CN113058294A - Device for removing bubbles of brown sugar liquid and using method thereof - Google Patents
Device for removing bubbles of brown sugar liquid and using method thereof Download PDFInfo
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- CN113058294A CN113058294A CN202110457359.1A CN202110457359A CN113058294A CN 113058294 A CN113058294 A CN 113058294A CN 202110457359 A CN202110457359 A CN 202110457359A CN 113058294 A CN113058294 A CN 113058294A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0042—Degasification of liquids modifying the liquid flow
- B01D19/0052—Degasification of liquids modifying the liquid flow in rotating vessels, vessels containing movable parts or in which centrifugal movement is caused
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0073—Degasification of liquids by a method not covered by groups B01D19/0005 - B01D19/0042
- B01D19/0078—Degasification of liquids by a method not covered by groups B01D19/0005 - B01D19/0042 by vibration
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Abstract
The invention belongs to the technical field of brown sugar processing, and particularly relates to a device for removing bubbles in brown sugar liquid. The temperature of the sugar solution can be reduced while bubbles in the sugar solution can be removed, and the generation of bubbles in the sugar solution can be reduced; the vibration mechanism can drive the sugar liquid in the mixing box to regularly shake, and discharge of bubbles in the sugar liquid is accelerated. The invention also provides a using method of the device, which comprises the steps of setting the cooling temperature, cooling for the first time, removing bubbles and the like.
Description
Technical Field
The invention belongs to the technical field of brown sugar processing, and particularly relates to a device for removing bubbles in brown sugar liquid and a using method thereof.
Background
Brown sugar (brown sugar) refers to honey-containing sugar cane finished product sugar, and sugar cane is juiced and concentrated to form honey-containing sugar. Brown sugar is divided into tablet sugar, brown sugar powder, bowl sugar and the like according to different crystal particles, almost all components in cane juice are contained due to no high refining, besides the functions of sugar, the brown sugar also contains vitamins and trace elements such as iron, zinc, manganese, chromium and the like, and the nutrient content is much higher than that of white sugar.
The lumpy brown sugar is obtained by cooling and solidifying liquid syrup, and in the processing process from sugarcane juice to the lumpy brown sugar, when the sugarcane juice is cooked and heated to 110 ℃, peanut oil residue with about three tablespoons is added into every 50g of juice, so that excessive foaming can be prevented from overflowing the pot. When heated to 119 ℃, the sugar liquor must be agitated to prevent coking. And when the temperature is 124-128 ℃, taking out the brown sugar from the pot, and solidifying the sugar liquid to obtain large blocks of brown sugar.
The patent that publication is CN107287361A discloses a brown sugar cooling device in brown sugar processing equipment field, including the storage box, be equipped with the gasbag that is used for the storage in the storage box, the upper surface of gasbag is equipped with the recess, the lateral wall of gasbag offsets with the inner wall of storage box and holds, be equipped with the gas tube on the gasbag, the lateral wall of storage box is equipped with the through-hole, the gas tube runs through the through-hole, be equipped with control flap on the gas tube. Adopt this patent to accomplish the cooling back of brown sugar, when taking out the brown sugar, just need not exert external force to the brown sugar, not only conveniently take out but also can not lead to the brown sugar to damage and produce the piece. However, the following problems still exist:
1. in the existing brown sugar processing process, sugar liquid is directly poured onto a grinding tool from a cooking pot for cooling and solidification, so that a large amount of bubbles exist in brown sugar, and the quality of brown sugar blocks is influenced;
2. in the existing brown sugar processing method, the temperature of sugar liquid is not mechanically controlled, but is judged manually, so that the quality of brown sugar processed in multiple batches is uneven.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a device for removing bubbles in a sugar solution of brown sugar, which is used for solving the problem that in the prior brown sugar processing process, a large amount of bubbles exist in the brown sugar and influence the quality of brown sugar blocks caused by directly pouring the sugar solution from a cooking pan onto a grinding tool for cooling and solidification; in the existing brown sugar processing method, the temperature of sugar liquid is not mechanically controlled, but is judged manually, so that the problems that the quality of brown sugar processed in multiple batches is uneven and the like are solved.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a device for detach brown sugar liquid bubble, includes the mixing box, the mixing box is inside to be the cavity, the mixing box is inside still to be equipped with mixed cooling mechanism, the mixing box top is equipped with the rotation motor of being connected with mixed cooling mechanism, mixing box lower extreme swing joint has vibrations mechanism.
The boiled sugar liquid enters a mixing box, a large amount of bubbles exist in the sugar liquid due to the fact that the temperature of the sugar liquid is 124-128 ℃, and meanwhile, the temperature of the sugar liquid is extremely high; at the moment, the mixing and cooling mechanism can remove bubbles in the sugar solution, reduce the temperature of the sugar solution and reduce the generation of bubbles in the sugar solution; the vibration mechanism can drive the sugar liquid in the mixing box to regularly shake, so that the discharge of bubbles in the sugar liquid is accelerated; meanwhile, when the vibration mechanism vibrates, the position of the mixing box is changed, the position of the sugar liquid in the mixing box relative to the mixing and cooling mechanism is also changed, the working dead angle of the mixing and cooling mechanism is eliminated, and the mixing and cooling mechanism can achieve the effect of defoaming the whole volume of the sugar liquid.
Further, the mixing and cooling mechanism comprises a conveying pipe, the upper part of the conveying pipe is rotatably connected with the mixing box, a spiral cooling thin pipe is fixed in the conveying pipe, a flow inlet and a flow outlet of the cooling thin pipe are arranged at the top of the conveying pipe, a driven bevel gear is fixed on the outer side of the upper part of the conveying pipe, a driving bevel gear is arranged on an output shaft of the rotating motor, and the driving bevel gear is in tooth-motion connection with the driven bevel gear;
the mixing arm is further fixed at the lower end of the conveying pipe, a flat plate is installed at the free end of the mixing arm, and the flat plate plane is parallel to the axis of the conveying pipe.
Further, the vibration mechanism comprises three driving units, the driving units are distributed in a regular triangle shape, any one of the driving units is fixedly connected with the other two driving units through a connecting bridge, each driving unit is movably connected with a pull rod, and the upper end of the pull rod is hinged to the lower end of the mixing box.
Furthermore, the driving unit also comprises a driving motor, a screw rod and a sliding rod, two ends of the sliding rod are respectively fixed through a first mounting seat and a second mounting seat, the screw rod is also mounted between the first mounting seat and the second mounting seat, and the screw rod is parallel to the sliding rod;
the driving motor is arranged on the first mounting seat, and an output shaft of the driving motor is parallel to the screw rod;
the screw rod is sleeved with a screw rod seat, and the screw rod seat is in threaded connection with the screw rod;
the slide bar is sleeved with a slide seat, the slide seat is connected with the slide bar in a sliding mode, the slide seat is fixedly connected with a screw rod seat, and the slide seat is hinged to the pull rod.
Furthermore, the mixing box comprises a box body, a funnel fixedly connected below the box body and a box cover fixed above the box body, wherein a discharge spout is formed at the lower end of the funnel, the upper end of the discharge spout is communicated with the cavity, and the lower end of the discharge spout is communicated with the outside.
Furthermore, a valve is arranged on the discharge spout.
Furthermore, a plurality of through holes which are uniformly distributed are formed in the flat plate.
Further, the lower end of the conveying pipe is further fixedly provided with a scraping arm, the free end of the scraping arm is provided with a scraping plate, and the scraping plate is connected with the inner wall of the funnel in a sliding mode.
Further, a shaping disc is further arranged below the vibration mechanism, a plurality of die cavities are uniformly distributed on the upper surface of the shaping disc, a power mechanism is further arranged below the shaping disc, and the upper end of the power mechanism is connected with the shaping disc.
The use method of the device for removing the bubbles of the brown sugar liquid comprises the following steps:
s1, setting a cooling temperature, wherein the inflow port and the outflow port are externally connected to a constant temperature circulator, so that cooling liquid circularly flows in the cooling thin tube, and the temperature of the cooling liquid at the inflow port is controlled to be 85-90 ℃;
s2, cooling for the first time, wherein the high-temperature sugar liquid enters the cavity from the material conveying pipe, and the cooling tubule directly cools the high-temperature sugar liquid for the first time in the entering process;
s3, removing bubbles, driving the material conveying pipe to rotate by the rotating motor, driving a flat plate to stir the sugar liquid in the cavity by the mixing arm, and removing the bubbles existing in the sugar liquid by the flat plate;
s4, cooling for the second time, wherein after the high-temperature sugar liquid subjected to the first cooling enters the cavity, the cooling tubules cool the sugar liquid for the second time through the pipe wall of the conveying pipe while stirring;
s5, turning the sugar liquid, starting the three driving units in sequence, driving the mixing box to deflect back and forth through the three pull rods, and turning and shaking the sugar liquid in the mixing box;
s6, S3-S5 are synchronously performed.
Compared with the prior art, the invention has the following beneficial effects:
1. the high-temperature sugar liquid enters the cavity from the material conveying pipe, and in the entering process, the cooling tubule directly carries out primary cooling on the high-temperature sugar liquid to prevent bubbles from being generated in the high-temperature sugar liquid due to the boiling effect;
2. after the high-temperature sugar liquid subjected to the first cooling enters the cavity, the rotary motor drives the conveying pipe to rotate, the mixing arm drives the flat plate to stir the sugar liquid in the cavity, and the cooling thin pipe carries out second cooling on the sugar liquid through the pipe wall of the conveying pipe while stirring;
3. the flat plate can remove the existing bubbles in the sugar solution, and the solidification time can be greatly shortened by cooling twice;
4. the flat plate continuously stirs the sugar liquid, so that the interior of the sugar liquid is not locally solidified, the sugar liquid can have the taste of sand grains after being solidified, and the quality of the brown sugar blocks is improved;
5. the driving motor rotates in the positive direction and the reverse direction regularly, so that the screw rod is driven to rotate back and forth by the driving motor, the screw rod seat moves back and forth along the direction of the slide rod, the pull rod is driven to move back and forth, the mixing box is driven to deflect back and forth by the three pull rods, sugar liquid in the mixing box shakes, the position of the mixing box is changed, the position of the sugar liquid in the mixing box relative to the mixing and cooling mechanism is also changed, the working dead angle of the mixing and cooling mechanism is eliminated, and the mixing and cooling mechanism can realize the effects of defoaming and increasing the quality of brown sugar blocks on the whole volume of the sugar liquid;
6. the hopper is of a structure with a large upper part and a small lower part, so that the stirring volume of the flat plate can be effectively reduced, the stirring quality is improved, and the stirring space is saved; meanwhile, the sugar solution after cooling and defoaming is convenient to discharge;
7. when the mixing and cooling mechanism and the vibrating mechanism work, the valve seals the discharge spout so as to ensure that sugar liquid in the cavity can be continuously and effectively treated; when the mixing and cooling mechanism and the vibrating mechanism stop working, the valve penetrates through the discharge spout, and sugar liquid flows out of the discharge spout;
8. the plurality of through holes can enable the sugar solution to pass through the through holes, so that the resistance of the sugar solution to the flat plate is reduced, the stirring of the flat plate is smoother, and the quality of stirring and defoaming is improved;
9. the scraper can scrape off the sugar liquid adhered to the inner wall of the funnel when the mixing and cooling mechanism works, so that the part of the sugar liquid is also subjected to defoaming treatment, and the defoaming effect is improved again; meanwhile, the part of sugar liquid can be prevented from solidifying;
10. the sugar liquid flowing out of the discharge spout falls into the die cavity and is solidified in the die cavity to obtain a brown sugar block, and the power mechanism can drive the shaping disc to rotate and move up and down, so that the sugar liquid in the die cavity is subjected to the upper and lower inertia force and the centrifugal force of the shaping disc, bubbles in the sugar liquid are further removed, and the mass of the brown sugar block is improved;
11. according to the method, the temperature of the cooling liquid is controlled to be 85-90 ℃, so that the sugar liquid can be prevented from being solidified in advance due to transitional cooling, and meanwhile, bubbles in the sugar liquid can be prevented from being increased during stirring; the high-temperature sugar solution is cooled twice, so that the sugar solution curing time is greatly shortened; through overturning and shaking the sugar liquid in the mixing box, the mixing and cooling mechanism can effectively remove bubbles from all the sugar liquid in high quality.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of an apparatus for removing bubbles from a brown sugar solution according to the present invention;
FIG. 2 is a schematic perspective view of an embodiment of the apparatus for removing bubbles from brown sugar solution (removing the box body) according to the present invention;
FIG. 3 is a schematic view of a portion of the enlarged structure at A in FIG. 2;
FIG. 4 is a schematic sectional view showing the assembled structure of the mixing and cooling mechanism and the rotary motor in the embodiment of the apparatus for removing bubbles of brown sugar solution according to the present invention;
FIG. 5 is a schematic view of a portion of the enlarged structure at B in FIG. 4;
FIG. 6 is a schematic top view of a vibrating mechanism of an embodiment of the apparatus for removing bubbles from brown sugar solution according to the present invention;
FIG. 7 is a schematic perspective view of the driving unit and the pull rod of an embodiment of the apparatus for removing bubbles from brown sugar solution according to the present invention;
reference numerals in the drawings of the specification include:
the device comprises a mixing box 1, a cavity 11, a box body 12, a funnel 13, a box cover 14, a discharge spout 15 and a valve 16;
the mixing and cooling mechanism 2, the material conveying pipe 21, the inlet 221, the outlet 222, the mixing arm 23, the flat plate 231, the through hole 232, the scraping arm 24, the scraping plate 241 and the rotating motor 3;
the vibration mechanism 4, the driving unit 41, the driving motor 411, the screw 412, the sliding rod 413, the first mounting seat 414, the second mounting seat 415, the screw seat 416, the sliding seat 417, the connecting bridge 42 and the pull rod 43;
a shaping disc 5, a die cavity 51 and a power mechanism 6.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described in conjunction with the accompanying drawings and examples:
it should be noted that the same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in fig. 1-7, the device for removing brown sugar liquid bubbles comprises a mixing box 1, a cavity 11 is arranged in the mixing box 1, a mixing and cooling mechanism 2 is further arranged in the mixing box 1, a rotating motor 3 connected with the mixing and cooling mechanism 2 is arranged at the top of the mixing box 1, and a vibrating mechanism 4 is movably connected to the lower end of the mixing box 1.
The boiled sugar liquid enters the mixing box 1, and because the temperature of the sugar liquid is 124-128 ℃, a large amount of bubbles exist in the sugar liquid, and meanwhile, the temperature of the sugar liquid is extremely high; at this time, the mixing and cooling mechanism 2 can remove bubbles in the sugar solution and lower the temperature of the sugar solution, thereby reducing the generation of bubbles in the sugar solution; the vibration mechanism 4 can drive the sugar liquid in the mixing box 1 to regularly shake, and discharge of bubbles in the sugar liquid is accelerated; meanwhile, when the vibration mechanism 4 vibrates, the position of the mixing box 1 changes, the position of the sugar liquid in the mixing box 1 relative to the mixing and cooling mechanism 2 also changes, the working dead angle of the mixing and cooling mechanism 2 is eliminated, and the mixing and cooling mechanism 2 can realize the effect of defoaming the whole volume of the sugar liquid.
The mixing and cooling mechanism 2 further comprises a material conveying pipe 21, the upper part of the material conveying pipe 21 is rotatably connected with the mixing box 1, a spiral cooling tubule 22 is fixed inside the material conveying pipe 21, a flow inlet 221 and a flow outlet 222 of the cooling tubule 22 are both arranged at the top of the material conveying pipe 21, a driven bevel gear 31 is fixed on the outer side of the upper part of the material conveying pipe 21, a driving bevel gear 32 is arranged on an output shaft of the rotating motor 3, and the driving bevel gear 32 is in toothed connection with the driven bevel gear 31;
the lower end of the feed delivery pipe 21 is also fixed with a mixing arm 23, the free end of the mixing arm 23 is provided with a flat plate 231, and the plane of the flat plate 231 is parallel to the axis of the feed delivery pipe 21.
The inflow port 221 and the outflow port 222 are externally connected to a constant temperature circulator, so that cooling liquid circularly flows in the cooling tubule 22, and the sugar liquid starts to solidify when the temperature of the sugar liquid is lower than 75 ℃; sugar solution is difficult to stir at 75-85 ℃, and bubbles in the sugar solution are increased during stirring, which is not preferable. Therefore, the temperature of the cooling liquid at the inlet 221 is controlled to be 85-90 ℃, so that the temperature of the sugar liquid is reduced to more than 85 ℃.
The high-temperature sugar liquid enters the cavity 11 from the material conveying pipe 21, and in the entering process, the cooling tubule 22 directly carries out primary cooling on the high-temperature sugar liquid to prevent bubbles from being generated in the high-temperature sugar liquid due to the boiling effect;
after the high-temperature sugar liquid subjected to the first temperature reduction enters the cavity 11, the motor 3 is rotated to drive the material conveying pipe 21 to rotate, the mixing arm 23 drives the flat plate 231 to stir the sugar liquid in the cavity 11, and the cooling thin pipe 22 carries out the second temperature reduction on the sugar liquid through the pipe wall of the material conveying pipe 21 while stirring; the flat plate 231 can remove the existing bubbles in the sugar solution, and the solidification time can be greatly shortened by cooling twice; the flat plate 231 continuously stirs the sugar solution, so that the inside of the sugar solution is not locally solidified, the sugar solution can have the taste of sand after solidification, and the quality of the brown sugar block is improved.
The vibrating mechanism 4 further comprises three driving units 41, the three driving units 41 are distributed in a regular triangle, any one of the driving units 41 is fixedly connected with the other two driving units 41 through a connecting bridge 42, a pull rod 43 is movably connected to each driving unit 41, and the upper end of each pull rod 43 is hinged to the lower end of the mixing box 1.
Three drive unit 41 starts in proper order, drives mixing box 1 through three pull rod 43 and makes a round trip to deflect, and the sugar liquid in mixing box 1 rocks, and mixing box 1 position changes, and the sugar liquid in mixing box 1 also changes for the position of hybrid cooling mechanism 2, has eliminated the dead angle of work of hybrid cooling mechanism 2, makes hybrid cooling mechanism 2 can realize the effect of defoaming and the effect that increases the brown sugar piece quality to the whole volume of sugar liquid.
The driving unit 41 further comprises a driving motor 411, a screw 412 and a sliding rod 413, two ends of the sliding rod 413 are respectively fixed through a first mounting seat 414 and a second mounting seat 415, the screw 412 is also mounted between the first mounting seat 414 and the second mounting seat 415, and the screw 412 is parallel to the sliding rod 413;
the driving motor 411 is installed on the first installation seat 414, and an output shaft of the driving motor 411 is parallel to the screw rod 412;
a screw rod seat 416 is sleeved on the screw rod 412, and the screw rod seat 416 is in threaded connection with the screw rod 412;
the sliding rod 413 is sleeved with a sliding seat 417, the sliding seat 417 is connected with the sliding rod 413 in a sliding mode, the sliding seat 417 is fixedly connected with the screw rod seat 416, and the sliding seat 417 is hinged with the pull rod 43.
A time relay is arranged on the driving motor 411, and the time relay can control the driving motor 411 to rotate in the forward direction and the reverse direction regularly, so that the driving motor 411 drives the screw rod 412 to rotate back and forth, and the screw rod seat 416 moves back and forth along the direction of the sliding rod 413, so that the pull rod 43 is driven to move back and forth;
when one of the screw bases 416 is far away from the mixing box 1, the side of the mixing box 1 deflects to the direction of the screw base 416 to be lowered, and the other two screw bases 416 are close to the mixing box 1, so that the other side of the mixing box 1 deflects to be raised.
The mixing box 1 comprises a box body 12, a funnel 13 fixedly connected below the box body 12 and a box cover 14 fixed above the box body 12, wherein a discharge spout 15 is arranged at the lower end of the funnel 13, the upper end of the discharge spout 15 is communicated with the cavity 11, and the lower end of the discharge spout 15 is communicated with the outside.
The hopper 13 is of a structure with a large upper part and a small lower part, so that the stirring volume of the flat plate 231 can be effectively reduced, the stirring quality is improved, and the stirring space is saved; and meanwhile, sugar liquor after cooling and defoaming is convenient to discharge.
The discharge spout 15 is also provided with a valve 16.
When the mixing and cooling mechanism 2 and the vibrating mechanism 4 work, the valve 16 seals the discharge spout 15 to ensure that the sugar liquid in the cavity 11 can be continuously and effectively treated; when the mixing and cooling mechanism 2 and the vibrating mechanism 4 stop working, the valve 16 penetrates the discharge spout 15, and the sugar solution flows out from the discharge spout 15.
Example two
As a further improvement of the previous embodiment, as shown in fig. 1-7, the device for removing brown sugar bubbles comprises a mixing box 1, a cavity 11 is formed inside the mixing box 1, a mixing and cooling mechanism 2 is further arranged inside the mixing box 1, a rotating motor 3 connected with the mixing and cooling mechanism 2 is arranged at the top of the mixing box 1, and a vibrating mechanism 4 is movably connected to the lower end of the mixing box 1.
The boiled sugar liquid enters the mixing box 1, and because the temperature of the sugar liquid is 124-128 ℃, a large amount of bubbles exist in the sugar liquid, and meanwhile, the temperature of the sugar liquid is extremely high; at this time, the mixing and cooling mechanism 2 can remove bubbles in the sugar solution and lower the temperature of the sugar solution, thereby reducing the generation of bubbles in the sugar solution; the vibration mechanism 4 can drive the sugar liquid in the mixing box 1 to regularly shake, and discharge of bubbles in the sugar liquid is accelerated; meanwhile, when the vibration mechanism 4 vibrates, the position of the mixing box 1 changes, the position of the sugar liquid in the mixing box 1 relative to the mixing and cooling mechanism 2 also changes, the working dead angle of the mixing and cooling mechanism 2 is eliminated, and the mixing and cooling mechanism 2 can realize the effect of defoaming the whole volume of the sugar liquid.
The mixing and cooling mechanism 2 further comprises a material conveying pipe 21, the upper part of the material conveying pipe 21 is rotatably connected with the mixing box 1, a spiral cooling tubule 22 is fixed inside the material conveying pipe 21, a flow inlet 221 and a flow outlet 222 of the cooling tubule 22 are both arranged at the top of the material conveying pipe 21, a driven bevel gear 31 is fixed on the outer side of the upper part of the material conveying pipe 21, a driving bevel gear 32 is arranged on an output shaft of the rotating motor 3, and the driving bevel gear 32 is in toothed connection with the driven bevel gear 31;
the lower end of the feed delivery pipe 21 is also fixed with a mixing arm 23, the free end of the mixing arm 23 is provided with a flat plate 231, and the plane of the flat plate 231 is parallel to the axis of the feed delivery pipe 21.
The inflow port 221 and the outflow port 222 are externally connected to a constant temperature circulator, so that cooling liquid circularly flows in the cooling tubule 22, and the sugar liquid starts to solidify when the temperature of the sugar liquid is lower than 75 ℃; sugar solution is difficult to stir at 75-85 ℃, and bubbles in the sugar solution are increased during stirring, which is not preferable. Therefore, the temperature of the cooling liquid at the inlet 221 is controlled to be 85-90 ℃, so that the temperature of the sugar liquid is reduced to more than 85 ℃.
The high-temperature sugar liquid enters the cavity 11 from the material conveying pipe 21, and in the entering process, the cooling tubule 22 directly carries out primary cooling on the high-temperature sugar liquid to prevent bubbles from being generated in the high-temperature sugar liquid due to the boiling effect;
after the high-temperature sugar liquid subjected to the first temperature reduction enters the cavity 11, the motor 3 is rotated to drive the material conveying pipe 21 to rotate, the mixing arm 23 drives the flat plate 231 to stir the sugar liquid in the cavity 11, and the cooling thin pipe 22 carries out the second temperature reduction on the sugar liquid through the pipe wall of the material conveying pipe 21 while stirring; the flat plate 231 can remove the existing bubbles in the sugar solution, and the solidification time can be greatly shortened by cooling twice; the flat plate 231 continuously stirs the sugar solution, so that the inside of the sugar solution is not locally solidified, the sugar solution can have the taste of sand after solidification, and the quality of the brown sugar block is improved.
The vibrating mechanism 4 further comprises three driving units 41, the three driving units 41 are distributed in a regular triangle, any one of the driving units 41 is fixedly connected with the other two driving units 41 through a connecting bridge 42, a pull rod 43 is movably connected to each driving unit 41, and the upper end of each pull rod 43 is hinged to the lower end of the mixing box 1.
Three drive unit 41 starts in proper order, drives mixing box 1 through three pull rod 43 and makes a round trip to deflect, and the sugar liquid in mixing box 1 rocks, and mixing box 1 position changes, and the sugar liquid in mixing box 1 also changes for the position of hybrid cooling mechanism 2, has eliminated the dead angle of work of hybrid cooling mechanism 2, makes hybrid cooling mechanism 2 can realize the effect of defoaming and the effect that increases the brown sugar piece quality to the whole volume of sugar liquid.
The driving unit 41 further comprises a driving motor 411, a screw 412 and a sliding rod 413, two ends of the sliding rod 413 are respectively fixed through a first mounting seat 414 and a second mounting seat 415, the screw 412 is also mounted between the first mounting seat 414 and the second mounting seat 415, and the screw 412 is parallel to the sliding rod 413;
the driving motor 411 is installed on the first installation seat 414, and an output shaft of the driving motor 411 is parallel to the screw rod 412;
a screw rod seat 416 is sleeved on the screw rod 412, and the screw rod seat 416 is in threaded connection with the screw rod 412;
the sliding rod 413 is sleeved with a sliding seat 417, the sliding seat 417 is connected with the sliding rod 413 in a sliding mode, the sliding seat 417 is fixedly connected with the screw rod seat 416, and the sliding seat 417 is hinged with the pull rod 43.
A time relay is arranged on the driving motor 411, and the time relay can control the driving motor 411 to rotate in the forward direction and the reverse direction regularly, so that the driving motor 411 drives the screw rod 412 to rotate back and forth, and the screw rod seat 416 moves back and forth along the direction of the sliding rod 413, so that the pull rod 43 is driven to move back and forth;
when one of the screw bases 416 is far away from the mixing box 1, the side of the mixing box 1 deflects to the direction of the screw base 416 to be lowered, and the other two screw bases 416 are close to the mixing box 1, so that the other side of the mixing box 1 deflects to be raised.
The mixing box 1 comprises a box body 12, a funnel 13 fixedly connected below the box body 12 and a box cover 14 fixed above the box body 12, wherein a discharge spout 15 is arranged at the lower end of the funnel 13, the upper end of the discharge spout 15 is communicated with the cavity 11, and the lower end of the discharge spout 15 is communicated with the outside.
The hopper 13 is of a structure with a large upper part and a small lower part, so that the stirring volume of the flat plate 231 can be effectively reduced, the stirring quality is improved, and the stirring space is saved; and meanwhile, sugar liquor after cooling and defoaming is convenient to discharge.
The discharge spout 15 is also provided with a valve 16.
When the mixing and cooling mechanism 2 and the vibrating mechanism 4 work, the valve 16 seals the discharge spout 15 to ensure that the sugar liquid in the cavity 11 can be continuously and effectively treated; when the mixing and cooling mechanism 2 and the vibrating mechanism 4 stop working, the valve 16 penetrates the discharge spout 15, and the sugar solution flows out from the discharge spout 15.
The plate 231 is provided with a plurality of through holes 232 which are uniformly distributed.
The plurality of through holes 232 are added, so that sugar liquid can pass through the through holes 232, the resistance of the sugar liquid to the flat plate 231 is reduced, the stirring of the flat plate 231 is smoother, and the quality of stirring and bubble removal is improved.
The lower end of the feed delivery pipe 21 is also fixed with a scraping arm 24, the free end of the scraping arm 24 is provided with a scraping plate 241, and the scraping plate 241 is connected with the inner wall of the funnel 13 in a sliding way.
The scraper 241 is added to scrape off the sugar liquid adhered to the inner wall of the hopper 13 when the mixing and cooling mechanism 2 works, so that the part of the sugar liquid is also subjected to defoaming treatment, and the defoaming effect is improved again; and can prevent the sugar solution from solidifying.
The lower part of the vibration mechanism 4 is also provided with a shaping disc 5, the upper surface of the shaping disc 5 is provided with a plurality of die cavities 51 which are uniformly distributed, the lower part of the shaping disc 5 is also provided with a power mechanism 6, and the upper end of the power mechanism 6 is connected with the shaping disc 5.
The sugar solution flowing out of the discharge spout 15 falls into the die cavity 51 and is solidified in the die cavity 51 to obtain a brown sugar block, and the power mechanism 6 can drive the shaping disc 5 to rotate and move up and down, so that the sugar solution in the die cavity 51 is subjected to the upper and lower inertia force and the centrifugal force of the shaping disc 5, bubbles in the sugar solution are further removed, and the quality of the brown sugar block is improved.
The advantages of the second embodiment over the first embodiment are:
the power mechanism 6 in the device of the second embodiment can drive the shaping disc 5 to rotate and move up and down, so that the sugar liquid in the die cavity 51 is subjected to the upper and lower inertia force and the centrifugal force of the shaping disc 5, bubbles in the sugar liquid are further removed, and the quality of the brown sugar blocks is improved; the scraper 241 is added to scrape off the sugar liquid adhered to the inner wall of the hopper 13 when the mixing and cooling mechanism 2 works, so that the part of the sugar liquid is also subjected to defoaming treatment, and the defoaming effect is improved again; meanwhile, the part of sugar liquid can be prevented from solidifying; the plurality of through holes 232 are added, so that sugar liquid can pass through the through holes 232, the resistance of the sugar liquid to the flat plate 231 is reduced, the stirring of the flat plate 231 is smoother, and the quality of stirring and bubble removal is improved.
The use method of the device for removing the bubbles of the brown sugar liquid comprises the following steps:
s1, setting a cooling temperature, wherein the inlet 221 and the outlet 222 are externally connected to a constant temperature circulator, so that cooling liquid circularly flows in the cooling thin tube 22, and the temperature of the cooling liquid at the inlet 221 is controlled to be 85-90 ℃;
s2, cooling for the first time, wherein the high-temperature sugar liquid enters the cavity 11 from the material conveying pipe 21, and the cooling slim pipe 22 directly cools the high-temperature sugar liquid for the first time in the entering process;
s3, removing bubbles, rotating the motor 3 to drive the material conveying pipe 21 to rotate, driving the flat plate 231 to stir the sugar liquid in the cavity 11 by the mixing arm 23, and removing the bubbles existing in the sugar liquid by the flat plate 231;
s4, cooling for the second time, wherein after the high-temperature sugar liquid subjected to the first cooling enters the cavity 11, the cooling slim tube 22 carries out the second cooling on the sugar liquid through the tube wall of the feed delivery tube 21 while stirring;
s5, turning the sugar liquid, starting the three driving units 41 in sequence, driving the mixing box 1 to deflect back and forth through the three pull rods 43, and turning and shaking the sugar liquid in the mixing box 1;
s6, S3-S5 are synchronously performed.
According to the method, the temperature of the cooling liquid is controlled to be 85-90 ℃, so that the sugar liquid can be prevented from being solidified in advance due to transitional cooling, and meanwhile, bubbles in the sugar liquid can be prevented from being increased during stirring; the high-temperature sugar solution is cooled twice, so that the sugar solution curing time is greatly shortened; the mixing and cooling mechanism 2 can efficiently remove bubbles from all the sugar solution with high quality by turning and shaking the sugar solution in the mixing tank 1.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. A device for removing brown sugar liquid bubbles comprises a mixing box (1), wherein a cavity (11) is arranged in the mixing box (1), and the device is characterized in that: mixing box (1) inside still is equipped with mixed cooling mechanism (2), mixing box (1) top is equipped with rotating motor (3) of being connected with mixed cooling mechanism (2), mixing box (1) lower extreme swing joint has vibrations mechanism (4).
2. The apparatus for removing bubbles from brown sugar solution as claimed in claim 1, wherein: the mixing and cooling mechanism (2) comprises a material conveying pipe (21), the upper part of the material conveying pipe (21) is rotatably connected with the mixing box (1), a spiral cooling tubule (22) is fixed inside the material conveying pipe (21), a flow inlet (221) and a flow outlet (222) of the cooling tubule (22) are both arranged at the top of the material conveying pipe (21), a driven bevel gear (31) is fixed on the outer side of the upper part of the material conveying pipe (21), a driving bevel gear (32) is arranged on an output shaft of the rotating motor (3), and the driving bevel gear (32) is in tooth-motion connection with the driven bevel gear (31);
mixing arm (23) still are fixed with to conveying pipeline (21) lower extreme, mixing arm (23) free end installs dull and stereotyped (231), dull and stereotyped (231) plane is parallel with conveying pipeline (21) axis.
3. The apparatus for removing bubbles from brown sugar solution as claimed in claim 2, wherein: vibrations mechanism (4) include three drive unit (41) again, and is three drive unit (41) are regular triangle distribution, and wherein arbitrary one drive unit (41) are through connecting bridge (42) and two other drive unit (41) fixed connection, each swing joint has pull rod (43) on drive unit (41), pull rod (43) upper end is articulated with mixing box (1) lower extreme.
4. The apparatus as claimed in claim 3, wherein the apparatus comprises: the driving unit (41) further comprises a driving motor (411), a screw rod (412) and a sliding rod (413), two ends of the sliding rod (413) are fixed through a first mounting seat (414) and a second mounting seat (415) respectively, the screw rod (412) is also mounted between the first mounting seat (414) and the second mounting seat (415), and the screw rod (412) is parallel to the sliding rod (413);
the driving motor (411) is arranged on the first mounting seat (414), and an output shaft of the driving motor (411) is parallel to the screw rod (412);
the screw rod (412) is sleeved with a screw rod seat (416), and the screw rod seat (416) is in threaded connection with the screw rod (412);
slide bar (413) goes up the cover and is equipped with slide (417), slide (417) and slide bar (413) sliding connection, slide (417) and lead screw seat (416) fixed connection, slide (417) and pull rod (43) are articulated.
5. The apparatus as claimed in claim 4, wherein the apparatus comprises: the mixing box (1) comprises a box body (12), a funnel (13) fixedly connected below the box body (12) and a box cover (14) fixed above the box body (12), wherein a discharge spout (15) is formed at the lower end of the funnel (13), the upper end of the discharge spout (15) is communicated with the cavity (11), and the lower end of the discharge spout (15) is communicated with the outside.
6. The apparatus as claimed in claim 5, wherein the apparatus comprises: the discharge spout (15) is also provided with a valve (16).
7. The apparatus as claimed in claim 6, wherein the apparatus comprises: the flat plate (231) is provided with a plurality of through holes (232) which are uniformly distributed.
8. The apparatus as claimed in claim 7, wherein the apparatus comprises: the lower end of the conveying pipe (21) is further fixed with a scraping arm (24), a scraper blade (241) is installed at the free end of the scraping arm (24), and the scraper blade (241) is connected with the inner wall of the funnel (13) in a sliding mode.
9. The apparatus as claimed in claim 8, wherein the apparatus comprises: the vibration mechanism is characterized in that a shaping disc (5) is further arranged below the vibration mechanism (4), a plurality of die cavities (51) which are uniformly distributed are formed in the upper surface of the shaping disc (5), a power mechanism (6) is further arranged below the shaping disc (5), and the upper end of the power mechanism (6) is connected with the shaping disc (5).
10. The use method of the device for removing bubbles in brown sugar solution as claimed in claim 9, which comprises the following steps:
s1, setting a cooling temperature, wherein the inflow port (221) and the outflow port (222) are externally connected to a constant temperature circulator, so that cooling liquid circularly flows in the cooling tubules (22), and the temperature of the cooling liquid at the inflow port (221) is controlled to be 85-90 ℃;
s2, cooling for the first time, wherein the high-temperature sugar liquid enters the cavity (11) from the material conveying pipe (21), and in the entering process, the cooling slim pipe (22) directly cools the high-temperature sugar liquid for the first time;
s3, removing bubbles, driving the material conveying pipe (21) to rotate by the rotating motor (3), driving the flat plate (231) to stir the sugar solution in the cavity (11) by the mixing arm (23), and removing the bubbles existing in the sugar solution by the flat plate (231);
s4, cooling for the second time, wherein after the high-temperature sugar liquid subjected to primary cooling enters the cavity (11), the cooling slim tube (22) cools the sugar liquid for the second time through the tube wall of the conveying tube (21) while stirring;
s5, turning the sugar liquor, sequentially starting the three driving units (41), driving the mixing box (1) to deflect back and forth through the three pull rods (43), and turning and shaking the sugar liquor in the mixing box (1);
s6, S3-S5 are synchronously performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110457359.1A CN113058294A (en) | 2021-04-27 | 2021-04-27 | Device for removing bubbles of brown sugar liquid and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110457359.1A CN113058294A (en) | 2021-04-27 | 2021-04-27 | Device for removing bubbles of brown sugar liquid and using method thereof |
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| CN113058294A true CN113058294A (en) | 2021-07-02 |
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| CN202110457359.1A Withdrawn CN113058294A (en) | 2021-04-27 | 2021-04-27 | Device for removing bubbles of brown sugar liquid and using method thereof |
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Application publication date: 20210702 |