Thermosetting resin impregnation system
Technical Field
The invention relates to the technical field of glass fiber board production, in particular to a thermosetting resin impregnation system.
Background
In the initial stage of the production process of the epoxy glass fiber board, uniform thermosetting resin glue solution is required to be coated on the surface of glass fiber cloth, and then the subsequent processes of drying, semi-curing, cutting, hot-pressing curing and the like are carried out.
In the process of smearing the resin glue solution on the glass fiber cloth, the very important point is that air bubbles cannot be accumulated in the glass fiber cloth, otherwise the electric performance of a finished glass fiber board is influenced, the glass fiber cloth is formed by interweaving glass fibers, the surface of the glass fiber cloth is provided with a plurality of gaps, air accumulated in the gaps cannot actively and completely overflow when the glass fiber cloth is immersed in the resin glue solution, and a plurality of gases can be remained to occupy space positions to form cavities, in the prior art, the treatment on the bubbles in the cavities is generally realized by brushing the resin glue solution for a plurality of times, the efficiency is lower, the degassing rate is not greatly improved, CN104275271A provides a novel device for improving the soaking effect of the glass fiber cloth, the glass fiber cloth is led into a shell with different liquid pressures on two sides, so that the resin glue solution passes through the glass fiber cloth under the action of the pressure difference, the degassing efficiency is improved, but the degassing cannot be ensured fully, because the pressure difference between the two sides of the glass fiber cloth is not very large, even if the pressure difference is initially very large, the pressure difference between the two sides becomes small after part of the glue solution passes through the glass fiber cloth, the flow caused by the pressure difference can preferentially select the position with smaller passing resistance, namely the position which is passed through by the glue solution, the position where the bubbles are left still has larger over-flow resistance and does not allow the glue solution to pass through, the bubbles stay on the glass fiber cloth because the gas mass is adsorbed on the glass fiber structure, and the adsorption force of the gas mass is equal to the pressure difference force resisting the two sides, so the proposal can not ensure sufficient impregnation degassing.
Disclosure of Invention
The present invention is directed to a thermosetting resin dipping system to solve the above problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme:
a thermosetting resin dipping system is used for coating resin liquid on glass fiber cloth and comprises a shell, a guide wheel, an exhaust brush, a bubble detection assembly and a floating wheel group, wherein the resin liquid is stored in the shell, the guide wheel guides the glass fiber cloth into the shell and bends and reverses to guide the glass fiber cloth out, the exhaust brush is arranged in the shell and is used for brushing the surface of the glass fiber cloth to enable the glass fiber cloth to be in sliding contact with the surrounding resin liquid, the bubble detection assembly is arranged in the shell and is positioned behind the exhaust brush, the bubble detection assembly is used for detecting whether bubbles are contained in the glass fiber cloth to be sent out of the shell or not, the floating wheel group is arranged in the shell, and the floating wheel group is in contact with the position where the glass fiber cloth enters the liquid level of the resin liquid.
The glass fiber cloth is introduced into the shell through the guide wheel to carry out the procedure of infiltrating resin glue solution, the glass fiber cloth comes out from the shell after the glue solution is completely soaked and enters the subsequent drying and semi-curing process, after the glass fiber cloth enters the shell, the liquid level of the resin liquid is in contact with the floating wheel group, the position is the position where a large amount of gas on the glass fiber cloth is discharged, the gas in the gaps of the textile structure on the glass fiber cloth is squeezed by the resin liquid, the air bubbles emerge from the glass fiber cloth, the resin liquid fills the gap, the impregnation process is completed, the floating wheel group is arranged, the air bubbles floating upwards from the lower part can not reach the position where the glass fiber cloth enters the resin liquid, but float to two sides along the floating wheel group, the liquid level is stable and sufficient at the position where the glass fiber cloth enters the resin liquid, so that more gas flows out when the glass fiber cloth just begins to enter the resin liquid, and the glass fiber cloth is not easily influenced by the previous floating gas and is not easily accumulated in a gap of the glass fiber cloth;
and then, the glass fiber cloth reaches the position of the exhaust brush, and the exhaust brush brushes the resin liquid near the surface of the glass fiber cloth to generate flow, so that the gas which is not floated in the glass fiber cloth is more easily hooked.
Furthermore, the floating wheel group comprises a first connecting rod, a second connecting rod and a brush wheel, one end of the first connecting rod is hinged to the inner wall of the shell, the other end of the first connecting rod is connected with one end of the second connecting rod in a sliding manner, the other end of the second connecting rod is hinged to the brush wheel, the brush wheel is respectively abutted against two sides of the glass fiber cloth, and the whole density of the brush wheel is smaller than that of the resin liquid. The brush wheel is hung on the first connecting rod and the second connecting rod, the brush wheel floats on the resin liquid, when the liquid level of the resin liquid descends, the first connecting rod and the second connecting rod sliding sleeve are elongated, the brush wheel descends and still clings to the glass fiber cloth, the liquid inlet position of the glass fiber cloth is guaranteed to be blocked by the brush wheel, the glass fiber cloth descends, the brush wheel rotates along the surface of the glass fiber cloth due to friction, bubbles emerging after the glass fiber cloth is immersed in the resin liquid float upwards, when the glass fiber cloth reaches the surface of the brush wheel, the bubbles are scraped away by the brush wheel, the resin liquid is separated out from the positions far away from the two sides of the glass fiber cloth, and the position where the glass fiber cloth enters the resin liquid is stable.
Further, the exhaust brush comprises a first brush body and a second brush body, the first brush body is brushed from the lower surface of the glass fiber cloth, the second brush body is brushed from the upper surface of the glass fiber cloth, a direct current voltage is connected between the first brush body and the second brush body through a wire, the first brush body is connected with the negative electrode, the second brush body is connected with the positive electrode, the gum dipping system further comprises an air inlet pipe and an exhaust pipe, the shell is sequentially divided into a cloth inlet cavity, an exhaust cavity and a cloth outlet cavity according to the sequence of the glass fiber cloth, the top of the cloth inlet cavity is respectively connected with the air inlet pipe and the exhaust pipe, the air inlet pipe injects pure oxygen with negative charges into the top of the cloth inlet cavity, and the top of the exhaust cavity is open. The negative oxygen gas injected into the air inlet pipe washes the gas falling into the top part of the cloth cavity, the gas at the position is also from the gas precipitated in the glass fiber cloth and leaves the device along the air outlet pipe, the injected large amount of negative oxygen gas replaces the gas in the gaps of the glass fiber cloth, so that only oxygen with negative charges is left in the gaps of the glass fiber cloth, the glass fiber cloth is immersed into the resin liquid, most of the gas is precipitated and flows out of the device from the cloth cavity, a small amount of gaps in the glass fiber cloth retain the negative oxygen gas, the partial structure further advances, when reaching the exhaust brush, the gas group receives charge acting force, and is matched with the brushing motion of the first brush body and the second brush body, the gas group receives obvious buoyancy force, so that the gas is discharged from the gaps, the resin liquid around the gaps are filled, the glass fiber cloth is fully soaked, the negative oxygen gas is charged, the first brush body positioned below the glass fiber cloth is charged with negative charges, and gives repulsive force, the second brush body above the air inlet pipe is positively charged to give attraction, and negative oxygen gas injected into the air inlet pipe can be obtained by combining a negative ion generator and a pure oxygen tank body.
Further, the bubble detection assembly detects through an electromagnetic effect. The basic expression of the electromagnetic effect is that a magnetic field is generated around current, in the application, if the glass fiber cloth still has some gaps for accumulating gas masses after passing through the exhaust brush, and the gas masses are charged, so the moving process is charge movement, the equivalent current can generate the magnetic field around the glass fiber cloth, the bubble detection assembly can know whether cavities exist on the glass fiber cloth or not by detecting whether the magnetic field exists or not, the glass fiber cloth is not conductive, and the resin liquid is not conductive, so the glass fiber cloth and the resin liquid are neutral all the time, and the magnetic field is detected when one section of the glass fiber cloth passes through the bubble detection assembly and can only be generated by the movement of negative oxygen ions in the section of the glass fiber cloth.
Furthermore, the guide wheel is provided with a reverse drive, and the guide wheel is driven to be electrically connected with the bubble detection assembly. When the bubble detection assembly detects that the glass fiber cloth is not degassed completely, the glass fiber cloth cannot be led to the next procedure, so that the glass fiber cloth passes through the exhaust brush for one time or more times again through the reverse rotation of the guide wheel, and the gas is fully exhausted through electromagnetic force. The addition of the reverse driving should cooperate with the guide wheel to use, and a section of loose glass fiber cloth should be accumulated between the device and the front glass fiber cloth raw material feeding structure and between the device and the rear drying structure so that the glass fiber cloth can move reversely.
Furthermore, the first brush body comprises a base body and arc-shaped brush blocks arranged on the base body, the arc-shaped brush blocks are arranged on one surface, facing the glass fiber cloth, of the base body, concave arc surfaces are arranged on the two surfaces of each arc-shaped brush block, circulation grooves are formed between the arc-shaped brush blocks, and the first brush body is driven to horizontally move in a reciprocating mode. The first brush body performs horizontal reciprocating motion to brush and wipe the lower surface of the glass fiber cloth, the arc-shaped brush blocks form the circulation grooves one by one, resin liquid in the circulation grooves cannot be discharged from two ends of the grooves, so annular flow can be performed in the circulation grooves, the direction of the annular flow depends on the translation direction of the first brush body, the resin liquid flowing in the annular flow does not sweep from the surface of the glass fiber cloth in the horizontal direction but has oblique impact force at the contact position of bending parts at two ends of the circulation and the lower surface of the glass fiber cloth, the resin liquid can slightly impact gaps in the glass fiber cloth, and if gas masses exist, the gas masses are subjected to the impact force and are more easily separated from the gaps to overflow from the upper surface of the glass fiber cloth, so that the degassing efficiency is improved.
Further, the second brush body comprises a brush base and straight bristles arranged on the lower surface of the brush base. The straight brush hairs sweep away bubbles overflowing from the upper surface of the glass fiber cloth.
Furthermore, the shell also comprises a sealing wheel set arranged on the top surface of the cloth inlet cavity, and the sealing wheel set seals the position where the glass fiber cloth penetrates through the top surface of the cloth inlet cavity. The sealing wheel set is used as a structure that the glass fiber cloth penetrates through the top surface of the cloth inlet cavity, the sealing wheel set has a rough sealing effect, and most of gas entering the top of the cloth inlet cavity is discharged from the exhaust pipe.
Compared with the prior art, the invention has the following beneficial effects: the invention constantly keeps the stable inflow of the glass fiber cloth at the position where the glass fiber cloth enters the resin glue solution through the floating brush wheel, and bubbles separated from the glass fiber cloth are released from the two sides of the brush wheel; the method comprises the steps that air originally accumulated in gaps of the glass fiber cloth is replaced by negative oxygen ions before the glass fiber cloth is immersed in resin glue solution, and after the glass fiber cloth is immersed in the resin glue solution, the gaps which are not filled are all negative charges, so that whether gas clusters are fully eliminated in the subsequent brushing process of the exhaust brush can be detected through an electromagnetic effect, the effect that the gas clusters are discharged can be enhanced through the electromagnetic force at the position of the exhaust brush, when the first brush body brushes from the lower surface of the glass fiber cloth, the first brush body does not brush by using horizontal liquid flow, but builds local annular flow through the annular flow grooves, so that the liquid flow has impact force on the cavities of the glass fiber cloth, the degassing effect is enhanced again, and the glass fiber cloth is ensured to be fully infiltrated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall flow structure of the present invention;
FIG. 2 is a schematic view of the structure of the cloth feeding chamber of the present invention;
FIG. 3 is view A of FIG. 2;
FIG. 4 is a schematic view of the structure of the exhaust brush of the present invention;
in the figure: 1-shell, 11-cloth inlet cavity, 111-sealed wheel group, 12-exhaust cavity, 13-cloth outlet cavity, 2-resin liquid, 3-guide wheel, 4-exhaust brush, 41-first brush body, 411-arc brush block, 412-circulation groove, 42-second brush body, 421-straight brush hair, 5-bubble detection component, 6-floating wheel group, 61-first connecting rod, 62-second connecting rod, 63-brush wheel, 71-air inlet pipe, 72-air outlet pipe and 9-glass fiber cloth.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions:
a thermosetting resin impregnation system is used for smearing resin liquid 2 on glass fiber cloth 9 and comprises a shell 1, a guide wheel 3, an exhaust brush 4, a bubble detection assembly 5 and a floating wheel group 6, wherein the resin liquid 2 is stored in the shell 1, the glass fiber cloth 9 is guided into the shell 1 by the guide wheel 3 and is bent, reversed and guided out, the exhaust brush 4 is arranged in the shell 1, the exhaust brush 4 brushes the surface of the glass fiber cloth 9 to enable the glass fiber cloth 9 to be in sliding contact with the surrounding resin liquid 2, the bubble detection assembly 5 is arranged in the shell 1 and is positioned behind the exhaust brush 4, the bubble detection assembly 5 detects whether bubbles exist on the glass fiber cloth 9 which is to be sent out of the shell 1 or not, the floating wheel group 6 is arranged in the shell 1, and the floating wheel group 6 is in contact with the position where the glass fiber cloth 9 enters the liquid level of the resin liquid 2.
As shown in fig. 1, the glass fiber cloth 9 is introduced into the casing 1 through the guide wheel 3 to perform a resin glue solution soaking process, after the glue dipping is completed, the glass fiber cloth 9 comes out from the casing 1 and enters a subsequent drying semi-curing process, the glass fiber cloth 9 contacts the floating wheel set 6 at the liquid level position of the resin liquid 2, the position is a position where a large amount of gas on the glass fiber cloth 9 is discharged, the gas in the gap of the textile structure on the glass fiber cloth 9 is extruded by the resin liquid 2 and emerges from the glass fiber cloth 9 in a bubble form (see fig. 3), the resin liquid 2 fills the gap to complete the glue dipping process, the floating wheel set 6 is arranged to ensure that the bubbles floating upward below do not reach the position where the glass fiber cloth 9 enters the resin liquid 2, but float to two sides along the floating wheel set 6, the liquid level is stable and sufficient at the position where the glass fiber cloth 9 enters the resin liquid 2, so that more gas floats when the glass fiber cloth 9 just begins to enter the resin liquid 2, the gas is not easily influenced by the previous floating gas and is accumulated in the gaps of the glass fiber cloth 9;
then, the glass fiber cloth 9 reaches the position of the exhaust brush 4, and the exhaust brush 4 brushes the resin liquid 2 near the surface of the glass fiber cloth 9 to generate flow, so that the gas not yet flown out in the glass fiber cloth 9 is more easily taken out.
The floating wheel set 6 comprises a first connecting rod 61, a second connecting rod 62 and a brush wheel 63, one end of the first connecting rod 61 is hinged on the inner wall of the shell 1, the other end of the first connecting rod 61 is connected with one end of the second connecting rod 62 in a sliding manner, the other end of the second connecting rod 62 is hinged with the brush wheel 63, the brush wheel 63 is respectively propped against the two sides of the glass fiber cloth 9, and the whole density of the brush wheel 63 is less than that of the resin liquid 2. As shown in fig. 2, the brush wheel 63 is hung on the first connecting rod 61 and the second connecting rod 62, the brush wheel 63 floats on the resin liquid 2, when the liquid level of the resin liquid 2 drops, the sliding sleeve of the first connecting rod 61 and the second connecting rod 62 is extended, the brush wheel 63 drops and still clings to the glass fiber cloth 9, the liquid inlet position of the glass fiber cloth 9 is guaranteed to be blocked by the brush wheel 63, as shown in fig. 3, the glass fiber cloth 9 drops, the brush wheel 63 rotates along the surface of the glass fiber cloth 9 due to friction force, bubbles emerging after the glass fiber cloth 9 is immersed in the resin liquid 2 float upwards, and when reaching the surface of the brush wheel 63, the bubbles are scraped away by the brush wheel 63, the resin liquid 2 is separated from the positions far from the two sides of the glass fiber cloth 9, and the position where the glass fiber cloth 9 enters the resin liquid 2 is stable.
The exhaust brush 4 comprises a first brush body 41 and a second brush body 42, the first brush body 41 is brushed from the lower surface of the glass fiber cloth 9, the second brush body 42 is brushed from the upper surface of the glass fiber cloth 9, a direct current voltage is connected between the first brush body 41 and the second brush body 42 through a lead, the first brush body 41 is connected with a negative electrode, the second brush body 42 is connected with a positive electrode, the impregnation system further comprises an air inlet pipe 71 and an exhaust pipe 72, the shell 1 is sequentially divided into a cloth inlet cavity 11, an exhaust cavity 12 and a cloth outlet cavity 13 according to the passing sequence of the glass fiber cloth 9, the top of the cloth inlet cavity 11 is respectively connected with the air inlet pipe 71 and the exhaust pipe 72, the air inlet pipe 71 injects pure oxygen with negative charges into the top of the cloth inlet cavity 11, and the top of the exhaust cavity 12 is open. As shown in fig. 1, 2 and 4, the negative oxygen gas injected from the gas inlet pipe 71 washes the gas falling into the top of the cloth cavity 11, the gas at this position is derived from the gas precipitated in the glass fiber cloth 9, and all the gas leaves the device along the gas outlet pipe 72, the injected large amount of negative oxygen gas also replaces the gas in the gaps of the glass fiber cloth 9, so that only the oxygen with negative charges is left in the gaps of the glass fiber cloth 9, such glass fiber cloth 9 is immersed in the resin liquid 2, most of the gas is precipitated and flows out of the device from the cloth cavity 11, and a small amount of gaps in the glass fiber cloth 9 retain the negative oxygen gas, the structure of the part further advances, when reaching the gas outlet brush 4, the gas mass is subjected to the electric charge acting force, and matched with the brushing motion of the first brush body 41 and the second brush body 42, so that the gas mass is subjected to the significant buoyancy, and is discharged from the gaps, the surrounding resin liquid 2 fills the gaps, so that the glass fiber cloth 9 is fully soaked, and the negative oxygen gas has negative charges, the first brush body 41 positioned below the glass fiber cloth 9 is negatively charged to give repulsive force, the second brush body 42 positioned above the glass fiber cloth is positively charged to give attractive force, and the negative oxygen gas injected into the air inlet pipe 71 can be obtained by combining a negative ion generator and a pure oxygen tank.
The bubble detecting assembly 5 detects by electromagnetic effect. The basic expression of the electromagnetic effect is that a magnetic field is generated around current, in the application, if a certain gap is still left in the glass fiber cloth 9 after passing through the exhaust brush 4, and the gas mass is charged, the moving process is charge movement, the equivalent current can generate the magnetic field around, the bubble detection assembly 5 can know whether a cavity still exists on the glass fiber cloth 9 by detecting whether the magnetic field exists or not, the glass fiber cloth 9 is not conductive, and the resin liquid 2 is not conductive, so the two are always neutral, and the magnetic field is detected when the section of the glass fiber cloth 9 passes through the bubble detection assembly 5 and can only be generated by the movement of negative oxygen ions in the section of the glass fiber cloth 9.
The guide wheel 3 is provided with a reverse drive, and the guide wheel 3 is electrically connected with the bubble detection assembly 5 in a driving mode. When the bubble detection component 5 detects that the glass fiber cloth 9 is not degassed completely, the glass fiber cloth cannot be led to the next process, so the glass fiber cloth passes through the exhaust brush 4 for one or more times again through the reverse rotation of the guide wheel 3, and the gas is fully exhausted through the electromagnetic force. The addition of the reverse driving should be matched with the guide wheel 3 for use, and a section of loose glass fiber cloth should be stored between the device and the front glass fiber cloth raw material feeding structure and between the device and the rear drying structure so that the glass fiber cloth can move reversely.
The first brush body 41 comprises a base body and arc-shaped brush blocks 411 arranged on the base body, the arc-shaped brush blocks 411 are arranged on one surface, facing the glass fiber cloth 9, of the base body, concave arc surfaces are arranged on two surfaces of each arc-shaped brush block 411, a circulation groove 412 is formed between the arc-shaped brush blocks 411, and the first brush body 41 is driven to horizontally reciprocate. As shown in fig. 4, the first brush body 41 performs a horizontal reciprocating motion to brush the lower surface of the glass fiber cloth 9, and the existence of the arc-shaped brush blocks 411 forms the circulation grooves 412 one by one, when the first brush body 41 reciprocates, the resin liquid 2 in the circulation grooves 412 does not have time to be discharged from both ends of the grooves, so that a circular flow is performed in the circulation grooves 412, the direction of the circular flow depends on the translation direction of the first brush body 41, the resin liquid 2 which flows in the circular flow contacts the lower surface of the glass fiber cloth 9 at the bent portions at both ends of the circulation, the resin liquid 2 does not pass the surface of the glass fiber cloth 9 in the horizontal direction, but has an oblique impact force, the resin liquid can slightly impact the inner gap of the glass fiber cloth 9, if there is a gas mass, the gas mass is more easily separated from the gap and overflows from the upper surface of the glass fiber cloth 9, and the degassing efficiency is enhanced.
The second brush body 42 includes a brush base and straight bristles 421 disposed on a lower surface of the brush base. The straight brush 421 sweeps away the air bubbles overflowing from the upper surface of the glass cloth 9.
The casing 1 further comprises a sealing wheel set 111 arranged on the top surface of the cloth inlet cavity 11, and the sealing wheel set 111 seals the position where the glass fiber cloth 9 penetrates through the top surface of the cloth inlet cavity 11. As shown in fig. 2, the sealing wheel set 111 is used as a structure that the glass fiber cloth 9 passes through the top surface of the cloth feeding chamber 11, and the sealing wheel set 111 performs a rough sealing function to allow most of the gas fed into the top of the cloth feeding chamber 11 to be discharged from the gas discharge pipe 72.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.