CN113034105A - Intelligent guiding method based on safety tool acceptance and return in safety operation - Google Patents
Intelligent guiding method based on safety tool acceptance and return in safety operation Download PDFInfo
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Abstract
The invention discloses an intelligent guiding method based on safety tool acceptance and return in safety operation, which comprises the following steps: s1: setting a unique identification capable of identifying identity for safety tools and instruments used in safety operation, and uniformly storing the safety tools and instruments in a safety tool and instrument cabinet capable of uniquely identifying and positioning when the safety operation is not performed; s2: the safety work task is determined by the information issued by the work issuing system, and the work issuing system guides the worker to receive/return the corresponding work tool from the corresponding safety tool cabinet through the information; s3: when all safety tools receive/return the safety tool cabinet, the codes are scanned through the unique identification electronic tags of the safety tool cabinet, so that the safety tools are bound with related responsible persons every time of warehousing/ex-warehouse operation, and information related to the operation is automatically recorded and synchronized in real time.
Description
Technical Field
The invention relates to the technical field of electric power tool management, in particular to an intelligent guiding method based on safety tool acceptance and return in safety operation.
Background
Safety work exists in production management in many industries, and safety work tool management is an important part of safety work management. The safety tools required to be used in the safety operation of the power industry are various in types, the safety tools required to be used in different safety operations are different in size, and how to enable an operator to effectively and quickly obtain a proper safety tool according to an operation task and avoid the operator from mistakenly taking the safety tool which has potential safety hazards but does not enter a scrapping process in time due to the reason of a management process becomes the research direction of technicians in the field.
Disclosure of Invention
The invention aims to provide an intelligent guiding method based on safety tool acceptance and return in safety operation, aiming at solving the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent guiding method based on safety tool acceptance and return in safety operation comprises the following steps:
s1: the safety tools used in all safety operations have unique identification capable of identifying a single identity, and when the safety tools are not in safety operations, the safety tools can be uniformly stored in the storage space of the safety tools which can be positioned by the unique identification, so that the safety tools can be stored on the basis of being beneficial to normal storage, and in order to facilitate description, the safety tool cabinet is adopted to replace all the storage spaces of the safety tools. In actual safety work, a plurality of safety tool cabinets may exist due to a large number of safety tools.
S2: the safety job task is issued by a job-related job issuing system or the like, and the issued contents include the type and number of safety job tools required in the safety job, the start time and the expected end time of the safety job. And guiding the worker to receive/return the corresponding work tool from the corresponding safety tool cabinet through the information by the work issuing system.
The issuing forms of different safety operation industries are slightly different, but the safety operation industry and the safety tool cabinet in the step S1 can realize the operation information intercommunication with the safety operation system, and the specific implementation manner can be various, for example, the electric power industry can adopt related operators to get the entity operation paper operation ticket according to the industry habits, and the OCR equipment attached to the safety tool cabinet identifies the content information of the operation ticket, so as to realize the accurate perception of the safety tool cabinet on the type and the number of the safety tools required by each operation.
S3, when all safety tools enter/leave the safety tool cabinet, the safety tools are bound with related responsible persons through the (non-inductive) unique identity recognition (such as face recognition, work card recognition and the like) function of the safety tool cabinet, and all information related to operation, such as operation time, operator information and other data, are automatically recorded and synchronized in real time; and the safety tool cabinet can also automatically identify (such as RFID technology and the like) all safety tools, and automatically record and synchronize the relevant information of the safety tools which enter/leave the warehouse in real time.
S4, the safety tool cabinet constructs and analyzes the historical use condition of the safety tools according to the types and data of the safety tools required by the operation ticket content in the S2 and by combining the warehousing/ex-warehouse operation record data of the safety tools in the S3, so that a safety tool receiving list under potential safety hazards caused by high and low frequencies of the same type of safety tools is avoided; and the safety tool receiving list is realized by a mode of guiding the synchronous operation and synchronous distribution of the operators through an indicator lamp and a language prompt of the on-site safety tool cabinet.
Compared with the prior art, the invention has the beneficial effects that:
the safety tool cabinet related calculation module is used for constructing and analyzing the historical use condition of the safety tools according to the types and data of the safety tools required by the content of the operation ticket and by combining the warehousing/ex-warehouse operation record data of the safety tools, so that a safety tool receiving list under potential safety hazards caused by high and low frequencies of the same type of safety tools is avoided; and the safety tool receiving list is realized by a mode of guiding the synchronous operation and synchronous distribution of the operators through an indicator lamp and a language prompt of the on-site safety tool cabinet.
Drawings
FIG. 1 is a flow chart of an intelligent guiding method based on return of safety tool acceptance in safety operation according to the present invention;
FIG. 2 is a flow chart of abrasion index construction in the examples.
Detailed Description
The present invention will be further described with reference to the following examples, which are intended to illustrate only some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, other embodiments used by those skilled in the art without any creative effort belong to the protection scope of the present invention.
Example 1:
an intelligent guiding method based on safety tool acceptance and return in safety operation comprises the following steps:
s1: the safety tools used in all safety operations have unique identification capable of identifying a single identity, and when the safety tools are not in safety operations, the safety tools can be uniformly stored in the storage space of the safety tools which can be positioned by the unique identification, so that the safety tools can be stored on the basis of being beneficial to normal storage, and in order to facilitate description, the safety tool cabinet is adopted to replace all the storage spaces of the safety tools. In actual safety work, a plurality of safety tool cabinets may exist due to a large number of safety tools.
S2: the safety job task is issued by a job-related job issuing system or the like, and the issued contents include the type and number of safety job tools required in the safety job, the start time and the expected end time of the safety job. And guiding the worker to receive/return the corresponding work tool from the corresponding safety tool cabinet through the information by the work issuing system.
The issuing forms of different safety operation industries are slightly different, but the safety operation industry and the safety tool cabinet in the step S1 can realize the operation information intercommunication with the safety operation system, and the specific implementation manner can be various, for example, the electric power industry can adopt related operators to get the entity operation paper operation ticket according to the industry habits, and the OCR equipment attached to the safety tool cabinet identifies the content information of the operation ticket, so as to realize the accurate perception of the safety tool cabinet on the type and the number of the safety tools required by each operation.
S3, when all safety tools enter/leave the safety tool cabinet, the safety tools are bound with related responsible persons through the (non-inductive) unique identity recognition (such as face recognition, work card recognition and the like) function of the safety tool cabinet, and all information related to operation, such as operation time, operator information and other data, are automatically recorded and synchronized in real time; and the safety tool cabinet can also automatically identify (such as RFID technology and the like) all safety tools, and automatically record and synchronize the relevant information of the safety tools which enter/leave the warehouse in real time.
S4, the safety tool cabinet constructs and analyzes the historical use condition of the safety tools according to the types and data of the safety tools required by the operation ticket content in the S2 and by combining the warehousing/ex-warehouse operation record data of the safety tools in the S3, so that a safety tool receiving list under potential safety hazards caused by high and low frequencies of the same type of safety tools is avoided; and the safety tool receiving list is realized by a mode of guiding the synchronous operation and synchronous distribution of the operators through an indicator lamp and a language prompt of the on-site safety tool cabinet.
The example of the invention is explained based on a method for intelligently guiding safety tools in the safety operation of the power industry, but is not limited to the safety operation of the power industry.
The safety tool used for solving all electric power safety operations is provided with the embedded RFID label which can uniquely identify a single identity. When the safety tool cabinet is not used in operation, the safety tool cabinet is uniformly stored in a safety tool storage space which can be monitored in real time and has unique identification positioning, and the temperature and humidity conditions are controllable, and the safety tool cabinet is used for replacing all spaces capable of realizing the storage of the safety tools, and the invention is not limited by a simple assembly variant of a display form of realizing the matched components by related functions.
In the electric power safety operation task, a special operation ticket is issued by a safety operation system, an operator is guided to take corresponding operation tools from a corresponding safety tool storage space through the operation ticket, the safety tool cabinet can realize the intercommunication of operation ticket content information issued by the operation system, the realization modes can be diversified, in order to facilitate the operation of the operator at the implementation stage, a conventional paper operation ticket is adopted, the operation ticket content information is identified through equipment (such as OCR equipment and the like) attached to the safety tool cabinet, and the accurate perception of the safety tool cabinet on the type and the quantity of the safety tools required by each operation is realized.
When all safety tools enter/leave the safety tool cabinet, the safety tools are bound with related responsible persons through the (non-inductive) unique identity recognition (such as face recognition, work card recognition and the like) function of the safety tool cabinet, and all information related to operation, such as operation time, operator information and other data, are automatically recorded and synchronized in real time; and the safety tool cabinet can automatically identify (such as RFID technology and the like) all safety tools, and automatically record and synchronize the relevant information of the safety tools which enter/leave the warehouse in real time.
The safety tool cabinet related calculation module is used for constructing and analyzing the historical use condition of the safety tools according to the types and data of the safety tools required by the content of the operation ticket and by combining the warehousing/ex-warehouse operation record data of the safety tools, so that a safety tool receiving list under potential safety hazards caused by high and low frequencies of the same type of safety tools is avoided; and the safety tool receiving list is realized by a mode of guiding the synchronous operation and synchronous distribution of the operators through an indicator lamp and a language prompt of the on-site safety tool cabinet. The specific implementation form is as follows:
when an operator receives a current operation ticket to a safety tool cabinet to receive a required safety tool, the operation ticket is firstly placed in an identity authentication function module and an operation identification module which are externally connected with the safety tool cabinet, an identifier automatically identifies the operator of the operation task and the type and the specific quantity of the required safety tool, a safety tool calculation engine automatically matches a specific list of the best tool to be received according to the demand condition and the historical use condition of the tool stored in the existing warehouse, the corresponding tool cabinet to be received is broadcasted by voice, meanwhile, an indicator lamp on the corresponding tool cabinet to be received is opened, and all tool cabinet door locks are automatically opened.
When the operator carries out the getting action, the voice broadcasting prompt carries out safety check on the obtained corresponding safety tools, the safety tool cabinet automatically identifies the tools which are got by the operator, the safety tool cabinet displays all the related safety tools which are got by the safety tool cabinet with a screen, a getting list to be confirmed is generated, and after all the required safety tools are got, the voice broadcasting prompt closes a cabinet door of the safety tool cabinet to confirm the getting list. In actual operation, for the convenience of interaction of operators, the external identity authentication function module, the operation identification module and the screen display of the safety tool cabinet are integrated into an integrated machine which accords with the operation of the operators. Under a safety tool storage scene, a plurality of safety tool cabinets are often matched with an operation all-in-one machine for use. The flow chart is as shown in figure 1:
the calculation engine contained in the all-in-one machine inquires the existing tools in the tool cabinet according to the types and the number of the tools required by the operation ticket, and inquires the historical use frequency and the accumulated historical use duration of all the tools which conform to the types of the tools in the operation ticket content. A wear index is constructed for the middle of each cycle check for each safety tool wear used for each safety job. The wear index was constructed as shown in figure 2:
taking the whole life cycle of one safety tool as an example, assuming that the safe use cycle of the product design is two years, according to the management requirement of the power industry on the safety tool, the inspection is required to be performed once every five months of use, the inspection cycle is one month, the inspection is qualified, the inspection is put in storage again, the unqualified safety tool directly enters scrap management, and finally the designed use safe life cycle of the safety tool directly enters scrap management.
From the first warehousing of the safety tool, the safety performance of the tool is gradually weakened along with the use and storage of the tool within a reasonable range. According to different requirements of safety operation, a plurality of safety tools of the same type can be put in storage in the same batch, if the tools of the same type are randomly distributed to be used at high and low frequencies, the tools used at high frequency can cause that the safety tools are scrapped before the next inspection period comes, and the tools used at low frequency cause great resource waste.
The attenuation coefficients of the safety performance of different safety tools are different in different use periods, and the safety performance attenuation function can be constructed according to actual data, wherein the exponential attenuation function is adopted. And the calculation engine selects the safety tool with the highest safety performance calculated in the available stock each time to match and produce a final guide list.
Because the tool storehouse is provided with a plurality of tool cabinets, each kind of tool is stored in one or a plurality of tool cabinets, the working personnel can not know the storage position of the tool conveniently, and the tool is inconvenient to use.
The electronic tag on the tool cabinet stores the detailed information of the tools in advance, when the tools are delivered to a warehouse, the tool cabinet identifies the electronic tag on the tools, the storage position of the tools is known, when the tools are used next time, the tool to be used is prompted to be stored in which tool cabinet through the indicator lamp and the voice broadcast, and the voice broadcast can also prompt a specific operation flow.
At present, the noninductive operation degree of a tool management system is low, and operation ticket information needs to be manually input by operators.
The tools corresponding to each operation ticket are preset in the system, and workers identify the content information of the operation tickets through equipment (such as OCR equipment and the like), so that the safety tool cabinet can accurately sense the types and the quantity of the safety tools required by each operation. In order to improve the identification speed, the picture is subjected to operations such as rotation, edge processing, expansion, corrosion, multiple processing and the like. In order to further improve the processing speed, the picture is segmented according to the service logic, the multithreading processing slice is started, and after all the threads are processed, the result set is combined through the pixel coordinates of the slice. In order to improve the recognition rate, a large number of user recognition samples are collected, the recognition result is corrected, and the recognition accuracy of the character library is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (4)
1. The intelligent guiding method based on safe tool receiving and returning in safe operation is characterized in that: the method comprises the following steps:
s1: setting a unique identification capable of identifying identity for safety tools and instruments used in safety operation, and uniformly storing the safety tools and instruments in a safety tool and instrument cabinet capable of uniquely identifying and positioning when the safety operation is not performed;
s2: the safety work task is determined by the information issued by the work issuing system, and the work issuing system guides the worker to receive/return the corresponding work tool from the corresponding safety tool cabinet through the information;
s3: when all safety tools receive/return the safety tool cabinet, the codes are scanned through the unique identification electronic tags of the safety tool cabinet, so that the safety tools are bound with related responsible persons every time of warehousing/ex-warehouse operation, and information related to the operation is automatically recorded and synchronized in real time.
2. The intelligent guidance method based on return of safety tool acceptance during safety work according to claim 1, characterized in that: at S2, the information includes the type and number of safety work tools required for the current safety work, the start time and the expected end time of the current safety work.
3. The intelligent guidance method based on return of safety tool acceptance during safety work according to claim 1, characterized in that: in S2, the work delivery system and the safety tool cabinet communicate the delivered information with each other.
4. The intelligent guidance method based on return of safety tool acceptance during safety work according to claim 1, characterized in that: and the safety tool cabinet constructs and analyzes the historical use condition of the safety tools according to the information issued by the operation issuing system and by combining the warehousing/ex-warehouse operation record data of each safety tool.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113537813A (en) * | 2021-07-28 | 2021-10-22 | 广东电网有限责任公司 | Tool management method, device, medium and system |
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