CN113059871A - All-cotton spunlaced non-woven fabric and preparation method thereof - Google Patents
All-cotton spunlaced non-woven fabric and preparation method thereof Download PDFInfo
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- CN113059871A CN113059871A CN202110294544.3A CN202110294544A CN113059871A CN 113059871 A CN113059871 A CN 113059871A CN 202110294544 A CN202110294544 A CN 202110294544A CN 113059871 A CN113059871 A CN 113059871A
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- fiber net
- layer fiber
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- water
- water absorption
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 111
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 60
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 210
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 128
- 238000010521 absorption reaction Methods 0.000 claims abstract description 53
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 54
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 48
- 238000003756 stirring Methods 0.000 claims description 48
- 238000009960 carding Methods 0.000 claims description 29
- 239000008367 deionised water Substances 0.000 claims description 28
- 229910021641 deionized water Inorganic materials 0.000 claims description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 27
- 229910021389 graphene Inorganic materials 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000005406 washing Methods 0.000 claims description 22
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 21
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- 229920000767 polyaniline Polymers 0.000 claims description 18
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims description 16
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 16
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 16
- 235000019441 ethanol Nutrition 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 16
- 238000001132 ultrasonic dispersion Methods 0.000 claims description 12
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 claims description 10
- 229940106681 chloroacetic acid Drugs 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 8
- 229960005070 ascorbic acid Drugs 0.000 claims description 8
- 235000010323 ascorbic acid Nutrition 0.000 claims description 8
- 239000011668 ascorbic acid Substances 0.000 claims description 8
- 238000013329 compounding Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 8
- 239000005457 ice water Substances 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 8
- 239000011259 mixed solution Substances 0.000 claims description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract description 9
- 230000035699 permeability Effects 0.000 abstract description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 abstract description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 5
- 239000003063 flame retardant Substances 0.000 abstract description 5
- 238000009776 industrial production Methods 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 241000381602 Vachellia nebrownii Species 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000011065 in-situ storage Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000001257 hydrogen Chemical group 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- YCPXWRQRBFJBPZ-UHFFFAOYSA-N 5-sulfosalicylic acid Chemical group OC(=O)C1=CC(S(O)(=O)=O)=CC=C1O YCPXWRQRBFJBPZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/207—Substituted carboxylic acids, e.g. by hydroxy or keto groups; Anhydrides, halides or salts thereof
- D06M13/21—Halogenated carboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/61—Polyamines polyimines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/21—Anti-static
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses an all-cotton spunlace non-woven fabric and a preparation method thereof. The spunlace non-woven fabric comprises an inner layer fiber net, an antistatic layer fiber net and a water absorption layer fiber net; carboxymethylation is carried out on cotton fibers, a large number of hydroxyl groups and carboxyl groups are connected to the cotton fibers, the prepared cotton fibers have extremely high water absorption, water drops attached to the inner fiber web can be transferred to the outer water absorption layer fiber web through the difference of the water absorption of the inner fiber web and the water absorption layer fiber web, the water absorption of the cotton fibers of the inner fiber web is limited, the water drops attached to the inner fiber web can be transferred to the outer water absorption layer fiber web through the difference of the inner water absorption and the outer water absorption, the inside of the inner layer fiber web can be kept in a dry environment, the water drops on the outer water absorption layer fiber web can be evaporated in the air, the permeation rate of inner layer water is accelerated; the spunlace non-woven fabric prepared by the invention has good moisture permeability, antistatic performance and flame retardant performance, and has good practicability and industrial production value.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to an all-cotton spunlace non-woven fabric and a preparation method thereof.
Background
The non-woven fabric is a fabric with wide application range at present, and the non-woven fabric only needs to arrange fibers orderly or disorderly without spinning and then is bonded together in a physical mode, so that the non-woven fabric is convenient to produce, simple in process and very large in application, and can be used for clothes, building materials, medical masks, bed sheets, quilt covers and the like.
The spunlace nonwoven fabric is one of nonwoven fabrics, and is formed by jetting high-pressure water flow onto a fiber web, and continuously winding and cohering fibers by water flow impact. And water thorn non-woven fabrics on the existing market is when clothing or gauze mask, after people's motion or long-time breathing, the health surface can produce sweat stain and the gas of exhaling in the mouth condenses into water smoke and glues at health surface or gauze mask internal surface, and the non-woven fabrics cloth can't absorb water or radiating for a long time, can let people very be difficult to under the environment of drying, the electric charge that the friction of surface fabric produced if can't in time lead away, produce static easily.
Aiming at the problems, the invention provides an all-cotton spunlace non-woven fabric and a preparation method thereof.
Disclosure of Invention
The invention aims to provide an all-cotton spunlace non-woven fabric and a preparation method thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides an all cotton water thorn non-woven fabrics, water thorn non-woven fabrics includes nexine fibre web, antistatic layer fibre web, the layer fibre web that absorbs water, by interior and outer nexine fibre web, antistatic layer fibre web, the layer fibre web that absorbs water in proper order, and it is compound through the water thorn between each layer.
Further, the inner layer fiber net is cotton fiber.
Further, the antistatic layer fiber net is mainly made of cotton fibers, graphene, polyaniline and sulfosalicylic acid.
Further, the water-absorbing layer fiber net is mainly made of cotton fibers and chloroacetic acid.
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s3: arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Further, the step S1:
(1) mixing ethanol and deionized water, stirring, adding cotton fiber, stirring, adding sodium hydroxide, heating in water bath, stirring, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, stirring uniformly, adding sodium hydroxide, stirring uniformly, adding the cotton fiber treated in the step (1), heating in a water bath, stirring uniformly, oscillating ultrasonically, standing for a period of time, taking out, washing and drying to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
in the step S1, carboxymethylation is carried out on cotton fibers, a large number of hydroxyl groups and carboxyl groups are connected to the cotton fibers, the prepared cotton fibers have extremely high water absorption, water drops attached to the inner layer fiber web can be transferred to the outer layer water absorption layer fiber web through the difference of the water absorption of the inner layer fiber web and the water absorption layer fiber web, the water absorption of the cotton fibers of the inner layer fiber web is limited, the water drops can be evaporated in the air through the difference of the inner water absorption and the outer water absorption, the interior of the inner layer water absorption layer fiber web can be kept in a dry environment, the water drops on the outer layer water absorption layer fiber web can be evaporated in the air, the permeation rate of the inner layer water is accelerated, and the water;
further, the step S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomers, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion, adding ammonium persulfate and ascorbic acid, heating in the water bath, performing ultrasonic dispersion, standing for a period of time, filtering, washing and drying to obtain an antistatic layer fiber net;
in the step S2, a fiber web is made of cotton fibers, graphene and polyaniline are compounded on the fiber web, polyaniline is generated by in-situ polymerization on the surface of the fiber web, graphene oxide is reduced to obtain reduced graphene oxide for loading, the conductivity of the fiber web is enhanced, when polyaniline is generated by in-situ polymerization on the surface of the fiber web, polyaniline covers hydroxyl groups on the surface of the fiber web, so that the mechanical property of the fiber web is deteriorated, after sulfosalicylic acid is added, most of sulfonate groups are used for doping because the doping capability of sulfonate groups is stronger than that of hydroxyl groups and carboxyl groups, hydrogen bonds are formed among hydroxyl groups, carboxyl groups and part of sulfonate groups in the sulfosalicylic acid, and the fiber web crosslinking degree of an antistatic layer is enhanced in the spunlace process of the non-woven fabric, so that the mechanical property and the antistatic property of the composite material are improved;
meanwhile, the added sulfosalicylic acid contains sulfur, so that the flame retardant property of the non-woven fabric is improved;
further, the step S3:
arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in the order of the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside, and carrying out spunlace treatment to obtain spunlace non-woven fabrics;
in the step S3, the inner layer fiber net, the antistatic fiber net and the water absorption layer fiber net are subjected to spunlace treatment in sequence to obtain the spunlace non-woven fabric, wherein when graphene in the antistatic layer fiber net loads the fiber net, a layer aggregation phenomenon occurs, gaps inside the fiber net are enlarged to form macromolecular pore channels, circulation of water molecules is facilitated, and meanwhile, large pi bonds penetrating through the whole layer in the graphene and carboxyl and hydroxyl on carboxymethylated cotton fibers in the water absorption layer fiber net have interaction, so that interface adsorbability between the antistatic layer fiber net and the water absorption layer fiber net is better, and moisture permeability of the spunlace non-woven fabric is improved.
Further, the step S1:
(1) mixing ethanol and deionized water, mechanically stirring for 5-10 min, adding cotton fiber, mechanically stirring for 10-20 min, adding sodium hydroxide, heating in water bath to 30 ℃, mechanically stirring for 20-30 min, and taking out the cotton fiber for later use;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 5-10 min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 10-15 min, ultrasonically oscillating for 5-10 min, standing for 2-3 h, taking out, washing for 3-4 times by using a mixed solution of acetic acid and absolute ethyl alcohol, washing for 3-4 times by using deionized water, placing in an oven, and drying for 3-5 h at 65 ℃ to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
further, the step S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomers, sulfosalicylic acid and graphene oxide, ultrasonically dispersing for 20-40 min, adding ammonium persulfate and ascorbic acid, heating the fiber net in the water bath to 35 ℃, ultrasonically dispersing for 40-60 min, standing for 6-8 h, filtering, washing with deionized water for 3-4 times, placing the fiber net in an oven, and drying at 60 ℃ for 2-3 h to obtain an antistatic layer fiber net;
further, the step S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Compared with the prior art, the invention has the following beneficial effects:
the invention discloses an all-cotton spunlace non-woven fabric and a preparation method thereof. The spunlace non-woven fabric comprises an inner layer fiber net, an antistatic layer fiber net and a water absorption layer fiber net, wherein the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net are sequentially arranged from bottom to top, and the layers are bonded by spunlace compounding; carboxymethylation is carried out on cotton fibers, a large number of hydroxyl groups and carboxyl groups are connected to the cotton fibers, the prepared cotton fibers have extremely high water absorption, water drops attached to the inner fiber web can be transferred to the outer water absorption layer fiber web through the difference of the water absorption of the inner fiber web and the water absorption layer fiber web, the water absorption of the cotton fibers of the inner fiber web is limited, the water drops attached to the inner fiber web can be transferred to the outer water absorption layer fiber web through the difference of the inner water absorption and the outer water absorption, the inside of the inner layer fiber web can be kept in a dry environment, the water drops on the outer water absorption layer fiber web can be evaporated in the air, the permeation rate of inner layer water is accelerated;
preparing a fiber net from cotton fibers, compounding graphene and polyaniline on the fiber net, polymerizing in situ on the surface of the fiber net to generate polyaniline, reducing graphene oxide to prepare reduced graphene oxide for loading, and enhancing the conductivity of the fiber net, wherein when polyaniline is polymerized in situ on the surface of the fiber net, polyaniline covers hydroxyl on the surface of the fiber net to cause the mechanical property of the fiber net to be poor, and after sulfosalicylic acid is added, most of sulfonate radicals are used for doping because the doping capacity of sulfonate radicals is stronger than that of hydroxyl radicals and carboxyl radicals, hydroxyl radicals, carboxyl radicals and part of sulfonate radicals in the sulfosalicylic acid form hydrogen bonds among the polyaniline, and the fiber net crosslinking degree of an antistatic layer of the non-woven fabric is enhanced in the spunlace process, so that the mechanical property and the antistatic property of the composite material are improved;
meanwhile, the added sulfosalicylic acid contains sulfur, so that the flame retardant property of the non-woven fabric is improved;
carrying out spunlace treatment on the inner layer fiber net, the antistatic fiber net and the water absorption layer fiber net in sequence to obtain a spunlace non-woven fabric, wherein when graphene in the antistatic layer fiber net loads the fiber net, a layer aggregation phenomenon occurs, gaps in the composite material are enlarged to form macromolecular pore channels, which is more favorable for the circulation of water molecules, and meanwhile, large pi bonds penetrating through the whole layer in the graphene and carboxyl and hydroxyl groups on carboxymethylated cotton fibers in the water absorption layer fiber net have interaction, so that the interface adsorptivity between the antistatic layer fiber net and the water absorption layer fiber net is better, and the moisture permeability of the spunlace non-woven fabric is improved;
the spunlace non-woven fabric prepared by the invention has good moisture permeability, antistatic performance and flame retardant performance, and has good practicability and industrial production value.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s3: arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Wherein, S1:
(1) mixing ethanol and deionized water, mechanically stirring for 5min, adding cotton fiber, mechanically stirring for 10min, adding sodium hydroxide, heating in water bath to 30 deg.C, mechanically stirring for 20min, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 5min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 10min, ultrasonically oscillating for 5min, standing for 2h, taking out, washing with a mixed solution of acetic acid and absolute ethyl alcohol for 3 times, washing with deionized water for 3 times, placing in an oven, and drying at 65 ℃ for 3h to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
wherein, S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomer, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion for 20min, adding ammonium persulfate and ascorbic acid, heating the mixture in the water bath to 35 ℃, performing ultrasonic dispersion for 40min, standing for 6h, filtering, washing with deionized water for 3 times, placing the mixture in a drying oven, and drying for 2h at 60 ℃ to obtain the antistatic layer fiber net;
wherein, S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Example 2
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s3: arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Wherein, S1:
(1) mixing ethanol and deionized water, mechanically stirring for 7min, adding cotton fiber, mechanically stirring for 15min, adding sodium hydroxide, heating in water bath to 30 deg.C, mechanically stirring for 25min, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 7min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 13min, ultrasonically oscillating for 7min, standing for 3h, taking out, washing with a mixed solution of acetic acid and absolute ethyl alcohol for 4 times, washing with deionized water for 4 times, placing in an oven, and drying at 65 ℃ for 4h to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
wherein, S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomer, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion for 30min, adding ammonium persulfate and ascorbic acid, heating the mixture in the water bath to 35 ℃, performing ultrasonic dispersion for 50min, standing for 7h, filtering, washing with deionized water for 4 times, placing the mixture in a drying oven, and drying for 3h at 60 ℃ to obtain the antistatic layer fiber net;
wherein, S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Example 3
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s3: arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Wherein, S1:
(1) mixing ethanol and deionized water, mechanically stirring for 10min, adding cotton fiber, mechanically stirring for 20min, adding sodium hydroxide, heating in water bath to 30 deg.C, mechanically stirring for 30min, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 10min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 15min, ultrasonically oscillating for 10min, standing for 3h, taking out, washing with a mixed solution of acetic acid and absolute ethyl alcohol for 4 times, washing with deionized water for 4 times, placing in an oven, and drying at 65 ℃ for 5h to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
wherein, S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomer, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion for 40min, adding ammonium persulfate and ascorbic acid, heating the mixture in the water bath to 35 ℃, performing ultrasonic dispersion for 60min, standing for 8h, filtering, washing with deionized water for 4 times, placing the mixture in a drying oven, and drying for 3h at 60 ℃ to obtain the antistatic layer fiber net;
wherein, S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Comparative example 1
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s2: arranging the inner layer fiber net and the antistatic layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Wherein, S1:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomer, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion for 30min, adding ammonium persulfate and ascorbic acid, heating the mixture in the water bath to 35 ℃, performing ultrasonic dispersion for 50min, standing for 7h, filtering, washing with deionized water for 4 times, placing the mixture in a drying oven, and drying for 3h at 60 ℃ to obtain the antistatic layer fiber net;
wherein, S2:
and arranging the inner layer fiber net and the antistatic layer fiber net in the order of the inner layer fiber net and the antistatic layer fiber net from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
Comparative example 2
A preparation method of all-cotton spunlace nonwoven fabric comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: arranging the inner layer fiber web and the water absorbing layer fiber web from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace nonwoven fabric.
Wherein, S1:
(1) mixing ethanol and deionized water, mechanically stirring for 7min, adding cotton fiber, mechanically stirring for 15min, adding sodium hydroxide, heating in water bath to 30 deg.C, mechanically stirring for 25min, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 7min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 13min, ultrasonically oscillating for 7min, standing for 3h, taking out, washing with a mixed solution of acetic acid and absolute ethyl alcohol for 4 times, washing with deionized water for 4 times, placing in an oven, and drying at 65 ℃ for 4h to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
wherein, S2:
and arranging the inner layer fiber web and the water absorption layer fiber web in the sequence of the inner layer fiber web and the water absorption layer fiber web from inside to outside, and carrying out spunlace treatment to obtain the spunlace nonwoven fabric.
Experiment one (moisture permeability)
The samples of examples 1 to 3 and comparative examples 1 to 2 were used as experimental samples, 5ml of water was poured on the samples, and the time taken for the liquid to penetrate the samples was measured by an electrometric method and recorded.
Experiment two (antistatic property)
The examples 1-3 and the comparative examples 1-2 are used as experimental samples, and the first part of the evaluation of the electrostatic property of the textile is as follows according to GB/T12703.1-2008: static voltage half-life ", and data are recorded.
Experimental data
Moisture permeability(s) | Half-life(s) | |
Example 1 | 0.92 | 0.79 |
Example 2 | 0.57 | 0.36 |
Example 3 | 0.73 | 0.55 |
Comparative example 1 | 1.48 | 0.40 |
Comparative example 2 | 0.64 | 2.30 |
Data analysis
As can be seen from the data, examples 1 to 3 are the best in moisture permeability and antistatic property, and among them, example 2 is the best in performance;
compared with example 2, in comparative example 1, the water-absorbing layer fiber web obtained by carding carboxymethylated cotton fibers is lacked, and the water-absorbing performance of the cotton fibers of the inner layer fiber web is limited, so the moisture permeability of comparative example 1 is poor;
compared with example 2, in comparative example 2, the spunlace nonwoven fabric is poor in conductivity and antistatic ability due to the lack of the antistatic layer fiber mesh and the lack of polyaniline and graphene;
in conclusion, the spunlace nonwoven fabric prepared by the invention has good moisture permeability, antistatic performance and flame retardant performance, and has good practicability and industrial production value.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An all-cotton spunlace non-woven fabric, which is characterized in that: the spunlace non-woven fabric comprises an inner layer fiber net, an antistatic layer fiber net and a water absorption layer fiber net, wherein the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net are sequentially arranged from inside to outside, and the layers are compounded through spunlace.
2. An all-cotton spunlace nonwoven fabric according to claim 1, wherein: the inner layer fiber net is cotton fiber.
3. An all-cotton spunlace nonwoven fabric according to claim 1, wherein: the antistatic layer fiber net is mainly prepared from cotton fibers, graphene, polyaniline and sulfosalicylic acid.
4. An all-cotton spunlace nonwoven fabric according to claim 1, wherein: the water-absorbing layer fiber net is mainly prepared from cotton fibers and chloroacetic acid.
5. A preparation method of all-cotton spunlace non-woven fabric is characterized by comprising the following steps:
the method comprises the following steps:
s1: performing carboxymethylation on cotton fibers to prepare carboxymethylated cotton fibers, and carding to obtain a water-absorbing layer fiber net;
s2: carding cotton fibers to obtain a fiber net, and compounding the fiber net by using graphene, polyaniline and sulfosalicylic acid to obtain an antistatic layer fiber net;
s3: arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net from inside to outside in sequence, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
6. The method for preparing an all-cotton spunlace nonwoven fabric according to claim 5, wherein the method comprises the following steps:
the S1:
(1) mixing ethanol and deionized water, stirring, adding cotton fiber, stirring, adding sodium hydroxide, heating in water bath, stirring, and taking out cotton fiber;
(2) mixing chloroacetic acid and ethanol, stirring uniformly, adding sodium hydroxide, stirring uniformly, adding the cotton fiber treated in the step (1), heating in a water bath, stirring uniformly, oscillating ultrasonically, standing for a period of time, taking out, washing and drying to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
the S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomers, sulfosalicylic acid and graphene oxide, performing ultrasonic dispersion, adding ammonium persulfate and ascorbic acid, heating in the water bath, performing ultrasonic dispersion, standing for a period of time, filtering, washing and drying to obtain an antistatic layer fiber net;
the S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
7. The method for preparing an all-cotton spunlace nonwoven fabric according to claim 6, wherein the method comprises the following steps:
the S1:
(1) mixing ethanol and deionized water, mechanically stirring for 5-10 min, adding cotton fiber, mechanically stirring for 10-20 min, adding sodium hydroxide, heating in water bath to 30 ℃, mechanically stirring for 20-30 min, and taking out the cotton fiber for later use;
(2) mixing chloroacetic acid and ethanol, mechanically stirring for 5min, adding sodium hydroxide, stirring for 5-10 min, adding the cotton fiber treated in the step (1), heating in a water bath to 85 ℃, mechanically stirring for 10-15 min, ultrasonically oscillating for 5-10 min, standing for 2-3 h, taking out, washing for 3-4 times by using a mixed solution of acetic acid and absolute ethyl alcohol, washing for 3-4 times by using deionized water, placing in an oven, and drying for 3-5 h at 65 ℃ to obtain carboxymethylated cotton fiber;
(3) carding carboxymethylated cotton fibers prepared in the step (2) to obtain a water-absorbing layer fiber web;
the S2:
carding cotton fibers to obtain a fiber net, placing the fiber net in deionized water, placing the fiber net in an ice-water bath, adding aniline monomers, sulfosalicylic acid and graphene oxide, ultrasonically dispersing for 20-40 min, adding ammonium persulfate and ascorbic acid, heating the fiber net in the water bath to 35 ℃, ultrasonically dispersing for 40-60 min, standing for 6-8 h, filtering, washing with deionized water for 3-4 times, placing the fiber net in an oven, and drying at 60 ℃ for 2-3 h to obtain an antistatic layer fiber net;
the S3:
and arranging the inner layer fiber net, the antistatic layer fiber net and the water absorption layer fiber net in sequence from inside to outside, and carrying out spunlace treatment to obtain the spunlace non-woven fabric.
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