CN113052542A - Dynamic code scanning system and method for finished cigarettes - Google Patents
Dynamic code scanning system and method for finished cigarettes Download PDFInfo
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- CN113052542A CN113052542A CN202110474172.2A CN202110474172A CN113052542A CN 113052542 A CN113052542 A CN 113052542A CN 202110474172 A CN202110474172 A CN 202110474172A CN 113052542 A CN113052542 A CN 113052542A
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- cigarette
- finished
- dynamic
- code scanning
- bar code
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0226—Cigarettes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Abstract
The invention discloses a dynamic finished cigarette code scanning system and a method, the invention is characterized in that a set of finished cigarette ex-warehouse code scanning dynamic monitoring scheme based on a duplex control machine is constructed, two groups of industrial control machines respectively play their roles, the first industrial control machine is responsible for accurately detecting bar code information through an optical fiber sensor and a bar code scanner which are arranged on a portal frame above a conveying track, the second industrial control machine is responsible for displaying dynamic code scanning ex-warehouse data in real time through a display screen, and the invention designs an alarm for outputting warning information when missing scanning and wrong scanning occur, so that ex-warehouse workers can timely master accurate ex-warehouse task progress and can also react to abnormal code scanning conditions at the first time Unnecessary reworking caused by wrong sweeping is further greatly saved the human cost.
Description
Technical Field
The invention relates to the field of tobacco processing, in particular to a system and a method for dynamically scanning finished cigarettes.
Background
Each box of finished cigarettes is provided with a unique bar code label, and the unique bar code label is usually adhered to the right lower corner of the front surface of the cigarette box.
However, in actual production operation, the condition of missing scanning caused by manual operation problems or code scanning equipment setting problems is difficult to avoid. Due to the fact that the bar codes are not accurately identified and workers cannot be prompted in time, the workers often find the unsuccessfully scanned finished products when the logistics trucks are loaded subsequently, and in order to scan the missed scanning piece again and the inconsistency of surface stock and transportation data, the workers often need to move the unidentified cigarettes back to the finished product warehouse again, and the ex-warehouse working efficiency is greatly influenced.
Therefore, it is necessary to design a barcode scanning and ex-warehouse scheme capable of efficiently and accurately identifying the barcode of the finished cigarette and giving real-time prompt or warning, so as to improve the ex-warehouse efficiency of the finished cigarette and avoid the consumption of labor cost and multiple reworking.
Disclosure of Invention
Therefore, the invention aims to provide a system and a method for dynamically scanning codes of finished cigarettes so as to solve the problems of low ex-warehouse efficiency and labor cost consumption.
The technical scheme adopted by the invention is as follows:
in a first aspect, the present invention provides a dynamic code scanning system for finished cigarettes, which comprises: the system comprises a portal frame, a bar code scanner, an optical fiber sensor, a display screen, an alarm, a first industrial personal computer and a second industrial personal computer;
the portal frame is arranged above the finished cigarette conveying track in a crossing manner; the bar code scanner is arranged at the lower part of a beam of the portal frame according to a preset height and angle and faces to the finished cigarette conveying track; the optical fiber sensor is arranged on a side upright post of the portal frame according to a preset height and angle and faces towards the finished product cigarette conveying track; the display screen is arranged on the upper part of a beam of the portal frame; the alarm is arranged on the side surface of the display screen;
the first industrial personal computer is respectively in electrical signal connection with the bar code scanner and the optical fiber sensor;
the second industrial personal computer is respectively in electrical signal connection with the display screen and the first industrial personal computer;
the alarm is connected with the first industrial personal computer or the second industrial personal computer or the bar code scanner through electric signals.
In at least one possible implementation manner, the position of the barcode scanner is closer to the end point of the finished cigarette conveying track relative to the optical fiber sensor along the running direction of the finished cigarette conveying track.
In at least one possible implementation manner, the display screen is an LED display screen.
In at least one possible implementation manner, the alarm adopts an audible and visual alarm lamp.
In at least one possible implementation manner, the barcode scanner and the optical fiber sensor are respectively connected with the first industrial personal computer through electrical signals through a COM interface.
In at least one possible implementation manner, the alarm is in electric signal connection with the first industrial personal computer or the second industrial personal computer or the bar code scanner by adopting a signal line.
In at least one possible implementation manner, the system further includes a network switch, and the first industrial personal computer and the second industrial personal computer are respectively connected to the network switch through built-in network adapters.
In at least one possible implementation thereof, the display screen is connected to the network switch through a TCP/IP network interface of a built-in control card.
In a second aspect, the present invention provides a method for dynamically scanning a code of a finished cigarette, wherein the method comprises:
a code scanning ex-warehouse task is created in advance;
monitoring finished product cigarette boxes passing through a finished product cigarette conveying track in real time based on the code scanning and ex-warehouse task;
after the finished product cigarette box is monitored, starting a bar code scanner to scan a bar code on the current finished product cigarette box;
judging whether valid bar code information is received or not;
if not, dynamically triggering an alarm to output an alarm signal;
if so, recording the bar code information of the current finished product cigarette box, and updating the dynamic information of the delivery document in the code scanning delivery task in real time;
reading dynamic information of the delivery documents in real time;
and dynamically displaying code scanning delivery information based on the read delivery document dynamic information.
In at least one possible implementation manner, the determining whether valid barcode information is received includes:
after monitoring information of finished product cigarette boxes passing through a finished product cigarette conveying track, judging whether the barcode information of the current finished product cigarette box sent by a barcode scanner is received within a preset time interval;
if so, comparing the bar code information of the current finished product cigarette box with a preset bar code template or preset bar code information in the code scanning ex-warehouse task;
and taking the scanned code data matched with each other after comparison as effective bar code information.
The invention is characterized in that a set of finished cigarette ex-warehouse code scanning dynamic monitoring scheme based on double industrial control machines is constructed, two groups of industrial control machines respectively play their roles, the first industrial control machine is responsible for accurately detecting bar code information through an optical fiber sensor and a bar code scanner which are arranged on a gantry above a conveying track, the second industrial control machine is responsible for displaying dynamic data of code scanning ex-warehouse in real time through a display screen, moreover, the invention designs the alarm for outputting the warning information when the missed scanning and the wrong scanning occur, so that the ex-warehouse workers can timely master the accurate ex-warehouse task progress and can also respond to the abnormal code scanning condition in the first time, therefore, the invention can efficiently and accurately identify the bar codes on the finished product cigarette boxes, and while the ex-warehouse efficiency of finished cigarettes is guaranteed, unnecessary reworking caused by missed scanning and wrong scanning is effectively avoided, and further the labor cost is greatly saved.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic diagram of a finished cigarette dynamic code scanning system according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
The invention provides an implementation reference for finished product cigarette ex-warehouse code scanning dynamic monitoring based on a duplex control machine, which is shown in a combined figure 1 and specifically comprises the following steps: the system comprises a portal frame 1, a bar code scanner 2, an optical fiber sensor 3, a display screen 4, an alarm 5, a first industrial personal computer 6 and a second industrial personal computer 7.
Specifically, the gantry 1 can be arranged above the finished cigarette conveying track in a crossing manner; the bar code scanner 2 can be arranged at the lower part of a beam of the portal frame 1 according to a preset height and angle (which is convenient for identifying and detecting the height and angle of a bar code on a cigarette box), and faces to a finished cigarette conveying track; the optical fiber sensors 3 are mounted on the side uprights of the portal frame 1, facing the finished cigarette conveying track, at preset heights and angles (which facilitate the capture of the heights and angles of the individual cartons passing one by one, which in some embodiments can be understood as employing photoelectric-induced counting sensors); the display screen 4 can be installed on the upper part of the beam of the gantry 1, and an LED display screen is preferably but not limited to be adopted in actual operation; the alarm 5 is arranged on the side surface of the display screen 4, and an acousto-optic alarm lamp is preferably but not limited to be adopted in practical operation.
It should be noted that, in order to further effectively avoid the occurrence of missing scanning, in some preferred embodiments of the present invention, the barcode scanner 2 is located closer to the end point of the finished cigarette conveying track relative to the optical fiber sensor 3, that is, along the running direction of the finished cigarette conveying track, and the finished cigarette box passes through the optical fiber sensor 3 and then passes through the barcode scanner 2. Of course, it is to be understood that the present invention is not absolutely limited to the relative positional relationship of the optical fiber sensor 3 and the barcode scanner 2.
As for the electrical connection manner of the foregoing components, referring to fig. 1 (indicated by dashed lines), the first industrial personal computer 6 may be electrically connected to the barcode scanner 2 and the optical fiber sensor 3, respectively, and in actual operation, the barcode scanner 2 and the optical fiber sensor 3 may be electrically connected to the first industrial personal computer 6 through COM interfaces, for example, but not limited to, RS232 serial ports, and the like.
The second industrial personal computer 7 is electrically connected to the display screen 4 and the first industrial personal computer 6, respectively, and in order to improve accuracy and reliability of dynamic code scanning and ex-warehouse, a mechanism of a duplex control machine is proposed, so that the display screen 4 and the first industrial personal computer 6 can respectively perform their own functions and do not interfere with each other, and therefore, in some preferred embodiments, the system may further include a network switch 8, and the first industrial personal computer 6 and the second industrial personal computer 7 are respectively connected to the network switch 8 through built-in network adapters (network cards) to form a multi-port industrial control network, based on which, the display screen 4 is further connected to the network switch 8 through a TCP/IP network interface of a built-in control card.
Finally, the alarm 5 may be electrically connected to the first industrial personal computer 6, the second industrial personal computer 7, or the barcode scanner 2, that is, an alarm signal may originate from one of the three apparatuses, and in actual operation, the alarm 5 may be electrically connected to a dedicated signal line matching the different signal sources, for example, a twisted pair, a serial port, a communication bus, a control hard line, and the like may be used.
In summary, the idea of the invention is to construct a set of dynamic monitoring scheme for finished cigarette ex-warehouse code scanning based on dual industrial control machines, wherein two groups of industrial control machines respectively perform their own functions, the first industrial control machine is responsible for accurately detecting bar code information through an optical fiber sensor and a bar code scanner arranged on a gantry above a conveying track, the second industrial control machine is responsible for displaying dynamic data of code scanning ex-warehouse in real time through a display screen, moreover, the invention designs the alarm for outputting the warning information when the missed scanning and the wrong scanning occur, so that the ex-warehouse workers can timely master the accurate ex-warehouse task progress and can also respond to the abnormal code scanning condition in the first time, therefore, the invention can efficiently and accurately identify the bar codes on the finished product cigarette boxes, and while the ex-warehouse efficiency of finished cigarettes is guaranteed, unnecessary reworking caused by missed scanning and wrong scanning is effectively avoided, and further the labor cost is greatly saved.
In combination with the hardware solution of the foregoing device, the present invention further provides a finished cigarette dynamic code scanning method using the finished cigarette dynamic code scanning system, which specifically includes the following steps:
step S1, pre-creating a code scanning ex-warehouse task;
the staff can establish in advance a code scanning delivery task according to the delivery document ticket number and can also store related bar code information and delivery document information.
Step S2, monitoring finished product cigarette boxes passing through on a finished product cigarette conveying track in real time based on the code scanning ex-warehouse task;
after the task is established, finished cigarette delivery can be started on a finished cigarette delivery track, and the optical fiber sensors monitor the cigarette boxes passing through one by one.
Step S3, after the finished product cigarette box is monitored, starting a bar code scanner to scan a bar code on the current finished product cigarette box;
once a finished cigarette box is monitored, the current cigarette box is considered to arrive or be about to arrive at the scanning area, and the barcode scanner can be in a standby state so as to capture the barcode on the specific position of the cigarette box in time.
Step S4, judging whether effective bar code information is received;
if not, executing step S5, and dynamically triggering an alarm to output an alarm signal;
if yes, executing the step S6, recording the bar code information of the current finished product cigarette box, and updating the dynamic information of the delivery document in the code scanning delivery task in real time;
that is, if valid barcode information is not obtained, a warning signal is provided for relevant personnel, and if valid barcode information is obtained, dynamic information of the outgoing document is maintained in real time.
Here, regarding how to determine whether valid barcode information is received, the present invention provides the following implementation references in some preferred embodiments: after monitoring information of finished product cigarette boxes passing through a finished product cigarette conveying track through an optical fiber sensor, judging whether the barcode information of the current finished product cigarette box sent by a barcode scanner is received within a preset time interval, namely judging whether the barcode scanning result is received within a certain time interval (such as 1s, 500ms and the like) according to time dimension after the cigarette box is detected to pass through, if so, indicating that scanning is not missed, continuously comparing the barcode information of the current finished product cigarette box with a preset barcode template or the preset barcode information in a barcode delivery task to compare the legality of the barcode content, namely, avoiding wrong scanning (such as barcode lossless and wrong pasting), and then taking the scanned data matched with each other after comparison as effective barcode information, namely, if the scanning time meets a set condition and the barcode scanning result of the current cigarette box conforms to a preset standard template or a set task plan, if the condition is not met (the time interval is not met or the content of the bar code is not met), warning information is output through an alarm.
Step S7, reading dynamic information of the delivered documents in real time;
step S8, dynamically displaying code-scanning delivery information based on the read dynamic information of the delivery document, where the code-scanning delivery information (which may also be the dynamic information of the delivery document) specifically includes, but is not limited to, the ticket number, license plate number specification, amount to be delivered, amount not delivered, and the like of the document. Namely, the latest code scanning ex-warehouse data which is effectively updated is displayed, so that related personnel can master the ex-warehouse situation in time.
For the above method example, it is to be noted that the foregoing detection manner is referred to by combining with one possible implementation reference of the foregoing hardware system architecture, and is not a unique manner.
In the embodiments of the present invention, "at least one" means one or more, "a plurality" means two or more. "and/or" describes the association relationship of the associated objects, and means that there may be three relationships, for example, a and/or B, and may mean that a exists alone, a and B exist simultaneously, and B exists alone. Wherein A and B can be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" and similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, wherein a, b and c can be single or multiple.
The structure, features and effects of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the above embodiments are merely preferred embodiments of the present invention, and it should be understood that technical features related to the above embodiments and preferred modes thereof can be reasonably combined and configured into various equivalent schemes by those skilled in the art without departing from and changing the design idea and technical effects of the present invention; therefore, the invention is not limited to the embodiments shown in the drawings, and all the modifications and equivalent embodiments that can be made according to the idea of the invention are within the scope of the invention as long as they are not beyond the spirit of the description and the drawings.
Claims (10)
1. The utility model provides a sign indicating number system is swept to finished product cigarette developments which characterized in that includes: the system comprises a portal frame (1), a bar code scanner (2), an optical fiber sensor (3), a display screen (4), an alarm (5), a first industrial personal computer (6) and a second industrial personal computer (7);
the portal frame (1) is arranged above the finished cigarette conveying track in a crossing manner; the bar code scanner (2) is arranged at the lower part of a cross beam of the portal frame (1) according to a preset height and angle and faces a finished cigarette conveying track; the optical fiber sensor (3) is arranged on a side upright post of the portal frame (1) according to a preset height and angle and faces towards a finished cigarette conveying track; the display screen (4) is arranged on the upper part of a beam of the portal frame (1); the alarm (5) is arranged on the side surface of the display screen (4);
the first industrial personal computer (6) is respectively in electrical signal connection with the bar code scanner (2) and the optical fiber sensor (3);
the second industrial personal computer (7) is respectively in electric signal connection with the display screen (4) and the first industrial personal computer (6);
the alarm (5) is connected with the first industrial personal computer (6) or the second industrial personal computer (7) or the bar code scanner (2) through an electric signal.
2. A finished cigarette dynamic code scanning system according to claim 1, characterized in that the position of the barcode scanner (2) is closer to the end point of the finished cigarette conveying track relative to the optical fiber sensor (3) along the running direction of the finished cigarette conveying track.
3. The dynamic finished cigarette code scanning system according to claim 1, wherein the display screen (4) is an LED display screen.
4. The dynamic finished cigarette code scanning system according to claim 1, wherein the alarm (5) is an acousto-optic alarm lamp.
5. The dynamic finished cigarette code scanning system according to claim 1, wherein the barcode scanner (2) and the optical fiber sensor (3) are respectively connected with a first industrial personal computer (6) through COM interfaces in an electric signal mode.
6. The dynamic finished cigarette code scanning system according to claim 1, wherein the alarm (5) is in electrical signal connection with the first industrial computer (6), the second industrial computer (7) or the bar code scanner (2) by a signal line.
7. A finished cigarette dynamic code scanning system according to any one of claims 1-6, characterized in that the system further comprises a network switch (8), and the first industrial personal computer (6) and the second industrial personal computer (7) are respectively connected to the network switch (8) through built-in network adapters.
8. Dynamic finished cigarette code scanning system according to claim 7, characterized in that the display screen (4) is connected to the network switch (8) through a TCP/IP network interface with a built-in control card.
9. A finished cigarette dynamic code scanning method using the finished cigarette dynamic code scanning system according to any one of claims 1 to 8, comprising:
a code scanning ex-warehouse task is created in advance;
monitoring finished product cigarette boxes passing through a finished product cigarette conveying track in real time based on the code scanning and ex-warehouse task;
after the finished product cigarette box is monitored, starting a bar code scanner to scan a bar code on the current finished product cigarette box;
judging whether valid bar code information is received or not;
if not, dynamically triggering an alarm to output an alarm signal;
if so, recording the bar code information of the current finished product cigarette box, and updating the dynamic information of the delivery document in the code scanning delivery task in real time;
reading dynamic information of the delivery documents in real time;
and dynamically displaying code scanning delivery information based on the read delivery document dynamic information.
10. The dynamic finished cigarette code scanning method of claim 9, wherein the determining whether valid barcode information is received comprises:
after monitoring information of finished product cigarette boxes passing through a finished product cigarette conveying track, judging whether the barcode information of the current finished product cigarette box sent by a barcode scanner is received within a preset time interval;
if so, comparing the bar code information of the current finished product cigarette box with a preset bar code template or preset bar code information in the code scanning ex-warehouse task;
and taking the scanned code data matched with each other after comparison as effective bar code information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110474172.2A CN113052542A (en) | 2021-04-29 | 2021-04-29 | Dynamic code scanning system and method for finished cigarettes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110474172.2A CN113052542A (en) | 2021-04-29 | 2021-04-29 | Dynamic code scanning system and method for finished cigarettes |
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| CN113052542A true CN113052542A (en) | 2021-06-29 |
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| CN202110474172.2A Pending CN113052542A (en) | 2021-04-29 | 2021-04-29 | Dynamic code scanning system and method for finished cigarettes |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815966A (en) * | 2021-09-01 | 2021-12-21 | 张家口卷烟厂有限责任公司 | Full-specification box skin error-proof detection system and method |
| CN113955366A (en) * | 2021-10-20 | 2022-01-21 | 河南中烟工业有限责任公司 | Smoke box shunting, rotating and overturning system |
| CN115009880A (en) * | 2022-06-30 | 2022-09-06 | 宁夏赛马水泥有限公司 | Automatic conveying system for bagged cement |
| CN116308070A (en) * | 2023-05-24 | 2023-06-23 | 福建省万物智联科技有限公司 | Method for collecting and managing inferior goods and related equipment |
-
2021
- 2021-04-29 CN CN202110474172.2A patent/CN113052542A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815966A (en) * | 2021-09-01 | 2021-12-21 | 张家口卷烟厂有限责任公司 | Full-specification box skin error-proof detection system and method |
| CN113955366A (en) * | 2021-10-20 | 2022-01-21 | 河南中烟工业有限责任公司 | Smoke box shunting, rotating and overturning system |
| CN115009880A (en) * | 2022-06-30 | 2022-09-06 | 宁夏赛马水泥有限公司 | Automatic conveying system for bagged cement |
| CN116308070A (en) * | 2023-05-24 | 2023-06-23 | 福建省万物智联科技有限公司 | Method for collecting and managing inferior goods and related equipment |
| CN116308070B (en) * | 2023-05-24 | 2023-09-05 | 福建省万物智联科技有限公司 | Method for collecting and managing inferior goods and related equipment |
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