CN113063784A - Device for motor inspection and using method thereof - Google Patents
Device for motor inspection and using method thereof Download PDFInfo
- Publication number
- CN113063784A CN113063784A CN202110443893.7A CN202110443893A CN113063784A CN 113063784 A CN113063784 A CN 113063784A CN 202110443893 A CN202110443893 A CN 202110443893A CN 113063784 A CN113063784 A CN 113063784A
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- motor
- supporting
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- frame
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
Abstract
The invention discloses a motor inspection device and a use method thereof, belonging to the field of motor inspection, the motor inspection device comprises: the device comprises a supporting device, a lifting device, a detection mechanism and an inspection assembly, wherein the supporting device comprises a supporting box body and a supporting frame arranged above the supporting box body; the lifting device comprises a moving mechanism arranged on the support frame, and a lifting part used for lifting the moving motor is arranged on the moving mechanism; the detection mechanism comprises a shell and an industrial camera built in the shell; wherein the inspection subassembly is including setting up the mount in the supporting box top, and the top fixed mounting of mount has the motor fixing base, and the top of motor fixing base is passed through bolt fixed mounting and is waited the motor of inspection, and one side that the motor is located the output is provided with ten thousand minutes table detectors, and the other end of motor is provided with stability inspection mechanism, can be comprehensive to the motor inspection, and inspection efficiency improves greatly.
Description
Technical Field
The invention belongs to the technical field of motor inspection, and particularly relates to a motor inspection device and a use method thereof.
Background
The asynchronous motor is a motor powered by a 380V three-phase alternating current power supply (with a phase difference of 120 degrees) which is connected at the same time, and because a rotor and a stator rotating magnetic field of the asynchronous motor rotate in the same direction and at different rotating speeds and have slip rates, the asynchronous motor is called a three-phase asynchronous motor, and a stator end inspection device of the three-phase asynchronous motor is required to be used for carrying out safety inspection on a stator end of the three-phase asynchronous motor in the production process of the three-phase asynchronous motor so as to ensure that products are assembled in a qualified mode.
However, when the existing three-phase asynchronous motor stator inspection equipment is used for inspecting the stator, manual inspection at a plurality of angles is needed, the working strength of workers is high, and the inspection efficiency is greatly reduced because the inspection cannot be carried out comprehensively by one station.
Disclosure of Invention
The invention aims to provide a motor inspection device, which comprises: support arrangement, hoisting device, detection mechanism and inspection subassembly constitute.
The supporting device comprises a supporting box body and a supporting frame arranged above the supporting box body;
the lifting device comprises a moving mechanism arranged on the support frame, and a lifting part used for lifting a moving motor is arranged on the moving mechanism;
the detection mechanism comprises a shell and an industrial camera built in the shell;
wherein the inspection subassembly is including setting up the mount of supporting box top, the top fixed mounting of mount has the motor fixing base, the motor that bolt fixed mounting remains the inspection is passed through to the top of motor fixing base, one side that the motor is located the output is provided with ten thousand minutes table detector, the other end of motor is provided with stability inspection mechanism.
As a preferred scheme of the invention, the four corners of the bottom of the supporting box body are fixedly connected with supporting legs through threads, a rubber pad is arranged below the supporting legs, and a control cabinet is arranged in the supporting box body.
As a preferable scheme of the present invention, the supporting frame includes a U-shaped frame fixedly welded above the supporting box, a first supporting cross bar and a second supporting cross bar are arranged on one side above the U-shaped frame, the detecting mechanism is fixedly mounted below the first supporting cross bar, an open slot is formed below the housing, an industrial camera is fixedly mounted in the open slot through a bolt, a heat dissipation hole is formed in a side surface of the housing, and the second supporting cross bar is rotatably and movably connected with the U-shaped frame through a hinge base.
As a preferable scheme of the invention, the moving mechanism comprises a rail fixedly welded below the second supporting cross bar, the lifting part comprises an electric hoist, a U-shaped sliding groove is fixedly mounted above the electric hoist, the U-shaped sliding groove is slidably arranged on the rail, and a lifting hook is pulled on the electric hoist.
According to a preferable scheme of the invention, an F-shaped support is fixedly arranged above the fixing frame through bolts, one end of the F-shaped support is provided with an insertion hole, an insertion rod is inserted in the insertion hole in a sliding mode, one side, located at the insertion hole, of the F-shaped support is provided with a locking bolt, the insertion rod is locked and fixed through the locking bolt, and one side, located below the insertion rod, of the F-shaped support is fixed with the micrometer detector through a U-shaped hoop.
As a preferable scheme of the present invention, an output shaft is disposed on an output end of the motor, a rotating shaft is disposed at a tail portion of the motor, an inspection disc is disposed at a tail end of the rotating shaft, one side of the output shaft is disposed in a gap with a probe of a ten-thousandth meter detector, and a wireless bluetooth module is disposed in the ten-thousandth meter detector.
According to a preferable scheme of the invention, the stability checking mechanism comprises a fixed supporting plate, one side of the upper part of the fixed supporting plate is rotatably and movably connected with an air cylinder, a supporting column is fixedly welded on one side of the air cylinder, which is positioned above the fixed supporting plate, a supporting rod is rotatably and movably connected with the upper part of the supporting column, the other end of the supporting rod is movably connected with the upper end output end of the air cylinder, the middle part of the supporting rod is interactively connected with a push rod, a connecting rod is inserted above the push rod, the connecting rod is fixedly connected with the push rod through a nut, an L-shaped connecting piece is inserted at the other end of the connecting rod, and a clamping mechanism is rotatably.
As a preferable scheme of the invention, the clamping mechanism comprises a first clamping frame and a second clamping frame which are rotatably and movably connected above the fixed supporting plate, the first clamping frame and the second clamping frame are oppositely arranged, the upper end of the first clamping frame is movably connected with the middle part of the L-shaped connecting piece, the lower end of the L-shaped connecting piece is movably connected with a traction rod, the other end of the traction rod is rotatably and movably connected with the upper end of the second clamping frame, the middle parts of the first clamping frame and the second clamping frame are fixedly connected with a clamping plate through bolts, the inner side of the clamping plate is provided with a friction plate, and the side surface of the friction plate is arranged in a clearance with the side surface of the inspection disc.
As a preferable scheme of the present invention, the middle portions of the first clamping frame and the second clamping frame are provided with elongated holes, the two sides of the clamping plate are provided with studs, the studs are slidably disposed in the elongated holes, and the studs are fixedly connected through bolts.
A method for using a motor inspection device, comprising:
the first step is as follows: the lifting hook connected to the electric hoist is connected and fixed with the motor, then the electric hoist is started, the electric hoist can lift the motor, the motor can be quickly lifted to the fixing frame above the supporting box body, and then the motor is fixed;
the second step is that: an industrial camera built in the detection mechanism, wherein the industrial camera performs appearance inspection on the outer surface of the motor;
the third step: the gap between the measuring head of the myriameter detector and the output shaft is arranged, and the gap between the output shaft and the myriameter detector can be changed by rotating the output shaft, so that the data tested by the myriameter detector can be changed more;
the fourth step: the stability inspection mechanism inspects the stability of the motor.
The invention has the beneficial effects that:
1. the balance of the support box body can be adjusted by rotating the support legs, so that the support box body can be stably fixed on the ground, the rubber pads arranged below the support legs can play a role in shock absorption and noise reduction, the control circuit is arranged in the control cabinet, the control cabinet can control the operation of the lifting device, the detection mechanism and the inspection assembly of the motor above the support box body, the detection mechanism is transversely arranged below the first support cross rod, the industrial camera is arranged and can photograph the appearance of the motor and synchronously transmit the photograph to the client side, the appearance of the motor is conveniently inspected, the gap between the measuring head and the output shaft of the ten-thousandth meter detector is arranged, the gap between the output shaft and the ten-thousandth meter detector can be changed by rotating the output shaft, and when the output shaft rotates, the unstable phenomenon occurs, the data tested by the universal meter detector changes more, and it should be noted that a wireless bluetooth module is arranged in the universal meter detector, and the detected data can be wirelessly transmitted to the client, so that the problem can be quickly checked by the inspector;
2. the cylinder can drive the support rod to move upwards, the middle part of the support rod is provided with the ejector rod, thereby driving the ejector rod to move upwards, the ejector rod is connected with a connecting rod, the other end of the connecting rod is connected with an L-shaped connecting piece, thereby driving one end of the L-shaped connecting piece to move upwards, the lower end of the L-shaped connecting piece to move inwards, the L-shaped connecting piece is connected with a traction rod, the other end of the traction rod is rotatably and movably connected with the upper end of the second clamping frame, thereby driving the middle parts of the first clamping frame and the second clamping frame to move inwards, the first clamping frame and the second clamping frame are connected with clamping plates, the clamping plates are fixedly connected with friction plates, the friction plates are matched with the inspection disc, the arranged friction plates can inspect the inspection disc, when the friction plate contacts with the inspection disc, the rotating speed of the inspection disc is affected, so that the stability of the motor shaft can be inspected.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a detecting mechanism according to the present invention;
FIG. 3 is a schematic view of the lifting portion of the present invention;
FIG. 4 is a schematic perspective view of the stability checking mechanism of the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 6 is a schematic diagram of a construction of a ten-thousandth meter detector according to the present invention;
FIG. 7 is a schematic structural view of a stability checking mechanism of the present invention;
fig. 8 is a schematic structural view of the clamping mechanism of the present invention.
In the figure: 1. a support device; 11. supporting the box body; 1101. supporting legs; 1102. a control cabinet; 12. a support frame; 1201. a U-shaped frame; 1202. a first support rail; 1203. a second support rail; 1204. a hinged seat; 2. a lifting device; 21. a moving mechanism; 2101. a track; 22. a lifting portion; 2201. an electric hoist; 2202. a U-shaped chute; 2203. a hook; 3. a detection mechanism; 31. a housing; 3101. an open slot; 3102. heat dissipation holes; 32. an industrial camera; 4. inspecting the component; 41. a fixed mount; 4101. an F-shaped bracket; 4102. a jack; 4103. inserting a rod; 4104. locking the bolt; 4105. a U-shaped clamp; 42. a motor fixing seat; 43. a motor; 4301. an output shaft; 4302. a rotating shaft; 4303. inspecting the disc; 44. a deci-meter detector; 45. a stability checking mechanism; 4501. fixing the supporting plate; 4502. a cylinder; 4503. a support pillar; 4504. a support bar; 4505. a top rod; 4506. a connecting rod; 4507. an L-shaped connector; 4508. a clamping mechanism; 4509. a first clamping frame; 4510. a second clamping frame; 4511. a draw bar; 4512. a splint; 4513. a friction plate; 4514. a strip hole; 4515. a stud.
Detailed Description
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Examples
Referring to fig. 1 to 8, an apparatus for inspecting a motor includes: the device comprises a supporting device 1, a lifting device 2, a detection mechanism 3 and an inspection assembly 4.
Wherein the supporting device 1 comprises a supporting box body 11 and a supporting frame 12 arranged above the supporting box body 11, and the supporting device 1 is arranged for supporting the whole device.
Wherein hoisting device 2 is including setting up moving mechanism 21 on support frame 12, is provided with the lifting part 22 that is used for promoting the moving motor on the moving mechanism 21, because the weight of motor 43 is more heavy to adopt artificial mode transport to waste time and energy, and still has certain potential safety hazard, is used for promoting motor 43 through the hoisting device 2 that sets up, conveniently promotes motor 43 to strutting arrangement 1 on.
The detection mechanism 3 includes a housing 31 and an industrial camera 32 built in the housing 31, and the detection mechanism 3 performs appearance inspection on the outer surface of the motor 43 by using the industrial camera.
Wherein inspection subassembly 4 is including setting up mount 41 in support box 11 top, and the top fixed mounting of mount 41 has motor fixing base 42, and the motor 43 that the bolt fixed mounting is waited to inspect is passed through to motor fixing base 42's top, and one side that motor 43 is located the output is provided with ten thousand minutes table detector 44, and the other end of motor 43 is provided with stability inspection mechanism 45, and inspection subassembly 4 can inspect the axle of motor 43, inspects the stability of motor 43 axle.
Specifically, supporting legs 1101 are fixedly connected to four corners of the bottom of the supporting box body 11 through threads, a rubber pad is arranged below the supporting legs 1101, and a control cabinet 1102 is arranged inside the supporting box body 11.
In this embodiment, the four sets of supporting legs 1101 are connected in a threaded manner, the balance of the supporting box 11 can be adjusted by rotating the supporting legs 1101, so that the supporting box 11 can be stably fixed on the ground, the rubber pads arranged below the supporting legs 1101 can play a role in shock absorption and noise reduction, the control circuit is arranged inside the control cabinet 1102, and the control cabinet 1102 can control the operation of the lifting device 2, the detection mechanism 3 and the inspection assembly 4 of the motor 43 above the supporting box 11.
Specifically, the support frame 12 includes a U-shaped frame 1201 fixedly welded on the support box 11, a first support cross bar 1202 and a second support cross bar 1203 are arranged on one side of the top of the U-shaped frame 1201, the detection mechanism 3 is fixedly mounted below the first support cross bar 1202, an open slot 3101 is formed below the housing 31, an industrial camera 32 is fixedly mounted in the open slot 3101 through bolts, a heat dissipation hole 3102 is formed in the side surface of the housing 31, and the second support cross bar 1203 is rotatably and movably connected with the U-shaped frame 1201 through a hinge base 1204.
In this embodiment, the detection mechanism 3 is horizontally disposed below the first support rail 1202, and the industrial camera 32 is disposed, so that the industrial camera 32 can photograph the appearance of the motor 43 and then synchronously transmit the photograph to the client, thereby facilitating the inspection of the appearance of the motor 43.
Specifically, the moving mechanism 21 includes a rail 2101 fixedly welded below the second support cross bar 1203, the lifting portion 22 includes an electric hoist 2201, a U-shaped chute 2202 is fixedly mounted above the electric hoist 2201, the U-shaped chute 2202 is slidably disposed on the rail 2101, and a hook 2203 is pulled on the electric hoist 2201.
In this embodiment, the rail 2101 on which the electric hoist 2201 is slidably disposed facilitates adjusting the position of the electric hoist 2201, so that the hook 2203 connected to the electric hoist 2201 may be fixedly connected to the motor 43, and then the electric hoist 2201 is started, and the electric hoist 2201 may lift the motor 43, so that the motor 43 may be quickly lifted to the fixing frame 41 above the supporting box 11, and then the motor 43 is fixed.
Specifically, an F-shaped support 4101 is fixedly mounted above the fixing frame 41 through bolts, an insertion hole 4102 is formed in one end of the F-shaped support 4101, an insertion rod 4103 is inserted into the insertion hole 4102 in a sliding manner, a locking bolt 4104 is arranged on one side of the F-shaped support 4101, which is located at the insertion hole 4102, the insertion rod 4103 is locked and fixed by the locking bolt 4104, and the lower side of the insertion rod 4103 and the ten-thousandth meter detector 44 are fixed through a U-shaped clamp 4105.
In this embodiment, the F-shaped holder 4101 is horizontally disposed on the fixing frame 41, the inserting rod 4103 can be slidably disposed in the inserting hole 4102 of the F-shaped holder 4101, so as to facilitate adjusting the position of the inserting rod 4103, so that the position of the ten-thousandth meter detector 44 connected and fixed to one side of the inserting rod 4103 can be adjusted together, and then the inserting rod 4103 is fixed by the locking bolt 4104, so that the ten-thousandmeter detector 44 can be fixed.
Specifically, an output shaft 4301 is arranged at the output end of the motor 43, a rotating shaft 4302 is arranged at the tail of the motor 43, an inspection disc 4303 is arranged at the tail end of the rotating shaft 4302, one side of the output shaft 4301 is arranged in a measuring head gap with the ten-thousandth meter detector 44, and the ten-thousandth meter detector 44 is internally provided with a wireless bluetooth module.
In this embodiment, the gap between the measuring head of the ten-thousandth meter detector 44 and the output shaft 4301 is set, the gap in this embodiment is 0.1mm, through rotating the output shaft 4301, the gap between the output shaft 4301 and the ten-thousandth meter detector 44 can be changed, when the output shaft 4301 is unstable in the rotating process, the data tested by the ten-thousandth meter detector 44 is changed more, it should be noted that the ten-thousandth meter detector 44 is internally provided with a wireless bluetooth module, the detected data can be transmitted to the client end in a wireless manner, so that the problem can be quickly found by the inspector.
Specifically, stability inspection mechanism 45 includes fixed bolster 4501, the rotatory swing joint in top one side of fixed bolster 4501 has cylinder 4502, fixed bolster 4501's top is located the fixed welding in one side of cylinder 4502 and is had support column 4503, the rotatory swing joint in top of support column 4503 has support rod 4504, swing joint between the other end of support rod 4504 and the upper end output of cylinder 4502, the middle part interactive connection of support rod 4504 has ejector pin 4505, it has connecting rod 4506 to peg graft in ejector pin 4505's top, pass through nut fixed connection between connecting rod 4506 and the ejector pin 4505, it has L-shaped connecting piece 4507 to peg graft the other end of connecting rod 4506, the rotatory swing joint in middle part of L-shaped connecting piece 4507 has clamping mechanism 4508.
In this embodiment, the cylinder 4502 can drive the upward movement of the support rod 4504, and the middle part of the support rod 4504 is provided with a push rod 4505, so as to drive the upward movement of the push rod 4505, the push rod 4505 is connected with a connecting rod 4506, and the other end of the connecting rod 4506 is connected with an L-shaped connecting piece 4507, so as to drive one end of the L-shaped connecting piece 4507 to move upward, and the lower end of the L-shaped connecting piece 4507 to move inward.
Specifically, the clamping mechanism 4508 comprises a first clamping frame 4509 and a second clamping frame 4510 which are rotatably and movably connected above the fixed supporting plate 4501, the first clamping frame 4509 and the second clamping frame 4510 are oppositely arranged, the upper end of the first clamping frame 4509 is movably connected with the middle of an L-shaped connecting piece 4507, the lower end of the L-shaped connecting piece 4507 is movably connected with a traction rod 4511, the other end of the traction rod 4511 is rotatably and movably connected with the upper end of the second clamping frame 4510, the middle parts of the first clamping frame 4509 and the second clamping frame 4510 are fixedly connected with a clamping plate 4512 through bolts, a friction plate 4513 is arranged on the inner side of the clamping plate 4512, and the side surface of the friction plate 4513 is arranged in a gap with the side surface of the inspection disc.
In this embodiment, a drawbar 4511 is connected to the L-shaped connecting member 4507, the other end of the drawbar 4511 is rotatably and movably connected to the upper end of the second clamp stand 4510, so as to drive the middle portions of the first clamp stand 4509 and the second clamp stand 4510 to move inward, a clamp plate 4512 is connected to the first clamp stand 4509 and the second clamp stand 4510, a friction plate 4513 is fixedly connected to the clamp plate 4512, the friction plate 4513 and the inspection disc 4303 are matched with each other, the arranged friction plate 4513 can inspect the inspection disc 4303, and when the friction plate 4513 contacts the inspection disc 4303, the rotation speed of the inspection disc 4303 is affected, so as to inspect the stability of the shaft of the motor 43.
Specifically, a strip hole 4514 is formed in the middle of the first clamping frame 4509 and the second clamping frame 4510, studs 4515 are arranged on two sides of the clamping plate 4512, the studs 4515 are slidably arranged in the strip hole 4514, and the studs 4515 are fixedly connected through bolts.
In this embodiment, the first and second clamp frames 4509 and 4510 are provided with a slot 4514, which can adjust the position of the clamp plate 4512, so that the clamp plate 4512 can inspect the inspection disc 4303 more accurately.
A method for using a motor inspection device, comprising:
the first step is as follows: the lifting hook 2203 connected to the electric hoist 2201 is connected and fixed with the motor 43, then the electric hoist 2201 is started, the electric hoist 2201 can lift the motor 43, so that the motor 43 can be quickly lifted to the fixed frame 41 above the supporting box body 11, and then the motor 43 is fixed;
the second step is that: an industrial camera 32 built in the detection mechanism 3, which performs appearance inspection on the outer surface of the motor 43;
the third step: the gap between the measuring head of the decimeter detector 44 and the output shaft 4301 is set, and by rotating the output shaft 4301, the gap between the output shaft 4301 and the decimeter detector 44 changes, so that the data tested by the decimeter detector 44 changes more;
the fourth step: the stability checking mechanism 45 checks the stability of the motor 43.
The working principle and the using process of the invention are as follows: when the device is used, the balance of the support box body 11 can be adjusted by rotating the support legs 1101, so that the support box body 11 can be stably fixed on the ground, the rubber pads arranged below the support legs 1101 can play a role in shock absorption and noise reduction, the control circuit is arranged in the control cabinet 1102, the control cabinet 1102 can control the operation of the lifting device 2, the detection mechanism 3 and the inspection assembly 4 of the motor 43 above the support box body 11, the detection mechanism 3 is transversely arranged below the first support cross bar 1202, the industrial camera 32 is arranged, the industrial camera 32 can photograph the appearance of the motor 43 and synchronously transmit the photograph to a client, the appearance of the motor 43 is conveniently inspected, the gap between the measuring head of the ten-thousandth meter detector 44 and the output shaft 4301 is arranged, the gap in the embodiment is 0.1mm, and the gap between the output shaft 4301 and the ten thousandth meter detector 44 can be changed by rotating the output shaft 4301, when the output shaft 4301 is unstable during rotation, the data tested by the universal meter detector 44 changes more, and it should be noted that a wireless bluetooth module is disposed in the universal meter detector 44, and the detected data can be wirelessly transmitted to a client, so that an inspector can quickly check a problem, the air cylinder 4502 can drive the support rod 4504 to move upward, the middle of the support rod 4504 is provided with a push rod 4505, so as to drive the push rod 4505 to move upward, the push rod 4505 is connected with a connecting rod 4506, the other end of the connecting rod 4506 is connected with an L-shaped connecting member 4507, so as to drive one end of the L-shaped connecting member 4507 to move upward, the lower end of the L-shaped connecting member 4507 moves inward, the L-shaped connecting member 4507 is connected with a drawbar 4511, and the other end of the drawbar 4511 is rotatably and movably connected with the upper end of the second clamp 4510, so as to drive the middle of the first clamp 4509 and the second clamp 4510 to move inward, a clamping plate 4512 is connected to the first clamping frame 4509 and the second clamping frame 4510, a friction plate 4513 is fixedly connected to the clamping plate 4512, the friction plate 4513 and the inspection disc 4303 are matched with each other, the arranged friction plate 4513 can inspect the inspection disc 4303, and when the friction plate 4513 is in contact with the inspection disc 4303, the rotation speed of the inspection disc 4303 is affected, so that the stability of the shaft of the motor 43 can be inspected.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. An apparatus for inspecting a motor, comprising:
the supporting device (1) comprises a supporting box body (11) and a supporting frame (12) arranged above the supporting box body (11);
the lifting device (2) comprises a moving mechanism (21) arranged on the support frame (12), and a lifting part (22) used for lifting a moving motor is arranged on the moving mechanism (21);
a detection mechanism (3) including a housing (31) and an industrial camera (32) built in the housing (31);
inspection subassembly (4), including setting up mount (41) of supporting box (11) top, the top fixed mounting of mount (41) has motor fixing base (42), motor (43) that bolt fixed mounting is remained to inspect are passed through to the top of motor fixing base (42), one side that motor (43) are located the output is provided with ten thousand minutes table detector (44), the other end of motor (43) is provided with stability inspection mechanism (45).
2. The apparatus for inspecting a motor according to claim 1, wherein: supporting legs (1101) are fixedly connected to four corners of the bottom of the supporting box body (11) in a threaded mode, a rubber pad is arranged below the supporting legs (1101), and a control cabinet (1102) is arranged inside the supporting box body (11).
3. The apparatus for inspecting a motor according to claim 1, wherein: the support frame (12) is including the U-shaped frame (1201) of fixed welding in support box (11) top, the top one side of U-shaped frame (1201) is provided with first support horizontal pole (1202) and second support horizontal pole (1203), detection mechanism (3) fixed mounting be in the below of first support horizontal pole (1202), open the below of casing (31) has open slot (3101), there are industrial camera (32) through bolt fixed mounting in open slot (3101), the side of casing (31) is provided with louvre (3102), rotate swing joint through articulated seat (1204) between second support horizontal pole (1203) and U-shaped frame (1201).
4. The apparatus for inspecting a motor according to claim 1, wherein: the moving mechanism (21) comprises a track (2101) fixedly welded below the second supporting cross rod (1203), the lifting part (22) comprises an electric hoist (2201), a U-shaped sliding groove (2202) is fixedly installed above the electric hoist (2201), the U-shaped sliding groove (2202) is arranged on the track (2101) in a sliding mode, and a lifting hook (2203) is pulled on the electric hoist (2201).
5. The apparatus for inspecting a motor according to claim 1, wherein: an F-shaped support (4101) is fixedly mounted above the fixing frame (41) through bolts, an insertion hole (4102) is formed in one end of the F-shaped support (4101), an insertion rod (4103) is inserted in the insertion hole (4102) in a sliding mode, a locking bolt (4104) is arranged on one side, located in the insertion hole (4102), of the F-shaped support (4101), the insertion rod (4103) is locked and fixed through the locking bolt (4104), and one side, below the insertion rod (4103), of the lower portion of the insertion rod (4103) is fixed with the myriameter detector (44) through a U-shaped clamp (4105).
6. The apparatus for inspecting a motor according to claim 1, wherein: be provided with output shaft (4301) on the output of motor (43), the afterbody of motor (43) is provided with pivot (4302), the tail end of pivot (4302) is provided with inspection disc (4303), one side of output shaft (4301) sets up with the gauge head clearance of ten thousand table detector (44), ten thousand table detector (44) embeds there is wireless bluetooth module.
7. The apparatus for inspecting a motor according to claim 1, wherein: the stability checking mechanism (45) comprises a fixed supporting plate (4501), one side above the fixed supporting plate (4501) is rotatably and movably connected with an air cylinder (4502), a supporting column (4503) is fixedly welded at one side of the air cylinder (4502) above the fixed supporting plate (4501), a supporting rod (4504) is rotatably and movably connected above the supporting column (4503), the other end of the supporting rod (4504) is movably connected with the output end of the upper end of the air cylinder (4502), the middle part of the supporting rod (4504) is interactively connected with a top rod (4505), a connecting rod (4506) is inserted above the top rod (4505), the connecting rod (4506) is fixedly connected with the mandril (4505) through a nut, the other end of the connecting rod (4506) is connected with an L-shaped connecting piece (4507) in an inserting mode, and the middle of the L-shaped connecting piece (4507) is rotatably and movably connected with a clamping mechanism (4508).
8. The apparatus for inspecting a motor according to claim 7, wherein: the clamping mechanism (4508) comprises a first clamping frame (4509) and a second clamping frame (4510) which are movably connected above the fixed supporting plate (4501) in a rotating mode, the first clamping frame (4509) and the second clamping frame (4510) are arranged oppositely, the upper end of the first clamping frame (4509) is movably connected with the middle of the L-shaped connecting piece (4507), the lower end of the L-shaped connecting piece (4507) is movably connected with a traction rod (4511), the other end of the traction rod (4511) is movably connected with the upper end of the second clamping frame (4510) in a rotating mode, the middle of the first clamping frame (4509) and the middle of the second clamping frame (4510) are fixedly connected with a clamping plate (4512) through bolts, a friction plate (4513) is arranged on the inner side of the clamping plate (4512), and a gap is formed between the side face of the friction plate (4513) and the side face of the inspection disc (430.
9. The apparatus for inspecting a motor according to claim 8, wherein: the middle parts of the first clamping frame (4509) and the second clamping frame (4510) are provided with strip holes (4514), studs (4515) are arranged on two sides of the clamping plate (4512), the studs (4515) are arranged in the strip holes (4514) in a sliding mode, and the studs (4515) are fixedly connected through bolts.
10. A method of using the apparatus for motor inspection according to any one of claims 1 to 9, wherein: the using method of the device for motor inspection comprises the following steps:
the first step is as follows: the lifting hook 2203 connected to the electric hoist 2201 is connected and fixed with the motor 43, then the electric hoist 2201 is started, the electric hoist 2201 can lift the motor 43, so that the motor 43 can be quickly lifted to the fixed frame 41 above the supporting box body 11, and then the motor 43 is fixed;
the second step is that: an industrial camera 32 built in the detection mechanism 3, which performs appearance inspection on the outer surface of the motor 43;
the third step: the gap between the measuring head of the decimeter detector 44 and the output shaft 4301 is set, and by rotating the output shaft 4301, the gap between the output shaft 4301 and the decimeter detector 44 changes, so that the data tested by the decimeter detector 44 changes more;
the fourth step: the stability checking mechanism 45 checks the stability of the motor 43.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110443893.7A CN113063784A (en) | 2021-04-23 | 2021-04-23 | Device for motor inspection and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110443893.7A CN113063784A (en) | 2021-04-23 | 2021-04-23 | Device for motor inspection and using method thereof |
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| CN113063784A true CN113063784A (en) | 2021-07-02 |
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| CN211338595U (en) * | 2019-11-28 | 2020-08-25 | 罗伯泰克自动化科技（苏州）有限公司 | Motor hoist and mount overhauls device |
| CN112371554A (en) * | 2020-11-05 | 2021-02-19 | 珠海市华亚机械科技有限公司 | Motor detection machine |
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- 2021-04-23 CN CN202110443893.7A patent/CN113063784A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4095552A (en) * | 1977-05-25 | 1978-06-20 | Hewitt Hsu Fu Lo | Dummy bearing for bearing wear detection |
| JPH08163841A (en) * | 1994-11-30 | 1996-06-21 | Toshiba Corp | Eccentricity measuring apparatus and eccentricity correction apparatus for rotor |
| CN206498304U (en) * | 2017-03-08 | 2017-09-15 | 房晓平 | A kind of Electromotor Maintenance device |
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