CN113035410A - PERC back silver paste for high-welding-tension low-activity crystalline silicon solar cell and preparation method thereof - Google Patents

PERC back silver paste for high-welding-tension low-activity crystalline silicon solar cell and preparation method thereof Download PDF

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CN113035410A
CN113035410A CN202110331494.1A CN202110331494A CN113035410A CN 113035410 A CN113035410 A CN 113035410A CN 202110331494 A CN202110331494 A CN 202110331494A CN 113035410 A CN113035410 A CN 113035410A
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parts
silver paste
solar cell
crystalline silicon
silicon solar
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罗晖
邹文
周剑
彭帅
曾昭崐
范金星
郑淑芳
毕北鸿
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Jiangxi Nuclear Industry Xingzhong New Materials Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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Abstract

The invention discloses a PERC back silver paste for a crystalline silicon solar cell with high welding tension and low activity. The paint comprises the following components in parts by mass: 50-60 parts of microcrystalline silver powder, 0.5-2 parts of inorganic binder, 0.5-1 part of inorganic additive and 37-47 parts of organic carrier. The invention also discloses a preparation method of the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity. The invention adopts single valence oxide and low oxygen content oxide to prepare inorganic binder, adds inorganic metal additive, and prepares PERC back silver paste for crystalline silicon solar cell by matching with microcrystalline silver powder and organic carrier, and the back silver paste has the advantages of high welding tension, good weldability, low activity and the like.

Description

PERC back silver paste for high-welding-tension low-activity crystalline silicon solar cell and preparation method thereof
Technical Field
The invention relates to a preparation method of a PERC back silver paste for a crystalline silicon solar cell with high welding tension and low activity, in particular to a PERC back silver paste for a crystalline silicon solar cell with high welding tension and low activity and a preparation method thereof, and belongs to the technical field of PERC silver paste for a crystalline silicon solar cell back electrode.
Technical Field
In order to reduce the cost of the crystalline silicon solar cell, the thickness of the silicon wafer is gradually reduced, when the thickness of the silicon wafer is reduced to be smaller than the diffusion length of minority carriers, a large number of dangling bonds on the surface of the silicon wafer become the recombination centers of the silicon wafer, the recombination rate is rapidly improved, and the electrical property of the solar cell is seriously influenced. Different from the conventional solar cell structure, the PERC crystal silicon solar cell can passivate surface suspended bonds by depositing medium passivation layers on the upper surface and the lower surface of a silicon chip, so that the surface recombination of current carriers can be effectively reduced, the effect of back reflection can be achieved, the infrared response is improved, and the effect of improving the photoelectric conversion efficiency is achieved.
PERC back of the body silver thick liquids pass through screen printing on the passivation layer of back, for the passivation effect of furthest's remaining back passive film, back silver thick liquids should not possess the ability of burning through the passive film, and for obtaining good ohmic contact and promoting life, should possess certain welding tension after the back silver thick liquids sintering. Therefore, suitable welding tension and low passivation layer damage are two basic requirements of the PERC battery industry on back silver paste, but the mainstream PERC back silver paste on the market cannot meet the two basic requirements.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity, the PERC back silver paste is printed on the back passivation film of the crystalline silicon, the passivation film is still intact after high-temperature sintering, the PERC back silver paste has higher welding tension and better weldability, and the defect that the traditional PERC back silver paste cannot balance the relation between the welding tension and the passivation layer corrosion is overcome.
The second problem to be solved by the invention is to provide a preparation method of the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity, and the method has the advantages of simple process, low cost and compatibility with the existing product process.
The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 50-60 parts of microcrystalline silver powder, 0.5-2 parts of an inorganic binder, 0.5-1 part of an inorganic additive and 37-47 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8-1.5 mu m, and the tap density is 2-3.5g/cm3The specific surface area is 1.4-1.8m2/g。
The inorganic binder is prepared from 10-25 parts of SiO by mass230-40 parts of Bi2O35-10 parts of B2O31-5 parts of Al2O310-15 parts of ZnO, 10-20 parts of CuO and 10-15 parts of MnO21-5 parts of ZrO2Is prepared.
The inorganic additive is metal Ni powder or metal Cu powder.
The median diameter of the inorganic additive is 0.9-2 μm.
The organic carrier is prepared from 20-50 parts of terpineol, 15-30 parts of butyl carbitol acetate, 5-20 parts of ethyl cellulose, 5-10 parts of cellulose acetate butyrate, 1-18 parts of butyl carbitol, 1-15 parts of hydrogenated castor oil and 1-8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing uniformly according to the proportion, putting into a crucible, smelting at the temperature of 1100-1300 ℃ for 1-2 hours, water quenching and drying, and ball milling for 8-12 hours to obtain an inorganic binder with the median diameter of 0.5-1 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, cellulose acetate butyrate, butyl carbitol, hydrogenated castor oil and sorbitan stearate, keeping the temperature at 80-100 ℃ and stirring for 1.5-3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (2) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the inorganic additive, and rolling for 6-8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 18-35kcps and the fineness of below 15 microns.
Compared with the prior art, the invention has the following advantages:
1. the glass system is free of the oxygen group element tellurium and the element (such as vanadium) which can generate oxygen ions through valence change reaction in a high-temperature state, and the oxide with low oxygen content is used as the component of the glass system, so that the concentration of silver ions in the glass melt is reduced, and the phenomenon that excessive silver ions generate stronger corrosion effect on a passivation layer is avoided.
2. The addition of boron oxide, zinc oxide and zirconium oxide can reduce the thermal expansion coefficient of a glass system, improve the wettability of glass powder on the surface of a passivation layer and improve the welding tension of the glass powder.
3. The nickel powder and the copper powder are melted at a high temperature and uniformly dispersed on the surface of the silver layer to form a plurality of welding points, and the excellent welding performance of the nickel powder and the copper powder is utilized to improve the weldability of the silver layer and further improve the welding tension of the silver layer.
Detailed Description
The present invention is further described in detail with reference to the specific embodiments, it should be noted that the protection scope of the present invention is not limited to the following embodiments, and those skilled in the art can make several modifications and variations without departing from the technical principle of the present invention, and the modifications and variations should fall within the protection scope of the present invention.
Example 1:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 1 part of an inorganic binder, 1 part of copper powder and 38 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8 mu m, and the tap density is 3.5g/cm3Specific surface area of 1.8m2/g。
The inorganic binder is prepared from 15 parts of SiO by mass230 parts of Bi2O35 parts of B2O35 parts of Al2O310 parts of ZnO, 20 parts of CuO and 10 parts of MnO25 parts of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 0.9 μm.
The organic carrier is prepared from 50 parts of terpineol, 15 parts of butyl carbitol acetate, 5 parts of ethyl cellulose, 10 parts of cellulose acetate butyrate, 1 part of butyl carbitol, 11 parts of hydrogenated castor oil and 8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at 1250 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 12 hours to obtain an inorganic binder with the median diameter of 0.5 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 35kcps and the fineness of below 15 microns.
Example 2:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 58.5 parts of microcrystalline silver powder, 0.5 part of an inorganic binder, 0.5 part of copper powder and 40.5 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 1 mu m, and the tap density is 3.18g/cm3Specific surface area of 1.6m2/g。
The inorganic binder is prepared from 10 parts of SiO by mass235 parts of Bi2O310 parts of B2O32 parts of Al2O315 parts of ZnO, 11 parts of CuO and 15 parts of MnO22 parts of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 2 μm.
The organic carrier is prepared from 35 parts of terpineol, 30 parts of butyl carbitol acetate, 15 parts of ethyl cellulose, 5 parts of cellulose acetate butyrate, 9 parts of butyl carbitol, 1 part of hydrogenated castor oil and 5 parts of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing uniformly according to the proportion, putting into a crucible, smelting at 1250 ℃ for 1.5 hours, water quenching and drying, and ball milling for 11 hours to obtain an inorganic binder with the median diameter of 1 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, cellulose acetate butyrate, butyl carbitol, hydrogenated castor oil and sorbitan monostearate, keeping the temperature at 80 ℃, stirring for 2 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 7 times by using a three-roll grinder to obtain the silver paste with the viscosity of 32kcps and the fineness of below 15 microns.
Example 3:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 2 parts of an inorganic binder, 1 part of copper powder and 37 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 1.5 mu m, and the tap density is 2g/cm3Specific surface area of 1.4m2/g。
The inorganic binder is prepared from 10 parts of SiO by mass240 parts of Bi2O35 parts of B2O31 part of Al2O310 parts of ZnO, 20 parts of CuO and 13 parts of MnO21 part of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 1 μm.
The organic carrier is prepared from 20 parts of terpineol, 30 parts of butyl carbitol acetate, 20 parts of ethyl cellulose, 7 parts of cellulose acetate butyrate, 18 parts of butyl carbitol, 1 part of hydrogenated castor oil and 4 parts of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting at the temperature of 1100 ℃ for 2 hours, water quenching and drying, and performing ball milling for 8 hours to obtain an inorganic binder with the median diameter of 0.7 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, cellulose acetate butyrate, butyl carbitol, hydrogenated castor oil and sorbitan monostearate, keeping the temperature at 100 ℃ and stirring for 1.5 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 34kcps and the fineness of below 15 microns.
Example 4:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 50 parts of microcrystalline silver powder, 2 parts of an inorganic binder, 1 part of nickel powder and 47 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 1.2 mu m, and the tap density is 3g/cm3Specific surface area of 1.5m2/g。
The inorganic binder is prepared from 25 parts of SiO by mass232 parts of Bi2O36 parts of B2O32 parts of Al2O311 parts of ZnO, 10 parts of CuO and 12 parts of MnO22 parts of ZrO2Is prepared.
The inorganic additive is metal Ni powder.
The median diameter of the inorganic additive is 1 μm.
The organic carrier is prepared from 35 parts of terpineol, 16 parts of butyl carbitol acetate, 20 parts of ethyl cellulose, 7 parts of cellulose acetate butyrate, 6 parts of butyl carbitol, 15 parts of hydrogenated castor oil and 1 part of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at the temperature of 1300 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 11 hours to obtain an inorganic binder with the median diameter of 0.6 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate alkyd acid, keeping the temperature at 90 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (2) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the nickel powder, and carrying out three-roll grinding for 6 times to obtain the silver paste with the viscosity of 18kcps and the fineness of below 15 microns.
Example 5:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 58 parts of microcrystalline silver powder, 1 part of an inorganic binder, 1 part of nickel powder and 40 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.9 mu m, and the tap density is 3.18g/cm3Specific surface area of 1.66m2/g。
The inorganic binder is prepared from 15 parts of SiO by mass237 parts of Bi2O37 parts of B2O33 parts of Al2O312 parts of ZnO, 15 parts of CuO and 8 parts of MnO23 parts of ZrO2Is prepared.
The inorganic additive is metal Ni powder.
The median diameter of the inorganic additive is 1 μm.
The organic carrier is prepared from 45 parts of terpineol, 17 parts of butyl carbitol acetate, 15 parts of ethyl cellulose, 6 parts of cellulose acetate butyrate, 6 parts of butyl carbitol, 6 parts of hydrogenated castor oil and 5 parts of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at 1250 ℃ for 1 hour, water quenching the mixture, drying the mixture, and ball-milling the mixture for 11 hours to obtain an inorganic binder with the median diameter of 0.6 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 1.5 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the nickel powder, and carrying out three-roll grinding for 8 times to obtain the silver paste with the viscosity of 34kcps and the fineness of below 15 microns.
Example 6:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 58.5 parts of microcrystalline silver powder, 0.5 part of an inorganic binder, 0.5 part of copper powder and 40.5 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 1 mu m, and the tap density is 3.18g/cm3Specific surface area of 1.6m2/g。
The inorganic binder is prepared from 12 parts of SiO by mass235 parts of Bi2O35 parts of B2O32 parts of Al2O310 parts of ZnO, 20 parts of CuO and 15 parts of MnO21 part of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 2 μm.
The organic carrier is prepared from 35 parts of terpineol, 30 parts of butyl carbitol acetate, 15 parts of ethyl cellulose, 5 parts of cellulose acetate butyrate, 9 parts of butyl carbitol, 1 part of hydrogenated castor oil and 5 parts of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing uniformly according to the proportion, putting into a crucible, smelting at 1250 ℃ for 1.5 hours, water quenching and drying, and ball milling for 11 hours to obtain an inorganic binder with the median diameter of 1 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, cellulose acetate butyrate, butyl carbitol, hydrogenated castor oil and sorbitan monostearate, keeping the temperature at 80 ℃, stirring for 2 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 7 times by using a three-roll grinder to obtain the silver paste with the viscosity of 32kcps and the fineness of below 15 microns.
Comparative example 1:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 1 part of an inorganic binder, 1 part of copper powder and 38 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8 mu m, and the tap density is 3.5g/cm3Specific surface area of 1.8m2/g。
The inorganic binder is prepared from 15 parts of SiO by mass230 parts of Bi2O35 parts of Al2O310 parts of ZnO, 20 parts of CuO and 10 parts of MnO25 parts of TeO25 parts of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 0.9 μm.
The organic carrier is prepared from 50 parts of terpineol, 15 parts of butyl carbitol acetate, 5 parts of ethyl cellulose, 10 parts of cellulose acetate butyrate, 1 part of butyl carbitol, 11 parts of hydrogenated castor oil and 8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、Al2O3、ZnO、CuO、MnO2、TeO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at 1250 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 12 hours to obtain an inorganic binder with the median diameter of 0.7 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 32kcps and the fineness of below 15 microns.
Comparative example 2:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 1 part of an inorganic binder, 1 part of copper powder and 38 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8 mu m, and the tap density is 3.5g/cm3Specific surface area of 1.8m2/g。
The inorganic binder is prepared from 15 parts of SiO by mass230 parts of Bi2O35 parts of B2O35 parts of Al2O310 parts of V2O520 parts of CuO and 10 parts of MnO25 parts of ZrO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 0.9 μm.
The organic carrier is prepared from 50 parts of terpineol, 15 parts of butyl carbitol acetate, 5 parts of ethyl cellulose, 10 parts of cellulose acetate butyrate, 1 part of butyl carbitol, 11 parts of hydrogenated castor oil and 8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、V2O5、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at the temperature of 1300 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 12 hours to obtain an inorganic binder with the median diameter of 0.8 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 34kcps and the fineness of below 15 microns.
Comparative example 3:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 1 part of an inorganic binder, 0.2 part of copper powder and 38.9 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8 mu m, and the tap density is 3.5g/cm3Specific surface area of 1.8m2/g。
The inorganic binder is prepared from 15 parts of SiO by mass230 parts of Bi2O35 parts of B2O35 parts of Al2O310 parts of ZnO, 20 parts of CuO and 15 parts of MnO2Is prepared.
The inorganic additive is metal Cu powder.
The median diameter of the inorganic additive is 0.9 μm.
The organic carrier is prepared from 50 parts of terpineol, 15 parts of butyl carbitol acetate, 5 parts of ethyl cellulose, 10 parts of cellulose acetate butyrate, 1 part of butyl carbitol, 11 parts of hydrogenated castor oil and 8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at the temperature of 1300 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 12 hours to obtain an inorganic binder with the median diameter of 0.8 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the copper powder, and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 34kcps and the fineness of below 15 microns.
Comparative example 4:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 60 parts of microcrystalline silver powder, 1 part of an inorganic binder and 39 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 0.8 mu m, and the tap density is 3.5g/cm3Specific surface area of 1.8m2/g。
The inorganic binder is prepared fromThe mass portion ratio of the SiO is 10 portions230 parts of Bi2O35 parts of B2O35 parts of Al2O310 parts of ZnO, 25 parts of CuO and 10 parts of MnO25 parts of ZrO2Is prepared.
The organic carrier is prepared from 50 parts of terpineol, 15 parts of butyl carbitol acetate, 5 parts of ethyl cellulose, 10 parts of cellulose acetate butyrate, 1 part of butyl carbitol, 11 parts of hydrogenated castor oil and 8 parts of sorbitan stearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at 1250 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 12 hours to obtain an inorganic binder with the median diameter of 0.8 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate glycolate, keeping the temperature at 85 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (3) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1) and the organic carrier prepared in the step (2), and rolling for 8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 34kcps and the fineness of below 15 microns.
Comparative example 5:
the PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity comprises, by mass, 50 parts of microcrystalline silver powder, 2 parts of an inorganic binder, 0.2 part of nickel powder and 47.8 parts of an organic carrier.
The median diameter of the microcrystalline silver powder is 1.2 mu m, and the tap density is 3g/cm3Specific surface area of 1.5m2/g。
The inorganic binder is prepared from 25 parts of SiO by mass232 parts of Bi2O36 parts of B2O32 parts of Al2O311 parts of ZnO, 10 parts of CuO and 12 parts of MnO22 parts of ZrO2Is prepared.
The inorganic additive is metal Ni powder.
The median diameter of the inorganic additive is 1 μm.
The organic carrier is prepared from 35 parts of terpineol, 16 parts of butyl carbitol acetate, 20 parts of ethyl cellulose, 7 parts of cellulose acetate butyrate, 6 parts of butyl carbitol, 15 parts of hydrogenated castor oil and 1 part of sorbitan monostearate in parts by mass.
A preparation method of PERC back silver paste for a high-welding-tension low-activity crystalline silicon solar cell comprises the following preparation steps:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing the raw materials uniformly according to the proportion, putting the mixture into a crucible, smelting the mixture at the temperature of 1300 ℃ for 1 hour, water quenching the mixture, drying the mixture, and performing ball milling for 11 hours to obtain an inorganic binder with the median diameter of 0.6 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, butyl carbitol, hydrogenated castor oil, sorbitan monostearate and cellulose butyrate alkyd acid, keeping the temperature at 90 ℃ and stirring for 3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (2) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the nickel powder, and carrying out three-roll grinding for 6 times to obtain the silver paste with the viscosity of 18kcps and the fineness of below 15 microns.
The PERC back silver paste prepared in each example and each comparative example is printed on a monocrystalline silicon piece (180 +/-10 microns) through 280-mesh screen printing, 350 pieces are printed, the printing performance of the paste in the printing process is good, and the problems of screen blocking and the like are avoided. And manufacturing a cell piece through a production process flow of the crystalline silicon solar cell and testing the electrical property parameters, welding tension and weldability of the cell piece. The results are shown in the following table:
Figure 515600DEST_PATH_IMAGE001
from the data in the table, the electrical performance parameters, welding tension and solderability of the solar cell prepared by using the PERC back silver paste for the crystalline silicon solar cell prepared by the invention are obviously better than those of the solar cell prepared by the comparative example 1, the comparative example 2, the comparative example 3, the comparative example 4 and the comparative example 5, wherein the comprehensive effect is the best in the example 1, so that the PERC back silver paste for the crystalline silicon solar cell prepared by the invention can obviously reduce or even avoid corrosion to a passivation layer and further improve the welding tension and solderability of a silver layer, thereby improving the comprehensive performance of the cell.

Claims (7)

1. The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity is characterized by comprising the following components, by mass, 50-60 parts of microcrystalline silver powder, 0.5-2 parts of an inorganic binder, 0.5-1 part of an inorganic additive and 37-47 parts of an organic carrier.
2. The PERC back silver paste for the crystalline silicon solar cell with high welding pull force and low activity as claimed in claim 1, wherein the diameter of the microcrystalline silver powder is 0.8-1.5 μm, and the tap density is 2-3.5g/cm3The specific surface area is 1.4-1.8m2/g。
3. The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity as claimed in claim 1, wherein the inorganic binder is prepared from 10-25 parts of SiO by mass230-40 parts of Bi2O35-10 parts of B2O31-5 parts of Al2O310-15 parts of ZnO, 10-20 parts of CuO and 10-15 parts of MnO21-5 parts of ZrO2Is prepared.
4. The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity as claimed in claim 1, wherein the inorganic additive is metal Ni powder or metal Cu powder.
5. The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity as claimed in claim 1, wherein the median diameter of the inorganic additive is 0.9-2 μm.
6. The PERC back silver paste for the crystalline silicon solar cell with high welding tension, low activity and high crystalline silicon as claimed in claim 1, wherein the organic carrier is prepared from 20-50 parts by mass of terpineol, 15-30 parts by mass of butyl carbitol acetate, 5-20 parts by mass of ethyl cellulose, 5-10 parts by mass of cellulose acetate butyrate, 1-18 parts by mass of butyl carbitol, 1-15 parts by mass of hydrogenated castor oil and 1-8 parts by mass of sorbitan stearate.
7. The PERC back silver paste for the crystalline silicon solar cell with high welding tension and low activity as claimed in claim 1, wherein the preparation steps of the back silver paste are as follows:
(1) preparation of inorganic binder: mixing SiO2、Bi2O3、B2O3、Al2O3、ZnO、CuO、MnO2、ZrO2Mixing uniformly according to the proportion, putting into a crucible, smelting at the temperature of 1100-1300 ℃ for 1-2 hours, water quenching and drying, and ball milling for 8-12 hours to obtain an inorganic binder with the median diameter of 0.5-1 mu m;
(2) preparation of organic vehicle: evenly mixing terpineol, butyl carbitol acetate, ethyl cellulose, cellulose acetate butyrate, butyl carbitol, hydrogenated castor oil and sorbitan stearate, keeping the temperature at 80-100 ℃ and stirring for 1.5-3 hours, and cooling to room temperature to obtain a transparent organic binder;
(3) preparing silver paste: and (2) uniformly mixing the microcrystalline silver powder, the inorganic binder prepared in the step (1), the organic carrier prepared in the step (2) and the inorganic additive, and rolling for 6-8 times by using a three-roll grinder to obtain the silver paste with the viscosity of 18-35kcps and the fineness of below 15 microns.
CN202110331494.1A 2021-03-29 2021-03-29 PERC back silver paste for high-welding-tension low-activity crystalline silicon solar cell and preparation method thereof Pending CN113035410A (en)

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