CN113031523A - Numerical control machine on-line system and management method thereof - Google Patents
Numerical control machine on-line system and management method thereof Download PDFInfo
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- CN113031523A CN113031523A CN202110295583.5A CN202110295583A CN113031523A CN 113031523 A CN113031523 A CN 113031523A CN 202110295583 A CN202110295583 A CN 202110295583A CN 113031523 A CN113031523 A CN 113031523A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4097—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32153—Exchange data between user, cad, caq, nc, capp
Abstract
The invention relates to a numerical control machine-linked system, which is used for controlling the management and the alarm of a machine program between a machine and a client, wherein the system comprises a machine program management module, a program comparison module and a program comparison module, wherein the machine program management module is used for transmitting the machine program between the machine and the client, carrying out program comparison operation on the machine program and generating a program comparison result according to the program comparison operation; the machine alarm control module is used for executing corresponding alarm processing according to the program comparison result; and the machine program management configuration module is used for adjusting one or more of comparison frequency configuration, comparison rule configuration, password configuration and alarm configuration of the program comparison operation. The invention also relates to a corresponding management method. By adopting the system and the management method thereof, the invention can reduce the defect products which are not found in time after the program on the numerical control machine is changed, avoid the overstock cost and effectively reduce the time for field technicians to copy the program of the machine.
Description
Technical Field
The invention relates to the field of numerical control machine control, in particular to the technical field of comparison management of machine programs, and specifically relates to a numerical control machine online system and a management method thereof.
Background
The original operation has no functions of monitoring, changing and modifying an operating system software series program, so that field technicians are caused to change a processing program at will without analyzing specific reasons after encountering abnormity, and the problems of poor batch property, overstock cost and incapability of combining with a machine table and processed product data after program change in real time due to the fact that products are not timely and effectively confirmed are often caused, so that fool-proofing and monitoring of each function are achieved.
The machining program of the CNC machine is verified by multiple DOEs (design of experiments) by an RD (back end research and development engineer), the machining program is approved and then led into each CNC machine, a field technician is subjected to abnormality and DOEs not perform specific analysis, the RD department is not approved, the standard program is optionally changed, a standard program library is extended to compare multiple CNC equipment programs, if the program content of the machine and the standard program library have differences, the machine is locked to alarm, and relevant units confirm unlocking production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a numerical control machine station online system capable of effectively monitoring and managing system change conditions and a management method thereof.
In order to achieve the above object, the present invention provides an online system of numerical control machine and a management method thereof, comprising:
the numerical control machine station on-line system is mainly characterized by comprising the following components:
a machine program management module, configured to transmit the machine program between the machine and the client, perform program comparison operation on the machine program from the machine and a standard machine program, and generate a program comparison result according to the program comparison operation;
the machine alarm control module is used for executing corresponding alarm processing according to the program comparison result;
the equipment program management configuration module is used for adjusting one or more of comparison frequency configuration, comparison rule configuration, password configuration and alarm configuration of the program comparison operation of the equipment program management module.
Preferably, the machine program management module comprises:
the standard program library is used for storing the standard machine program;
a comparison dedicated program library for storing the standard machine program from the standard program library and the machine program from the machine;
the program uploading operation unit is used for uploading the machine program from a machine to the client;
a program downloading operation unit, configured to download the standard machine program from the standard program library to the comparison dedicated program library or the machine; or downloading the machine program from the machine to the comparison special program library;
and the program comparison operation unit is used for carrying out program comparison operation on the standard machine program from the standard program library and the machine program from the machine, and generating a program comparison result according to the program comparison operation.
Preferably, the program downloading operation unit is configured to perform specific operation processing, and includes:
selecting a single processing procedure;
checking whether the corresponding machine of the selected single processing process is in a working state, and if not, downloading the machine program; if yes, the machine program of the corresponding machine is not downloadable currently, and a prompt is generated to display the machine name of the corresponding machine, and the following operations are carried out:
selecting a file to be downloaded;
selecting a program change reason;
and executing a downloading action, and downloading the selected file to a corresponding machine.
Preferably, the program downloading operation unit performs the following operation:
(A) selecting a single processing process as a screening condition of the machine program;
(B) checking whether each selected machine is in a working state, if so, the program of the corresponding machine cannot be downloaded currently, and the prompt displays the name of the machine of the corresponding machine and enters operation (C); if not, normally downloading the programs of all the selected machines;
(C) clicking a learning button on the prompt, popping up a program selection dialog box by the system, checking a file to be downloaded, and double-clicking to view the program content corresponding to the file;
(D) after checking the files to be downloaded, selecting the program change reason, inputting the corresponding change content, clicking a confirmation button, and popping up the PDA end by the system to confirm the selection popup window;
(E) clicking a PDA confirmation initiating button, and initiating a PDA confirmation process by the system;
(F) and clicking a direct downloading button, executing downloading action by the system, downloading all programs of all selected machines to the target path of all selected machines, and finishing the program downloading operation.
Preferably, the numerical control machine on-line system further comprises a machine program log downloading module for downloading a machine program work log recorded in the system; the information in the machine program working log downloaded by the machine program log downloading module comprises:
one or more of machine station information, operation result information, operation time information, result time information, change content information, change reason information, operator information, and job number information.
Preferably, the machine program management module is configured to perform specific operation processing, and includes:
periodically executing the program comparison operation, and displaying the program comparison result;
the machine alarm control module is used for carrying out specific operation processing and comprises:
and when the program comparison results are inconsistent, automatically triggering machine program alarm operation of the corresponding machine.
Preferably, the machine alarm control module specifically performs the following operations:
(G) periodically executing the program comparison operation, and displaying a program comparison result on a page of the system;
(H) and automatically triggering configurable machine program alarm operation by machines with inconsistent program comparison results.
Preferably, the machine program management module performs the following operations:
(I) the prompt displays a machine program directory and a comparison special program library directory, and the system is marked with red aiming at program files with inconsistent comparison results and contents with inconsistent program contents;
(J) selecting a file to be checked, clicking to upload, and uploading the corresponding file to a local PC (personal computer) terminal for checking;
(K) the next comparison period can be validated by configuring the period comparison frequency;
and (L) importing a program processing process comparison rule in the form of an Excel table file for comparing related files.
Preferably, the machine program management module is configured to perform specific operation processing, and includes:
generating a prompt to display a machine program directory and a comparison special program library directory, and marking the machine program with inconsistent program comparison results when the program comparison results of a specific machine program in the machine program directory are inconsistent with the program comparison results of corresponding standard machine programs in the comparison special program library directory;
selecting a file, and uploading the selected file to the client;
the machine program management configuration module is used for carrying out specific operations, and comprises the following steps:
adjusting an execution period in the comparison frequency configuration, wherein the machine program management module automatically performs the program comparison operation based on the period;
and adjusting a program processing procedure comparison rule in the comparison rule configuration, wherein the machine program management module compares the machine program with the standard machine program based on the program processing procedure comparison rule.
Preferably, the machine program management module further determines whether to automatically open the program comparison operation based on the program processing procedure comparison rule and whether to automatically perform an alarm operation when the program comparison result is inconsistent.
The management method for realizing the machine program between the machine and the client based on the system is mainly characterized by comprising the following steps:
entering the numerical control machine station online system;
executing machine program management;
selecting a specific machine and a corresponding machine program, and downloading the machine program of the machine and a corresponding standard machine program;
comparing the downloaded machine program with the standard machine program based on the comparison rule configuration;
generating a program comparison result;
and executing corresponding alarm processing according to the program comparison result.
More preferably, the steps are specifically as follows:
(1) the system logs in the numerical control machine on-line system according to the input operation of the user;
(2) the system enters a whole production maintenance module TPM according to the click operation of the user and selects a machine program for management;
(3) the system selects related information on the page managed by the machine program to download the related machine program according to the selection operation of the user;
(4) the system sets corresponding comparison rules for the machine programs by importing the set Excel form files according to the operation of the user so as to complete the comparison of the machine programs.
Preferably, the step (1) is specifically: and logging in the numerical control online system in a card swiping login or job number password login mode.
Preferably, the selecting a specific machine and a corresponding machine program includes:
displaying relevant information of each machine on an interface managed by the machine program, wherein the relevant information comprises: one or more of factory information, floor information, machine type information, folder position information, CELL number information, landmark number information and machine type information;
selecting the specific machine to download the machine program;
and displaying the downloading state of the downloaded machine program for confirming whether the downloading is finished.
Preferably, the selecting the specific machine to download the machine program specifically includes the following steps:
(3.1) the system selects factory information, floor information, machine type information, folder position information, CELL number information, landmark number information and machine type information of the machine according to the selection operation of the user;
(3.2) the system selects the machine station needing the downloading program to download according to the operation of the user;
and (3.2) confirming whether the downloading is finished according to the downloading state.
Preferably, a program processing procedure comparison rule in the comparison rule configuration is imported, and the machine program is compared with the standard machine program based on the program processing procedure comparison rule.
Preferably, the importing the comparison rule of the program processing procedure includes:
entering a program management page, and selecting comparison rule configuration;
selecting the type information of the machine and the position information of the folder, and importing the set comparison rule of the program processing process.
Preferably, the method further comprises:
based on the execution period in the comparison frequency configuration, automatically performing the program comparison operation, and comparing the machine program with the standard machine program;
and based on the alarm configuration, when the program comparison results are inconsistent, automatically triggering machine program alarm operation of the corresponding machine.
Preferably, the displaying the download status of the downloaded machine program for determining whether the download is completed specifically includes the following steps:
(4.1) the system enters a program management page and selects comparison rule configuration according to the selection operation of the user;
and (4.2) selecting the machine type information and the folder position information by the system according to the selection operation of the user, importing the set Excel form file, and importing the program processing process comparison rule of the machine program.
Preferably, the step (4.1) is further followed by the steps of:
and (4.1a) the system performs automatic comparison alarm configuration and automatic comparison frequency configuration according to the operation of the user.
Preferably, the operation of the alarm configuration comprises:
and selecting machine type information, opening folder position information needing to be compared and folder position information needing to be automatically compared, and performing automatic comparison alarm configuration on a machine program.
Preferably, the performing of the automatic comparison alarm configuration specifically includes:
the system selects machine type information according to the operation of a user, opens the folder position information needing to be compared and the folder position information needing to be automatically compared, and automatically compares and alarms the machine program.
Preferably, the operation of comparing the frequency allocation comprises:
selecting machine type information, and setting comparison frequency time to complete the setting of the execution period of the comparison frequency configuration.
Preferably, the performing of the automatic comparison frequency configuration specifically includes:
the system selects the machine type information according to the operation of the user, and sets the comparison frequency time so as to complete the automatic comparison frequency setting.
By adopting the numerical control machine on-line system and the management method thereof, the program of each numerical control machine can be filed, stored and compared with a server, the change record can be recorded in the system aiming at each content change, the traceable date of the program change can be realized, the system can prevent the dead monitoring of the program of each numerical control machine, the timing is compared with a standard link library, and the locking alarm is generated when the program of the machine is inconsistent with the standard program. The program on the server is compared with the program on the numerical control machine, so that the program is unified, and the program change on the numerical control machine can be audited by related unit personnel in real time. The method reduces the problem that the defective products are not found in time after the program on the numerical control machine is changed, thereby accumulating the cost. The technical scheme belongs to the field that the system is expanded to 1 ten thousand to 5 thousand numerical control devices to compare programs by the first family in the industry, and independent MIS develops and develops software matched with actual operation of a production field.
Drawings
FIG. 1 is a schematic diagram of a frame structure of an online system of a numerical control machine according to the present invention.
Fig. 2 is a flowchart of a method for managing a machine program between a machine and a client according to the present invention.
Fig. 3 is a schematic diagram of a further workflow of a method for implementing management of a machine program between a machine and a client according to the present invention.
FIG. 4 is a flowchart of a method for downloading a program and comparing the program of a numerical control machine according to the present invention.
Reference numerals
1 machine table
2 client
3 numerical control machine platform on-line system
4 machine program management module
5 machine alarm control module
6 machine program management configuration module
7 standard library
8 comparison special program library
9 program uploading operation unit
10 program download operation unit
11 program comparison operation unit
12 machine program log downloading module
13 machine program catalog
14 compare the specialized library catalog
15 ratio frequency configuration
16 alignment rule configuration
17 cipher configuration
18 alarm configuration
19 machine program
Detailed Description
In order to more clearly describe the technical contents of the present invention, the following further description is given in conjunction with specific embodiments.
Before describing in detail embodiments that are in accordance with the present invention, it should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Referring to fig. 1, the nc tool online system 3, such as but not limited to an online system of CNC processing tools, may include one or more CNC processing tools and a control end, and the control end may be disposed on one or more of the CNC processing tools, a remote server or a mobile device. In some embodiments of the present invention, the,
the numerical control machine station online system 3 comprises:
a machine program management module 4, configured to transmit the machine program 19 between the machine 1 and the client 2, perform a program comparison operation on the machine program 19 from the machine 1 and a standard machine program, and generate a program comparison result according to the program comparison operation;
the machine alarm control module 5 is used for executing corresponding alarm processing according to the program comparison result;
an equipment program management configuration module 6, configured to adjust one or more of a comparison frequency configuration 15, a comparison rule configuration 16, a password configuration 17, and an alarm configuration 18 of the program comparison operation of the equipment program management module 4.
Referring to fig. 4, as a preferred embodiment of the present invention, the machine program management module 4 includes:
a standard program library 7 for storing the standard machine program;
a comparison dedicated program library 8 for storing the standard machine program from the standard program library 7 and the machine program from the machine 1;
a program uploading operation unit 9, configured to upload the machine program 19 from the machine 1 to the client 2;
a program downloading operation unit 10, configured to download the standard machine program from the standard program library 7 to the comparison dedicated program library 8 or the machine 1; or downloading the machine program 19 from the machine 1 to the comparison special program library 8;
the program comparison operation unit 11 performs a program comparison operation on the standard machine program from the standard program library 7 and the machine program 19 from the machine 1, and generates the program comparison result according to the program comparison operation.
As a preferred embodiment of the present invention, the program download operation unit 10 is configured to perform specific operation processing, and includes:
selecting a single processing procedure;
checking whether the corresponding machine of the selected single processing process is in a working state, if not, downloading the machine program 19; if yes, the machine program 19 of the corresponding machine is not downloadable currently, and a prompt is generated to display the machine name of the corresponding machine, and the following operations are performed:
selecting a file to be downloaded;
selecting a program change reason;
and executing a downloading action, and downloading the selected file to the corresponding machine 1.
In an embodiment of the present invention, the program downloading operation unit 10 specifically performs the following operations:
(A) selecting a single processing procedure as a screening condition for said machine program 19;
(B) checking whether each selected machine is in a working state, if so, the program of the corresponding machine cannot be downloaded currently, and the prompt displays the name of the machine of the corresponding machine and enters operation (C); if not, normally downloading the programs of all the selected machines;
(C) clicking a learning button on the prompt, popping up a program selection dialog box by the system, checking a file to be downloaded, and double-clicking to view the program content corresponding to the file;
(D) after checking the files to be downloaded, selecting the program change reason, inputting the corresponding change content, clicking a confirmation button, and popping up the PDA end by the system to confirm the selection popup window;
(E) clicking a PDA confirmation initiating button, and initiating a PDA confirmation process by the system;
(F) and clicking a direct downloading button, executing downloading action by the system, downloading all programs of all selected machines to the target path of all selected machines, and finishing the program downloading operation.
As a preferred embodiment of the present invention, the numerical control machine online system 3 further includes a machine program log downloading module 12, configured to download a machine program work log recorded in the system; the information in the machine program working log downloaded by the machine program log downloading module 12 includes:
one or more of machine station information, operation result information, operation time information, result time information, change content information, change reason information, operator information, and job number information.
As a preferred embodiment of the present invention, the machine program management module 4 is configured to perform specific operation processing, and includes:
periodically executing the program comparison operation, and displaying the program comparison result;
the machine alarm control module 5 is used for performing specific operation processing, and includes:
and when the program comparison results are inconsistent, automatically triggering machine program alarm operation of the corresponding machine.
In a specific embodiment of the present invention, the machine alarm control module 5 specifically performs the following operations:
(G) periodically executing the program comparison operation, and displaying a program comparison result on a page of the system;
(H) and automatically triggering configurable machine program alarm operation by machines with inconsistent program comparison results.
As a preferred embodiment of the present invention, the machine program management module 4 is configured to perform specific operation processing, and includes:
generating a prompt to display a machine program directory 13 and a comparison special program library directory 14, and when a program comparison result of a specific machine program in the machine program directory 13 is inconsistent with a program comparison result of a corresponding standard machine program in the comparison special program library directory 14, marking the machine program 19 with the inconsistent program comparison result;
selecting a file, and uploading the selected file to the client 2;
the machine program management configuration module 6 is configured to perform specific operations, including:
adjusting an execution period in the comparison frequency configuration, wherein the machine program management module 4 automatically performs the program comparison operation based on the period;
adjusting the program processing procedure comparison rule in the comparison rule configuration, wherein the machine program management module 4 compares the machine program 19 with the standard machine program based on the program processing procedure comparison rule.
In an embodiment of the present invention, the machine program management module 4 specifically performs the following operations:
(I) generating a prompt to display a machine program directory 13 and a comparison special program library directory 14, and marking the system with red aiming at the program files with inconsistent comparison results and the contents with inconsistent program contents;
(J) selecting a file to be checked, clicking to upload, and uploading the corresponding file to a local PC (personal computer) terminal for checking;
(K) the next comparison period can be validated by configuring the period comparison frequency;
and (L) importing a program processing process comparison rule in the form of an Excel table file for comparing related files.
As a preferred embodiment of the present invention, the machine program management module 4 further determines whether to automatically open the program comparison operation based on the program processing procedure comparison rule and whether to automatically execute an alarm operation when the program comparison result is inconsistent.
Referring to fig. 2, the method for implementing management of machine programs between a machine and a client based on the above system includes the following steps:
entering the numerical control machine station online system 3 (step S1);
performing machine program management (step S2);
selecting a specific machine 1 and a corresponding machine program 19, and downloading the machine program 19 of the machine and a corresponding standard machine program (step S3);
comparing the downloaded machine program 19 with the standard machine program based on the comparison rule configuration 16 (step S4);
generating program comparison results (step S5);
and executing corresponding alarm processing according to the program comparison result (step S6). The corresponding alarm processing includes that when the machine program 19 is judged to be consistent with the corresponding standard machine program, no prompt representing a problem or a prompt representing no problem is generated; and generating a prompt representing a problem when the machine program 19 is determined to be inconsistent with the corresponding standard machine program. The prompt is, for example and without limitation, to display information consisting of one or more of text, color and symbol on a screen; or to generate sound information via a sound playback system.
Referring to fig. 3, in an embodiment of the present invention, the method specifically includes:
(1) the system logs in the numerical control machine online system 3 according to the input operation of the user (step S01); the NC machine online system 3 is, for example, but not limited to, a CNC machine online system.
(2) The system enters a whole production maintenance module TPM according to the click operation of the user and selects the machine program management (step S02);
(3) the system selects the relevant information from the page managed by the machine program to download the relevant machine program according to the selection operation of the user (step S03);
(4) the system sets a corresponding comparison rule for the machine program 19 by importing the set Excel form file according to the operation of the user, so as to complete the comparison of the machine program 19 (step S04).
As a preferred embodiment of the present invention, the step (1) specifically comprises: and logging in the numerical control online system in a card swiping login or job number password login mode.
As a preferred embodiment of the present invention, the selecting a specific machine 1 and a corresponding machine program 19 includes:
displaying relevant information of each machine on an interface managed by the machine program, wherein the relevant information comprises: one or more of factory information, floor information, machine type information, folder position information, CELL number information, landmark number information and machine type information;
selecting the specific machine 1 to download the machine program 19;
displaying the download status of the downloaded machine program 19 for confirming whether the download is completed.
In a specific embodiment of the present invention, the step (3) specifically comprises the following steps:
(3.1) the system selects factory information, floor information, model type information, folder position information, CELL number information, landmark number information and machine type information of the machine 1 according to the selection operation of the user;
(3.2) the system selects the machine 1 needing the downloading program to download according to the operation of the user;
and (3.2) confirming whether the downloading is finished according to the downloading state.
As a preferred embodiment of the present invention, a program processing procedure comparison rule in the comparison rule configuration is imported, and the machine program 19 is compared with the standard machine program based on the program processing procedure comparison rule.
As a preferred embodiment of the present invention, the importing the program processing procedure alignment rule includes:
entering a program management page, and selecting comparison rule configuration;
selecting the type information of the machine and the position information of the folder, and importing the set comparison rule of the program processing process.
As a preferred embodiment of the present invention, the method further comprises:
based on the execution period in the comparison frequency configuration, automatically performing the program comparison operation, and comparing the machine program 19 with the standard machine program;
based on the alarm configuration 18, when the program comparison result is inconsistent, the machine program alarm operation of the corresponding machine is automatically triggered.
In an embodiment of the present invention, the step (4) specifically includes the following steps:
(4.1) the system enters a program management page and selects a comparison rule configuration 16 according to the selection operation of a user;
and (4.2) selecting the machine type information and the folder position information by the system according to the selection operation of the user, importing the set Excel form file, and importing the comparison rule of the machine program 19.
As a preferred embodiment of the present invention, the operation of the alarm configuration includes:
selecting machine type information, opening the folder position information to be compared and the folder position information to be automatically compared, and performing machine program automatic comparison alarm configuration 18.
As a preferred embodiment of the present invention, the operation of comparing the frequency configuration 15 includes:
selecting machine type information, and setting comparison frequency time to complete the setting of the execution period of the comparison frequency configuration.
In a specific embodiment of the present invention, said step (4.1) further comprises the following steps:
(4.1a) according to the operation of the user, the system carries out automatic comparison alarm configuration 18 and carries out automatic comparison frequency configuration 15.
As a preferred embodiment of the present invention, the automatic comparison alarm configuration 18 specifically includes:
the system selects the machine type information according to the operation of the user, opens the folder position information to be compared and the folder position information to be automatically compared, and performs machine program automatic comparison alarm configuration 18.
As a preferred embodiment of the present invention, the automatic comparison frequency configuration 15 specifically includes:
the system selects the machine type information according to the operation of the user, and sets the comparison frequency time to complete the automatic comparison frequency setting 15.
The invention also relates to a device for realizing the program downloading and program comparison of the numerical control machine, wherein the device comprises:
a processor configured to execute computer-executable instructions;
and the memory stores one or more computer-executable instructions, and when the computer-executable instructions are executed by the processor, the computer-executable instructions realize the steps of the management method of the machine program between the machine and the client.
The invention also relates to a processor for realizing the downloading and the program comparison of the numerical control machine program, wherein the processor is configured to execute the computer executable instruction, and the computer executable instruction is executed by the processor to realize the steps of the management method of the machine program between the machine and the client.
The invention also relates to a computer-readable storage medium, in which a computer program is stored, said computer program being executable by a processor for implementing the steps of the method for managing a machine program between a machine and a client as described above.
In one embodiment of the present invention, the main flow of executing the program downloading operation unit is as follows:
a: selecting screening conditions, wherein a single process is required to be selected;
b: checking whether the selected machine is in the 'running' state or whether the downloading state is 'downloading', 'PDA is confirmed', 'downloading queue'. If yes, the equipment can not be downloaded, and the names of the equipment are displayed in a popup window;
and C, clicking to pop up a program selection dialog box after understanding, wherein the left side is a standard program library directory and can check files or folders to be downloaded. Double-clicking on the viewable program content. After checking, selecting a change reason, inputting change contents, clicking and confirming, and then popping up a PDA to confirm selection of a popup window;
d, clicking 'initiate PDA confirmation', then initiating PDA confirmation flow (Slide 17-21);
and if the 'direct download' is clicked, the downloading action is directly executed, and the program is downloaded into the target path of the machine.
In one embodiment of the present invention, when a comparison rule is introduced in Excel form by a manufacturing process to perform program comparison, related documents are compared according to the introduced comparison rule, wherein,
0 represents no alignment;
1 represents a complete alignment;
2 represents a directional alignment;
any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
It should be understood that portions of the present invention may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by suitable instruction execution devices.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, and the program may be stored in a computer readable storage medium, and when executed, the program includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a separate product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, references to the description of the terms "an embodiment," "some embodiments," "an example," "a specific example," or "an embodiment," "an implementation," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
By adopting the numerical control machine on-line system, the method, the device, the processor and the computer readable storage medium thereof, the program of each numerical control machine can be filed, stored and compared with the server, the change record can be recorded in the system aiming at each content change, the traceable date of the program change can be realized, the system monitors the program of each numerical control machine in a foolproof way, the program is compared with the standard link library in a timing way, and the machine locking alarm is generated when the program of the machine is inconsistent with the standard program. The program on the server is compared with the program on the numerical control machine, so that the program is unified, and the program change on the numerical control machine can be audited by related unit personnel in real time. The method reduces the problem that the defective products are not found in time after the program on the numerical control machine is changed, thereby accumulating the cost. The technical scheme belongs to the field that the system is expanded to 1 ten thousand to 5 thousand numerical control devices to compare programs by the first family in the industry, and independent MIS develops and develops software matched with actual operation of a production field.
In this specification, the invention has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
Claims (14)
1. The utility model provides a numerical control machine on-line system for the management and the warning of the machine procedure between control machine and customer end, its characterized in that, numerical control machine on-line system includes:
a machine program management module, configured to transmit the machine program between the machine and the client, perform program comparison operation on the machine program from the machine and a standard machine program, and generate a program comparison result according to the program comparison operation;
the machine alarm control module is used for executing corresponding alarm processing according to the program comparison result;
the equipment program management configuration module is used for adjusting one or more of comparison frequency configuration, comparison rule configuration, password configuration and alarm configuration of the program comparison operation of the equipment program management module.
2. The system of claim 1, wherein the tool program management module comprises:
the standard program library is used for storing the standard machine program;
a comparison dedicated program library for storing the standard machine program from the standard program library and the machine program from the machine;
a program uploading operation unit, configured to upload the machine program from the machine to the client;
a program downloading operation unit, configured to download the standard machine program from the standard program library to the comparison dedicated program library or the machine; or downloading the machine program from the machine to the comparison special program library;
and the program comparison operation unit is used for carrying out program comparison operation on the standard machine program from the standard program library and the machine program from the machine, and generating a program comparison result according to the program comparison operation.
3. The system of claim 2, wherein the program downloading unit is configured to perform specific operations, comprising:
selecting a single processing procedure;
checking whether the corresponding machine of the selected single processing process is in a working state, and if not, downloading the machine program; if yes, the machine program of the corresponding machine is not downloadable currently, and a prompt is generated to display the machine name of the corresponding machine, and the following operations are carried out:
selecting a file to be downloaded;
selecting a program change reason;
and executing a downloading action, and downloading the selected file to a corresponding machine.
4. The numerical control machine on-line system according to claim 1, further comprising a machine program log downloading module for downloading a machine program work log recorded in the system; the information in the machine program working log downloaded by the machine program log downloading module comprises:
one or more of machine station information, operation result information, operation time information, result time information, change content information, change reason information, operator information, and job number information.
5. The system of claim 1, wherein the tool program management module is configured to perform specific operations comprising:
periodically executing the program comparison operation, and displaying the program comparison result;
the machine alarm control module is used for carrying out specific operation processing and comprises:
and when the program comparison results are inconsistent, automatically triggering machine program alarm operation of the corresponding machine.
6. The system of claim 1, wherein the tool program management module is configured to perform specific operations comprising:
generating a prompt to display a machine program directory and a comparison special program library directory, and marking the machine program with inconsistent program comparison results when the program comparison results of a specific machine program in the machine program directory are inconsistent with the program comparison results of corresponding standard machine programs in the comparison special program library directory;
selecting a file, and uploading the selected file to the client;
the machine program management configuration module is used for carrying out specific operations, and comprises the following steps:
adjusting an execution period in the comparison frequency configuration, wherein the machine program management module automatically performs the program comparison operation based on the period;
and adjusting a program processing procedure comparison rule in the comparison rule configuration, wherein the machine program management module compares the machine program with the standard machine program based on the program processing procedure comparison rule.
7. The system of claim 6, wherein the tool program management module further determines whether to automatically turn on the program comparison operation based on the comparison rule of the program processing procedure and whether to automatically perform an alarm operation when the comparison result of the program is inconsistent.
8. A method for managing a machine program between a machine and a client based on the numerical control machine on-line system of claim 1, comprising the steps of:
entering the numerical control machine station online system;
executing machine program management;
selecting a specific machine and a corresponding machine program, and downloading the machine program of the machine and a corresponding standard machine program;
comparing the downloaded machine program with the standard machine program based on the comparison rule configuration;
generating a program comparison result;
and executing corresponding alarm processing according to the program comparison result.
9. The method of claim 8, wherein the selecting a specific machine and a corresponding machine comprises:
displaying relevant information of each machine on an interface managed by the machine program, wherein the relevant information comprises: one or more of factory information, floor information, machine type information, folder position information, CELL number information, landmark number information and machine type information;
selecting the specific machine to download the machine program;
and displaying the downloading state of the downloaded machine program for confirming whether the downloading is finished.
10. The method as claimed in claim 8, wherein a procedure processing procedure comparison rule in the configuration of the comparison rule is imported, and the machine program is compared with the standard machine program based on the procedure processing procedure comparison rule.
11. The method of claim 10, wherein importing the comparison rule for procedure processing procedure comprises:
entering a program management page, and selecting comparison rule configuration;
selecting the type information of the machine and the position information of the folder, and importing the set comparison rule of the program processing process.
12. The method as claimed in claim 8, further comprising:
based on the execution period in the comparison frequency configuration, automatically performing the program comparison operation, and comparing the machine program with the standard machine program;
and based on the alarm configuration, when the program comparison results are inconsistent, automatically triggering machine program alarm operation of the corresponding machine.
13. The method of claim 12, wherein the operation of configuring the alarm comprises:
and selecting machine type information, opening folder position information needing to be compared and folder position information needing to be automatically compared, and performing automatic comparison alarm configuration on a machine program.
14. The method of claim 12, wherein the operation of comparing the frequency configuration comprises:
selecting machine type information, and setting comparison frequency time to complete the setting of the execution period of the comparison frequency configuration.
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