CN113043730A - Syringe assembly system - Google Patents
Syringe assembly system Download PDFInfo
- Publication number
- CN113043730A CN113043730A CN202110443402.9A CN202110443402A CN113043730A CN 113043730 A CN113043730 A CN 113043730A CN 202110443402 A CN202110443402 A CN 202110443402A CN 113043730 A CN113043730 A CN 113043730A
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- Prior art keywords
- ink
- needle cylinder
- oil
- printed
- printing
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- 238000007639 printing Methods 0.000 claims abstract description 77
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 238000003756 stirring Methods 0.000 claims description 63
- 239000003595 mist Substances 0.000 claims description 57
- 230000007246 mechanism Effects 0.000 claims description 33
- 238000009826 distribution Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 13
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000000926 separation method Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 14
- 239000007921 spray Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000012546 transfer Methods 0.000 description 8
- 239000003638 chemical reducing agent Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010020 roller printing Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/08—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
- B41F17/14—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
- B41F17/20—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length on articles of uniform cross-section, e.g. pencils, rulers, resistors
- B41F17/22—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length on articles of uniform cross-section, e.g. pencils, rulers, resistors by rolling contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F22/00—Means preventing smudging of machine parts or printed articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/03—Ink agitators
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ink Jet (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of medical equipment, in particular to an injector assembling system, which comprises: the needle cylinder printing machine is used for printing scale marks on the needle cylinder; the lifting conveying line is arranged on the side face of the needle cylinder printing machine, the lower end of the lifting conveying line is positioned at the discharge port of the needle cylinder printing machine, and the lifting conveying line is used for receiving and conveying the printed needle cylinder; the feeding slide way of the oil spraying tank is connected with the upper end of the lifting conveying line, and the discharging slide way is arranged on a needle cylinder feeding turntable of the injector assembling machine and used for spraying oil to a needle cylinder and conveying the oil to the injector assembling machine; a syringe assembly machine for assembling the fitting into a complete syringe. The invention connects the syringe printing machine and the injector assembling machine by lifting the conveying line and the oil spraying box to form an automatic production line, and solves the problems of low efficiency and personnel waste caused by the separation of the original syringe printing and assembling.
Description
Technical Field
The invention relates to the technical field of medical equipment, in particular to an injector assembling system.
Background
During the production process of the injector, the parts can be assembled by injector assembling equipment. The injector assembling equipment firstly assembles a push rod and a rubber plug into a push rod assembly, assembles a needle cylinder assembly and a needle seat assembly into a needle cylinder combination (the needle cylinder assembly comprises three parts of a needle cylinder, a needle seat joint and an O-shaped ring; the needle seat assembly comprises three parts of a needle seat, a naked needle and a needle protecting cover), then assembles the push rod assembly and the needle cylinder combination into an injector finished product, the transportation of the injector finished product adopts a feeding split rotary table, and the assembling process is realized through an assembling rotary table.
However, the scale line printing and the assembling of the syringe of the prior syringe are respectively assembled on different production lines, the two production lines are separated from each other, the syringe needs to be manually transported to a vibrating disc of an assembling machine after the printing is finished, and the final assembling is finished by the assembling machine.
Based on the technical scheme, the production line is improved by the applicant, two production lines are combined into one production line, the printing from the needle cylinder to the final assembly is realized, the automation is realized, the efficiency is improved, and the personnel cost is saved
Disclosure of Invention
The invention aims to provide an injector assembling system, which connects a syringe printing machine and an injector assembling machine by lifting a conveying line and an oil spraying box to form an automatic production line and solves the problems of low efficiency and personnel waste caused by the separation of the original syringe printing and assembling.
The purpose of the invention is realized as follows:
a syringe assembly system comprising:
the needle cylinder printing machine is used for printing scale marks on the needle cylinder;
the lifting conveying line is arranged on the side face of the needle cylinder printing machine, the lower end of the lifting conveying line is positioned at the discharge port of the needle cylinder printing machine, and the lifting conveying line is used for receiving and conveying the printed needle cylinder;
the feeding slide way of the oil spraying tank is connected with the upper end of the lifting conveying line, and the discharging slide way is arranged on a needle cylinder feeding turntable of the injector assembling machine and used for spraying oil to a needle cylinder and conveying the oil to the injector assembling machine;
an injector assembly machine for assembling the barrel and remaining fittings into a complete injector.
Preferably, the oil spraying tank comprises a distribution turntable, the distribution turntable is obliquely arranged, one side of the distribution turntable, which is higher, is connected with a feeding slide way, one side of the distribution turntable, which is lower, is connected with a discharging slide way, a plurality of clamping positions are circumferentially arranged at the edge of the distribution turntable, the distribution turntable rotates, and the needle cylinders in the feeding slide way are sequentially conveyed to the discharging slide way through the clamping positions;
the spray gun of the oil injection mechanism is arranged on the side surface corresponding to the clamping position and is used for injecting oil to the needle cylinder in the clamping position;
the oil suction mechanism is used for sucking out splashed oil mist after oil injection;
the oil absorption mechanism comprises a fan, an air suction port of the fan is connected with a pipeline, and the lower end of the pipeline is located on the side face of the clamping position.
Preferably, the lower end of the pipeline is provided with a mist suction cover, and the port of the mist suction cover is provided with a mist suction grille for sucking splashed oil mist;
the lower end of the mist suction cover is hinged with an oil storage tank for receiving oil stains sliding down on the mist suction grille.
Preferably, the oil suction mechanism further comprises an adjusting mechanism for fixing and adjusting the mist suction cover;
the adjusting mechanism comprises a vertical adjusting rod and a transverse adjusting rod, the upper end of the vertical adjusting rod is movably connected to the transverse adjusting rod through a first connector, the mist absorbing cover is movably connected to the vertical adjusting rod through a second connector, and the position of the first connector and the position of the second connector are adjusted to adjust the position of the mist absorbing cover relative to the clamping position.
Preferably, a bidirectional adjusting block is mounted on the second joint, a first cam hole is formed in the second joint, and the second joint can rotate within the range of the first cam hole;
the bidirectional adjusting block is provided with a second cam hole, and the mist absorbing cover can rotate within the range of the second cam hole;
the second cam hole and the first cam hole are perpendicular to each other.
Preferably, the cylinder printer comprises
A body;
the feeding device is arranged on the machine body and used for receiving the needle cylinders to be printed, which slide into the machine body from the stock bin, and clamping the needle cylinders to be printed in the placing positions in sequence;
the roll printing device is arranged on the machine body and is used for printing the needle cylinder to be printed;
the discharging device is used for receiving the printed needle cylinder and discharging the needle cylinder;
the feeding device comprises a feeding turntable and a positioning device arranged on the feeding turntable, and the positioning device is used for adjusting the needle cylinder to be printed to a specified state;
the positioning device comprises a positioning rail and a rotatable directional disk, and a needle cylinder to be printed in the placement position sequentially passes through the positioning rail and the directional disk so as to be adjusted to a specified state.
Preferably, a guide inclined plane is formed at the front end of the positioning fence, and the needle cylinder to be printed rotates when the long convex edge at the rear end of the needle cylinder to be printed moves on the guide inclined plane;
a conversion groove is formed between the guide inclined plane and the positioning fence, a needle cylinder to be printed after passing through the guide inclined plane enters the conversion groove, and the needle cylinder is adjusted to be in the first state after passing through the conversion groove.
Preferably, the lower end face of the positioning fence is concave to form a rotating groove, the rotating groove is located at the rear end of the guide inclined plane, the directional disk is located below the rotating groove, and the side wall of the directional disk is movably abutted to the liquid outlet port of the cylinder to be printed and used for adjusting the cylinder to be printed to a designated state.
Preferably, the roll printing device comprises
A rubber wheel for printing ink on the outer surface of the cylinder;
the surface of the scale wheel is provided with a shade text scale line, and a scraper for scraping redundant ink is arranged outside the scale wheel;
the ink stirring wheel is used for transferring the ink to the outer surface of the scale wheel; and
the ink box is arranged below the ink stirring wheel and is used for containing ink;
the outer wall of the ink stirring wheel is provided with a plurality of spiral teeth for feeding ink, the outer ends of the spiral teeth form the outer contour of the ink stirring wheel, and the outer contour is provided with a plurality of arc-shaped surfaces.
Preferably, the arc surfaces are connected end to end, so that the outer contour of the ink stirring wheel is wavy;
an inclined plane facing the ink stirring wheel is arranged in the ink box, and redundant ink scraped by the scraper flows to the position below the ink stirring wheel along the inclined plane;
and an ink guide strip for guiding ink at the lower end of the ink stirring wheel to the upper end of the ink stirring wheel is spirally wound on the outer side of the ink stirring wheel, and the arrangement direction of the ink guide strip is opposite to that of the spiral teeth on the ink stirring wheel.
The ink guide strip is formed with an abutting surface in contact with the spiral teeth, and the vertical cross section of the abutting surface is arc-shaped and forms a gap with the spiral teeth.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that:
1. the design of the invention is that the cooperation of the oil spraying tank and the lifting conveying line is utilized to connect the syringe printing machine and the injector assembling machine to form a one-day complete production line, so that the syringe printing and the injector assembling are automatically carried out under one production line, the efficiency is improved, and the labor is saved.
2. The oil absorption mechanism is additionally arranged, the scattered oil mist generated after the oil is sprayed to the needle cylinder by the spray gun is absorbed by the aid of the matching of the fan and the pipeline, the scattered oil mist cannot be attached to the outer side of the needle cylinder and a distribution turntable, oil mist scattering is avoided, oil pollution is avoided, tidiness of equipment and the needle cylinder is guaranteed, and service life of the equipment is prolonged.
3. According to the invention, the mist suction cover is arranged below the pipeline, the port of the mist suction cover is provided with the mist suction grille, the mist suction cover enlarges an air suction port, the effect of sucking the oil mist is ensured, meanwhile, the mist suction grille can filter the oil mist, the oil mist in the discharged gas is taken out, and the air pollution is avoided;
simultaneously cover to articulate at inhaling the fog and have an oil storage tank, the oil storage tank can be collected inhaling the greasy dirt that the fog grid filtered off, avoids the greasy dirt to drip at will, makes things convenient for later stage centralized processing, and articulated setting simultaneously can guarantee that the oil storage tank is vertical setting all the time, and the greasy dirt of whereabouts can be accurate to fall into the oil storage tank, avoids being infected with on the equipment, causes the pollution.
4. The adjusting mechanism can horizontally or vertically adjust the fixed position of the mist absorbing cover, so that the mist absorbing cover can be accurately placed on the clamping position and the side surface of the spray gun, and the effect of absorbing oil mist is ensured;
the arrangement of the cam hole I and the cam hole II on the bidirectional adjusting block can realize fine adjustment of the inclination angle of the mist suction cover, so that the mist suction cover can be accurately arranged at the corresponding clamping position, and the effect of sucking the oil mist is further ensured.
5. The design of the invention is to add a positioning device on the basis of the original roll printing machine, and utilize a positioning fence and a rotatable directional disk to rotate the needle cylinder to be printed, so that the needle cylinder to be printed is in a specified state to be printed, the printing of scale marks is ensured to be carried out at the same position of the needle cylinder to be printed, and the problems that the needle cylinder does not accord with production standards and the overall quality of products is influenced are solved.
6. The guide inclined plane formed at the front end of the positioning fence can enable the needle cylinders to be printed under the non-specified state to rotate under the action of the guide inclined plane when being transported through the feeding rotary table, so that the long convex edge is separated from the positioning fence, the needle cylinders to be printed at the conversion groove are rotated by matching with the positioning disc and adjusted to the specified state, the adjustment of the needle cylinders to be printed is realized, the same orientation of each needle cylinder to be printed can be ensured, the uniqueness of the subsequent printing position is ensured, and the product percent of pass is ensured.
7. The design of the invention is to replace the original oil spraying design of an ink spraying cylinder and a spiral blade by using an ink stirring wheel and spiral teeth on the ink stirring wheel, wherein the spiral teeth rotate along with the ink stirring wheel, so that ink can be stirred, ink solidification is prevented, meanwhile, the ink can rise along the spiral teeth, then the ink can be fully distributed on the ink stirring wheel, and then the ink is transferred to a scale wheel to finish the subsequent action. The utility model provides an overall structure is simple, and the helical tooth is less with the contact of printing ink, can not take place the printing ink and glue the condition of stirring the ink wheel, guarantees the normal work of equipment, and then ensures the printing speed of cylinder scale mark.
Drawings
Fig. 1 is a schematic diagram of the syringe assembly system of the present invention.
Fig. 2 is a related structural schematic diagram of the oil injection tank of the invention.
Fig. 3 is a related structural schematic diagram of the fog absorption cover of the invention.
Fig. 4 is a related structural schematic diagram of the oil suction mechanism of the present invention.
Fig. 5 is a schematic view of the related structure of the cylinder printer of the present invention.
Fig. 6 is a related structural schematic diagram of the feeding device of the present invention.
Fig. 7 is a schematic structural diagram in a first state of the present invention.
FIG. 8 is a schematic diagram of the configuration of the present invention in a designated state.
Fig. 9 is a schematic view of the positioning fence structure of the present invention.
Fig. 10 is a schematic diagram of the related structure of the drying tunnel of the present invention.
Fig. 11 is a schematic diagram of a related structure of the roll printing device of the present invention.
Fig. 12 is a schematic structural view of a printing apparatus according to the present invention.
FIG. 13 is a cross-sectional view of an ink paddle wheel of the present invention.
Fig. 14 is a partially enlarged view of fig. 13.
Fig. 15 is a schematic perspective view of a printing apparatus according to the present invention.
Fig. 16 is a top view of a printing apparatus of the present invention.
FIG. 17 is a schematic view of the structure of the ink stirring wheel and the ink guide strip.
Fig. 18 is a cross-sectional view of fig. 17.
Fig. 19 is an enlarged view of the area a of fig. 18.
Reference numerals: 100-a cylinder printer; 101-body; 102-a feeding device; 103-a feed turntable; 104-a positioning device; 105-a cylinder to be printed; 106-a discharge device; 107-a roll printing device; 108-positioning the fence; 109-an orientation disk; 110-a guide ramp; 111-long convex edge; 112-a transfer tank; 113-a rotating slot; 114-a liquid outlet port; 115-rubber wheel; 116-a dial wheel; 117-negative scale lines; 118-a scraper; 119-an ink stirring wheel; 120-ink cartridge; 121-helical teeth; 122-an arcuate surface; 123-inclined plane; 124-ink guide strip; 125-a butting face; 126-gap; 127-a heating plate; 128-side plate; 129-drying channel; 130-a first step face; 131-a second step surface; 132-a silo; 133-placing a bit; 134-a guide plate; 135-a groove;
200-lifting the conveying line; 201-a mounting plate; 202-a rotating wheel; 203-a belt; 204-channel;
300-spraying an oil tank; 301-a dispensing carousel; 302-a feed chute; 303-a discharge chute; 304-card position; 305-an oil injection mechanism; 306-a spray gun; 307-oil tank; 308-an oil suction mechanism; 309-a fan; 310-a pipeline; 311-fog absorbing cover; 312-a mist-absorbing grid; 313-an oil reservoir; 314-an adjustment mechanism; 315-vertical adjustment rod; 316-transverse adjusting rod; 317-joint one; 318-linker two; 319-bidirectional regulating block; 320-cam hole one; 321-cam hole two; 322-a box body; 323-a frame;
400-syringe assembly machine.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1, an injector assembling system includes a syringe printing machine 100 for printing scale marks on a syringe, a lifting conveyor line 200, an oil spraying box 300 and an injector assembling machine 400, wherein the injector assembling machine 400 and the syringe printing machine 100 are both arranged on the ground, the lifting conveyor line 200 is located at a discharge port of the syringe printing machine 100 to receive the printed syringe and lift the syringe to a high position, the oil spraying box 300 is located at one side of the lifting conveyor line 200, a feeding slide way 302 of the oil spraying box 300 is connected with a highest end of the lifting conveyor line 200, that is, after the lifting conveyor line 200 transports the syringe to the highest end, the syringe slides into the feeding slide way 302 under the action of gravity and is arranged in order, the oil spraying box 300 performs silicone oil spraying operation on the slid-in syringe to lubricate the syringe, then the syringe enters the injector assembling machine 400 through the discharging slide way 303 to be assembled, and then the syringe is, the two lines are combined into one line, from the printing of the cylinder to the final assembly.
The design of the invention is that the needle cylinder printing machine 100 and the injector assembling machine 400 are connected by matching the oil spraying tank 300 and the lifting conveying line 200 to form a one-day complete production line, so that the needle cylinder printing and the injector assembling are automatically carried out in one production line, the efficiency is improved, and the labor is saved.
As shown in fig. 2, the oil spraying tank 300 includes a frame 323, a motor is disposed below the frame 323, a speed reducer capable of rotating intermittently is tilted on the frame 323, a distribution turntable 301 is disposed at an output end of the speed reducer, a plurality of clamping positions 304 are circumferentially disposed at an edge of the distribution turntable 301, the clamping positions 304 are tilted, a feeding slide 302 is mounted at a higher side of the distribution turntable 301 and used for feeding a syringe into the clamping positions 304, a discharging slide 303 is disposed at a lower side of the distribution turntable 301, and the distribution turntable 301 is used for transporting and discharging the syringe after oil spraying;
the frame 323 is provided with an oil injection mechanism 305, and a spray gun 306 of the oil injection mechanism 305 is positioned on the lower side surface of the distribution turntable 301, namely the upper end side surface of the discharge slide way 303, so as to spray silicone oil to lubricate the needle cylinder which is about to enter the discharge slide way 303, so that the subsequent processes can be carried out;
as shown in fig. 2 and 3, an oil suction mechanism 308 is further included to mainly suck out the oil mist splashed after the oil injection. The oil suction mechanism 308 includes a blower 309, a pipeline 310 is installed at both the air suction port and the air outlet port of the blower 309, and the lower end of the pipeline 310 of the air suction port is located at the side of the spray gun 306, i.e., the side of the clamping position 304, preferably above.
The fan 309 operates to generate suction that draws away the flying oil mist, similar to the design of a range hood.
The design of the invention adds the oil absorption mechanism 308, and the cooperation of the fan 309 and the pipeline 310 is utilized to absorb the scattered oil mist generated after the spray gun 306 sprays oil on the needle cylinder, and the scattered oil mist can not be stained on the outer side of the needle cylinder and the distribution turntable 301, so that the oil mist is prevented from scattering, the oil pollution caused by oil pollution is avoided, the cleanness of the equipment and the needle cylinder is ensured, and the service life of the equipment is prolonged.
Further, as shown in fig. 3, a fog absorbing cover 311 is installed at the lower end of the pipeline 310 of the air absorbing port, a fog absorbing grating 312 is installed at the port of the fog absorbing cover 311, and the principle of the fog absorbing grating 312 can refer to the filter screen of the range hood.
The mist suction cover 311 increases the suction port to ensure the effect of sucking the oil mist, and the mist suction grille 312 can filter the oil mist to take out the oil mist in the discharged gas, thereby avoiding air pollution.
Meanwhile, an oil storage tank 313 is hinged on the mist suction cover 311, and the oil storage tank 313 is arranged below the mist suction grille 312 and is used for receiving and collecting oil stains sliding off from the mist suction grille 312.
Avoid the greasy dirt to drip at will, make things convenient for later stage centralized processing, articulated the setting simultaneously, can guarantee that oil storage tank 313 is vertical setting all the time, the greasy dirt of whereabouts can accurately fall into oil storage tank 313 in, avoid being infected with on the equipment, cause the pollution.
As shown in fig. 1, a box 322 is further installed on the frame 323, the fan 309 is disposed on the upper end surface of the box 322, and the distribution turntable 301, the oil spraying mechanism 305, the oil suction mechanism 308, and the like are disposed in the box 322.
The design of the box 322 can wrap the oil injection mechanism 305 and the distribution turntable 301, etc. to form a relatively airtight environment, so that when the oil absorption mechanism 308 works, the oil absorption effect can be ensured, and meanwhile, the oil mist can be prevented from overflowing and scattering.
As shown in fig. 2 and 4, the oil suction mechanism 308 further includes an adjusting mechanism 314, the adjusting mechanism 314 includes a vertical adjusting rod 315 and a horizontal adjusting rod 316, two ends of the horizontal adjusting rod 316 are fixed at the upper end of the box 322 through fixing blocks, the upper end of the vertical adjusting rod 315 is connected to the horizontal adjusting rod 316 through a first joint 317 in a horizontal moving manner, and the mist absorbing cover 311 is connected to the vertical adjusting rod 315 in a vertical moving manner through a second joint 318.
The position of the fog absorption cover 311 in the box body 322 can be adjusted by adjusting the fixing positions of the first joint 317 and the second joint 318.
The adjusting mechanism 314 can horizontally or vertically adjust the fixed position of the mist absorbing cover 311, so that the mist absorbing cover 311 can be accurately arranged on the clamping position 304 and the side surface of the spray gun 306, and the effect of absorbing the oil mist is ensured.
In order to further adjust the fixed angle of the fog absorbing cover 311 in the box body 322, a bidirectional adjusting block 319 is installed at the lower end of the joint II 318, the bidirectional adjusting block 319 is U-shaped, a cam hole I320 is formed at the lower end of the joint II 318, the bidirectional adjusting block 319 can be rotatably connected to the joint II 318 through a connecting piece, then a screw penetrates through the cam hole I320 to be connected with the bidirectional adjusting block 319, and the fixed angle of the bidirectional adjusting block 319 on the joint II 318 is adjusted within the range of the cam hole I320.
As shown in fig. 4, two cam holes two 321 are symmetrically formed in the bidirectional adjusting block 319, a connecting plate is disposed on a side surface of the mist absorbing cover 311, an upper end of the connecting plate is rotatably connected with an upper end of the bidirectional adjusting block 319, and a lower end of the connecting plate is connected in the cam holes two 321 through screws, so that the mist absorbing cover 311 can only rotate within the range of the cam holes two 321.
The second cam hole 321 and the first cam hole 320 are perpendicular to each other.
The arrangement of the first cam hole 320 and the second cam hole 321 can realize fine adjustment of the inclination angle of the mist suction cover 311, so that the mist suction cover 311 can be accurately arranged corresponding to the clamping position 304, and the effect of sucking the oil mist is further ensured.
The oil injection mechanism 305 comprises an oil tank 307 and a spray gun 306, the oil tank 307 is communicated with the spray gun 306 through an oil pipe, and the oil tank 307 is arranged on the outer side surface of the box body 322, so that silicone oil can be conveniently added.
As for the design of the dispensing carousel 301, reference may be made to the scheme described in the prior art 201320535408X, which is not described in detail.
As shown in fig. 5, the cylinder printing machine 100 includes a machine body 101, a driving motor is disposed in the machine body 101, the driving motor is connected to a speed reducer, and the speed reducer drives a corresponding mechanism to operate through a gear set. A feeding device 102, a roll printing device 107 and a discharging device 106 are arranged on the machine body 101, a feeding turntable 103 is arranged in the feeding device 102, the roll printing device 107 comprises a printing turntable and a printing device, the discharging device 106 comprises a discharging turntable, and placing positions 133 are circumferentially formed on the feeding turntable 103 and the feeding device 102 respectively, the feeding turntable 103, the printing turntable, the printing device and the discharging turntable and used for clamping a needle cylinder 105 to be printed; the storage bin 132 is arranged on the outer side of the machine body 101, a slide way is arranged on the storage bin 132, the end part of the slide way is positioned on one side of the feeding turntable 103, the needle cylinders 105 to be printed in the storage bin 132 can be arranged in the slide way in order, and the needle cylinders enter the placing positions 133 in sequence to be transported along with the rotation of the feeding turntable 103.
The technical solution of the cylinder roller printing machine can refer to the solution described in prior art 2019214419199.
The design of the application is that a positioning device 104 is arranged on a feeding turntable 103 and used for adjusting a needle cylinder 105 to be printed to a specified state;
as shown in fig. 6, the positioning device 104 mainly includes a positioning rail 108 and a positioning disk 109, the front end of the positioning rail 108 is located at the end of the slide close to the feeding turntable 103, and after the needle cylinder 105 to be printed in the slide enters the placing position 133, the needle cylinder 105 to be printed in the placing position 133 can be adjusted to a designated state after sequentially passing through the positioning rail 108 and the positioning disk 109 along with the rotation of the feeding turntable 103, so that the printed scale marks can be located at the same position on the needle cylinder 105 to be printed when printing is performed subsequently, and the needle cylinder can be guaranteed to meet the production standard.
The design of the invention is that a positioning device 104 is additionally arranged on the basis of the original roll printing machine, and a positioning fence 108 and a rotatable directional disk 109 are utilized to rotate a needle cylinder 105 to be printed, so that the needle cylinder 105 to be printed is in a specified state to be printed, the printing of scale marks is ensured to be carried out at the same position of the needle cylinder 105 to be printed, and the problems that the needle cylinder does not accord with production standards and the overall quality of products is influenced are solved.
The first state is not exclusive, as shown in fig. 7, and according to the solution of the present application, the first state is that the long flange 111 at the rear end of the printing cylinder is located in the forward direction of the placing position 133 of the feeding turntable 103, that is, the connection line L of the long flange 111 faces the forward direction of the placing position 133, but the first state includes two states, one is that the liquid outlet port 114 of the cylinder 105 to be printed is located inside the placing position 133, and the other is that the liquid outlet port 114 of the cylinder 105 to be printed is located outside the placing position 133.
The designated state in the actual production process can be various, and can be self-defined according to the actual situation, as shown in fig. 8, the designated state in this application means that the long convex edge 111 at the rear end of the printing cylinder is located in the advancing direction of the placing position 133 of the feeding turntable 103, and the liquid outlet port 114 of the cylinder 105 to be printed is located inside the placing position 133.
The specific scheme is as follows:
referring to fig. 6 to 9, a guide slope 110 is formed at the front end of the positioning rail 108, and the long flange 111 at the rear end of the printing cylinder 105 rotates while moving on the guide slope 110 to be adjusted to the first state, and in order to ensure the accurate adjustment of the first state, a transfer groove 112 is formed on the positioning rail 108 behind the vertex of the guide slope 110, and the transfer groove 112 is lower than the vertex of the guide slope 110, and the vertex of the guide slope 110 is lower than the upper end surface of the positioning rail 108.
As shown in fig. 7, the cylinder 105 to be printed after passing through the guide slope 110 enters the transfer slot 112, and the first state is formed after adjustment of the transfer slot 112.
The above-described transfer slot 112 is not necessarily designed, and the cylinder 105 to be printed may be adjusted to the first state by the guide slope 110 without the transfer slot 112.
The function of the transfer slot 112 is to make the process of adjusting the cylinder 105 to be printed to the first state smoother, reduce wear, and avoid the occurrence of burrs on the edge of the cylinder 105 to be printed.
The lowest point of the wire inclined plane 110 is located on the plane where the upper end surface of the feeding turntable 103 is located, and the distance from the wire inclined plane 110 to the center point of the placing position is less than half of the connecting line L of the long convex edge 111, so that the effect that only the long convex edge can move on the wire inclined plane 110 is achieved.
As shown in fig. 7, a rotation groove 113 is concavely formed in the lower end surface of the positioning rail 108, the rotation groove 113 is located at the rear end of the guide slope 110, the orientation disk 109 is located below the rotation groove 113, and the orientation disk 109 is rotated by a motor.
When the cylinder 105 to be printed adjusted to the first state moves into the rotating groove 113, the sidewall of the orientation disk 109 is movably abutted against the outlet port 114 of the cylinder 105 to be printed, and the cylinder 105 to be printed is finally adjusted to a designated state.
In order to ensure that the orientation disk 109 does not excessively adjust the state of the cylinder 105 to be printed, a guide plate 134 is externally connected to the rear end of the rotating groove 113, an included angle is formed between the guide plate 134 and the rotating groove 113, and the long convex edge 111 at the rear end of the cylinder 105 to be printed is movably abutted to the guide plate 134.
The guide plate 134 restricts the rotation of the cylinder 105 to be printed, and ensures that the designated state is accurately formed.
According to the invention, the guide inclined plane 110 formed at the front end of the positioning fence 108 can enable the needle cylinder 105 to be printed under the non-specified state to rotate under the action of the guide inclined plane 110 when being transported through the feeding turntable 103, so that the long convex edge 111 is separated from the positioning fence 108, the needle cylinder 105 to be printed at the position of the conversion groove 112 is rotated by matching with the orientation disc 109 and is adjusted to the specified state, the adjustment of the needle cylinder 105 to be printed is realized, the same orientation of each needle cylinder 105 to be printed can be ensured, the uniqueness of the subsequent printing position is ensured, and the product qualification rate is ensured.
The adjusted cylinder 105 to be printed is transmitted to the printing turntable through the feeding turntable 103, the printing turntable fixes and transports the cylinder 105 to be printed, the cylinder 105 to be printed is printed in a scale mode through the printing device, and then the cylinder which is printed enters the discharging turntable.
As shown in fig. 10, in order to quickly solidify and dry the scale marks on the printed needle cylinder, a heating plate 127 is installed below the discharge turntable, a side plate 128 is installed on the heating plate 127, and a drying tunnel 129 is formed among the heating plate 127, the side plate 128 and the discharge turntable.
Along with the transportation of ejection of compact carousel, through the drying and heating of drying tunnel 129, reach the purpose of quick drying design, avoid the scale mark to be scraped the flower, guarantee the printing effect.
It is further provided that, as shown in fig. 6, the side wall of the orientation disk 109 is designed in a stepped manner, and a first step surface 130 and a second step surface 131 are formed on the outer wall, the first step surface 130 is used for abutting against the liquid outlet port 114 of the cylinder 105 to be printed, and the second step surface 131 assists in abutting against the cylinder body.
The second step surface 131 mainly serves as an auxiliary abutment to share stress, so that the situation that the liquid outlet port 114 is separated from the syringe body due to overlarge force when the first step surface 130 abuts against the liquid outlet port 114 is avoided, and the integrity and the tightness of the syringe are ensured.
As shown in fig. 11 and 12, the printing apparatus includes a driving motor and a speed reducer installed below a machine body 101, the driving motor drives the speed reducer, a rubber wheel 115 used for printing ink on the outer surface of a syringe, a scale wheel 116 with intaglio scale lines 117 on the surface, and an ink stirring wheel 119 used for transferring the ink to the outer surface of the scale wheel 116 are installed on the machine body 101, an ink cartridge 120 used for containing the ink is arranged below the ink stirring wheel 119, the rubber wheel 115, the scale wheel 116, and the ink stirring wheel 119 are sequentially attached to each other and can rotate around their axes, and the rotation of the three is realized by power output by the speed reducer.
The outer side of the scale wheel 116 is provided with a scraper 118 for scraping off the excess ink on the scale wheel 116, and the scraper 118 is mounted on an ink box 120.
As shown in fig. 13 and 14, a plurality of spiral teeth 121 for applying ink are formed on the outer wall of the ink mixing wheel 119, and a plurality of arc surfaces 122 are formed on the outer surface formed by the outer contour surfaces of the plurality of spiral teeth 121, and the middle parts of the arc surfaces 122 are concave, so that the ink falling distance is increased, and the ink falling speed is delayed, so that the warriors can receive ink at the same time.
As shown in fig. 13, the arcuate surfaces 122 are joined end to provide the contoured surface of the helical teeth 121 with a wave-like shape.
The ink stirring wheel 119 rotates, the spiral teeth 121 stir the ink, the stirred ink rises along the spiral teeth 121 at the same time, then the ink stirring wheel 119 is fully distributed, then the ink is transferred to the scale wheel 116 and the rubber wheel 115, and the scale marks can be printed on the outer surface of the needle cylinder through the rubber wheel 115.
The design of the invention is to replace the original oil spraying design of an ink spraying cylinder and a spiral blade by using the ink stirring wheel 119 and the spiral teeth 121 on the ink stirring wheel 119, the spiral teeth 121 rotate along with the ink stirring wheel 119, ink can be stirred, ink solidification is prevented, meanwhile, the ink can rise along the spiral teeth 121, then the ink can be fully distributed on the ink stirring wheel 119, and then the ink is transferred to the scale wheel 116, thus finishing the subsequent actions. The utility model provides an overall structure is simple, and helical tooth 121 is less with the contact of printing ink, can not take place the printing ink and glue the condition of stirring ink wheel 119, guarantees the normal work of equipment, and then ensures the printing speed of cylinder scale mark.
Meanwhile, the arc-shaped surface 122 is designed to increase the falling distance of the printing ink, so that the sliding speed of the printing ink can be delayed, the printing ink can be carried, the printing ink can rise conveniently, the uniform distribution of the printing ink on the surface of the ink stirring wheel 119 can be ensured, and the printing effect can be ensured.
As shown in fig. 16 to 18, an ink guide bar 124 for guiding the ink at the lower end of the ink stirring wheel 119 to the upper end of the ink stirring wheel 119 is spirally wound on the outer side of the ink stirring wheel 119, and the direction of the ink guide bar 124 is opposite to the direction of the spiral teeth 121 on the ink stirring wheel 119.
The fact that the ink guide strip 124 is arranged in the direction opposite to the arrangement direction of the spiral teeth 121 on the ink stirring wheel 119 means that, in the combined drawings and figures, if the spiral teeth 121 on the ink stirring wheel 119 spirally rise clockwise, the ink guide strip 124 spirally rises counterclockwise around the ink stirring wheel 119.
On one hand, the ink guide strip 124 can scrape off excessive ink on the ink stirring wheel 119, meanwhile, the scraped ink can fall on the ink guide strip 124, and the scraped ink can be taken away by the subsequent spiral teeth 121, so that the ink is guided to rise, the outer surface of the ink stirring wheel 119 can be attached with enough ink, and the ink can be more uniformly distributed at the upper end of the ink stirring wheel 119.
As shown in fig. 17, a side of the ink guide strip 124 close to the ink stirring wheel 119 is inclined downward to the abutting surface 125, so that a groove 135 for receiving ink is formed between the ink guide strip 124 and the ink stirring wheel 119.
On one hand, the ink stirring device can temporarily store redundant ink, on the other hand, the ink can be guided to fall back to the bottom of the ink stirring wheel 119, and the full stirring and the oil feeding amount of the ink are guaranteed.
As shown in fig. 15 and 16, a slope 123 is formed at the bottom of the chamber of the ink cartridge 120, and the slope 123 is located below the scale wheel 116, and an opening formed between the lower end of the groove 135 and the ink stirring wheel 119 faces the slope 123.
The inclined plane 123 arranged in the ink box 120 plays a role in guiding, and can guide redundant ink scraped by the scraper 118 to the lower part of the ink stirring wheel 119, so that the ink at the bottom of the ink stirring wheel 119 is sufficient, and the oil quantity on the ink stirring wheel 119 is ensured; meanwhile, the ink stirring wheel 119 can be ensured to fully stir the ink, and the phenomenon of particle or solidification is avoided.
The ink box 120 is provided with a bracket, the bracket is provided with a motor, and the motor drives the ink stirring wheel 119 to rotate.
As shown in fig. 18 and 19, the ink guide strip 124 is formed with an abutting surface 125 contacting the spiral teeth 121, and the abutting surface 125 has an arc-shaped vertical cross section and forms a gap 126 with the spiral teeth 121.
As shown in fig. 1, the lifting conveyor line 200 includes an inclined mounting plate 201, two rotating wheels 202 are disposed at two ends of the mounting plate 201, a belt 203 is sleeved on the rotating wheels 202 at the two ends, a channel 204 for clamping the needle cylinder is formed between the belts 203, a synchronous motor is mounted at the lower end of the mounting plate 201, and an output end of the synchronous motor is connected with the lower end belt of the rotating wheels 202 and drives the two rotating wheels 202 at the same end to rotate.
After clamping the syringe, the syringe moves along with the rotation of the belt and is transported from the low end to the high end.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A syringe assembly system, comprising:
a cylinder printer (100) for printing the cylinder with graduation marks;
the lifting conveying line (200) is arranged on the side surface of the needle cylinder printing machine (100), the lower end of the lifting conveying line is positioned at the discharge port of the needle cylinder printing machine (100), and the lifting conveying line is used for receiving and conveying the printed needle cylinder;
the feeding slide way (302) of the oil spraying tank (300) is connected with the upper end of the lifting conveying line (200), and the discharging slide way (303) is arranged on a needle cylinder feeding turntable (103) of the injector assembling machine (400) and used for spraying oil to a needle cylinder and conveying the oil to the injector assembling machine (400);
a syringe assembly machine (400) for assembling the syringe and remaining fittings into a complete syringe.
2. The syringe assembly system of claim 1, wherein:
the oil spraying tank (300) comprises a distribution turntable (301), the distribution turntable (301) is obliquely arranged, one higher side of the distribution turntable (301) is connected with a feeding slide way (302), one lower side of the distribution turntable is connected with a discharging slide way (303), a plurality of clamping positions (304) are circumferentially arranged on the edge of the distribution turntable (301), the distribution turntable (301) rotates, and the needle cylinders in the feeding slide way (302) are sequentially conveyed to the discharging slide way (303) through the clamping positions (304);
the oil injection mechanism (305) is provided with an injection gun (306) which is arranged on the side surface corresponding to the clamping position (304) and is used for injecting oil to the needle cylinder in the clamping position (304);
an oil suction mechanism (308) for sucking out oil mist splashed after oil injection;
the oil absorption mechanism (308) comprises a fan (309), an air suction port of the fan (309) is connected with a pipeline (310), and the lower end of the pipeline (310) is located on the side face of the clamping position (304).
3. The syringe assembly system of claim 2, wherein:
the lower end of the pipeline (310) is provided with a mist suction cover (311), and a port of the mist suction cover (311) is provided with a mist suction grille (312) for sucking splashed oil mist;
the lower end of the fog absorbing cover (311) is hinged with an oil storage tank (313) for receiving oil stains sliding down on the fog absorbing grating (312).
4. The syringe assembly system of claim 2 or 3, wherein:
the oil suction mechanism (308) further comprises an adjusting mechanism (314) which is used for fixing and adjusting the fog suction cover (311);
the adjusting mechanism (314) comprises a vertical adjusting rod (315) and a transverse adjusting rod (316), the upper end of the vertical adjusting rod (315) is movably connected to the transverse adjusting rod (316) through a first connector (317), the fog absorbing cover (311) is movably connected to the vertical adjusting rod (315) through a second connector (318), and the position of the fog absorbing cover (311) relative to the clamping position (304) is adjusted by adjusting the fixed positions of the first connector (317) and the second connector (318).
5. The syringe assembly system of claim 4, wherein:
a bidirectional adjusting block (319) is installed on the second joint (318), a first cam hole (320) is formed in the second joint (318), and the second joint (318) can rotate within the range of the first cam hole (320);
a cam hole II (321) is formed in the bidirectional adjusting block (319), and the mist absorbing cover (311) can rotate within the range of the cam hole II (321);
the second cam hole (321) and the first cam hole (320) are perpendicular to each other.
6. The syringe assembly system of claim 1, wherein:
the cylinder printing machine (100) comprises
A body (101);
the feeding device (102) is arranged on the machine body (101) and is used for receiving the needle cylinder (105) to be printed, which slides in from the stock bin, and sequentially clamping the needle cylinder (105) (9) to be printed in the placing position;
a roll printing device (107) which is arranged on the machine body (101) and performs printing operation on a needle cylinder (105) to be printed;
the discharging device (106) is used for receiving the needle cylinder after printing is finished and discharging the needle cylinder;
the feeding device (102) comprises a feeding turntable (103) and a positioning device (104) arranged on the feeding turntable (103), wherein the positioning device (104) is used for adjusting a needle cylinder (105) to be printed to a specified state;
the positioning device (104) comprises a positioning rail (108) and a rotatable orientation disc (109), and the needle cylinder (105) to be printed in the placement position sequentially passes through the positioning rail (108) and the orientation disc (109) so as to be adjusted to a designated state.
7. The syringe assembly system of claim 6, wherein:
a guide inclined plane (110) is formed at the front end of the positioning fence (108), and the needle cylinder (105) to be printed rotates when a long convex edge (111) at the rear end of the needle cylinder (105) to be printed moves on the guide inclined plane (110);
a conversion groove (112) is formed between the guide inclined plane (110) and the positioning fence (108), the needle cylinder (105) to be printed after passing through the guide inclined plane (110) enters the conversion groove (112), and is adjusted to the first state after passing through the conversion groove (112).
8. The syringe assembly system of claim 7, wherein:
the lower end face of the positioning fence (108) is concave to form a rotating groove (113), the rotating groove (113) is located at the rear end of the guide inclined plane (110), the orientation disc (109) is located below the rotating groove (113), and the side wall of the orientation disc (109) is movably abutted to a liquid outlet port (114) of the cylinder (105) to be printed and used for adjusting the cylinder (105) to be printed to a specified state.
9. The syringe assembly system of claim 6, wherein:
the roll printing device (107) comprises
A rubber wheel (115) for printing ink on the outer surface of the cylinder;
the surface of the scale wheel (116) is provided with a female scale mark (117), and a scraper (118) for scraping redundant ink is arranged outside the scale wheel (116);
an ink stirring wheel (119) for transferring ink onto the outer surface of the scale wheel (116); and
an ink box (120) which is arranged below the ink stirring wheel (119) and is used for containing ink;
a plurality of spiral teeth (121) used for feeding ink are formed on the outer wall of the ink stirring wheel (119), the outer ends of the spiral teeth (121) form the outer contour of the ink stirring wheel (119), and a plurality of arc-shaped surfaces (122) are formed on the outer contour.
10. The syringe assembly system of claim 9, wherein:
the arc-shaped surfaces (122) are connected end to end, so that the outer contour of the ink stirring wheel (119) is wavy;
an inclined plane (123) facing the direction of the ink stirring wheel (119) is arranged in the ink box (120), and redundant ink scraped by the scraper (118) flows to the position below the ink stirring wheel (119) along the inclined plane (123);
an ink guide strip (124) used for guiding ink at the lower end of the ink stirring wheel (119) to the upper end of the ink stirring wheel (119) is spirally wound on the outer side of the ink stirring wheel (119), and the arrangement direction of the ink guide strip (124) is opposite to the arrangement direction of spiral teeth (121) on the ink stirring wheel (119).
The ink guide strip (124) is formed with an abutting surface (125) in contact with the spiral teeth (121), the vertical cross section of the abutting surface (125) is arc-shaped, and a gap (126) is formed between the abutting surface and the spiral teeth (121).
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CN113857843A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Ring syringe is with assembly welding production line |
CN114228331A (en) * | 2021-10-27 | 2022-03-25 | 江阴凯澜智能设备有限公司 | Cylinder surface printing device for full-servo injector production and use method |
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CN215590237U (en) * | 2021-04-23 | 2022-01-21 | 玉环东美塑机有限公司 | Syringe assembly system |
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CN113857843A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Ring syringe is with assembly welding production line |
CN113857843B (en) * | 2021-09-24 | 2023-10-20 | 江苏神力医用制品有限公司 | Assembly welding production line for ring injector |
CN114228331A (en) * | 2021-10-27 | 2022-03-25 | 江阴凯澜智能设备有限公司 | Cylinder surface printing device for full-servo injector production and use method |
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