CN113058497A - Glaze debugging device and method - Google Patents
Glaze debugging device and method Download PDFInfo
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- CN113058497A CN113058497A CN202110322502.6A CN202110322502A CN113058497A CN 113058497 A CN113058497 A CN 113058497A CN 202110322502 A CN202110322502 A CN 202110322502A CN 113058497 A CN113058497 A CN 113058497A
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 102
- 238000001514 detection method Methods 0.000 claims abstract description 84
- 239000002002 slurry Substances 0.000 claims abstract description 67
- 238000003825 pressing Methods 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 230000003287 optical effect Effects 0.000 claims abstract description 30
- 239000000919 ceramic Substances 0.000 claims abstract description 21
- 239000008399 tap water Substances 0.000 claims abstract description 20
- 235000020679 tap water Nutrition 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000151 deposition Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
- B01F35/411—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
- B01F35/4111—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at the top of the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/45—Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
Abstract
The invention relates to the technical field of ceramic glaze processing, in particular to a glaze debugging device and a debugging method, which comprises a glaze barrel, a stirring device, a detection device, a conveying device, a raw material barrel and a controller, wherein the stirring device comprises an installation frame, a driving motor and a stirring paddle, the raw material barrel comprises a storage barrel, a barrel cover, an electromagnetic valve, a pressing plate, an optical axis and an electric telescopic cylinder, the detection device comprises a slurry concentration detection sensor, a material height detection sensor and a liquid level detection meter, the conveying device comprises a conveying pump, a water suction pump, a glaze conveying pipe and a tap water conveying pipe, the signal output ends of the slurry concentration detection sensor, the material height detection sensor and the liquid level detection meter are connected with the input end of the controller, the output end of the controller is respectively connected with the control ends of the driving motor, the electric telescopic cylinder, the conveying pump, the water suction, the invention can realize the effect of rapid glaze debugging and small difference of the glaze used in the same batch of ceramics.
Description
Technical Field
The invention relates to the technical field of ceramic glaze processing, in particular to a glaze debugging device and a debugging method.
Background
Pottery is a household utensils, fire through special clay and form, mainly used holds article, need carry out the glazing to ceramic outward appearance usually in order to reach pleasing to the eye purpose, also can cover ceramic surface's gap simultaneously, make pottery can the ageing resistance, high durability, consequently, need the blending device to come required different glazes and water when ceramic manufacture to carry out the allotment work, at present adopt artifical mode to the debugging of glaze many times to allocate, consequently the condition of different glazes can appear to same batch pottery, perhaps need workman's experience abundant when allocating, reach the little condition of differentiation between the glaze, but above-mentioned debugging mode is inefficient, and the mode is complicated, the glaze uniformity after the debugging is accomplished is not enough.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a glaze debugging device and a debugging method.
In order to achieve the purpose, the invention provides the following technical scheme: a glaze debugging device comprises a glaze bucket, a stirring device, a detection device, a conveying device, a raw material barrel and a controller, wherein the stirring device comprises a mounting frame, a driving motor and a stirring paddle, the mounting frame is arranged at the upper end of the glaze bucket, the stirring paddle is rotatably mounted on the mounting frame, a stirring blade of the stirring paddle is arranged in the glaze bucket, the driving motor is mounted on the mounting frame, the rotating shaft of the driving motor is fixedly connected with the rotating end of the stirring paddle,
the raw material barrel comprises a material storage barrel, a barrel cover, an electromagnetic valve, a pressing plate, an optical shaft and an electric telescopic cylinder, wherein the pressing plate is installed in the material storage barrel, the outer edge of the pressing plate is in sealing sliding fit with the inner wall of the material storage barrel, the upper end of the material storage barrel is in an opening arrangement, the barrel cover is installed at the upper end opening of the material storage barrel, a plurality of optical holes matched with the optical shaft are evenly formed in the barrel cover, the number of the optical shafts is set to correspond to the number of the optical holes, the optical shaft is installed in each optical hole in a sliding manner, one end, extending into the material storage barrel, of each optical shaft is fixedly connected with the upper end face of the pressing plate, the electric telescopic cylinder is installed on the barrel cover, a telescopic rod of the electric telescopic cylinder extends into the material storage barrel to be connected with the pressing plate, the upper end of the side wall of the material storage barrel is provided with an inlet communicated, an outlet communicated with the inside of the material storage barrel is formed in the lower end of the side wall of the material storage barrel;
the detection device comprises a slurry concentration detection sensor, a material height detection sensor and a liquid level detection meter, wherein a mounting hole is formed in the side wall of the storage barrel below the inlet, the material height detection sensor is mounted outside the storage barrel, the detection end of the material height detection sensor extends into the storage barrel through the mounting hole, and the slurry concentration detection sensor and the liquid level detection meter are both mounted in the glaze barrel;
the glaze material storage barrel is characterized in that the conveying device comprises a conveying pump, a water suction pump, a glaze conveying pipe and a tap water conveying pipe, one end of the glaze conveying pipe is communicated with an outlet of the material storage barrel, the other end of the glaze conveying pipe is arranged at the upper end of the glaze barrel, one end of the tap water conveying pipe is arranged at the upper end of the glaze barrel, the other end of the tap water conveying pipe is connected with a water outlet of the water suction pump, a water inlet of the water suction pump is connected with an external tap water interface, an inlet end of the conveying pump is connected with a glaze outlet of an external glaze ball mill through a pipeline, and an outlet end;
the signal output ends of the slurry concentration detection sensor, the material height detection sensor and the liquid level detection meter are connected with the input end of the controller, and the output end of the controller is respectively connected with the control ends of the driving motor, the electric telescopic cylinder, the delivery pump, the water suction pump and the electromagnetic valve.
Preferably, a linear bearing with a matched optical axis is arranged in the unthreaded hole.
Preferably, the electric telescopic cylinder is a servo electric cylinder.
Preferably, a rubber sealing ring is arranged in the mounting hole, and the detection end of the material height detection sensor realizes gap sealing of the mounting hole through the rubber sealing ring.
Preferably, an observation through groove is vertically formed in the side wall of the material storage barrel, and transparent glass is hermetically arranged on the observation through groove.
Preferably, the transparent glass is provided with scale mark lines.
Preferably, the bottom of the glaze bucket is provided with a discharge valve.
Preferably, the upper portion end of glaze storage bucket is provided with the inlet pipe, the inlet pipe is the barrel that the stainless steel made, and the barrel is provided with the apron towards one of glaze storage bucket one, and the upper end edge of apron is articulated with the tip of barrel, and the barrel is towards outside one end and glaze conveyer pipe intercommunication of glaze storage bucket.
Preferably, a torsion spring is arranged at the hinged position of the cover plate and the cylinder body.
In order to achieve the above purpose, the invention also provides the following technical scheme: a method for debugging a glaze debugging device comprises the following steps:
(1) storing the glaze slurry in a storage barrel, and conveying the glaze slurry ground by the glaze ball mill into the storage barrel through a conveying pump;
(2) manually observing the volume of glaze slurry in the storage cylinder, controlling the electric cylinder to retract through the controller when the volume is insufficient, driving the pressing plate to move upwards and positioning the pressing plate above the inlet, and then controlling the delivery pump to simultaneously open the electromagnetic valve so as to deliver the ground glaze slurry into the storage cylinder;
(3) after the height of glaze slurry in the material storage cylinder is positioned at the detection end of the material height detection sensor, the controller controls the conveying pump to stop, the electromagnetic valve is closed at the same time, and then the controller controls the electric cylinder to extend so that the pressing plate moves downwards;
(4) setting parameters in a controller according to the concentration parameters of glaze required by ceramic glazing;
(5) the controller controls the water pump to operate, external tap water is conveyed into the glaze bucket, and meanwhile, the controller receives detection data of the liquid level of the tap water in the glaze bucket by the liquid level detector in real time;
(6) after the water level in the glaze barrel reaches a preset height, the water suction pump stops operating, the controller controls the electric cylinder to operate, the pressing plate is pushed to move downwards in the material storage barrel, and the pressing plate extrudes and outputs glaze slurry in the material storage barrel and inputs the glaze slurry into the glaze barrel through the glaze conveying pipe;
(7) meanwhile, the controller controls the driving motor to operate, so that the driving motor drives the stirring paddle to rotate, and materials in the glaze bucket are stirred and mixed;
(8) the controller receives glaze concentration data of the slurry concentration detection sensor in the glaze bucket in real time and compares the glaze concentration data with preset parameters, and when the glaze concentration in the glaze bucket meets the preset concentration, the controller controls the electric cylinder to stop running;
(9) then controlling the driving motor to continuously run for a period of time to further fully mix the materials in the glaze bucket;
(10) after the mixing is finished, the glaze in the glaze bucket can be extracted for ceramic glazing;
(11) after the glaze in the glaze bucket is used up, repeating the steps (1) to (10) to realize the blending of the glaze of the same batch;
(12) when different glazes are needed to be used, the glaze bucket and the storage barrel are cleaned, different glaze slurries are replaced according to the steps (1) to (3), and then the different glazes are prepared according to the steps (4) to (10).
Compared with the prior art, the invention has the beneficial effects that: through the matching arrangement of the glaze material barrel, the stirring device, the detection device, the conveying device, the raw material barrel and the controller, the concentration ratio of glaze materials for ceramic glazing can be realized, and for the same batch of ceramic, the concentrations of the glaze materials reconfigured at different times or after use are the same, and the difference is not large, so that the quality of ceramic products in the same batch is the same, and the consistency of glaze spraying effect is better when the ceramic glazing is facilitated;
by the arrangement of the material storage barrel, the conditions that the conveying amount of glaze slurry cannot be controlled or the control efficiency is low due to the output of a conveying pump when the glaze slurry is too thick are avoided, and the problem of moisture evaporation of the glaze slurry in the material storage barrel is reduced;
the electric cylinder and the pressing plate are matched, and the glaze slurry is extruded and output in a pressurizing mode, so that the conveying form of the glaze slurry is changed, and the output efficiency and the output quantity are accurately controlled; the up-and-down movement stability of the pressing plate can be improved through the arrangement of the optical axis;
through the arrangement of the material height detection sensor, the highest position of the glaze slurry in the material storage barrel is the detection end of the material height detection sensor, so that the situation that the glaze slurry exceeds an inlet in the material storage barrel, when the pressing plate moves downwards to perform pressure extrusion on the glaze slurry, the glaze slurry flows back to the inlet, the glaze slurry generates pressure on the electromagnetic valve, and the electromagnetic valve is damaged is avoided;
by arranging the slurry concentration detection sensor, the prepared concentration of the glaze in the glaze bucket can be detected in real time; through the arrangement of the liquid level detector, the liquid level of the glaze bucket can be detected, and the phenomenon that glaze splashes or liquid overflows the glaze bucket in the stirring process due to overhigh liquid level is avoided;
through the arrangement of the observation through groove and the matched transparent glass, the material capacity in the material storage barrel can be visually observed;
through the setting of inlet pipe and apron, can locate to carry out the closing cap to the inlet pipe, the ground paste splashes in the inlet pipe and pollutes glaze thick liquid when avoiding stirring in the glaze bucket.
Drawings
FIG. 1 is a schematic perspective front view of the present invention;
fig. 2 is a front view of the storage canister of the present invention.
In the figure: 1. a glaze bucket; 2. a mounting frame; 3. a drive motor; 4. a stirring paddle; 5. a material storage barrel; 6. a cylinder cover; 7. an electromagnetic valve; 8. pressing a plate; 9. an optical axis; 10. an electric telescopic cylinder; 11. a glaze ball mill; 12. a delivery pump; 13. a water pump; 14. a glaze conveying pipe; 15. a tap water delivery pipe; 16. a slurry concentration detection sensor; 17. a material height detection sensor; 18. a liquid level detector; 19. a controller; 20. observing the through groove; 21. a discharge valve; 22. a feed pipe; 23. and (7) a cover plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 2, the present invention provides a technical solution: a glaze debugging device comprises a glaze barrel 1, a stirring device, a detection device, a conveying device, a raw material barrel and a controller, wherein the stirring device comprises an installation frame 2, a driving motor 3 and a stirring paddle 3, the installation frame 2 is arranged at the upper end of the glaze barrel 1, the stirring paddle 3 is rotatably installed on the installation frame 2, a stirring blade of the stirring paddle 3 is arranged in the glaze barrel 1, the driving motor 3 is installed on the installation frame 2, and a rotating shaft of the driving motor 3 is fixedly connected with a rotating end of the stirring paddle 3,
the driving motor 3 is controlled to operate through the controller, so that the driving motor 3 drives the stirring paddle 3 to rotate, and the stirring paddle 3 is used for mixing and stirring materials in the glaze bucket 1.
The raw material barrel comprises a material storage barrel 5, a barrel cover 6, an electromagnetic valve 7, a pressing plate 8, an optical axis 9 and an electric telescopic cylinder 10, wherein the pressing plate 8 is installed in the material storage barrel 5, the outer edge of the pressing plate 8 is in sealing sliding fit with the inner wall of the material storage barrel 5, the upper end of the material storage barrel 5 is provided with an opening, the barrel cover 6 is installed at the upper end opening of the material storage barrel 5, a plurality of unthreaded holes matched with the optical axis 9 are evenly formed in the barrel cover 6, the number of the optical axis 9 corresponds to the number of the unthreaded holes, the optical axis 9 is installed in each unthreaded hole in a sliding manner, one end of each optical axis 9 extending into the material storage barrel 5 is fixedly connected with the upper end face of the pressing plate 8, the electric telescopic cylinder 10 is installed on the barrel cover 6, a telescopic rod of the electric telescopic cylinder 10 extends into the material storage barrel 5 to be connected with the pressing plate 8, the upper end of the, the outlet end of the electromagnetic valve 7 is communicated with the inlet, the inlet end of the electromagnetic valve 7 is communicated with the glaze outlet of the external glaze ball mill 11, and the lower end of the side wall of the storage barrel 5 is provided with an outlet communicated with the interior of the storage barrel 5;
when glaze slurry needs to be filled into the material storage cylinder 5, the pressing plate 8 is controlled to be located above an inlet through the controller, then the external glaze slurry is input into the material storage cylinder 5 through the delivery pump 12, after the height of the glaze slurry in the material storage cylinder 5 is leveled with the detection end of the material height detection sensor 17, the delivery pump 12 is controlled by the controller to stop running, the electromagnetic valve 7 is closed simultaneously, the pressing plate 8 moves downwards to pressurize and extrude the glaze slurry in the material storage cylinder 5, when the material storage cylinder 5 needs to be cleaned, the cylinder cover 6 is taken down from the material storage cylinder 5, the material storage cylinder 5 and the pressing plate 8 can be cleaned, and after cleaning is completed, original installation and recovery are carried out.
The detection device comprises a slurry concentration detection sensor 16, a material height detection sensor 17 and a liquid level detection meter 18, wherein a mounting hole is formed in the side wall of the storage barrel 5 below the inlet, the material height detection sensor 17 is mounted outside the storage barrel 5, the detection end of the material height detection sensor 17 extends into the storage barrel 5 through the mounting hole, and the slurry concentration detection sensor 16 and the liquid level detection meter 18 are both mounted in the glaze barrel 1;
the material height detection sensor 17 can detect the highest storage height of glaze slurry in the storage barrel 5, the slurry concentration detection sensor 16 can carry out concentration detection to the debugging glaze in the glaze barrel 1, and the liquid level detection meter 18 can detect the liquid level and the water level of filling into the glaze barrel 1.
The conveying device comprises a conveying pump 12, a water suction pump 13, a glaze conveying pipe 14 and a tap water conveying pipe 15, one end of the glaze conveying pipe 14 is communicated with an outlet of the storage barrel 5, the other end of the glaze conveying pipe 14 is arranged at the upper end of the glaze barrel 1, one end of the tap water conveying pipe 15 is arranged at the upper end of the glaze barrel 1, the other end of the tap water conveying pipe 15 is connected with a water outlet of the water suction pump 13, a water inlet of the water suction pump 13 is connected with an external tap water interface, an inlet end of the conveying pump 12 is connected with a glaze outlet of an external glaze ball mill 11 through a pipeline, and an outlet end of the conveying pump 12 is connected with an inlet of the;
can carry the glaze thick liquid of outside through delivery pump 12 in depositing the feed cylinder 5, can send the glaze thick liquid in depositing the feed cylinder 5 into glaze bucket 1 through glaze conveyer pipe 14 in, can annotate outside running water in glaze bucket 1 through suction pump 13 and running water conveyer pipe 15.
The signal output ends of the slurry concentration detection sensor 16, the material height detection sensor 17 and the liquid level detection meter 18 are connected with the input end of the controller, and the output end of the controller is respectively connected with the control ends of the driving motor 3, the electric telescopic cylinder 10, the delivery pump 12, the water suction pump 13 and the electromagnetic valve 7.
The unthreaded hole is provided with optical axis 9 complex linear bearing, through linear bearing's setting, can improve optical axis 9's vertical mobility stability, avoids optical axis 9 to remove the problem that the in-process rocked simultaneously.
The electric telescopic cylinder 10 is a servo electric cylinder, and the servo electric cylinder can be linearly adjusted, so that the output proportion of glaze is further accurate.
Be provided with rubber seal in the mounting hole, the detection end of material height detection sensor 17 realizes through rubber seal that mounting hole department gap is sealed, through rubber seal's setting, has avoided the glaze ground paste to reveal the condition from the mounting hole department.
It observes logical groove 20 to be vertical being provided with on the lateral wall of storage cylinder 5, observe logical groove 20 and go up the sealed transparent glass that is provided with, be provided with the scale mark line on the transparent glass.
Through the arrangement, the stock of the glaze slurry in the storage barrel 5 can be visually observed.
The bottom of glaze storage bucket 1 is provided with discharge valve 21, and the setting of discharge valve 21 has made things convenient for the glaze output of debugging in the glaze storage bucket 1 to shift, and after rinsing glaze storage bucket 1 simultaneously, its washing sewage can directly be discharged through discharge valve 21.
The upper portion end of glaze storage bucket 1 is provided with inlet pipe 22, inlet pipe 22 is the barrel that the stainless steel made, and the barrel is provided with apron 23 towards one of glaze storage bucket 1 and serves, and the upper end edge of apron 23 is articulated with the tip of barrel, and the barrel communicates with glaze conveyer pipe 14 towards the outside one end of glaze storage bucket 1, the articulated department of apron 23 and barrel is provided with the torsional spring.
Acting force through the torsional spring, make apron 23 the mouth of pipe of inlet pipe 22 of can laminating all the time, promote the clamp plate 8 when carrying out the extrusion to the glaze thick liquid of depositing in the feed cylinder 5 at electronic jar, inlet pipe 22 department is carried to its glaze thick liquid, and make the output force be greater than the torsion of torsional spring, make and open between apron 23 and the inlet pipe 22, make the glaze thick liquid send into in glaze bucket 1, after the glaze thick liquid is not exerted pressure by clamp plate 8, inlet pipe 22 department pressure disappears, make apron 23 carry out the closing cap to inlet pipe 22 again, make and avoid unnecessary glaze thick liquid to send into in glaze bucket 1, the glaze concentration that leads to debugging in glaze bucket 1 is unqualified.
A method for debugging a glaze debugging device comprises the following steps:
(1) storing the glaze slurry in a storage barrel 5, and conveying the glaze slurry ground by a glaze ball mill 11 into the storage barrel 5 through a conveying pump 12;
(2) manually observing the glaze slurry capacity in the storage cylinder 5, controlling the electric cylinder to retract through the controller when the capacity is insufficient, so as to drive the pressing plate 8 to move upwards and position the pressing plate 8 above the inlet, and then controlling the delivery pump 12 to simultaneously open the electromagnetic valve 7, so that the ground glaze slurry is delivered into the storage cylinder 5;
(3) after the height of the glaze slurry in the material storage barrel 5 is positioned at the detection end of the material height detection sensor 17, the controller controls the conveying pump 12 to stop, the electromagnetic valve 7 is closed at the same time, and then the controller controls the electric cylinder to extend, so that the pressing plate 8 moves downwards;
(4) setting parameters in a controller according to the concentration parameters of glaze required by ceramic glazing;
(5) the water pump 13 is controlled to operate by the controller, external tap water is conveyed into the glaze bucket 1, and meanwhile the controller receives detection data of the liquid level of the tap water in the glaze bucket 1 by the liquid level detector 18 in real time;
(6) after the water level in the glaze barrel 1 reaches a preset height, the water suction pump 13 stops operating, the controller controls the electric cylinder to operate, the pressing plate 8 is pushed to move downwards in the material storage barrel 5, so that the pressing plate 8 extrudes and outputs glaze slurry in the material storage barrel 5 and inputs the glaze slurry into the glaze barrel 1 through the glaze conveying pipe 14;
(7) meanwhile, the controller controls the driving motor 3 to operate, so that the driving motor 3 drives the stirring paddle 3 to rotate, and materials in the glaze barrel 1 are stirred and mixed;
(8) the controller receives the glaze concentration data of the slurry concentration detection sensor 16 in the glaze bucket 1 in real time and compares the glaze concentration data with preset parameters, and when the glaze concentration in the glaze bucket 1 meets the preset concentration, the controller controls the electric cylinder to stop running;
(9) then controlling the driving motor 3 to continuously run for a period of time, so that the materials in the glaze bucket 1 are further fully mixed;
(10) after the mixing is finished, the glaze in the glaze barrel 1 can be extracted for the step of glazing the ceramic;
(11) after the glaze in the glaze barrel 1 is used up, repeating the steps (1) to (10) to realize the blending of the glaze of the same batch;
(12) when different glazes are needed to be used, the glaze barrel 1 and the storage barrel 5 are cleaned, different glaze slurries are replaced according to the steps (1) to (3), and then the different glazes are prepared according to the steps (4) to (10).
According to the technical scheme, the glaze barrel 1, the stirring device, the detection device, the conveying device, the raw material barrel and the controller are arranged in a matched mode, so that concentration proportion can be carried out on glaze materials for ceramic glazing, the concentrations of the glaze materials reconfigured at different times or after the glaze materials are used for the same batch of ceramic are the same, the difference is not large, the quality of ceramic products in the same batch of ceramic products is the same, and the consistency of glaze spraying effects is better when the ceramic glazing is facilitated;
by arranging the material storage barrel 5, the conditions that the conveying amount of glaze slurry cannot be controlled or the control efficiency is low due to the output of the conveying pump 12 when the glaze slurry is too thick are avoided, and the problem of moisture evaporation of the glaze slurry in the material storage barrel 5 is reduced;
through the matching arrangement of the electric cylinder and the pressing plate 8, the glaze slurry is extruded and output in a pressurizing mode, so that the conveying form of the glaze slurry is changed, and the output efficiency and the output quantity are accurately controlled; the up-and-down movement stability of the pressing plate 8 can be improved through the arrangement of the optical axis 9;
through the arrangement of the material height detection sensor 17, the highest position of the glaze slurry in the material storage barrel 5 is the detection end of the material height detection sensor 17, so that the situation that the glaze slurry exceeds an inlet in the material storage barrel 5 and flows back to the inlet when the pressing plate 8 moves downwards to perform pressure extrusion on the glaze slurry, and the glaze slurry generates pressure on the electromagnetic valve 7, so that the electromagnetic valve 7 is damaged is avoided;
by arranging the slurry concentration detection sensor 16, the prepared concentration of the glaze in the glaze bucket 1 can be detected in real time; through the arrangement of the liquid level detector 18, the liquid level of the glaze bucket 1 can be detected, so that the splashing of glaze in the stirring process caused by overhigh liquid level or the overflow of liquid over the glaze bucket 1 is avoided;
through the arrangement of the observation through groove 20 and the matched transparent glass, the material capacity in the storage barrel 5 can be visually observed;
through the setting of inlet pipe 22 and apron 23, can carry out the closing cap to inlet pipe 22 department, ground paste splashes to the inlet pipe 22 when avoiding stirring in glaze storage bucket 1 and pollutes glaze thick liquid.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A glaze debugging device which characterized in that: comprises a glaze bucket, a stirring device, a detection device, a conveying device, a raw material barrel and a controller, wherein the stirring device comprises a mounting frame, a driving motor and a stirring paddle, the mounting frame is arranged at the upper end of the glaze bucket, the stirring paddle is rotatably arranged on the mounting frame, a stirring blade of the stirring paddle is arranged in the glaze bucket, the driving motor is arranged on the mounting frame, and a rotating shaft of the driving motor is fixedly connected with a rotating end of the stirring paddle,
the raw material barrel comprises a material storage barrel, a barrel cover, an electromagnetic valve, a pressing plate, an optical shaft and an electric telescopic cylinder, wherein the pressing plate is installed in the material storage barrel, the outer edge of the pressing plate is in sealing sliding fit with the inner wall of the material storage barrel, the upper end of the material storage barrel is in an opening arrangement, the barrel cover is installed at the upper end opening of the material storage barrel, a plurality of optical holes matched with the optical shaft are evenly formed in the barrel cover, the number of the optical shafts is set to correspond to the number of the optical holes, the optical shaft is installed in each optical hole in a sliding manner, one end, extending into the material storage barrel, of each optical shaft is fixedly connected with the upper end face of the pressing plate, the electric telescopic cylinder is installed on the barrel cover, a telescopic rod of the electric telescopic cylinder extends into the material storage barrel to be connected with the pressing plate, the upper end of the side wall of the material storage barrel is provided with an inlet communicated, an outlet communicated with the inside of the material storage barrel is formed in the lower end of the side wall of the material storage barrel;
the detection device comprises a slurry concentration detection sensor, a material height detection sensor and a liquid level detection meter, wherein a mounting hole is formed in the side wall of the storage barrel below the inlet, the material height detection sensor is mounted outside the storage barrel, the detection end of the material height detection sensor extends into the storage barrel through the mounting hole, and the slurry concentration detection sensor and the liquid level detection meter are both mounted in the glaze barrel;
the glaze material storage barrel is characterized in that the conveying device comprises a conveying pump, a water suction pump, a glaze conveying pipe and a tap water conveying pipe, one end of the glaze conveying pipe is communicated with an outlet of the material storage barrel, the other end of the glaze conveying pipe is arranged at the upper end of the glaze barrel, one end of the tap water conveying pipe is arranged at the upper end of the glaze barrel, the other end of the tap water conveying pipe is connected with a water outlet of the water suction pump, a water inlet of the water suction pump is connected with an external tap water interface, an inlet end of the conveying pump is connected with a glaze outlet of an external glaze ball mill through a pipeline, and an outlet end;
the signal output ends of the slurry concentration detection sensor, the material height detection sensor and the liquid level detection meter are connected with the input end of the controller, and the output end of the controller is respectively connected with the control ends of the driving motor, the electric telescopic cylinder, the delivery pump, the water suction pump and the electromagnetic valve.
2. The glaze debugging device of claim 1, wherein: and a linear bearing with a matched optical axis is arranged in the unthreaded hole.
3. The glaze debugging device of claim 1, wherein: the electric telescopic cylinder is a servo electric cylinder.
4. The glaze debugging device of claim 1, wherein: the material height detection sensor is characterized in that a rubber sealing ring is arranged in the mounting hole, and the detection end of the material height detection sensor realizes gap sealing of the mounting hole through the rubber sealing ring.
5. The glaze debugging device of claim 1, wherein: the side wall of the material storage barrel is vertically provided with an observation through groove, and transparent glass is hermetically arranged on the observation through groove.
6. The glaze debugging device of claim 5, wherein: and the transparent glass is provided with scale mark lines.
7. The glaze debugging device of claim 1, wherein: and a discharge valve is arranged at the bottom of the glaze bucket.
8. The glaze debugging device of claim 1, wherein: the upper portion end of glaze storage bucket is provided with the inlet pipe, the inlet pipe is the barrel that the stainless steel made, and the barrel is provided with the apron towards one of glaze storage bucket one, and the upper end edge of apron is articulated with the tip of barrel, and the barrel is towards outside one end and the glaze conveyer pipe intercommunication of glaze storage bucket.
9. The glaze debugging device of claim 8, wherein: and a torsional spring is arranged at the hinged position of the cover plate and the barrel.
A method for debugging a glaze debugging device is characterized in that: the method comprises the following steps:
(1) storing the glaze slurry in a storage barrel, and conveying the glaze slurry ground by the glaze ball mill into the storage barrel through a conveying pump;
(2) manually observing the volume of glaze slurry in the storage cylinder, controlling the electric cylinder to retract through the controller when the volume is insufficient, driving the pressing plate to move upwards and positioning the pressing plate above the inlet, and then controlling the delivery pump to simultaneously open the electromagnetic valve so as to deliver the ground glaze slurry into the storage cylinder;
(3) after the height of glaze slurry in the material storage cylinder is positioned at the detection end of the material height detection sensor, the controller controls the conveying pump to stop, the electromagnetic valve is closed at the same time, and then the controller controls the electric cylinder to extend so that the pressing plate moves downwards;
(4) setting parameters in a controller according to the concentration parameters of glaze required by ceramic glazing;
(5) the controller controls the water pump to operate, external tap water is conveyed into the glaze bucket, and meanwhile, the controller receives detection data of the liquid level of the tap water in the glaze bucket by the liquid level detector in real time;
(6) after the water level in the glaze barrel reaches a preset height, the water suction pump stops operating, the controller controls the electric cylinder to operate, the pressing plate is pushed to move downwards in the material storage barrel, and the pressing plate extrudes and outputs glaze slurry in the material storage barrel and inputs the glaze slurry into the glaze barrel through the glaze conveying pipe;
(7) meanwhile, the controller controls the driving motor to operate, so that the driving motor drives the stirring paddle to rotate, and materials in the glaze bucket are stirred and mixed;
(8) the controller receives glaze concentration data of the slurry concentration detection sensor in the glaze bucket in real time and compares the glaze concentration data with preset parameters, and when the glaze concentration in the glaze bucket meets the preset concentration, the controller controls the electric cylinder to stop running;
(9) then controlling the driving motor to continuously run for a period of time to further fully mix the materials in the glaze bucket;
(10) after the mixing is finished, the glaze in the glaze bucket can be extracted for ceramic glazing;
(11) after the glaze in the glaze bucket is used up, repeating the steps (1) to (10) to realize the blending of the glaze of the same batch;
(12) when different glazes are needed to be used, the glaze bucket and the storage barrel are cleaned, different glaze slurries are replaced according to the steps (1) to (3), and then the different glazes are prepared according to the steps (4) to (10).
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