CN113044309B - Automatic charging production line - Google Patents

Automatic charging production line Download PDF

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Publication number
CN113044309B
CN113044309B CN202110200436.5A CN202110200436A CN113044309B CN 113044309 B CN113044309 B CN 113044309B CN 202110200436 A CN202110200436 A CN 202110200436A CN 113044309 B CN113044309 B CN 113044309B
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China
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section
away
lifting
conveying
carrying
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CN113044309A (en
Inventor
胡吉锋
罗家南
曹锋
马宁
龙琼
甘化新
唐秋雨
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Shenzhen Hismart Industry Robot Co ltd
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Shenzhen Hismart Industry Robot Co ltd
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Priority to CN202110200436.5A priority Critical patent/CN113044309B/en
Publication of CN113044309A publication Critical patent/CN113044309A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The application relates to the field of automatic systems, in particular to an automatic charging production line. The material loading section, the conveying section, the covering section and the blanking section are sequentially connected along the product conveying direction. This application has the material loading section and takes out the casing from putting the thing basket to drive the casing and remove to the transportation section, put into the casing with the product in the transportation section after, can remove to adding the lid section, install the cap on the casing through adding the lid section afterwards, form the packing shell, the packing shell removes to the unloading section at last, the unloading section is put the packing shell again and is accomplished the packing on putting the thing basket, whole flow automation degree is high, staff's work load is few, be convenient for promote production efficiency's effect.

Description

Automatic charging production line
Technical Field
The application relates to the field of automatic systems, in particular to an automatic charging production line.
Background
At present, products such as food, articles for daily use, health care products and medicinal materials are generally required to be placed in a packaging shell before sale, and meanwhile, the packaging shell is opened by a consumer to take the products inside, and generally comprises a shell body and a shell cover.
In actual production, generally, empty packaging shells are uniformly placed in a storage basket or a tooling plate, multiple layers of packaging shells can be placed in the storage basket for overall transportation, single-layer packaging shells can be placed in the tooling plate, and the packaging shells can be conveniently taken from the tooling plate. The process of putting the product into the packaging shell comprises the following steps: firstly, the packaging shell is required to be taken out of the storage basket, then the shell is separated from the shell cover, the product is placed into the inner cavity of the shell, then the shell cover is used for sealing the opening of the shell, then the packaging shell filled with the product is placed into another storage basket or a tooling plate, and the packaging shell filled with the product is transported away until the storage basket or the tooling plate is filled with the packaging shell filled with the product. In the related art, the operations of taking out the package case, putting the product into the case, closing the opening of the case by the cover, and putting the package case into the storage basket are manual operations.
With respect to the related art in the above, the inventors consider that the production efficiency is too low by manual operation.
Disclosure of Invention
In order to promote production degree of automation to increase production efficiency, this application provides an automatic charging production line.
The application provides an automatic production line of feeding adopts following technical scheme:
the utility model provides an automatic production line of feeding, includes the frame, takes out the casing from putting the thing basket and place the material loading section on the frock board, the transportation section of transportation casing, with the sealed section of covering of casing opening and put into the unloading section of putting the thing basket with the packing casing, material loading section, transportation section, the section of covering and unloading section are connected along product transportation direction in proper order.
Through adopting above-mentioned technical scheme, the material loading section takes out the casing from putting the thing basket, and drive the casing and remove to the transportation section, put the casing back with the product in the transportation section, can remove to covering the section, install the cap on the casing through covering the section afterwards, form the packing casing, the packing casing removes to the unloading section at last, the unloading section is put the packing casing back again and is accomplished the packing on putting the thing basket, whole flow automation degree is high, staff's work load is few, be convenient for promote production efficiency.
Optionally, the material loading section includes the feed mechanism with the casing centre gripping and place in the transportation section, the transportation section includes a plurality of pan feeding transport mechanism that are on a parallel with product direction of transportation and sets up a plurality of stations of placing in pan feeding transport mechanism one side, and a plurality of stations of placing are arranged along product direction of transportation, the unloading section includes the centre gripping lid to place the lid on the casing with adding the lid mechanism, the unloading section is including placing the unloading mechanism on putting the thing basket with the packing casing on the frock board.
Through adopting above-mentioned technical scheme, feed mechanism will put the casing centre gripping in the thing basket and take out, and transport mechanism drives and can remove to when the casing is located places the station, put into the casing with the product, after the casing removed to the section of covering afterwards, it is sealed with the casing to add the lid mechanism, forms the packaging shell, and under the effect of feed mechanism, place the packaging shell in putting the thing basket.
Optionally, the transportation section still includes the main transport mechanism that is on a parallel with product direction of transportation and drives the frock board along the direction motion of level and perpendicular to product direction of transportation's direction of transportation shifter, the shifter makes frock board at main transport mechanism, places station and pan feeding transport mechanism between alternate movement, pan feeding transport mechanism is located main transport mechanism both sides, it is located one side that main transport mechanism was kept away from to place the station pan feeding transport mechanism.
Through adopting above-mentioned technical scheme, the casing that is located the transportation section moves along pan feeding transport mechanism, moves to placing station department under the effect of shifter, puts into the casing with the product after, and the frock board moves to main transport mechanism and transports again under the effect of shifter to reduce the jam in the casing transportation, promote casing conveying efficiency.
Optionally, the switching mechanism includes a first moving assembly for moving the shell from the feeding and conveying mechanism to the placing station, a second moving assembly for moving the shell from the placing station to the feeding and conveying mechanism, a third moving assembly for moving the shell toward the main conveying mechanism, and a fourth moving assembly for moving the shell above the main conveying mechanism; the heights of the first moving assembly and the third moving assembly are different, the upper projection views of the first moving assembly and the third moving assembly are located at the feeding conveying mechanism, the upper projection view of the second moving assembly is located at the placing station, and the upper projection view of the fourth moving assembly is located at the main conveying mechanism.
Through adopting above-mentioned technical scheme, under the effect of first removal subassembly and second removal subassembly, the casing removes to placing the station, and under second removal subassembly, third removal subassembly and fourth removal subassembly effect, the casing removes to main transport mechanism on to the casing of being convenient for moves in turn between pan feeding transport mechanism, placing station and main transport mechanism at the product.
Optionally, the loading section further comprises a loading lifting mechanism for lifting the inner packaging shell of the storage basket, the loading lifting mechanism is located below the loading mechanism, the loading lifting mechanism comprises a lifting motor connected to the frame, a lifting screw rod vertically arranged, a vertical moving plate connected to the frame in a sliding manner, and a plurality of lifting rods fixed to the upper end of the vertical moving plate, the lifting screw rod is arranged on the vertical moving plate in a penetrating manner and is in threaded connection with the vertical moving plate, and the lifting motor drives the lifting screw rod to rotate;
the capping section further comprises a capping and lifting mechanism, the blanking section further comprises a blanking and lifting mechanism, and the feeding and lifting mechanism, the blanking and lifting mechanism and the capping and lifting mechanism are identical in structure.
Through adopting above-mentioned technical scheme, put the thing basket and be located material loading lifting mechanism top, under the drive of lifting motor, the lifting rod moves up, makes the lifting rod upper end pass and puts the predetermined through-hole of thing basket lower extreme to the casing jack-up in putting the thing basket, after taking away the casing of the superiors in putting the thing basket at material loading mechanism, lift the pole and promote the casing of second floor originally and move to the casing position of first layer originally, thereby be convenient for material loading mechanism and take away the casing.
Optionally, the feeding section still includes and will put the thing basket and remove the material loading transport mechanism to the feed mechanism below, the unloading section still includes unloading transport mechanism, the section of covering still includes and adds lid transport mechanism, material loading transport mechanism, unloading transport mechanism and the equal the same and transportation of structure that adds lid transport mechanism put thing basket direction and product direction of transportation perpendicular, the frame is connected with and will add the transport mechanism that the thing basket that puts on the transport mechanism taken away.
Through adopting above-mentioned technical scheme, material loading transport mechanism will put the thing basket and carry to the feed mechanism below, the feed mechanism of being convenient for takes away and puts thing basket interior casing, and will put thing basket transport through material loading transport mechanism afterwards and leave, material loading and unloading are convenient for, it will put the thing basket and remove to adding the cover mechanism below to add the cover transport mechanism to add, will put the thing basket transport away through transporting from the mechanism afterwards, unloading transport mechanism will empty put the thing basket and remove to unloading mechanism below, after unloading mechanism will pack the shell and fill up thing basket, unloading mechanism will put thing basket transport away again.
Optionally, the carrying-away mechanism comprises a carrying-away belt parallel to the moving direction of the product, a carrying-away motor providing power, a carrying-away driving wheel coaxially rotating with an output shaft of the carrying-away motor and a carrying-away driven wheel driven by the carrying-away belt, the carrying-away belt sleeves the carrying-away driving wheel and the carrying-away driven wheel, and the carrying-away mechanism is connected with the capping and carrying mechanism.
Through adopting above-mentioned technical scheme, under the drive of transport from the motor, the transport takes place to rotate from the area to the thing basket that puts on the drive transport from the area removes, and will put the thing basket and from adding cover mechanism and take place to transport from.
Optionally, the transport mechanism communicates the capping transport mechanism with the blanking transport mechanism, and the transport mechanism moves empty baskets with caps removed from the capping transport mechanism to the blanking transport mechanism.
Through adopting above-mentioned technical scheme, from the empty thing basket of putting that transports away from the mechanism and remove to unloading handling mechanism on to under unloading handling mechanism effect, remove to unloading mechanism below, and place in putting the thing basket at the descending packaging shell of unloading mechanism effect, thereby promote the utilization ratio of putting the thing basket, will get the thing basket fast migration of shell cover to unloading department, carry out the secondary and use.
Optionally, the rack is connected with a jacking mechanism for lifting the storage basket, the jacking mechanism is located at the discharging and carrying mechanism, the jacking mechanism is located at one end of the carrying-away mechanism close to the discharging section, the jacking mechanism comprises a jacking cylinder fixed on the rack and a conveyor belt connected to a piston rod of the jacking cylinder, and the conveying direction of the conveyor belt is parallel to the conveying direction of the carrying-away mechanism.
Through adopting above-mentioned technical scheme, under the effect of mechanism is kept away from to the fortune, when putting the thing basket and removing towards unloading handling mechanism direction, the piston rod of jack-up cylinder stretches out, makes conveyer belt and fortune from the height of taking, is convenient for put the thing basket and removes to the conveyer belt on, the piston rod decline of jack-up cylinder afterwards makes to put the thing basket and is located unloading handling mechanism to will put the thing basket from the different mechanism alternate removal of two direction of transportation.
Optionally, the rack is connected with a pushing mechanism for moving the object basket from the capping carrying mechanism to the carrying-away mechanism, the pushing mechanism comprises a pushing motor connected to the rack, a pushing driving wheel rotating coaxially with an output shaft of the pushing motor, a pushing driven wheel rotating and connected to the rack, a pushing belt for sleeving the pushing driving wheel and the pushing driven wheel, and a pushing rod for pushing the object basket, the length direction of the pushing belt is parallel to the product conveying direction, and the length direction of the pushing rod is horizontally arranged and perpendicular to the product conveying direction.
Through adopting above-mentioned technical scheme, under the drive of pushing away the fortune motor, push away the fortune pole butt in putting the thing basket to put the thing basket and push away to transport from the mechanism from adding the lid transport mechanism on, be convenient for put the thing basket and leave and add the lid below of mechanism.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the material loading section is placed the casing on the frock board to drive the frock board and remove to the transportation section on, add the product in the casing afterwards, and under the transportation section effect, remove to adding the lid section, and to casing installation cap, form the packing shell, at last again under the effect of unloading section, place the packing shell in putting the thing basket, the unified packing of the packing shell of being convenient for is transported away, and degree of automation is high, and production efficiency is high.
2. After adding the shell lid that lid mechanism will put the thing basket and having got the back, pushing away the mechanism and removing the empty thing basket to transport from the mechanism, afterwards under jack-up mechanism's effect, empty thing basket removes to unloading transport mechanism on, the unloading mechanism of being convenient for places the packing shell in empty thing basket, and the thing basket that has got the shell lid can the fast migration carry out the reutilization to the unloading section, promotes the utilization efficiency who puts the thing basket.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present application for showing the overall structure;
FIG. 2 is a schematic overall structure diagram for showing a feeding section according to an embodiment of the present application;
FIG. 3 is a schematic diagram of an embodiment of the present application for showing a moving mechanism, a tie-back mechanism and a discharging mechanism;
FIG. 4 is a schematic diagram of an embodiment of the present application showing a lift mechanism and a jacking assembly;
FIG. 5 is a schematic diagram of an embodiment of the present application for showing a feeding mechanism;
FIG. 6 is a schematic diagram of an embodiment of the present application showing a vertical assembly;
FIG. 7 is a schematic diagram for showing a material loading and lifting mechanism and a positioning mechanism according to an embodiment of the present application;
FIG. 8 is a schematic diagram of an embodiment of the present application showing a load handling mechanism;
FIG. 9 is a schematic diagram of an embodiment of the present application for showing a transport section;
FIG. 10 is a schematic diagram of an embodiment of the present application showing a loading transport mechanism;
FIG. 11 is a schematic diagram of an embodiment of the present application for illustrating a conversion mechanism;
FIG. 12 is a schematic diagram illustrating a first push-lift assembly according to an embodiment of the present application;
FIG. 13 is a schematic diagram illustrating a second conversion assembly according to an embodiment of the present application;
FIG. 14 is an enlarged schematic view of an embodiment of the present application showing A in FIG. 11;
FIG. 15 is a schematic diagram of an embodiment of the present application showing a return section;
FIG. 16 is a schematic view of an embodiment of the present application showing a capping section and a blanking section;
FIG. 17 is a schematic diagram of an embodiment of the present application showing a transport mechanism and a pick-up mechanism;
FIG. 18 is a schematic view of an embodiment of the present application showing the pushing mechanism and the run-off mechanism;
FIG. 19 is an enlarged schematic view of an embodiment of the present application showing B in FIG. 16.
Description of reference numerals:
1. a feeding section; 111. moving the plate; 112. an auxiliary drum; 113. a blocking member; 114. mounting a plate; 115. a carrier; 1151. a carrier plate; 1152. a connecting plate; 12. a moving mechanism; 121. a jacking assembly; 1211. a jacking piece; 1212. a slide plate; 1213. a jacking plate; 12131. positioning blocks; 1214. a guide bar; 122. a first transport assembly; 123. a traverse driving member; 13. a tie-back mechanism; 131. tieback the drive; 132. a second transport assembly; 14. a discharging mechanism; 141. a discharge driving member; 142. a third transport assembly; 15. a lifting mechanism; 151. a lifting drive member; 152. a threaded rod; 153. a fourth linkage assembly; 16. a feeding mechanism; 161. a clamping member; 1611. a clamping cylinder; 1612. connecting blocks; 162. a vertical assembly; 1621. a second motor; 1622. a second gear; 1623. a second rack; 163. a first translating member; 1631. a first motor; 1632. a first gear; 1633. a first rack; 164. a second translation member; 17. a feeding lifting mechanism; 171. vertically moving the plate; 172. a lifting motor; 173. lifting the rod; 174. lifting the screw rod; 18. a positioning mechanism; 181. positioning the air cylinder; 182. positioning a plate; 183. a butting block; 19. a feeding and carrying mechanism; 191. carrying a motor; 192. carrying driving wheels; 193. carrying the driven wheel; 194. a carrying belt; 195. a connecting rod;
2. a transport section; 211. a first blocking member; 2111. a vertical cylinder; 2112. a fixed block; 2113. an adjusting block; 2114. a butting wheel; 212. an interception member; 213. a second blocking member; 214. a transition rod; 22. a feeding and conveying mechanism; 221. a transport motor; 222. a chain; 223. a driving gear; 224. a driven gear; 225. a first connecting shaft; 226. a second connecting shaft; 23. placing a station; 231. a first push-to-lift assembly; 2311. a loading plate; 2312. a push-up member; 2313. a connector tile; 232. a second push-to-lift assembly; 233. a guide rod; 24. a primary transport mechanism; 25. a reflux section; 27. a switching mechanism; 271. a first conversion assembly; 2711. a conversion belt; 2712. converting the motor; 2713. a conversion driving wheel; 2714. converting the driven wheel; 2715. a first drive pulley; 2716. a second transmission wheel; 2717. a transmission rod; 2718. a drive belt; 272. a second conversion component; 273. a third conversion component; 274. a fourth conversion component; 28. a protective cover;
3. a capping section; 31. a capping mechanism; 311. an output motor; 312. an output gear; 313. an output rack; 314. clamping an object; 32. a capping and lifting mechanism; 33. a capping and conveying mechanism; 34. a pushing mechanism; 341. a pushing motor; 342. a push belt; 343. a pushing driving wheel; 344. a pushing driven wheel; 345. a pushing rod; 35. a carry-away mechanism; 351. a carry-away belt; 352. a run-off motor; 353. a transport-away driving wheel; 354. a transport-away driven wheel; 36. a conveyance mechanism; 361. a conveyance board; 362. a second screw rod sliding table; 37. a pickup mechanism; 371. a first screw rod sliding table; 372. a chuck member; 373. a pickup cylinder; 38. a boosting mechanism; 381. a boost cylinder; 382. a boosting plate; 383. a boosting wheel;
4. a blanking section; 41. a blanking mechanism; 42. a blanking lifting mechanism; 43. a blanking and carrying mechanism; 44. a translation plate; 45. a translation mechanism; 451. a translation rack; 452. a translation motor; 453. a translation rack; 46. a jack-up mechanism; 461. jacking up the cylinder; 462. a conveyor belt;
5. and a frame.
Detailed Description
The present application is described in further detail below with reference to figures 1-19.
The embodiment of the application discloses automatic production line of feeding can take out casing, transportation casing, add the casing to the casing and place the packing shell in putting the thing basket from putting the thing basket automatically, and degree of automation is high, reduces staff's work load, promotes production efficiency.
Referring to fig. 1, an automatic charging production line includes frame 5, material loading section 1, transportation section 2, add lid section 3 and unloading section 4 that connect along product transportation direction in proper order. The basket of putting that will be equipped with the casing is placed in material loading section 1, material loading section 1 takes out the casing to remove to transportation section 2 with the casing, put into the casing with the product on transportation section 2, the casing removes to adding lid section 3 afterwards, add lid section 3 and take out the casing from the basket of putting that is equipped with the casing, and install on the casing, and seal the casing opening, the packing shell removes to unloading section 4 at last, unloading section 4 places the packing shell on empty basket of putting, and will fill the basket of putting of packing shell and transport away. Degree of automation is high, reduces staff's work load to promote production efficiency.
Referring to fig. 2, the feeding section 1 includes a tie-back mechanism 13, a feeding mechanism 16, a moving mechanism 12 and a discharging mechanism 14, in this embodiment, the discharging mechanisms 14 are two groups and located at two sides of the tie-back mechanism 13, and the tie-back mechanism 13 is lower than the discharging mechanism 14. Empty frock board removes to tieback mechanism 13 department, through moving mechanism 12, removes empty frock board to discharge mechanism 14, and feed mechanism 16 puts into frock board department with the product afterwards, has placed the product and has moved towards production line downstream direction through discharge mechanism 14 drive frock board. Whole journey need not staff's transport frock board, alleviates staff's work load to promote production efficiency.
Referring to fig. 3, three auxiliary rollers 112 are rotatably connected to the frame 5, and the auxiliary rollers 112 are respectively located on the downstream sides of the tie-back mechanism 13 and the two discharging mechanisms 14, so that the transportation between the downstream equipment and the tie-back mechanism 13 and the discharging mechanisms 14 is more stable.
Referring to fig. 3 and 4, the tie-back mechanism 13 includes a tie-back driving member 131 and two sets of second transporting assemblies 132, in this embodiment, the tie-back driving member 131 is a feeding motor, the feeding motor is fixed to the rack 5 by bolts, the feeding motor is connected to the second transporting assemblies 132 by belts, and the second transporting assemblies 132 are transporting belts.
Referring to fig. 4, the moving mechanism 12 includes a traverse driving member 123, two sets of jacking assemblies 121 and two sets of first transporting assemblies 122, the jacking assemblies 121 and the first transporting assemblies 122 are respectively located at two ends of the tie-back mechanism 13, the jacking assemblies 121 include a sliding plate 1212 and a jacking member 1211, the sliding plate 1212 is slidably connected to the rack 5, the sliding plate 1212 is fixed on the first transporting assembly 122, and a sliding direction of the sliding plate 1212 is horizontal and perpendicular to a product production transporting direction. The jacking member 1211 is a jacking cylinder in this embodiment, the jacking cylinder is fixed on the upper surface of the sliding plate 1212 through a bolt, the jacking cylinder is vertically arranged, a jacking plate 1213 is fixed on a piston rod of the jacking cylinder through a bolt, a positioning block 12131 is fixed on the upper surface of the jacking plate 1213 through welding, and the positioning block 12131 is matched with a positioning hole preset in the tooling plate.
Referring to fig. 4, the first transportation unit 122 is a transportation belt, the traverse driving member 123 is a traverse motor in this embodiment, the traverse motor is fixed to the frame 5 by bolts, a first linkage unit 124 is commonly connected between the traverse motor and the first transportation unit 122, and the first linkage unit 124 is a belt, and the belt drives the transportation belt 462 to rotate by the traverse motor.
Referring to fig. 4, when the tooling plate on the tie-back mechanism 13 needs to be moved to the discharging mechanism 14, the jacking assembly 121 is moved to the tie-back mechanism 13, then the piston rod of the jacking cylinder extends out, so that the positioning block 12131 is inserted into the positioning hole preset in the tooling plate, and the tooling plate is lifted up, then under the driving of the transverse moving motor, the two sets of first transportation assemblies 122 simultaneously and simultaneously drive the tooling plate to move towards the discharging mechanism 14 in the same direction through the first linkage assembly 124, and then the piston rod of the jacking cylinder retracts, so that the tooling plate is placed at the discharging mechanism 14.
Referring to fig. 4, two guide rods 1214 are welded and fixed to the lower surface of the jacking plate 1213, the guide rods 1214 are vertically arranged, the guide rods 1214 are connected to the sliding plate 1212 in a sliding manner, and when the jacking cylinder drives the jacking plate 1213 to move vertically, the guide rods 1214 are lifted, so that the vertical movement process of the jacking plate 1213 is more stable.
Referring to fig. 4, the frame 5 is connected with two sets of bearing members 115 in a sliding manner, the bearing members 115 are respectively located on two sides of the feeding mechanism, each bearing member 115 comprises a bearing plate and two connecting plates, the length directions of the bearing plate and the connecting plates are both parallel to the transportation direction of the tooling plate, and the connecting plates are respectively welded and fixed on two sides of the bearing plate. A plurality of third transportation assemblies 142 and ejection of compact driving piece 141 of discharge mechanism 14, ejection of compact driving piece 141 is ejection of compact motor in this embodiment, and ejection of compact motor passes through the bolt fastening in loading board 1151 lower surface, and in this embodiment, every discharge mechanism 14 of group contains two sets of third transportation assemblies 142, and third transportation assemblies 142 are the conveyer belt, and the output shaft of ejection of compact motor passes through the belt and is connected with the conveyer belt.
Referring to fig. 4, in order to lower the height of the jacking assembly 121, the tooling plate needs to be lifted, the frame 5 is further connected with a lifting mechanism 15, and the lifting mechanism 15 drives the discharging mechanism 14 to vertically move, so that the tooling plate is conveniently placed on the third transportation assembly 142. The lifting mechanism 15 includes a lifting driving member 151 and a threaded rod 152, the lifting driving member 151 is a driving motor in this embodiment, the driving motor is fixed to the frame 5 through a bolt, the driving motor is vertically disposed, the driving motor is connected with the threaded rod 152 through a belt, and the threaded rod 152 is in threaded connection with the bearing member 115. When the tooling plate needs to be placed on the third synchronous belt 1423, the threaded rod 152 is driven to rotate by the driving motor, so as to drive the bearing plate 1151 to move downwards, then the moving mechanism 12 places the tooling plate on the third moving assembly 142, and then the driving motor drives the bearing member 115 to move upwards to the original height and communicate with the downstream equipment.
Referring to fig. 5, the feeding mechanism 16 is located at one end of the tie-back mechanism 13 close to the upstream end of the production line, the feeding mechanism 16 includes a plurality of clamping members 161, a vertical assembly 162, a first translation member 163 and a second translation member 164, the clamping members 161 are used for clamping and placing the product on the tooling plate, the vertical assembly 162 is used for driving the clamping members 161 to move vertically, the first translation member 163 is used for driving the clamping members 161 to move along the product production transportation direction, and the second translation member 164 is used for driving the clamping members 161 to move towards the vertical product production transportation direction.
Referring to fig. 5 and 6, a moving plate 111 is slidably connected to the upper end of the frame 5, and the sliding direction of the moving plate 111 is parallel to the product production and transportation direction. First translation piece 163 includes first rack 1633, first motor 1631 and first gear 1632, first rack 1633 passes through bolt fastening in frame 5 upper end, the length direction of first rack 1633 is on a parallel with the traffic direction of product production, first motor 1631 passes through bolt fastening in connecting plate 1152 upper surface, first gear 1632 is coaxial to be fixed in the output shaft of first motor 1631, first gear 1632 meshes with first rack 1633, and first gear 1632 and the tooth of first rack 1633 are the slope setting, be used for the increase moment of torsion first motor 1631 drive of being convenient for.
Referring to fig. 5 and 6, the vertical assembly 162 includes a vertical motor, a second rack 1623 and a second gear 1622, the vertical motor is fixed on the lower surface of the moving plate 111 through a bolt, the second rack 1623 is vertically arranged and penetrates through the moving plate 111, the second rack 1623 is connected to the moving plate 111 along the vertical sliding direction, the second gear 1622 is coaxially fixed on the output of the vertical motor, the second gear 1622 is engaged with the second rack 1623, and the teeth of the second rack 1623 and the second gear 1622 are obliquely arranged.
Referring to fig. 5 and 6, the lower end of the second rack 1623 is fixed with a mounting plate 114 through a bolt, the mounting plate 114 is horizontally arranged, the second translation member 164 is a push cylinder in this embodiment, the push cylinders are two sets, the push cylinders are fixed on the mounting plate 114 through bolts, the push cylinders are horizontally arranged, and piston rods of the push cylinders are perpendicular to the product production and transportation direction.
Referring to fig. 5 and 6, the clamping member 161 includes a connecting block 1612 and a plurality of clamping cylinders 1611, the plurality of clamping cylinders 1611 are fixed to the lower end of the connecting block 1612 by bolts, in this embodiment, there are two sets of clamping members 161, the connecting block 1612 is fixed to the piston rod of the pushing cylinder by bolts, the connecting block 1612 is slidably connected to the mounting plate 114, and the sliding direction is parallel to the piston rod direction of the pushing cylinder. The vertical assembly 162, the first translation member 163 and the second translation member 164 drive the clamping cylinder 1611 to move, and the clamping cylinder 1611 is used to place the product on the tooling plate.
Referring to fig. 7, in order to facilitate the clamping cylinder 1611 to clamp a product, the frame 5 is further connected with a feeding lifting mechanism 17, the feeding lifting mechanism 17 is located below the feeding mechanism 16, the feeding lifting mechanism 17 includes a vertical moving plate 171, a lifting motor 172, a lifting rod 173 and a lifting screw 174, the lifting motor 172 is fixed to the frame 5 through bolts, the lifting screw 174 is vertically disposed, the lower end of the lifting screw 174 is connected to an output shaft of the motor, the output shaft of the motor drives the lifting screw 174 to rotate, the vertical moving plate 171 is connected to the frame 5 along vertical sliding, the lifting screw 174 penetrates through the vertical moving plate 171, the lifting screw 174 is in threaded connection with the vertical moving plate 171, and the lower ends of the lifting rods 173 are fixed to the upper surface of the vertical moving plate 171 through bolts. Lifting motor 172 drives lifting lead screw 174 to rotate, thereby drive lifting rod 173 vertical movement, be provided with in frame 5 and put the thing basket, it is located material loading lifting mechanism 17 top to put the thing basket, in production, the product is piled up layer by layer and is placed in putting the thing basket, it has the through-hole to put thing basket lower extreme through, through-hole and butt are passed on the product to lifting rod 173 upper end, after centre gripping cylinder 1611 presss from both sides the superiors product away, lifting rod 173 will remain the product lifting, make the product of original second floor remove to the position of original superiors product.
Referring to fig. 7, promote the precision that the product was held to centre gripping cylinder 1611, frame 5 still is connected with two sets of positioning mechanism 18, positioning mechanism 18 is located the both sides of material loading lifting mechanism 17, positioning mechanism 18 includes positioning cylinder 181, locating plate 182 and butt block 183, positioning cylinder 181 is vertical setting, positioning cylinder 181 passes through bolt fastening in frame 5, locating plate 182 passes through the piston rod of bolt fastening in positioning cylinder 181, butt block 183 is two in this embodiment, welded fastening in the both ends of locating plate 182 upper surface respectively, when the both ends of putting the thing basket remove to positioning mechanism 18, the piston rod of positioning cylinder 181 stretches out, make butt block 183 lift up, and insert and put the preset downthehole of thing basket, thereby will put the thing basket and lift up and fix a position.
Referring to fig. 8, in order to move the basket with the product to the loading and lifting mechanism 17 and to move the basket with the product removed, a loading and carrying mechanism 19 is further connected to the rack 5. The conveying assembly comprises a conveying motor 1911, a conveying driving wheel 1912, a conveying driven wheel 1914 and a conveying belt 1913, in the embodiment, two conveying driving wheels 1912, two conveying driven wheels 1914 and two conveying belts 1913 are provided, the conveying driving wheel 1912 and the conveying driven wheel 1914 are both rotatably connected to the frame 5, the conveying belt 1913 sleeves the conveying driving wheel 1912 and the conveying driven wheel 1914 on the same side, the conveying motor 1911 is fixed to the frame 5 through bolts, an output shaft of the conveying motor 191 is connected with the conveying driving wheel 192 and drives the conveying driving wheel 192 to rotate, and the two conveying driving wheels 192 are fixed through connecting rods. The carrying motor 191 drives the carrying belt 194 to rotate, so as to drive the storage basket to move.
Referring to fig. 8, two blocking members 113 are further fixed on the rack 5 through bolts, in this embodiment, the blocking members 113 are cylinders, the two blocking cylinders are both located at one end of the second carrying assembly close to the discharge port of the storage basket, and when the storage basket moves to the lower side of the storage basket from the carrying assembly, the piston rods of the blocking cylinders extend out and block the storage basket
The empty tooling plate moves to the second synchronous belt 1323 of the tie-back mechanism 13 from downstream, then under the driving of the traverse motor, the first transportation assembly 122 drives the jacking assembly 121 to move to the lower part of the empty tooling plate, then the piston rod of the jacking cylinder rises, and the positioning block 12131 is inserted into the preset positioning hole of the empty tooling plate and lifts the empty tooling plate. Then, the driving motor drives the threaded rod 152 to rotate, and drives the discharging mechanism 14 to move downward, and then the first transportation assembly 122 drives the empty tooling plate to move to the position above the discharging mechanism 14, and then the lifting mechanism 15 drives the discharging mechanism 14 to ascend, so that the third synchronous belt 1423 abuts against the empty tooling plate, and lifts the empty tooling plate.
The basket with the multiple layers of products is transported to the lower side of the feeding mechanism 16 from one end of the carrying assembly, and the vertical assembly 162, the first translation member 163 and the second translation member 164 drive the clamping cylinder 1611 to move, so that the clamping cylinder 1611 clamps the products and places the products on an empty tooling plate on the third synchronous belt 1423.
After the uppermost product is clamped by the clamping cylinder 1611, the lifting motor 172 drives the lifting screw 174 to rotate, so as to drive the lifting rod 173 to move upward, thereby pushing the second layer of the original product to move to the uppermost position. After all the products in the basket are taken away by the feeding mechanism 16, the loading and carrying mechanism 19 moves the basket away.
Referring to fig. 9, the transport section 2 includes a feed transport mechanism 22, a placing station 23, a switching mechanism 27, and a main transport mechanism 24. The main transport mechanism 24 is connected in the frame 5, and pan feeding transport mechanism 22 is provided with two sets ofly, and two sets of pan feeding transport mechanism 22 are on a parallel with main transport mechanism 24, and pan feeding transport mechanism 22 lies in main transport mechanism 24 both sides respectively, and a plurality of stations 23 of placing set up in pan feeding transport mechanism 22 and keep away from main transport mechanism 24 one side, place the length direction of station 23 along pan feeding transport mechanism 22 and arrange, and adjacent interval of placing between the station 23 in same one side equals. The housing is placed on the material feeding and conveying mechanism 22 from upstream and moved along the material feeding and conveying mechanism 22, and then when the housing is moved to the placing station 23, the housing is moved to the placing station 23 by the switching mechanism 27, then the product is placed in the housing by a machine or a person, and finally the housing is moved to the main conveying mechanism 24 by the switching mechanism 27. A plurality of stations are located 24 both sides of main transport mechanism, promote the efficiency of putting into the packing carton with the product, and when placing the product, the casing rigidity is convenient for put into the casing with the product, promotes production efficiency to can reduce the staff and lead to not putting into the casing with the product because of the negligence, the casing has removed the condition emergence to the low reaches.
Referring to fig. 10, the feeding transport mechanism 22 has the same structure as the main transport mechanism 24, the feeding transport mechanism 22 includes a transport motor 221, a driving gear 223, a driven gear 224 and a chain 222, the transport motor 221 is fixed to the frame 5 by a bolt, an output shaft of the transport motor 221 is coaxially fixed with a first connecting shaft 225, the first connecting shaft 225 is rotatably connected to the frame 5, the first connecting shaft 225 is horizontally disposed, and the length direction of the first connecting shaft 195 is perpendicular to the shell transport direction. In the present embodiment, the number of the driving gears 223, the number of the driven gears 224, and the number of the chains 222 are two. The two driving gears 223 are sleeved on the first connecting shaft 225 and located at two ends of the first connecting shaft 225, the driven gear 224 is rotatably connected to the rack 5, the driven gear 224 is located at one end of the driving gear 223 near the upstream, and the chain 222 respectively sleeves the driving gear 223 and the driven gear 224 at the same side. The output shaft of the transportation motor 221 drives the first connecting shaft 225 to rotate, so as to drive the driving gear 223 to rotate, and the chain 222 rotates with the driving gear 223, so as to transport the housing.
Referring to fig. 11 and 12, a first lifting assembly 231 is disposed in the placing station 23, the first lifting assembly 231 includes a loading plate 2311 and a lifting member 2312, the lifting member 2312 is used for driving the loading plate 2311 to move vertically, in this embodiment, the lifting member 2312 is a cylinder, the cylinder is fixed to the placing station 23 by bolts, and the loading plate 2311 is fixed to a piston rod of the cylinder by bolts.
Referring to fig. 12, the frame 5 is further connected with second pushing and lifting assemblies 232 having the same number as the first pushing and lifting assemblies 231, the second pushing and lifting assemblies 232 are located between the two chains 222 of the main transport mechanism 24, the second pushing and lifting assemblies 232 are arranged along the length direction of the main transport mechanism 24, and the second pushing and lifting assemblies 232 have the same structure as the first pushing and lifting assemblies 231.
Referring to fig. 11, the switching mechanism 27 includes a first switching member 271, a second switching member 272, a third switching member 273, and a fourth switching member 274, the first switching member 271 is for moving the casing from the input transport mechanism 22 to the first elevation member 231, the second switching member 272 is for moving the casing toward the third switching member 273, and the third switching member 273 is for moving the casing to the fourth switching member 274. The first switching member 271 is located below the third switching member 273, the upper projection views of the first switching member 271 and the third switching member 273 are located on the material feeding transport mechanism 22, the upper projection view of the second switching member 272 is located on the placing station 23, and the upper projection view of the fourth switching member 274 is located on the main transport mechanism 24.
Referring to fig. 13, the first switching element 271, the second switching element 272, the third switching element 273 and the fourth switching element 274 have the same structure, the first switching element 271 and the third switching element 273 are connected to the frame 5, the second switching element 272 is connected to the first lift element 231, and the fourth switching element 274 is connected to the second lift element 232. The two ends of the upper surface of the loading plate 2311 are respectively fixed with a connecting plate 2313 through bolts, and the second switching assembly 272 includes a switching belt 2711, a switching motor 2712, a switching driving wheel 2713 and a switching driven wheel 2714. The conversion motor 2712 is fixed on the upper surface of the loading plate 2311 through bolts, a first driving wheel 2715 is coaxially fixed on an output shaft of the conversion motor 2712, the two connecting plates 2313 rotate to be connected with a rotating rod together in a rotating mode, a second driving wheel 2716 is coaxially fixed on the rotating rod, and a driving belt 2718 is sleeved on the first driving wheel 2715 and the second driving wheel 2716 together. The conversion driving wheel 2713, the conversion driven wheel 2714 and the conversion belt 2711 are respectively two groups in the embodiment, the conversion driving wheel 2713 is respectively and coaxially fixed at two ends of the rotating rod, the conversion driven wheel 2714 is rotatably connected with the side wall of the connecting plate 2313 close to the other connecting plate 2313, the conversion belt 2711 is sleeved on the conversion driving wheel 2713 and the conversion driven wheel 2714 at the same end, the conversion belt 2711 is horizontally arranged, and the length direction of the conversion belt 2711 is vertical to the length direction of the feeding transport mechanism 22. The driving shaft of the switching motor 2712 drives the first driving wheel 2715 to rotate, the rotating rod rotates along with the second driving wheel 2716 under the driving of the driving belt 2718, then the driving rod 2717 drives the switching driving wheel 2713 to rotate, the switching belt 2711 rotates, and the shell is driven to move in the moving process of the switching belt 2711.
Referring to fig. 11 and 12, when the casing moves to the placing station 23 along the feeding transport mechanism 22, the switching belt 2711 of the first switching assembly 271 drives the casing to move toward the placing station 23, and when the casing moves to the switching belt 2711 of the second switching assembly 272, the piston rod of the vertical cylinder 2111 of the first pushing and lifting assembly 231 extends out and lifts the casing, and at this time, the casing at the placing station 23 stops moving, and waits for the product to be placed into the casing. After the product is placed in the housing, the switching belt 2711 of the second switching assembly 272 drives the housing to move toward the third switching assembly 273, then the switching belt 2711 of the third switching assembly 273 drives the housing to move toward the main transport mechanism 24, the piston rod of the vertical cylinder 2111 of the second pushing and lifting assembly 232 extends, the fourth switching assembly 274 rises upward, the height of the fourth switching assembly 274 is the same as that of the third switching assembly 273, the fourth switching assembly 274 is connected with the housing of the third switching assembly 273, finally the piston rod of the vertical cylinder 2111 of the second pushing and lifting assembly 232 descends, the housing is placed on the main transport mechanism 24, and the main transport mechanism 24 transports the housing away.
Referring to fig. 11, there are a plurality of frock boards on the pan feeding transport mechanism 22, have seted up a plurality of standing grooves on the frock board, and the cooperation of pegging graft of standing groove and casing is placed a plurality of casings on the frock board, and pan feeding transport mechanism 22 transports the frock board to it is more stable to make the casing transportation.
Referring to fig. 11, a transition rod 214 is rotatably connected to the placing station 23, the transition rod 214 is located between the first converting assembly 271 and the second converting assembly 272, the length direction of the transition rod 214 is parallel to the length direction of the feeding transport mechanism 22, and during the moving process of the tooling plate from the first converting assembly 271 to the second converting assembly 272, the transition rod 214 supports the tooling plate, so that the tooling plate moves more stably.
Referring to fig. 11, in order to allow the tooling plate at the feeding transport mechanism 22 to accurately move to the placing station 23, a plurality of first blocking members 211 are connected to the frame 5, the first blocking members 211 are located between two chains 222 of the feeding transport mechanism 22, the first blocking members 211 are arranged along the length direction of the feeding transport mechanism 22, and the first blocking members 211 are located at one end of the placing station 23 close to the downstream. For blocking the cylinder in this embodiment, when the tooling plate on the feeding transport mechanism 22 needs to be moved to the placing station 23, the piston rod of the blocking cylinder extends out to block the tooling plate from continuing to advance, and then the first converting assembly 271 drives the tooling plate to move onto the second converting assembly 272. And through changing the contained angle of regulating block 2113 and fixed block 2112, can change the position of regulating block 2113 upper end to change the position that the butt-joint wheel 2114 blockked the frock board, be convenient for the accurate entering of frock board and place station 23.
Referring to fig. 11, in order to reduce the occurrence of the situation that the tooling plates are not smoothly placed on the two chains 222 of the main conveyor 24 during the process of moving the tooling plates from the feeding conveyor 22 to the main conveyor 24, the chains 222 of the main conveyor 24 drive the tooling plates to move, and the movement of the tooling plates on the main conveyor 24 is affected.
Referring to fig. 14, the frame 5 is further connected with a plurality of second blocking members 213, the second blocking members 213 are located at the main conveying mechanism 24 and are arranged along the length direction of the main conveying mechanism 24, the number and the structure of the second blocking members 213 are the same as those of the first blocking members 211, and the positions of the second blocking members 213 correspond to those of the first blocking members 211 one to one.
Referring to fig. 15, the transportation efficiency is improved, the occupied space of the equipment is saved, the frame 5 is further connected with a backflow section 25, the backflow section 25 is located below the main transportation mechanism 24, the structure of the backflow section 25 is the same as that of the main transportation mechanism 24, the transportation direction of the backflow section 25 is opposite to that of the main transportation mechanism 24, after the shell on the tooling plate is taken away, the tooling plate without the shell is placed in the backflow section 25, and the tooling plate flows back to the upstream.
Referring to fig. 15, in order to reduce the foreign materials from falling into the housing, a plurality of protection covers 28 are further disposed on the frame 5, and the protection covers 28 are located above the feeding transport mechanism 22 and the main transport mechanism 24 and protect the housing. The frock board that will place the casing is put into pan feeding transport mechanism 22 on chain 222, and the frock board removes along with pan feeding transport mechanism 22 length direction, places station 23 and when needing to connect the material, stretches out adjacent to the piston rod of the vertical cylinder 2111 who changes the first piece 211113 that stops of placing station 23 to make butt wheel 2114 butt in the frock board, stop the frock board and remove. Then, the output shaft of the switching motor 2712 of the first switching assembly 271 rotates to drive the switching belt 2711 of the first switching assembly 271 to rotate, and the tooling plate moves towards the second switching assembly 272 under the action of the switching belt 2711 of the first switching assembly 271. When the tooling plate moves over the conversion belt 2711 of the second conversion assembly 272, the piston rod of the vertical cylinder 2111 of the first jacking mechanism extends out and lifts the tooling plate, which then places the product onto the housing.
Subsequently, the switching motor 2712 of the second switching assembly 272 drives the tool plate to move toward the third switching assembly 273, when the tool plate moves onto the switching belt 2711 of the third switching assembly 273, the piston rod of the catch cylinder extends out, and the switching motor 2712 of the third switching assembly 273 drives the tool plate to move toward the fourth switching assembly 274, so that the two ends of the tool plate abut against the piston rod of the catch cylinder. Subsequently, the vertical cylinder 2111 of the second lift assembly 232 is extended to make the transfer belt 2711 of the fourth transfer assembly 274 and the transfer belt 2711 of the third transfer assembly 273 equal in height, the piston rod of the catch cylinder is contracted, the transfer motor 2712 of the fourth transfer assembly 274 drives the transfer belt 2711 to rotate, and then the tooling plate is moved onto the transfer belt 2711 of the fourth transfer assembly 274. Then, the piston rod of the vertical cylinder 2111 of the second stopper 213113 is raised, the piston rod of the vertical cylinder 2111 of the second pushing and raising assembly 232 is contracted, the lower end of the tooling plate abuts against the chain 222 of the main transport mechanism 24, the end of the tooling plate close to the downstream abuts against the abutment wheel 2114 of the second stopper 213113, when the position of the tooling plate is stable, the piston rod of the vertical cylinder 2111 of the second stopper 213113 is contracted, the abutment wheel 2114 is separated from the tooling plate, and the main transport mechanism 24 drives the tooling plate to move to the capping section 3.
Referring to fig. 16, the capping section 3 includes a capping mechanism 31, a picking mechanism 37 and a conveying mechanism 36, the picking mechanism 37 takes out the case cover in the basket and places the case cover on the conveying mechanism 36, then the conveying mechanism 36 moves the case cover to below the capping mechanism 31, the capping mechanism 31 takes out the case cover and installs the case cover on the case body below the capping mechanism 31, and the capping mechanism 31 is located below the main conveying mechanism 24.
Referring to fig. 17, the capping mechanism 31 includes an output motor 311, an output gear 312, an output rack 313 and an object clamping member 314, the output motor 311 is fixed to the upper end of the frame 5 through a bolt, the output gear 312 is coaxially fixed to an output shaft of the output motor 311, the output rack 313 is vertically arranged and slidably connected to the frame 5, the output gear 312 is engaged with the output rack 313, and the object clamping member 314 is connected to the lower end of the output rack 313. The clamp 314 includes a plurality of clamp cylinders 1611, where the clamp cylinders 1611 are configured to clamp and mount a housing cover to the housing.
Referring to fig. 17, in the present embodiment, there are two picking mechanisms 37 respectively located at two sides of the capping mechanism 31, each picking mechanism 37 includes two first screw rod sliding tables 371, a suction cup member 372 and a picking cylinder 373, in the present embodiment, each set of picking mechanism 37 has two sets of first screw rod sliding tables 371, each first screw rod sliding table 371 is fixed to the frame 5, and the sliding direction of the first screw rod sliding table is perpendicular to the product transportation direction. On the slip table of transportation cylinder passed through bolted fixation in first lead screw slip table 371, the transportation cylinder was vertical setting, and sucking disc spare 372 passes through the bolted fixation on the piston rod of transportation cylinder.
Referring to fig. 17, in this embodiment, the conveying mechanisms 36 are two sets, and are respectively located on both sides of the capping mechanism 31, the conveying mechanism 36 includes two sets of second screw rod sliding tables and a conveying plate 361, the length direction of the second screw rod sliding table 362 is parallel to the length direction of the first screw rod sliding table 371, the second screw rod sliding table 362 is lower than the first screw rod sliding table 371, the conveying plate 361 is fixed on the sliding tables of the two sets of second screw rod sliding tables through bolts, and a tooling plate is placed on the conveying plate 361. The transportation cylinder drives the vertical removal of sucking disc spare 372 to the cap absorption in putting the thing basket, rethread first lead screw slip table 371 drives sucking disc spare 372 and removes to conveying mechanism 36 top afterwards, and places the cap on sucking disc spare 372 on the frock board of conveying board 361 department, conveys the board 361 afterwards and removes to covering mechanism 31 below, and takes away the cap through pressing from both sides article 314.
Referring to fig. 16, the capping section 3 further includes two sets of capping and lifting mechanisms 32 and two sets of capping and carrying mechanisms 33, the capping and lifting mechanisms 32 are located below the picking mechanism 37, and the capping and lifting mechanisms 32 and the feeding and lifting mechanisms 17 have the same structure. The capping and carrying mechanisms 33 are located on both sides of the capping mechanism 31, and are used for moving the basket from the outside to the capping and lifting mechanisms 32. The structure of the capping conveyance mechanism 33 is the same as that of the loading conveyance mechanism 19.
Referring to fig. 16 and 17, in order to transport away the basket with the housing cover sucked, the frame 5 is further connected with a transport-away mechanism 35, the transport-away mechanism 35 comprises a transport-away belt 351, a transport-away motor 352, a transport-away driving wheel 353 and a transport-away driven wheel 354, the transport-away driving wheel 353 and the transport-away driven wheel 354 are rotatably connected to the frame 5, the transport-away driving wheel 353 and the transport-away driven wheel 354 are sleeved with the transport-away belt 351, the length direction of the transport-away belt 351 is parallel to the product transportation direction, the transport-away motor 352 is fixed to the frame 5 through bolts, and the transport-away driving wheel 353 is connected with the transport-away motor 352 through a coupling. The carry-away belt 351 is positioned on the same line as the upper projection view of the capping lift mechanism 32.
Referring to fig. 18, in order to move the baskets covered by the covering and lifting mechanism 32 to the carrying-away mechanism 35, the frame 5 is further connected with a pushing mechanism 34, the pushing mechanism 34 is located between the covering and lifting mechanism 32 and the main transport mechanism 24, and the pushing mechanism 34 includes a pushing motor 341, a pushing belt 342, a pushing driving wheel 343, a pushing driven wheel 344 and a pushing rod 345. The pushing driving wheel 343 and the pushing driven wheel 344 are both rotationally connected to the frame 5, the pushing belt 342 sleeves the pushing driving wheel 343 and the pushing driven wheel 344, the length direction of the pushing belt 342 is parallel to the product transportation direction, the pushing rod 345 is fixed on the pushing belt 342, and one end of the pushing rod 345, which is far away from the pushing belt 342, is located above the jacking mechanism and abuts against the storage basket.
Referring to fig. 18, in order to facilitate the pushing mechanism 34 to push away the basket, the rack 5 is further connected to a boosting mechanism 38, each group of lifting mechanisms is provided with the boosting mechanism 38, the boosting mechanism 38 is located at two sides of the capped lifting mechanism 32 along the product transportation direction, and the boosting mechanism 38 includes a boosting cylinder 381, a boosting plate 382 and a boosting wheel 383. The boosting cylinder 381 is fixed on the frame 5 through bolts, the boosting cylinder 381 is arranged vertically, the boosting plate 382 is fixed on a piston rod of the boosting cylinder 381 through bolts, the boosting wheels 383 are rotatably connected to the boosting plate 382, and the boosting wheels 383 are arranged along the product transportation direction. When the picking mechanism 37 finishes taking out the cover bodies in the storage basket, the piston rod of the boosting cylinder 381 extends out, the storage basket is lifted, and then the pushing motor 341 drives the push rod to push the storage basket, so that the storage basket is pushed down to the carrying-away belt 351 under the action of the boosting wheel 383.
Referring to fig. 19, the upper end of the frame 5 is further connected with two translation plates 44 in a sliding manner, the translation plates 44 are located at the blanking section 4, the blanking section 4 includes a blanking mechanism 41, a blanking lifting mechanism 42 and a blanking carrying mechanism 43, in this embodiment, there are two groups of blanking mechanisms 41, and the two groups of blanking mechanisms 41 are connected to the translation plates 44, and the structure of the blanking mechanism 41 is the same as that of the capping mechanism 31.
Referring to fig. 19, in order to drive the blanking mechanism 41 to move in a direction parallel to the product transportation direction, the frame 5 is connected to a translation mechanism 45, the translation mechanism 45 includes a translation rack 453, a translation motor 452, and a translation gear 451, the translation rack 453 is fixed to the upper end of the frame 5 through a bolt, the length direction of the translation rack 453 is parallel to the product transportation direction, the translation motor 452 is fixed to the upper surface of the translation plate 44 through a bolt, the translation rack 453 is coaxially fixed to the output shaft of the translation motor 452, and the translation gear 451 is engaged with the translation rack 453.
Referring to fig. 16, the lower material lifting mechanism 42 is located below the downstream end of the translation rack 453, and the mechanism of the lower material lifting mechanism 42 and the upper material lifting mechanism 17 are combined. The blanking conveying mechanism 43 is used for moving empty storage baskets to the blanking lifting mechanism 42 and conveying the empty storage baskets to the storage baskets filled with the packaging shells out of the blanking lifting mechanism 42, and the structure of the blanking conveying mechanism 43 is the same as that of the loading conveying mechanism 19.
Referring to fig. 16, one end of the carrying-away mechanism 35, which is far from the capping and carrying mechanism 33, is communicated with the blanking and carrying mechanism 43, so that after the capping mechanism 31 finishes taking out the shells in the baskets covered by the capping and lifting mechanism 32, the empty basket moves to the blanking and carrying mechanism 43 along with the carrying-away mechanism, and the blanking and carrying mechanism 43 moves the empty basket to the blanking and lifting mechanism 42, and the packaging shells are placed in the basket under the action of the blanking mechanism 41.
Referring to fig. 19, in order to stably move the basket on the carrying-away mechanism 35 to the blanking carrying mechanism 43, the carrying-away mechanism 35 is higher than the blanking carrying mechanism 43, the blanking carrying mechanism 43 is connected with a jacking mechanism 46, the jacking mechanism 46 includes a jacking cylinder 461 and a conveyor belt 462, the jacking cylinder 461 is vertically arranged and fixed on the frame 5, the conveyor belt 462 is connected to the upper end of the jacking cylinder 461, and the direction of the conveyor belt 462 for conveying the basket is parallel to the product conveying direction. The jacking cylinder 461 lifts the conveyor belt 462 to the same height as the carrying-away mechanism 35, the basket on the carrying-away mechanism 35 moves onto the conveyor belt 462, and then the piston rod of the jacking cylinder 461 contracts, and the basket moves downward and is positioned on the blanking conveying mechanism 43. Thereby promote the utilization ratio of putting the thing basket, reduce the staff and carry and put the thing basket, promote production efficiency.
The implementation principle of the automatic charging production line in the embodiment of the application is as follows:
feeding section 1: the empty tooling plate moves to the second moving assembly 132 of the tie-back mechanism 13 from downstream, then the first transporting assembly 122 drives the jacking assembly 121 to move to the position below the empty tooling plate under the driving of the traverse motor, and then the piston rod of the jacking cylinder rises, and the positioning block 12131 is inserted into the preset positioning hole of the empty tooling plate and lifts the empty tooling plate. Then, the driving motor drives the threaded rod 152 to rotate, and drives the discharging mechanism 14 to move downward, and then the first transportation assembly 122 drives the empty tooling plate to move to the position above the discharging mechanism 14, and then the lifting mechanism 15 drives the discharging mechanism 14 to ascend, so that the third synchronous belt 1423 abuts against the empty tooling plate, and lifts the empty tooling plate.
The basket with the multiple layers of products is transported to the lower side of the feeding mechanism 16 from one end of the carrying assembly, and the vertical assembly 162, the first translation member 163 and the second translation member 164 drive the clamping cylinder 1611 to move, so that the clamping cylinder 1611 clamps the products and places the products on an empty tooling plate on the third synchronous belt 1423.
After the uppermost product is clamped by the clamping cylinder 1611, the lifting motor 172 drives the screw rod to rotate, so as to drive the lifting rod 173 to move upward, and push the second product to move to the uppermost position. After all the products in the basket are taken away by the feeding mechanism 16, the carrying mechanism moves the basket away.
And (3) a transportation section 2: the tooling plate with the packaging shell placed is placed on the chain 222 of the feeding conveying mechanism 22, the tooling plate moves along with the length direction of the feeding conveying mechanism 22, when the placing station 23 needs to receive materials, the piston rod of the vertical cylinder 2111 adjacent to the first blocking piece 211 of the placing station 23 extends out, and the abutting wheel 2114 abuts against the tooling plate to block the movement of the tooling plate. Then, the output shaft of the switching motor 2712 of the first switching assembly 271 rotates to drive the switching belt 2711 of the first switching assembly 271 to rotate, and the tooling plate moves towards the second switching assembly 272 under the action of the switching belt 2711 of the first switching assembly 271. When the tooling plate moves over the conversion belt 2711 of the second conversion assembly 272, the piston rod of the vertical cylinder 2111 of the first jacking mechanism extends out and lifts the tooling plate, which then places the product onto the package.
Subsequently, the switching motor 2712 of the second switching assembly 272 drives the tool plate to move toward the third switching assembly 273, when the tool plate moves onto the switching belt 2711 of the third switching assembly 273, the piston rod of the catch cylinder extends out, and the switching motor 2712 of the third switching assembly 273 drives the tool plate to move toward the fourth switching assembly 274, so that the two ends of the tool plate abut against the piston rod of the catch cylinder. Subsequently, the vertical cylinder 2111 of the second lift assembly 232 is extended to make the transfer belt 2711 of the fourth transfer assembly 274 and the transfer belt 2711 of the third transfer assembly 273 equal in height, the piston rod of the catch cylinder is contracted, the transfer motor 2712 of the fourth transfer assembly 274 drives the transfer belt 2711 to rotate, and then the tooling plate is moved onto the transfer belt 2711 of the fourth transfer assembly 274. Then, the piston rod of the vertical cylinder 2111 of the second stopper 213113 is raised, the piston rod of the vertical cylinder 2111 of the second pushing and raising assembly 232 is contracted, the lower end of the tooling plate abuts against the chain 222 of the main transport mechanism 24, the end, close to the downstream, of the tooling plate abuts against the abutment wheel 2114 of the second stopper 213113, when the position of the tooling plate is stable, the piston rod of the vertical cylinder 2111 of the second stopper 213113 is contracted, the abutment wheel 2114 is separated from the tooling plate, and the main transport mechanism 24 drives the tooling plate to move to the downstream.
Capping section 3: under the effect of capping transport mechanism 33, the basket that puts that is equipped with the cap moves to picking up the mechanism 37 below, picking up mechanism 37 and taking out the cap and placing on transporting the board 361, transport the board 361 and move to capping mechanism 31 below under the slip table drive of second lead screw slip table 362, capping mechanism 31 picks up the back with the cap, transport board 361 moves to picking up the mechanism 37 below again, the clamping jaw cylinder that adds on the capping mechanism 31 drives the cap and moves down to install to the casing that adds the capping mechanism 31 below, thereby form the packing shell. The tooling plate carrying the packages then continues downstream along the main conveyor 24.
The basket that is empty after taking out the housing cover is pushed by the pushing rod 345, moved to the carrying-away belt 351, and moved to the blanking conveying mechanism 43 by the jack-up mechanism 46.
A blanking section 4: driven by the translation mechanism 45, the blanking mechanism 41 clamps the packaging shell and places the packaging shell on an empty basket, and after the basket is full, the blanking mechanism 41 transports the basket away from the blanking mechanism 41 through the blanking carrying mechanism 43, and moves another empty basket to the position below the blanking mechanism 41.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (6)

1. An automatic charging production line is characterized in that: the packaging box comprises a rack (5), a feeding section (1) for taking a shell out of a storage basket and placing the shell on a tooling plate, a transporting section (2) for transporting the shell, a covering section (3) for sealing an opening of the shell and a discharging section (4) for placing a packaging shell into the storage basket, wherein the feeding section (1), the transporting section (2), the covering section (3) and the discharging section (4) are sequentially connected along the product transporting direction; the loading section (1) further comprises a loading lifting mechanism (17) for lifting an inner packaging shell of the storage basket, the loading lifting mechanism (17) is positioned below the loading mechanism (16), the loading lifting mechanism (17) comprises a lifting motor (172) connected to the rack (5), a lifting screw rod (174) vertically arranged, a vertical moving plate (171) connected to the rack (5) in a sliding manner and a plurality of lifting rods (173) fixed to the upper end of the vertical moving plate (171), the lifting screw rod (174) penetrates through the vertical moving plate (171) and is in threaded connection with the vertical moving plate (171), and the lifting motor (172) drives the lifting screw rod (174) to rotate; the capping section (3) further comprises a capping and lifting mechanism (32), the blanking section (4) further comprises a blanking and lifting mechanism (42), and the structures of the feeding and lifting mechanism (17), the blanking and lifting mechanism (42) and the capping and lifting mechanism (32) are the same; the rack (5) is further connected with two groups of positioning mechanisms (18), the positioning mechanisms (18) are located on two sides of the feeding and lifting mechanism (17), each positioning mechanism (18) comprises a positioning cylinder (181), a positioning plate (182) and a butt block (183), the positioning cylinders (181) are vertically arranged, the positioning cylinders (181) are fixed to the rack (5) through bolts, the positioning plates (182) are fixed to piston rods of the positioning cylinders (181) through bolts, the butt blocks (183) are provided with two ends which are respectively welded and fixed to the upper surface of the positioning plates (182), when two ends of the storage basket move to the positioning mechanisms (18), the piston rods of the positioning cylinders (181) extend out, the butt blocks (183) are lifted, the two ends are inserted into holes preset in the storage basket, and the storage basket is lifted and positioned; the feeding section (1) comprises a feeding mechanism (16) for clamping and placing the shell on the conveying section (2), the conveying section (2) comprises a plurality of feeding conveying mechanisms (22) parallel to the product conveying direction and a plurality of placing stations (23) arranged on one side of the feeding conveying mechanisms (22), the placing stations (23) are arranged along the product conveying direction, the discharging section (4) comprises a clamping cover body and a covering mechanism (31) for placing the cover body on the shell, and the discharging section (4) comprises a discharging mechanism (41) for placing the packaging shell on the tooling plate on the storage basket; the conveying section (2) further comprises a main conveying mechanism (24) parallel to the product conveying direction and a switching mechanism (27) driving the tooling plate to move along the direction which is horizontal and perpendicular to the product conveying direction, the switching mechanism (27) enables the tooling plate to alternately move among the main conveying mechanism (24), the placing station (23) and the feeding conveying mechanism (22), the feeding conveying mechanism (22) is located on two sides of the main conveying mechanism (24), and the placing station (23) is located on one side, away from the main conveying mechanism (24), of the feeding conveying mechanism (22); the switching mechanism (27) comprises a first moving component for moving the shell from the feeding conveying mechanism (22) to the placing station (23), a second moving component for moving the shell from the placing station (23) to the feeding conveying mechanism (22), a third moving component for moving the shell towards the main conveying mechanism (24) and a fourth moving component for moving the shell above the main conveying mechanism (24); the heights of the first moving assembly and the third moving assembly are different, the upper projection views of the first moving assembly and the third moving assembly are located at the feeding and conveying mechanism (22), the upper projection view of the second moving assembly is located at the placing station (23), and the upper projection view of the fourth moving assembly is located at the main conveying mechanism (24).
2. An automatic charging line according to claim 1, characterized in that: the material loading section still includes and will put the thing basket and remove material loading handling mechanism (19) to material loading mechanism (16) below, material loading section (4) still include unloading handling mechanism (43), it still includes and adds lid handling mechanism (33) to add lid section (3), material loading handling mechanism (19), unloading handling mechanism (43) and the equal same and transportation of structure that add lid handling mechanism (33) put thing basket direction perpendicular with product direction of transportation, frame (5) are connected with and will add the transport mechanism (35) of carrying away that the thing basket that puts on the handling mechanism (33) was taken away.
3. An automatic charging line according to claim 2, characterized in that: the carrying-away mechanism (35) comprises a carrying-away belt (351) with the length direction parallel to the product moving direction, a carrying-away motor (352) for providing power, a carrying-away driving wheel (353) coaxially rotating with an output shaft of the carrying-away motor (352) and a carrying-away driven wheel (354) driven by the carrying-away belt (351), the carrying-away driving wheel (353) and the carrying-away driven wheel (354) are sleeved by the carrying-away belt (351), and the carrying-away mechanism (35) is connected with the capping and carrying mechanism (33).
4. An automatic charging line according to claim 2, characterized in that: the conveying mechanism (35) is used for communicating the capping conveying mechanism (33) with the blanking conveying mechanism (43), and the conveying mechanism (35) is used for moving empty baskets with covers taken out from the capping conveying mechanism (33) to the blanking conveying mechanism (43).
5. An automatic charging line according to claim 4, characterized in that: the rack (5) is connected with a jacking mechanism (46) for lifting the storage basket, the jacking mechanism (46) is located at the blanking carrying mechanism (43), the jacking mechanism (46) is located at one end, close to the blanking section (4), of the carrying-away mechanism (35), the jacking mechanism (46) comprises a jacking cylinder (461) fixed on the rack (5) and a conveyor belt (462) connected to a piston rod of the jacking cylinder (461), and the conveying direction of the conveyor belt (462) is parallel to the conveying direction of the carrying-away mechanism (35).
6. An automatic charging line according to claim 2, characterized in that: the rack (5) is connected with a pushing mechanism (34) which moves the object basket from the capping carrying mechanism (33) to the carrying-away mechanism (35), the pushing mechanism (34) comprises a pushing motor (341) connected to the rack (5), a pushing driving wheel (343) coaxially rotating with an output shaft of the pushing motor (341), a pushing driven wheel rotatably connected to the rack (5), a pushing belt (342) which sleeves the pushing driving wheel (343) and the pushing driven wheel (344), and a pushing rod (345) which pushes the object basket, the length direction of the pushing belt (342) is parallel to the product conveying direction, and the length direction of the pushing rod (345) is horizontally arranged and perpendicular to the product conveying direction.
CN202110200436.5A 2021-02-23 2021-02-23 Automatic charging production line Active CN113044309B (en)

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CN202110200436.5A CN113044309B (en) 2021-02-23 2021-02-23 Automatic charging production line

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Publication number Priority date Publication date Assignee Title
AUPR979202A0 (en) * 2002-01-02 2002-01-31 Ureflute Pty Ltd Improved composite sheeting material and method of manufacture
TWM382320U (en) * 2010-01-29 2010-06-11 Chan Li Machinery Co Ltd Classifying machine of fiber product
CN206263583U (en) * 2016-12-14 2017-06-20 常州赛凯电器设备有限公司 A kind of smoke alarm assembly line
CN209209695U (en) * 2018-10-26 2019-08-06 惠州市新泓威科技有限公司 Electronic smoke atomizer self-feeding capping stitching integrated machine
CN109205297B (en) * 2018-10-26 2023-12-19 惠州市新泓威科技有限公司 Automatic plate loading and unloading machine for electronic cigarette assembly line
CN110271713A (en) * 2018-12-08 2019-09-24 徐州乾盾智能科技有限公司 A kind of automatic stacking system with pallet jacking redoiming conveyor
CN110422396B (en) * 2019-07-08 2020-12-01 安徽海思达机器人有限公司 Automatic wine bottle loading and wine box device

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