽真空后通入氧气(炉内绝对压力保持在0.1MPa),真空炉冷却后取出高纯氧化铝产品。Then, the pseudo-boehmite was placed in a corundum crucible with a filling height of 150 mm, and calcined in a vacuum furnace. During the heating and calcination to the heat preservation calcination beam, firstly open the vacuum system to pump air until the absolute pressure in the vacuum furnace is 0.005MPa and stop vacuuming, and then introduce oxygen and ozone into the vacuum furnace (volume ratio is 50:50); After the oxidizing gas reaches the absolute pressure of 0.1MPa in the vacuum furnace, the ventilation is stopped, and the pressure is maintained and oxidized for 5min. Then continue to repeat the operation of vacuuming, feeding oxygen and ozone (volume ratio is 50:50), and maintaining pressure for 5 minutes until the end of the thermal insulation calcination. maintained at 0.1MPa), and the high-purity alumina product was taken out after cooling in the vacuum furnace.
采用与实施例1相同的方法对实施例7制备的产品进行检测,实施例7制备的高纯氧化铝的白度为96.6%,残碳量为0.0006wt.%,纯度为99.995%的高纯氧化铝。The product prepared in Example 7 was tested by the same method as in Example 1. The whiteness of the high-purity alumina prepared in Example 7 was 96.6%, the residual carbon content was 0.0006wt.%, and the purity was 99.995%. Alumina.
对比例4Comparative Example 4
与实施例7的制备方法基本相同,不同之处在于:将拟薄水铝石放入刚玉坩埚中,填充高度为150mm,在空气气氛的窑炉中煅烧,升温速率为5℃/min,800℃下保温4h。Basically the same as the preparation method of Example 7, the difference is: put the pseudo-boehmite into the corundum crucible, the filling height is 150mm, and calcined in the kiln of air atmosphere, and the heating rate is 5 ℃/min, 800 Incubate at ℃ for 4h.
采用与实施例1相同的方法测定,对比例4制备得到的氧化铝产品的残碳量为0.018%wt,白度为74%,纯度为99.994%。Measured by the same method as in Example 1, the alumina product prepared in Comparative Example 4 had a residual carbon content of 0.018% wt, a whiteness of 74%, and a purity of 99.994%.
实施例8Example 8
与实施例6的制备方法基本相同,不同之处在于:氧化性气体为氧气和二氧化氯(体积比为50:50);Basically the same as the preparation method of Example 6, the difference is: the oxidizing gas is oxygen and chlorine dioxide (volume ratio is 50:50);
采用与实施例1相同的方法测定,实施例8制备得到的氧化铝产品的残碳量为0.00051%wt,白度为96.8%,纯度为99.993%。Measured by the same method as in Example 1, the alumina product prepared in Example 8 had a residual carbon content of 0.00051% wt, a whiteness of 96.8%, and a purity of 99.993%.
实施例9Example 9
与实施例6的制备方法基本相同,不同之处在于:氧化性气体为氧气和一氧化氮(体积比为70:20);Basically the same as the preparation method of Example 6, the difference is: the oxidizing gas is oxygen and nitric oxide (volume ratio is 70:20);
采用与实施例1相同的方法测定,实施例9制备得到的氧化铝产品的残碳量小于0.0006%wt,白度为96.3%,纯度为99.996%。Measured by the same method as in Example 1, the alumina product prepared in Example 9 has a residual carbon content of less than 0.0006% wt, a whiteness of 96.3%, and a purity of 99.996%.
实施例10Example 10
与实施例6的制备方法基本相同,不同之处在于:氧化性气体为氧气和一氧化氮(体积比为70:20);Basically the same as the preparation method of Example 6, the difference is: the oxidizing gas is oxygen and nitric oxide (volume ratio is 70:20);
采用与实施例1相同的方法测定,实施例10制备得到的氧化铝产品的残碳量为0.0005%wt,白度为96.8%,纯度为99.994%。Measured by the same method as in Example 1, the alumina product prepared in Example 10 has a residual carbon content of 0.0005% wt, a whiteness of 96.8%, and a purity of 99.994%.
应用例1Application example 1
在冷坩埚中加入实施例2制备得到的高纯氧化铝粉(厚度为15cm)和高纯石墨片(厚度为0.5cm),启动坩埚的水冷系统和坩埚外的高频线圈产生磁场,通过磁场加热,直至坩埚内的氧化铝粉全部形成熔融的液体;启动坩埚动力系统,使坩埚移动,在移动过程中向坩埚内添加高纯氧化铝粉,直至坩埚移动到顶点位置,同时使坩埚内高纯氧化铝粉全部形成熔融的液体,冷却至室温得到氧化铝多晶体。氧化铝多晶体目测为无色。The high-purity alumina powder (15 cm in thickness) and high-purity graphite sheet (0.5 cm in thickness) prepared in Example 2 were added to the cold crucible, and the water cooling system of the crucible and the high-frequency coil outside the crucible were started to generate a magnetic field. Heating until all the alumina powder in the crucible forms a molten liquid; start the crucible power system to move the crucible, and add high-purity alumina powder to the crucible during the movement until the crucible moves to the apex position, and at the same time make the crucible high. All the pure alumina powder forms a molten liquid, which is cooled to room temperature to obtain alumina polycrystals. Alumina polycrystals were visually colorless.
对比例5Comparative Example 5
与应用例1的制备方法基本相同,不同之处在于:以对比例2制备的氧化铝为原料,产品氧化铝多晶体目测出现淡黄色、黄色或棕色等杂色。The preparation method is basically the same as that of Application Example 1, except that: the alumina prepared in Comparative Example 2 is used as the raw material, and the product alumina polycrystals appear light yellow, yellow or brown and other variegated colors visually.
应用例2Application example 2
与应用例1的制备方法基本相同,不同之处在于:以实施例7制备的高纯氧化铝为原料,产品氧化铝多晶体目测为无色。The preparation method is basically the same as that of Application Example 1, except that the high-purity alumina prepared in Example 7 is used as the raw material, and the product alumina polycrystal is colorless by visual inspection.
对比例6Comparative Example 6
与应用例1的制备方法基本相同,不同之处在于:以对比例4制备的氧化铝为原料,产品氧化铝多晶体目测出现淡黄色、黄色或棕色等杂色。The preparation method is basically the same as that of Application Example 1, except that the alumina prepared in Comparative Example 4 is used as the raw material, and the product alumina polycrystals appear light yellow, yellow or brown and other variegated colors visually.
将实施例1~10和对比例1~4制备得到的氧化铝产品的性能列于表1中,由表1可以得出,相较于在空气气氛中进行煅烧,采用本发明提供的制备方法:在煅烧过程中循环进行抽真空、通氧化性气体和保压氧化,能够使拟薄水铝石充分与氧化性气体接触,将拟薄水铝石中残留的烷氧基充分氧化,从而制备得到残碳含量低的高纯氧化铝,其残碳量<0.001wt.%,纯度>99.99wt.%,白度值>95%。The properties of the alumina products prepared in Examples 1 to 10 and Comparative Examples 1 to 4 are listed in Table 1. From Table 1, it can be concluded that compared with calcining in an air atmosphere, the preparation method provided by the present invention is adopted. : During the calcination process, vacuum pumping, oxidizing gas and pressure-holding oxidation are carried out in a cycle, which can make the pseudo-boehmite fully contact with the oxidizing gas, and fully oxidize the residual alkoxy groups in the pseudo-boehmite, thereby preparing the High-purity alumina with low residual carbon content is obtained, the residual carbon content is <0.001 wt.%, the purity is >99.99 wt.%, and the whiteness value is >95%.
表1实施例1~10和对比例1~4制备的氧化铝的性能测试结果Table 1 Performance test results of alumina prepared in Examples 1-10 and Comparative Examples 1-4
尽管上述实施例对本发明做出了详尽的描述,但它仅仅是本发明一部分实施例,而不是全部实施例,人们还可以根据本实施例在不经创造性前提下获得其他实施例,这些实施例都属于本发明保护范围。Although the above-mentioned embodiment has made a detailed description of the present invention, it is only a part of the embodiments of the present invention, not all of the embodiments. People can also obtain other embodiments according to the present embodiment without creativity. These embodiments All belong to the protection scope of the present invention.
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