CN113033946A - Full life cycle management method for kiln - Google Patents
Full life cycle management method for kiln Download PDFInfo
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- CN113033946A CN113033946A CN202110097893.6A CN202110097893A CN113033946A CN 113033946 A CN113033946 A CN 113033946A CN 202110097893 A CN202110097893 A CN 202110097893A CN 113033946 A CN113033946 A CN 113033946A
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- 238000007726 management method Methods 0.000 title claims abstract description 46
- 239000011449 brick Substances 0.000 claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000013461 design Methods 0.000 claims abstract description 18
- 230000002159 abnormal effect Effects 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 14
- 238000004458 analytical method Methods 0.000 claims abstract description 11
- 238000007689 inspection Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims description 44
- 238000001514 detection method Methods 0.000 claims description 11
- 230000007797 corrosion Effects 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- 230000036314 physical performance Effects 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 238000012384 transportation and delivery Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 abstract description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 19
- 229910052593 corundum Inorganic materials 0.000 description 11
- 239000010431 corundum Substances 0.000 description 10
- 239000011521 glass Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- BYFGZMCJNACEKR-UHFFFAOYSA-N aluminium(i) oxide Chemical compound [Al]O[Al] BYFGZMCJNACEKR-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06313—Resource planning in a project environment
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Data Mining & Analysis (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a kiln full life cycle management method. The method comprises the steps of refractory brick production and inspection, kiln design and installation, oven, discharge production, cold repair and kiln disassembly management, and realizes real-time monitoring and management of the whole life cycle of the kiln. Let each resistant firebrick on each kiln can both trace back the source, conveniently carry out analysis and improvement to the reason of "problem resistant firebrick" abnormal damage.
Description
Technical Field
The invention relates to design, construction and use of a kiln, in particular to a full life cycle management method of the kiln.
Background
As an important inorganic material, glass products have been widely used in many technical fields such as scientific technology, national defense and civil industry, electronic technology, semiconductors, optics, and the like. Such as infrared-transmitting window materials, substrate substrates in the microelectronics field, laser substrates, optical components, cell phone screen glasses, and other uses. The glass industrial tank furnace used for manufacturing glass at present is applied to the glass industry in China and all the world, and all the glass furnaces in China and all the world use the fused zirconia corundum bricks which are also called AZS, wherein the fused zirconia corundum bricks are abbreviated as AZS in English, such as No. 33 fused zirconia corundum bricks abbreviated as AZS-33 #, No. 36 fused zirconia corundum bricks abbreviated as AZS-36 #, No. 41 fused zirconia corundum bricks abbreviated as AZS-41 #. The fused zirconia corundum bricks are arranged according to the three chemical components of an Al2O 3-Zr 02-SiO 2 ternary system phase diagram in the order of content, wherein A is taken as Al2O3, Z is taken as Zr02, S is taken as SiO2, and the abbreviation is adopted by national standard, such as No. 33 fused zirconia corundum bricks, AZS-33 #, No. 36 fused zirconia corundum bricks, AZS-36 #, No. 41 fused zirconia corundum bricks, AZS-41 #. Corundum bricks are mainly used for glass industrial tank furnaces, and are currently applied to China and global glass industrial molten pool sections.
The abnormal damage frequently occurs in the use of the kiln, and therefore the management method for the whole life cycle of the kiln is designed for the purpose of realizing the whole life cycle management of the kiln from the construction to the use to the disassembly. The improvement of the kiln and the refractory bricks can obtain sufficient data support, so that the kiln is more reliable in use and has longer service life.
Disclosure of Invention
The invention aims to solve the problem that an innovative scheme is provided aiming at the defects in the prior art, and particularly relates to a full life cycle management method for a kiln. The method is used for monitoring the whole life cycle of the kiln, and provides sufficient data support for the optimization and improvement of the kiln and the optimization and improvement of refractory bricks.
In order to solve the problems, the invention adopts the following scheme: the method for managing the whole life cycle of the kiln is characterized by comprising the following steps:
step 1, raw materials of refractory bricks are in-plant inspection and recorded, and production lot is recorded at the same time;
step 2, preparing refractory bricks, editing unique refractory brick numbers for each refractory brick, recording the refractory brick numbers into a management system, and correspondingly recording the raw material production place batches used by the refractory bricks, the raw material proportion of the refractory bricks and production process information;
step 3, before delivery, the physical performance of the refractory bricks is detected, and the detection data is input into a management system;
step 4, kiln design installation, oven information collection, recording into a management system and corresponding to the firebrick number;
and 5, feeding back the use condition of the kiln, and marking the abnormally-worn refractory bricks: the problem firebricks are recorded, and the serial numbers of the firebricks and the positions of the firebricks in a kiln are recorded;
step 6, screening the refractory bricks of the batch of the model according to the refractory brick number of the 'problem refractory bricks', counting the number of the 'problem refractory bricks', searching corresponding raw materials and process information according to the refractory brick number, and analyzing abnormal reasons;
step 7, repairing the kiln according to the analysis result of the abnormal reason, and recording a repair record into a management system;
step 8, improving the raw materials and the production process of the refractory bricks according to the statistical result of the problem refractory bricks and the analysis result of the abnormal reasons, and inputting the information of the raw materials and the production process corresponding to the improved refractory bricks into a management system;
9, recording the integral use condition of the kiln and the corrosion condition of the refractory bricks when the kiln is disassembled;
and step 10, guiding the design and installation of the kiln and the oven in the step 4 according to the information input into the management system in the steps 4-8.
Further, according to the design scheme, the kiln full life cycle management method is characterized in that in the step 1, the raw material of the refractory brick is subjected to in-plant inspection and comprises component detection, granularity detection and moisture detection.
Further, according to the design scheme, the kiln full life cycle management method is characterized in that a unique raw material number is edited for each batch of refractory brick raw materials, and the refractory brick numbers are recorded in association with the raw material numbers.
Further, the kiln full life cycle management method is characterized in that the information input into the management system is screened according to the steps 4-8, and the optimal kiln design installation, oven and refractory brick schemes corresponding to each kiln are obtained.
Further, according to the design scheme, the kiln full life cycle management method is characterized in that a unique kiln number is edited for each kiln, and the unique kiln number is associated with a refractory brick raw material number and a refractory brick number for recording.
The invention has the following technical effects: the full-life-cycle management method of the kiln starts from order receiving, and monitors and manages the full life cycle including production, inspection, delivery, design and installation, oven, discharging, production, cold repair and oven dismantling. And unique numbering is made to the refractory brick raw material, the refractory bricks and the kiln. Checking the raw materials, purchase date and raw material inspection information of the raw materials through the raw material number, the refractory brick number and the kiln number; raw material proportion, production process and physical property inspection data of the refractory bricks; and correspondingly recording the design and installation of the kiln and the data of the oven. All information records can be found only through the raw material number, the refractory brick number and the kiln number, and the analysis of abnormal reasons is convenient to carry out. The reason that the 'problem refractory bricks' are generated can be quickly obtained through abnormal reason analysis, and improvement and guidance on kiln design and installation, an oven and discharging production are facilitated.
Detailed Description
Example 1: a kiln full life cycle management method comprises the following steps:
step 1, raw materials of refractory bricks are in-plant inspection and recorded, and production lot is recorded at the same time;
step 2, preparing refractory bricks, editing unique refractory brick numbers for each refractory brick, recording the refractory brick numbers into a management system, and correspondingly recording the raw material production place batches used by the refractory bricks, the raw material proportion of the refractory bricks and production process information;
step 3, before delivery, the physical performance of the refractory bricks is detected, and the detection data is input into a management system;
step 4, kiln design installation, oven information collection, recording into a management system and corresponding to the firebrick number;
and 5, feeding back the use condition of the kiln, and marking the abnormally-worn refractory bricks: the problem firebricks are recorded, and the serial numbers of the firebricks and the positions of the firebricks in a kiln are recorded;
step 6, screening the refractory bricks of the batch of the model according to the refractory brick number of the 'problem refractory bricks', counting the number of the 'problem refractory bricks', searching corresponding raw materials and process information according to the refractory brick number, and analyzing abnormal reasons;
step 7, repairing the kiln according to the analysis result of the abnormal reason, and recording a repair record into a management system;
step 8, improving the raw materials and the production process of the refractory bricks according to the statistical result of the problem refractory bricks and the analysis result of the abnormal reasons, and inputting the information of the raw materials and the production process corresponding to the improved refractory bricks into a management system;
9, recording the integral use condition of the kiln and the corrosion condition of the refractory bricks when the kiln is disassembled;
and step 10, guiding the design and installation of the kiln and the oven in the step 4 according to the information input into the management system in the steps 4-8.
Example 2: a kiln full life cycle management method comprises the following steps:
step 1, carrying out factory inspection and recording on raw materials of refractory bricks, simultaneously recording production lot, and editing unique raw material numbers for the raw materials of refractory bricks of different production lot;
step 2, preparing refractory bricks, editing unique refractory brick numbers for each refractory brick, inputting the refractory brick numbers into a management system, and correspondingly recording raw material producing area batches (raw material numbers) used by the refractory bricks, raw material proportion of the refractory bricks and production process information;
step 3, before leaving the factory, physical performance detection is carried out on the refractory bricks, and detection data are recorded into a management system to be in correlation correspondence with the refractory brick numbers;
step 4, kiln design installation, oven information collection, entry management system, unique kiln number editing for each kiln, and correlation correspondence of the kiln number, refractory brick number and raw material number;
and 5, feeding back the use condition of the kiln, and marking the abnormally-worn refractory bricks: the problem firebricks are recorded, and the serial numbers of the firebricks and the positions of the firebricks in a kiln are recorded;
step 6, screening the refractory bricks of the batch of the model according to the refractory brick number of the 'problem refractory bricks', counting the number of the 'problem refractory bricks', searching corresponding raw materials and process information according to the refractory brick number, and analyzing abnormal reasons;
step 7, repairing the kiln according to the analysis result of the abnormal reason, and recording a repair record into a management system;
step 8, improving the raw materials and the production process of the refractory bricks according to the statistical result of the problem refractory bricks and the analysis result of the abnormal reasons, and inputting the information of the raw materials and the production process corresponding to the improved refractory bricks into a management system;
9, recording the integral use condition of the kiln and the corrosion condition of the refractory bricks when the kiln is disassembled;
and step 10, guiding the design and installation of the kiln and the oven in the step 4 according to the information input into the management system in the steps 4-8.
Claims (5)
1. The method for managing the whole life cycle of the kiln is characterized by comprising the following steps:
step 1, raw materials of refractory bricks are in-plant inspection and recorded, and production lot is recorded at the same time;
step 2, preparing refractory bricks, editing unique refractory brick numbers for each refractory brick, recording the refractory brick numbers into a management system, and correspondingly recording the raw material production place batches used by the refractory bricks, the raw material proportion of the refractory bricks and production process information;
step 3, before delivery, the physical performance of the refractory bricks is detected, and the detection data is input into a management system;
step 4, kiln design installation, oven information collection, recording into a management system and corresponding to the firebrick number;
and 5, feeding back the use condition of the kiln, and marking the abnormally-worn refractory bricks: the problem firebricks are recorded, and the serial numbers of the firebricks and the positions of the firebricks in a kiln are recorded;
step 6, screening the refractory bricks of the batch of the model according to the refractory brick number of the 'problem refractory bricks', counting the number of the 'problem refractory bricks', searching corresponding raw materials and process information according to the refractory brick number, and analyzing abnormal reasons;
step 7, repairing the kiln according to the analysis result of the abnormal reason, and recording a repair record into a management system;
step 8, improving the raw materials and the production process of the refractory bricks according to the statistical result of the problem refractory bricks and the analysis result of the abnormal reasons, and inputting the information of the raw materials and the production process corresponding to the improved refractory bricks into a management system;
9, recording the integral use condition of the kiln and the corrosion condition of the refractory bricks when the kiln is disassembled;
and step 10, guiding the design and installation of the kiln and the oven in the step 4 according to the information input into the management system in the steps 4-8.
2. The kiln full-life cycle management method as recited in claim 1, wherein the factory inspection of the raw materials of the refractory bricks in the step 1 comprises component detection, granularity detection and moisture detection.
3. The kiln full life cycle management method as claimed in claim 1, wherein a unique raw material number is edited for each batch of refractory brick raw material and a refractory brick number is recorded in association therewith.
4. The kiln full-life-cycle management method as recited in claim 1, wherein the information entered into the management system according to the steps 4-8 is screened to obtain the optimal kiln design installation, oven and firebrick schemes corresponding to each kiln.
5. The method of kiln full life cycle management as claimed in claim 3 wherein a unique kiln number is compiled for each kiln and recorded in association with the refractory brick raw material number and the refractory brick number.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110097893.6A CN113033946B (en) | 2021-01-25 | 2021-01-25 | Kiln full life cycle management method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110097893.6A CN113033946B (en) | 2021-01-25 | 2021-01-25 | Kiln full life cycle management method |
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| CN113033946B CN113033946B (en) | 2024-01-26 |
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