CN113064391A - Equipment management system of three-dimensional visual wisdom mill - Google Patents
Equipment management system of three-dimensional visual wisdom mill Download PDFInfo
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- CN113064391A CN113064391A CN202110295913.0A CN202110295913A CN113064391A CN 113064391 A CN113064391 A CN 113064391A CN 202110295913 A CN202110295913 A CN 202110295913A CN 113064391 A CN113064391 A CN 113064391A
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- 230000000007 visual effect Effects 0.000 title claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 34
- 238000004458 analytical method Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 26
- 230000008520 organization Effects 0.000 claims description 21
- 238000012423 maintenance Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000012800 visualization Methods 0.000 claims description 7
- 238000007405 data analysis Methods 0.000 claims description 3
- 230000004927 fusion Effects 0.000 claims description 3
- 238000012732 spatial analysis Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000007726 management method Methods 0.000 description 24
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses an equipment management system of a three-dimensional visual intelligent factory, which is used for visually monitoring and managing factory equipment and comprises an infrastructure module, a data processing module, a service analysis module and a platform application module, wherein the infrastructure module is used for acquiring first data of equipment, including positioning information, state information and network information, and transmitting the first data to the data processing module. The invention discloses an equipment management system of a three-dimensional visual intelligent factory, which is characterized in that in order to release the potential of an industrial Internet of things, a visual centralized management mode based on positions and sensors is implanted in an industrial management process, especially in an equipment management scene, and an integrated service system of three space resources including a factory map, position services and a business map layer is established.
Description
Technical Field
The invention belongs to the technical field of factory equipment management, and particularly relates to an equipment management system of a three-dimensional visual intelligent factory.
Background
The existing factory areas realize automatic, digital and information management to a certain extent. For example, a factory is provided with a video monitoring system, an access control system, a factory production and management information system and a multimedia display system. The video monitoring system comprises camera equipment arranged in each fortification area, wherein the camera equipment collects video image information of the fortification areas and transmits the video image information to the monitoring room, and workers monitor the conditions of the fortification areas. The access control system comprises a card sender, identity recognition equipment and access control equipment, wherein the card sender is used for receiving a door access request of a visitor and directly issuing a card according to the door access request, the identity recognition equipment can comprise biological characteristic acquisition equipment such as fingerprints and iris acquisition equipment, face acquisition equipment, license plate acquisition equipment and a card reader, the identity recognition equipment in the prior art directly verifies the legality of identity characteristics, and if the identity recognition equipment is legal, the corresponding access control equipment is controlled to be opened, so that the visitor is allowed to enter. The multimedia display system, such as a multimedia conference and large-screen information distribution system, includes display devices such as an LED display screen, an LCD display screen, or a plasma display screen, and also includes a central control device, a conference device, a sound device, and the like, for displaying image information and audio information. In the prior art, a multimedia display system is mainly used for multimedia conferences, video conferences, display notification information, safety production operation index information, welcome information of guests, and the like. It is obvious that the video monitoring system, the access control system, the factory production and management information system, the multimedia display system and the like of the current factory area all perform 'respective operations', some abnormal events or accidents occur, effective linkage is lacked among the systems, a series of emergency plans are often made by depending on manual work of related workers, so as to deal with the occurrence of various accidents, the number of places needing manual intervention is large, the intelligent degree is not high, the management of materials in the factory area is also lacked, the management of pre-sale and post-sale services is also the intelligent degree is not high, and the visual monitoring and management of integrated equipment through 'one picture' is difficult to perform.
Therefore, the above problems are further improved.
Disclosure of Invention
The invention mainly aims to provide an equipment management system of a three-dimensional visual smart factory, which is characterized in that in order to release the potential of an industrial Internet of things, a visual centralized management mode based on positions and sensors is implanted in an industrial management process, an integrated service system of three large space resources including a factory map, a position service layer and a business layer is established, objects such as core equipment, a maintenance process, organization personnel, work tasks and the like in the industrial process are brought into a platform, and the integrated equipment visual monitoring and management are carried out based on an indoor and outdoor graph of the factory.
In order to achieve the above object, the present invention provides an equipment management system for a three-dimensional visual smart factory, which is used for visually monitoring and managing factory equipment, and comprises an infrastructure module, a data processing module, a service analysis module and a platform application module, wherein:
the infrastructure module is used for collecting first data of equipment (including personnel) including positioning information, state information and network information and transmitting the first data to the data processing module;
the data processing module is used for receiving the first data sent by the infrastructure module, obtaining second data comprising space information (comprising a factory area map, a workshop map, a production area, an electronic fence and the like), equipment asset information (comprising an equipment standing book, a real-time state, a real-time position, a maintenance record, a maintenance plan, historical data and the like) and organization personnel information (comprising an organization structure, personnel information, role posts, task information and the like) after first processing, and transmitting the second data to the data processing module;
the service analysis module is used for receiving the second data sent by the data processing module and obtaining third data comprising map service information, positioning service information, data retrieval analysis service information, equipment state service information and system service information after third processing;
and the platform application module is used for respectively monitoring and managing the first data, the second data and the third data in real time.
As a further preferable technical solution of the above technical solution, the basic setting module includes an equipment positioning acquisition unit, an equipment state acquisition unit, and an equipment network state acquisition unit.
As a further preferred technical solution of the above technical solution, the device location acquisition unit includes a location gateway, a location tag (installed in devices and personnel), and a base station, where the location tag sends real-time location information to the base station through the location gateway, and the base station obtains real-time location and data storage through the location information sent by the location tag, so as to perform monitoring and management on the platform application module.
As a further preferable technical solution of the above technical solution, the data processing module includes a space information unit, an equipment asset information unit, and an organization personnel unit, wherein:
the spatial information unit is used for acquiring spatial information comprising a factory map, a workshop map, a production area and an electronic fence;
the equipment asset information unit is used for acquiring equipment asset information including an equipment ledger, a real-time state, a real-time position, a maintenance record, a maintenance plan and historical data;
the organization personnel unit is used for acquiring organization personnel information comprising an organization structure, personnel information, role posts and task information.
As a further preferred technical solution of the above technical solution, the service analysis module includes a map service unit, a positioning service unit, a data retrieval and analysis service unit, an equipment status service unit, and a system service unit, wherein:
the map service unit is used for acquiring map service information including map access, space query, attribute query and space analysis;
the positioning service unit is used for acquiring positioning service information comprising a real-time position, a historical track, positioning fusion and a real-time coordinate;
the data retrieval and analysis service unit is used for acquiring data retrieval and analysis service information comprising equipment query, record query and analysis models;
the equipment state service unit is used for acquiring equipment state service information of state alarm, fault alarm, record inquiry and area alarm;
the system service unit is used for including system service information of organization personnel and role authority.
As a further preferable technical solution of the above technical solution, the platform application module includes an equipment asset management unit, an equipment asset visualization unit, an equipment operation monitoring unit, and a plant equipment data analysis unit, and the equipment asset management unit and the equipment operation monitoring unit send real-time coordinates and operation states of various equipment assets to the equipment asset visualization unit, and perform remote monitoring, spatial analysis, event early warning, and trajectory playback based on a real-time location.
The invention has the beneficial effects that:
1. by means of visual system management, the utilization rate of human resources is improved, the human cost is reduced,
optimizing the working efficiency;
2. the overall business can be expanded to diversification in the future, and the system can meet and support the development of multiple business states in the future;
3. through the service flow and rule configuration of the system, the judgment of operators is reduced, and the operation errors are reduced under the guidance of the system;
4. the existing business process is optimized, and the overall operation efficiency is improved;
5. through the realization of a GIS and a positioning system, the asset management, the operation flow and the like are standardized, visualized and spatialized, and the fine management is realized.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
In the preferred embodiment of the present invention, those skilled in the art should note that the equipment, plant, etc. to which the present invention relates may be regarded as prior art.
PREFERRED EMBODIMENTS
The invention discloses an equipment management system of a three-dimensional visual intelligent factory, which is used for visually monitoring and managing factory equipment and comprises an infrastructure module, a data processing module, a service analysis module and a platform application module, wherein the infrastructure module comprises:
the infrastructure module is used for collecting first data of equipment (including personnel) including positioning information, state information and network information and transmitting the first data to the data processing module;
the data processing module is used for receiving the first data sent by the infrastructure module, obtaining second data comprising space information (comprising a factory area map, a workshop map, a production area, an electronic fence and the like), equipment asset information (comprising an equipment standing book, a real-time state, a real-time position, a maintenance record, a maintenance plan, historical data and the like) and organization personnel information (comprising an organization structure, personnel information, role posts, task information and the like) after first processing, and transmitting the second data to the data processing module;
the service analysis module is used for receiving the second data sent by the data processing module and obtaining third data comprising map service information, positioning service information, data retrieval analysis service information, equipment state service information and system service information after third processing;
and the platform application module is used for respectively monitoring and managing the first data, the second data and the third data in real time.
Specifically, the basic setting module comprises an equipment positioning acquisition unit, an equipment state acquisition unit and an equipment network state acquisition unit.
More specifically, the device positioning acquisition unit comprises a positioning gateway, a positioning tag (installed on the device and personnel) and a base station, the positioning tag sends real-time positioning information to the base station through the positioning gateway, and the base station acquires real-time position and stores data through the positioning information sent by the positioning tag so as to monitor and manage the platform application module.
Preferably, the positioning gateway is based on a BLE 4.0 technology, not only supports the functions of searching and filtering a specific tag (ibeacon) by Bluetooth, but also can realize a reverse positioning function by matching with a positioning tag and a map position service platform; the gateway can also broadcast and position the ibeacon data packet, and can realize an active positioning function by matching with a mobile phone, and the positioning precision can reach 2M. The POE Bluetooth gateway (wired data transmission) and the WiFi Bluetooth gateway (wireless data transmission) are supported, and the application requirements of different users in various scenes can be met.
The system supports customized production of positioning tags suitable for various equipment assets, can realize built-in installation and external binding installation of the equipment assets, and simultaneously adopts a high endurance solution scheme, so that the endurance capacity of the system can reach less than or equal to 5 years in a specific scene of asset positioning
Further, the data processing module comprises a spatial information unit, an equipment asset information unit and an organization personnel unit, wherein:
the spatial information unit is used for acquiring spatial information comprising a factory map, a workshop map, a production area and an electronic fence;
the equipment asset information unit is used for acquiring equipment asset information including an equipment ledger, a real-time state, a real-time position, a maintenance record, a maintenance plan and historical data;
the organization personnel unit is used for acquiring organization personnel information comprising an organization structure, personnel information, role posts and task information.
Further, the service analysis module comprises a map service unit, a positioning service unit, a data retrieval and analysis service unit, an equipment state service unit and a system service unit, wherein:
the map service unit is used for acquiring map service information including map access, space query, attribute query and space analysis;
the positioning service unit is used for acquiring positioning service information comprising a real-time position, a historical track, positioning fusion and a real-time coordinate;
the data retrieval and analysis service unit is used for acquiring data retrieval and analysis service information comprising equipment query, record query and analysis models;
the equipment state service unit is used for acquiring equipment state service information of state alarm, fault alarm, record inquiry and area alarm;
the system service unit is used for including system service information of organization personnel and role authority.
Preferably, the platform application module comprises an equipment asset management unit, an equipment asset visualization unit, an equipment operation monitoring unit and a plant equipment data analysis unit, wherein the equipment asset management unit and the equipment operation monitoring unit send real-time coordinates and operation states of various equipment assets to the equipment asset visualization unit, and perform remote monitoring, spatial analysis, event early warning and track playback based on a real-time position.
Preferably, the method is based on a precise positioning system and a factory global three-dimensional map, real-time coordinates of various equipment assets in a factory are sent to a visual monitoring system foreground through position service, and remote monitoring, space analysis, event early warning and track playback are carried out based on real-time positions.
Monitoring the position of the map assets, namely monitoring the dynamic position of the whole asset equipment of the plant to realize the monitoring of the map assets;
monitoring the information of the graph equipment, and butting the control system information of the equipment to realize the state monitoring of the graph equipment;
and monitoring the maintenance of the equipment by one graph, and butting the maintenance rules and information of the equipment to realize the maintenance monitoring of the equipment by one graph.
Preferably, through the construction of basic factory space data and equipment asset visualization, an intelligent factory comprehensive monitoring and early warning platform can be constructed, and the range and the boundary of equipment management are expanded, including security monitoring, personnel safety, fire-fighting early warning and the like.
It should be noted that the technical features of the equipment, the plant, etc. related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, the control mode and the spatial arrangement mode of the technical features may be selected conventionally in the field, and should not be regarded as the invention point of the present patent, and the present patent is not further specifically described in detail.
It will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (6)
1. The utility model provides an equipment management system of three-dimensional visual wisdom mill for visual control and management to mill's equipment, its characterized in that includes infrastructure module, data processing module, service analysis module and platform application module, wherein:
the infrastructure module is used for acquiring first data of the equipment, wherein the first data comprises positioning information, state information and network information, and transmitting the first data to the data processing module;
the data processing module is used for receiving the first data sent by the infrastructure module, obtaining second data comprising space information, equipment asset information and organization personnel information after first processing, and transmitting the second data to the data processing module;
the service analysis module is used for receiving the second data sent by the data processing module and obtaining third data comprising map service information, positioning service information, data retrieval analysis service information, equipment state service information and system service information after third processing;
and the platform application module is used for respectively monitoring and managing the first data, the second data and the third data in real time.
2. The system according to claim 1, wherein the basic configuration module comprises a device position acquisition unit, a device state acquisition unit and a device network state acquisition unit.
3. The system according to claim 2, wherein the device positioning and collecting unit comprises a positioning gateway, a positioning tag and a base station, the positioning tag sends real-time positioning information to the base station through the positioning gateway, and the base station obtains real-time position and stores data through the positioning information sent by the positioning tag, so as to perform monitoring and management on the platform using the module.
4. The system of claim 1, wherein the data processing module comprises a spatial information unit, an equipment asset information unit and an organization personnel unit, wherein:
the spatial information unit is used for acquiring spatial information comprising a factory map, a workshop map, a production area and an electronic fence;
the equipment asset information unit is used for acquiring equipment asset information including an equipment ledger, a real-time state, a real-time position, a maintenance record, a maintenance plan and historical data;
the organization personnel unit is used for acquiring organization personnel information comprising an organization structure, personnel information, role posts and task information.
5. The system of claim 4, wherein the service analysis module comprises a map service unit, a positioning service unit, a data retrieval and analysis service unit, a device status service unit, and a system service unit, wherein:
the map service unit is used for acquiring map service information including map access, space query, attribute query and space analysis;
the positioning service unit is used for acquiring positioning service information comprising a real-time position, a historical track, positioning fusion and a real-time coordinate;
the data retrieval and analysis service unit is used for acquiring data retrieval and analysis service information comprising equipment query, record query and analysis models;
the equipment state service unit is used for acquiring equipment state service information of state alarm, fault alarm, record inquiry and area alarm;
the system service unit is used for including system service information of organization personnel and role authority.
6. The system of claim 4, wherein the platform application module comprises an equipment asset management unit, an equipment asset visualization unit, an equipment operation monitoring unit and a plant equipment data analysis unit, and the equipment asset management unit and the equipment operation monitoring unit transmit real-time coordinates and operation states of various equipment assets to the equipment asset visualization unit and perform remote monitoring, spatial analysis, event early warning and track playback based on real-time positions.
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| CN202110295913.0A CN113064391B (en) | 2021-03-19 | 2021-03-19 | Equipment management system of three-dimensional visual wisdom mill |
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| CN202110295913.0A CN113064391B (en) | 2021-03-19 | 2021-03-19 | Equipment management system of three-dimensional visual wisdom mill |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113762919A (en) * | 2021-08-05 | 2021-12-07 | 海澜智云科技有限公司 | Power plant equipment management platform system and equipment management method |
| CN113923436A (en) * | 2021-11-03 | 2022-01-11 | 国家能源集团华北电力有限公司廊坊热电厂 | Three-dimensional visual control system for thermal power plant |
| CN114786123A (en) * | 2022-05-11 | 2022-07-22 | 中铁十四局集团房桥有限公司 | Real-time dynamic intelligent management system and method for assembled residential products |
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