CN113036463B - Control device of aluminum wire clamp - Google Patents

Control device of aluminum wire clamp Download PDF

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Publication number
CN113036463B
CN113036463B CN202110304473.0A CN202110304473A CN113036463B CN 113036463 B CN113036463 B CN 113036463B CN 202110304473 A CN202110304473 A CN 202110304473A CN 113036463 B CN113036463 B CN 113036463B
Authority
CN
China
Prior art keywords
signal transceiver
welded
lower shell
wire clamp
side wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202110304473.0A
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Chinese (zh)
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CN113036463A (en
Inventor
黄澄珵
黄新生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aiji Beite Shanghai Semiconductor Equipment Co ltd
Original Assignee
Aiji Beite Shanghai Semiconductor Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aiji Beite Shanghai Semiconductor Equipment Co ltd filed Critical Aiji Beite Shanghai Semiconductor Equipment Co ltd
Priority to CN202110304473.0A priority Critical patent/CN113036463B/en
Publication of CN113036463A publication Critical patent/CN113036463A/en
Application granted granted Critical
Publication of CN113036463B publication Critical patent/CN113036463B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/665Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6691Structural association with built-in electrical component with built-in electronic circuit with built-in signalling means

Abstract

The invention discloses a control device of an aluminum wire clamp, which comprises a lower shell, wherein the upper surface of the lower shell is fixedly connected with an upper shell, a PCB is arranged on the inner side wall of the upper shell, three first connecting plates are welded on the inner side wall of the lower shell, a stepping motor is arranged on the inner side wall of each first connecting plate, and a conical spline is welded on an output shaft of the stepping motor; the device is used for meter reading adaptation of an aluminum wire clamp and a cable wire which are used as standard parts at present, the button plate at an adaptation position can be selected to open a second signal transceiver corresponding to the button plate in the actual use process, the first signal transceiver can drive the two groups of ball screws to advance under the signal interaction of a PCB (printed circuit board) in use by the stepping motor driving wheel train system until the stud matching depth position, which is the position of the second signal transceiver, of the cable is suitable at present, and the nut wrench is driven by the servo motor to apply matching pressure matched with the stud of the aluminum wire clamp, so that the skin effect of the cable is effectively avoided.

Description

Control device of aluminum wire clamp
Technical Field
The invention relates to the technical field of aluminum wire clamp auxiliary devices, in particular to a control device of an aluminum wire clamp.
Background
The aluminum wire clamp is an iron or aluminum metal accessory which can be fixed on a lead, most of the aluminum wire clamp needs to bear larger tensile force during operation, and some aluminum wire clamps need to ensure good electrical contact;
the existing transformer needs to flow a large current through a conductor when power is transmitted and converted, so if an aluminum wire is clamped at a cable connection point and is not firmly contacted, electric leakage or electric spark is easy to occur, and the potential safety hazard can bring large economic loss; and aluminium wire clamp self only plays preliminary fixed connection's effect, because staff's self negligence or experience are deficient, when facing the cable conductor of different models among the actual conditions, can't accurately exert the stress with the matching of cable volume itself, size etc. lead to connecting insecure or too jail, can not effectively combine the conductor of circular telegram in the cable, this just leads to meeting cable self can produce "skin" effect in aluminium wire clamp department when leading to the alternating current, current electron can tend to the surface of cable conducting metal promptly, and the even distribution is on the cross section of cable conductor, can lead to the resistance of tie point to grow from this, formed unnecessary resource loss and economic loss.
Therefore, the control device of the aluminum wire clamp is provided.
Disclosure of Invention
The present invention is directed to a control device for an aluminum wire clamp, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a control device of an aluminum wire clamp comprises a lower shell, wherein the upper surface of the lower shell is fixedly connected with an upper shell, a PCB (printed circuit board) is installed on the inner side wall of the upper shell, three first connecting plates are welded on the inner side wall of the lower shell, a stepping motor is installed on the inner side wall of each first connecting plate, a conical spline is welded on an output shaft of the stepping motor, an output shaft of the stepping motor is connected with a driving gear through the conical spline, two driven gears are meshed with the gear teeth of the driving gear, the gear shaft of each driven gear is welded on a threaded rod of a ball screw, a moving slider is welded on a moving nut of the ball screw, a first signal transceiver is installed on the outer surface of the moving slider, a servo motor is installed on the inner side wall of the moving slider, a nut wrench is welded on the output shaft of the servo motor, and eight second signal transceivers are evenly installed on the inner side wall of the lower shell, eight button plates are uniformly arranged on one side of the lower shell, and eight indicator lamps are uniformly arranged on the other side of the lower shell;
the electrical property output of button board with the pilot lamp with the electrical property input electric connection of second signal transceiver, the signal output of second signal transceiver with the signal input signal connection of first signal transceiver, the electrical property output of first signal transceiver with the electrical property input electric connection of PCB board, the electrical property output of PCB board with step motor with servo motor's electrical property input electric connection.
As further preferable in the present technical solution: the handle is welded to the rear portion of the outer surface of the lower shell, and the carrying handle is welded to one side of the upper shell.
As further preferable in the present technical solution: the switch is installed at the inside wall rear portion of casing down, the upper surface of going up the casing articulates through the round pin axle has the end cover, go up the inside wall of casing and install the battery, the electrical output of battery with the electrical input electric connection of switch, the electrical output of switch with the pilot lamp the second signal transceiver the first signal transceiver with the electrical input electric connection of PCB board.
As further preferable in the present technical solution: the inner side wall of the lower shell is welded with a second connecting plate, the front surface of the driving gear is rotatably connected with the rear surface of the second connecting plate through a bearing, and the front surface of the driven gear is rotatably connected with the rear surface of the second connecting plate through a bearing.
As further preferable in the present technical solution: and the front part of the inner side wall of the lower shell is welded with a third connecting plate, and the rear surface of the third connecting plate is rotatably connected with the outer surface of the threaded rod of the ball screw through a bearing.
As further preferable in the present technical solution: two sliding grooves are symmetrically formed in two side faces of the movable sliding block, two sliding rails are symmetrically and threadedly connected to two sides of the inner side wall of the lower shell through screws, and the movable sliding block is slidably connected with the outer surfaces of the sliding rails through the sliding grooves.
As further preferable in the present technical solution: the outer surface interference of lower casing is connected with the rubber buffer.
As further preferable in the present technical solution: and the outer surface of the lower shell is welded with a scale plate.
Compared with the prior art, the invention has the beneficial effects that:
the device is used for meter reading adaptation of an aluminum wire clamp and a cable wire which are used as standard parts at present, a button plate at an adaptation position can be selected to open a second signal transceiver corresponding to the button plate in the actual use process, when the device is used, a first signal transceiver can drive a gear train system to drive two groups of ball screws to advance by a stepping motor under the signal interaction of a PCB until the stud matching depth position suitable for the cable at present is the opened second signal transceiver position, and a nut wrench is driven by a servo motor to apply matching pressure matched with the stud of the aluminum wire clamp, so that the skin effect of the cable is effectively avoided;
the device is simple to operate, the fault tolerance rate is improved, meanwhile, the phenomenon that the stress is difficult to control and is applied due to the fact that the experience of workers is poor is made up, the stress applying points can be automatically adjusted according to aluminum wire clamps and cables of different models, the working requirements of different occasions can be met under the actual condition, wide applicability and reliability are greatly improved, working efficiency is improved, and unnecessary resource waste and dangerous accidents in a power system are avoided.
Drawings
FIG. 1 is a schematic view of a perspective structure according to the present invention;
FIG. 2 is a schematic perspective view of another embodiment of the present invention;
FIG. 3 is a schematic view, sectional and perspective view of the upper and lower housings of the present invention;
FIG. 4 is a schematic view of another perspective cross-sectional three-dimensional structure of the upper housing and the lower housing of the present invention;
FIG. 5 is a schematic view of another perspective cross-sectional three-dimensional structure of the upper housing and the lower housing of the present invention;
FIG. 6 is a schematic perspective view of a ball screw according to the present invention;
fig. 7 is a circuit diagram of the present invention.
In the figure: 1. a lower housing; 101. a grip; 2. an upper housing; 201. a carrying handle; 202. an end cap; 3. a storage battery; 4. a PCB board; 5. a switch; 6. a first connecting plate; 7. a stepping motor; 701. a tapered spline; 8. a driving gear; 9. a driven gear; 10. a second connecting plate; 11. a ball screw; 12. moving the slide block; 1201. a chute; 13. a first signal transceiver; 1301. a second signal transceiver; 14. a slide rail; 15. a servo motor; 16. a nut wrench; 17. a third connecting plate; 18. a button plate; 19. an indicator light; 20. a scale plate; 21. and a rubber plug.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-7, the present invention provides a technical solution: a control device of an aluminum wire clamp comprises a lower shell 1, wherein the upper surface of the lower shell 1 is fixedly connected with an upper shell 2, a PCB 4 is installed on the inner side wall of the upper shell 2, three first connecting plates 6 are welded on the inner side wall of the lower shell 1, a stepping motor 7 is installed on the inner side wall of each first connecting plate 6, a taper spline 701 is welded on an output shaft of each stepping motor 7, an output shaft of each stepping motor 7 is connected with a driving gear 8 through the taper spline 701 in a key mode, two driven gears 9 are meshed with gear teeth of the driving gear 8, gear shafts of the driven gears 9 are welded on threaded rods of a ball screw 11, a movable sliding block 12 is welded on a movable nut of the ball screw 11, a first signal transceiver 13 is installed on the outer surface of the movable sliding block 12, a servo motor 15 is installed on the inner side wall of the movable sliding block 12, a nut wrench 16 is welded on the output shaft of the servo motor 15, and eight second signal transceivers 1301 are evenly installed on the inner side wall of the lower shell 1, eight button plates 18 are uniformly arranged on one side of the lower shell 1, and eight indicator lamps 19 are uniformly arranged on the other side of the lower shell 1;
the electrical output end of the button plate 18 is electrically connected with the indicator lamp 19 and the electrical input end of the second signal transceiver 1301, the signal output end of the second signal transceiver 1301 is in signal connection with the signal input end of the first signal transceiver 13, the electrical output end of the first signal transceiver 13 is electrically connected with the electrical input end of the PCB 4, and the electrical output end of the PCB 4 is electrically connected with the electrical input ends of the stepping motor 7 and the servo motor 15.
In this embodiment, specifically: a handle 101 is welded at the rear part of the outer surface of the lower shell 1, and a lifting handle 201 is welded at one side of the upper shell 2; during the use staff can rely on self use custom, handheld handle 101 and carrying handle 201, and this device after will mediating is to the double-screw bolt drive-in nut of aluminium clamp, supplementary the satisfying result of use.
In this embodiment, specifically: the rear part of the inner side wall of the lower shell 1 is provided with a switch 5, the upper surface of the upper shell 2 is hinged with an end cover 202 through a pin shaft, the inner side wall of the upper shell 2 is provided with a storage battery 3, the electrical output end of the storage battery 3 is electrically connected with the electrical input end of the switch 5, and the electrical output end of the switch 5 is electrically connected with the indicator lamp 19, the second signal transceiver 1301, the first signal transceiver 13 and the electrical input end of the PCB 4; the switch 5 is used for controlling the start and stop of the whole device, and the storage battery 3 provides energy output for other electrical elements; when the device is exhausted, the storage battery 3 can be taken out for charging or replaced by a new storage battery 3 by opening the end cover 202.
In this embodiment, specifically: a second connecting plate 10 is welded on the inner side wall of the lower shell 1, the front surface of the driving gear 8 is rotatably connected with the rear surface of the second connecting plate 10 through a bearing, and the front surface of the driven gear 9 is rotatably connected with the rear surface of the second connecting plate 10 through a bearing; the second connecting plate 10 provides the supporting force of the other end for the front surfaces of the driving gear 8 and the driven gear 9, and the normal stable operation of the gear train is met in an auxiliary mode.
In this embodiment, specifically: the front part of the inner side wall of the lower shell 1 is welded with a third connecting plate 17, and the rear surface of the third connecting plate 17 is rotatably connected with the outer surface of a threaded rod of the ball screw 11 through a bearing; the third connecting plate 17 provides the supporting force of the other end for the front end of the threaded rod of the ball screw 11, and assists in satisfying the normal stable operation of the mechanism.
In this embodiment, specifically: two sliding grooves 1201 are symmetrically formed in two side faces of the movable sliding block 12, two sliding rails 14 are symmetrically connected to two sides of the inner side wall of the lower shell 1 through screws in a threaded mode, and the movable sliding block 12 is connected with the outer surfaces of the sliding rails 14 in a sliding mode through the sliding grooves 1201; the movable sliding block 12 is driven by the ball screw 11 and moves in the process, the sliding rail 14 of the lower shell 1 is matched through the sliding groove 1201 structure, the limiting and stable supporting in the moving process are achieved, and the operation effect of the mechanism is met.
In this embodiment, specifically: the outer surface of the lower shell 1 is connected with a rubber plug 21 in an interference manner; through extracting rubber buffer 21, expose down casing 1 rather than complex through-hole structure, in daily use, can rely on here through-hole to pour into lubricating oil into for driving gear 8 and driven gear 9, satisfy the normal operating effect of train.
In this embodiment, specifically: the outer surface of the lower shell 1 is welded with a scale plate 20; the device performs meter reading adaptation on the existing aluminum wire clamp and the cable wire serving as standard parts, and draws the standard parts on the scale plate 20, and in the actual use process, the button plate 18 at the adaptive position can be selected to start the corresponding second signal transceiver 1301.
In this embodiment, specifically: the specific model of the second signal transceiver 1301 and the first signal transceiver 13 is ADM3054BRWZ-RL 7; the specific model of the stepping motor 7 is 1TL 0001; the specific model of the servo motor 15 is DS-25RS 370.
Working principle or structural principle: the device performs meter reading adaptation on the existing aluminum wire clamp and cable wire used as standard parts, and draws the standard parts on a scale plate 20, and can use the standard parts as reference basis in the actual use process, a button plate 18 at an adaptation position is selected to open a second signal transceiver 1301 corresponding to the button plate, then a switch 5 is used for controlling a stepping motor 7 and a first signal transceiver 13 to be started, the stepping motor 7 drives a driving gear 8 to be meshed with two driven gears 9 through a taper spline 701, a ball screw 11 is driven to drive a movable slide block 12 and the first signal transceiver 13 to move forwards, when the second signal transceiver 1301 in an opening state is met in the moving process, the second signal transceiver 1301 and the first signal transceiver 13 perform signal interaction, the first signal transceiver 13 performs signal interaction with a PCB 4, and the stepping motor 7 is controlled to be stopped, namely, the position uses the volume of the cable as a reference system, at present, the distance from the movable sliding block 12 to the third connecting plate 17 is the optimal nut stress depth of the aluminum wire clamp stud of the cable, then the nut wrench 16 is driven by the servo motor 15 to apply matching pressure matched with the aluminum wire clamp stud, the stepping motor 7 is started again to drive the movable sliding block 12 to drive and tighten the aluminum wire clamp, and the skin effect of the cable can be effectively avoided by the aluminum wire clamp through the optimal stress coefficient;
the device is simple to operate, improves the fault-tolerant rate, simultaneously, has still compensatied the staff and has leaded to being difficult to control the phenomenon that stress was applyed by experience is deficient, and can accomplish to adjust stress application point by oneself to the aluminium fastener of different models and cable, can satisfy the work demand of different occasions under actual conditions, has greatly improved extensive suitability and reliability, has improved work efficiency, has avoided the emergence of unnecessary wasting of resources and dangerous accident among the electric power system.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a controlling means of aluminium wire clamp, includes casing (1) down, its characterized in that: the upper surface of the lower shell (1) is fixedly connected with an upper shell (2), a PCB (printed circuit board) is installed on the inner side wall of the upper shell (2), three first connecting plates (6) are welded on the inner side wall of the lower shell (1), a stepping motor (7) is installed on the inner side wall of each first connecting plate (6), a taper spline (701) is welded on an output shaft of the stepping motor (7), a driving gear (8) is connected with the output shaft of the stepping motor (7) through the taper spline (701) in a key mode, two driven gears (9) are meshed with gear teeth of the driving gear (8), a gear shaft of each driven gear (9) is welded on a threaded rod of a ball screw (11), a moving slide block (12) is welded on a moving nut of the ball screw (11), and a first signal transceiver (13) is installed on the outer surface of the moving slide block (12), a servo motor (15) is installed on the inner side wall of the movable sliding block (12), a nut wrench (16) is welded on an output shaft of the servo motor (15), eight second signal transceivers (1301) are evenly installed on the inner side wall of the lower shell (1), eight button plates (18) are evenly installed on one side of the lower shell (1), and eight indicator lamps (19) are evenly installed on the other side of the lower shell (1);
the electrical output end of the button plate (18) is electrically connected with the indicator lamp (19) and the electrical input end of the second signal transceiver (1301), the signal output end of the second signal transceiver (1301) is in signal connection with the signal input end of the first signal transceiver (13), the electrical output end of the first signal transceiver (13) is electrically connected with the electrical input end of the PCB (4), and the electrical output end of the PCB (4) is electrically connected with the electrical input ends of the stepping motor (7) and the servo motor (15);
the movable sliding block (12) and the first signal transceiver (13) of the movable sliding block move forwards, when the second signal transceiver (1301) in an open state is met in the moving process, the second signal transceiver (1301) and the first signal transceiver (13) perform signal interaction, the first signal transceiver (13) performs signal interaction with the PCB (4), and the stepping motor (7) is controlled to be stopped.
2. The control device of the aluminum wire clamp according to claim 1, wherein: the handle (101) is welded to the rear portion of the outer surface of the lower shell (1), and the carrying handle (201) is welded to one side of the upper shell (2).
3. The control device of the aluminum wire clamp according to claim 1, wherein: switch (5) is installed at the inside wall rear portion of lower casing (1), it has end cover (202) to go up the upper surface of casing (2) through the round pin axle is articulated, go up the inside wall of casing (2) and install battery (3), the electrical output of battery (3) with the electrical input end electric connection of switch (5), the electrical output of switch (5) with pilot lamp (19) second signal transceiver (1301) first signal transceiver (13) with the electrical input end electric connection of PCB board (4).
4. The control device of the aluminum wire clamp according to claim 1, wherein: the inner side wall of the lower shell (1) is welded with a second connecting plate (10), the front surface of the driving gear (8) is rotatably connected with the rear surface of the second connecting plate (10) through a bearing, and the front surface of the driven gear (9) is rotatably connected with the rear surface of the second connecting plate (10) through a bearing.
5. The control device of the aluminum wire clamp according to claim 1, wherein: the front part of the inner side wall of the lower shell (1) is welded with a third connecting plate (17), and the rear surface of the third connecting plate (17) is rotatably connected with the outer surface of a threaded rod of the ball screw (11) through a bearing.
6. The control device of the aluminum wire clamp according to claim 1, wherein: two sliding grooves (1201) are symmetrically formed in two side faces of the movable sliding block (12), two sliding rails (14) are symmetrically connected to two sides of the inner side wall of the lower shell (1) through screws in a threaded mode, and the movable sliding block (12) is connected with the outer surfaces of the sliding rails (14) in a sliding mode through the sliding grooves (1201).
7. The control device of the aluminum wire clamp according to claim 1, wherein: the outer surface interference of lower casing (1) is connected with rubber buffer (21).
8. The control device of the aluminum wire clamp according to claim 1, wherein: the outer surface of the lower shell (1) is welded with a scale plate (20).
CN202110304473.0A 2021-03-22 2021-03-22 Control device of aluminum wire clamp Expired - Fee Related CN113036463B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110304473.0A CN113036463B (en) 2021-03-22 2021-03-22 Control device of aluminum wire clamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110304473.0A CN113036463B (en) 2021-03-22 2021-03-22 Control device of aluminum wire clamp

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CN113036463A CN113036463A (en) 2021-06-25
CN113036463B true CN113036463B (en) 2022-04-29

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100871328B1 (en) * 2008-08-29 2008-12-02 주식회사 부흥기술단 Jumper cable clamp apparatus for overhead transmissionline
CN110224336A (en) * 2019-05-29 2019-09-10 合肥工业大学 A kind of penetrating cable clamp mounting device
CN110932180A (en) * 2019-11-27 2020-03-27 国网山东省电力公司经济技术研究院 Auxiliary installation device for cable clamp
CN111525448A (en) * 2020-05-07 2020-08-11 北京国电富通科技发展有限责任公司 Intelligent installation tool for wire clamp and intelligent equipment thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111824870A (en) * 2020-06-01 2020-10-27 国网山东省电力公司平原县供电公司 Power cable storage device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100871328B1 (en) * 2008-08-29 2008-12-02 주식회사 부흥기술단 Jumper cable clamp apparatus for overhead transmissionline
CN110224336A (en) * 2019-05-29 2019-09-10 合肥工业大学 A kind of penetrating cable clamp mounting device
CN110932180A (en) * 2019-11-27 2020-03-27 国网山东省电力公司经济技术研究院 Auxiliary installation device for cable clamp
CN111525448A (en) * 2020-05-07 2020-08-11 北京国电富通科技发展有限责任公司 Intelligent installation tool for wire clamp and intelligent equipment thereof

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Granted publication date: 20220429