CN113027978B - Multi-loop asymmetric magnetorheological damper - Google Patents
Multi-loop asymmetric magnetorheological damper Download PDFInfo
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- 238000007906 compression Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000006835 compression Effects 0.000 claims abstract description 18
- 239000012530 fluid Substances 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims description 17
- 230000005284 excitation Effects 0.000 claims description 8
- 238000007667 floating Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000005389 magnetism Effects 0.000 claims 2
- 238000013016 damping Methods 0.000 abstract description 21
- 238000011084 recovery Methods 0.000 abstract description 8
- 230000004044 response Effects 0.000 abstract description 4
- 210000003660 reticulum Anatomy 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 238000002955 isolation Methods 0.000 description 8
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/53—Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
- F16F9/535—Magnetorheological [MR] fluid dampers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/53—Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
- F16F9/535—Magnetorheological [MR] fluid dampers
- F16F9/537—Magnetorheological [MR] fluid dampers specially adapted valves therefor
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Abstract
Description
技术领域technical field
本发明涉及磁流变减振领域,具体涉及一种多环路非对称式磁流变阻尼器。The invention relates to the field of magnetorheological damping, in particular to a multi-loop asymmetric magnetorheological damper.
背景技术Background technique
现有的大多数对称式磁流变阻尼器的阻尼力大小都是通过控制外加电流大小来调节的,且复原力和压缩力差异较小。而磁流变阻尼器应用到实际工况时,对其复原力和压缩力的力值大小有不同的需求,传统对称式磁流变阻尼器要想达到要求,需要采用极其精确的主动控制,且对响应时间的要求极高,这不但增加了系统的复杂性以及算法的复杂性,同时极大的增加了成本;此外,在有限空间内传统对称式磁流变阻尼器的力值调节范围有限,难以达到工况的要求。The damping force of most existing symmetrical magneto-rheological dampers is adjusted by controlling the magnitude of the applied current, and the difference between the restoring force and the compressive force is small. However, when the magnetorheological damper is applied to actual working conditions, there are different requirements for its restoring force and compression force. If the traditional symmetrical magnetorheological damper wants to meet the requirements, it needs to adopt extremely precise active control. And the response time is extremely high, which not only increases the complexity of the system and algorithm, but also greatly increases the cost; in addition, the force value adjustment range of the traditional symmetrical magneto-rheological damper in a limited space Limited, it is difficult to meet the requirements of working conditions.
为了解决上述问题需要设计一种从结构上使复原力和压缩力不同,且在有限空间内能增加阻尼力值调节范围的多环路非对称式磁流变阻尼器。In order to solve the above problems, it is necessary to design a multi-loop asymmetric magneto-rheological damper that structurally makes the restoring force and compressive force different, and can increase the adjustment range of the damping force value in a limited space.
发明内容Contents of the invention
有鉴于此,为改进现有被动式减振器压缩阻尼力和复原阻尼力无法自适应调节,增加磁流变阻尼器阻尼力的调节范围,克服目前传统对称式汽车磁流变阻尼器在实现非对称输出力时对控制算法和响应时间极其依赖的问题,本专利发明了一种多环形非对称式磁流变阻尼器,实现压缩和复原行程输出阻尼力的独立可控。In view of this, in order to improve the compression damping force and restoration damping force of the existing passive shock absorber that cannot be adjusted adaptively, the adjustment range of the damping force of the magneto-rheological damper is increased, and the current traditional symmetrical automotive magneto-rheological damper is overcome. Symmetrical output force is extremely dependent on the control algorithm and response time. This patent invented a multi-ring asymmetric magneto-rheological damper to achieve independent controllability of the output damping force of the compression and recovery strokes.
一种多环路非对称式磁流变阻尼器,包括筒体、设置于筒体两端的左端盖和右端盖、设置于筒体内的活塞机构以及与活塞机构连接设置并能驱动活塞机构往复运动的活塞杆;所述活塞机构包括沿筒体轴线方向从左到右依次布置的活塞组件、阀片组件以及与活塞杆连接设置的阀体组件;所述活塞杆驱动活塞机构往复运动进而形成不同的磁流变液循环回路。A multi-loop asymmetric magneto-rheological damper, comprising a cylinder body, left end caps and right end caps disposed at both ends of the cylinder body, a piston mechanism disposed in the cylinder body, and a piston mechanism connected to and capable of driving the piston mechanism to reciprocate The piston rod; the piston mechanism includes a piston assembly, a valve plate assembly, and a valve body assembly arranged in sequence from left to right along the axis of the cylinder; the piston rod drives the piston mechanism to reciprocate to form different The magnetorheological fluid circulation circuit.
进一步,所述活塞组件包括活塞外套筒、设置于活塞外套筒内的活塞块以及设置于活塞外套筒左端的活塞挡块;所述活塞块周向方向上设置有永磁体;所述永磁体上绕设有励磁线圈;所述活塞外套筒周向方向上设置有隔磁环;所述励磁线圈设置于永磁体与隔磁环之间。Further, the piston assembly includes a piston outer sleeve, a piston block disposed in the piston outer sleeve, and a piston stopper disposed at the left end of the piston outer sleeve; the piston block is provided with a permanent magnet in the circumferential direction; the An excitation coil is wound around the permanent magnet; a magnetic isolation ring is arranged on the outer sleeve of the piston in the circumferential direction; the excitation coil is arranged between the permanent magnet and the magnetic isolation ring.
进一步,所述活塞块周向方向上设置有用于安装永磁体的安装环槽,所述活塞块上开设有多个轴向贯穿活塞块的活塞常通孔,所述活塞块与活塞外套筒之间形成有用于磁流变液流动的第一环流通道。Further, the piston block is provided with an installation ring groove for installing the permanent magnet in the circumferential direction, and the piston block is provided with a plurality of piston normal through holes axially penetrating the piston block, and the piston block and the piston outer sleeve A first circulation channel for the flow of magnetorheological fluid is formed between them.
进一步,所述活塞外套筒直径小于筒体内径,活塞外套筒与筒体之间形成用于磁流变液流动的第二环流通道。Further, the diameter of the outer sleeve of the piston is smaller than the inner diameter of the cylinder, and a second circulation channel for the flow of magnetorheological fluid is formed between the outer sleeve of the piston and the cylinder.
进一步,所述阀片组件包括阀片和压缩弹簧,所述阀片直径与活塞外套筒直径相同且阀片可轴向滑动的布置于活塞块右端面,所述阀片上设置有阀片孔和弧形孔,所述阀片孔与活塞常通孔在同一轴线方向,弧形孔与第一环流通道在同一轴线方向。Further, the valve plate assembly includes a valve plate and a compression spring, the diameter of the valve plate is the same as that of the outer sleeve of the piston, and the valve plate is arranged on the right end surface of the piston block so that it can slide axially, and a valve plate hole is arranged on the valve plate and the arc-shaped hole, the valve plate hole is in the same axial direction as the piston normal through hole, and the arc-shaped hole is in the same axial direction as the first circulation channel.
进一步,所述活塞块与活塞杆螺纹连接,所述活塞杆轴向贯穿活塞块并与阀体组件螺纹连接。Further, the piston block is threadedly connected with the piston rod, and the piston rod axially penetrates the piston block and is threadedly connected with the valve body assembly.
进一步,所述阀体组件包括左阀盖、右阀盖、设置于两个阀盖之间的阀芯以及外套于阀芯并与两个阀盖配合安装的外环筒;所述阀芯沿轴线方向向左凸起形成用于与活塞块配合安装的导向安装部;所述导向安装部为中空结构且活塞杆通过螺纹连接安装于导向安装部内,所述阀片可沿导向安装部轴向方向往复滑动,所述压缩弹簧外套于导向安装部且压缩弹簧布置于阀片与左阀盖之间。Further, the valve body assembly includes a left bonnet, a right bonnet, a valve core arranged between the two bonnets, and an outer ring sleeve that is overlaid on the valve core and fitted with the two bonnets; The axial direction protrudes to the left to form a guide installation part for cooperating with the piston block; the guide installation part is a hollow structure and the piston rod is installed in the guide installation part through threaded connection. direction reciprocating sliding, the compression spring is sleeved on the guide installation part and the compression spring is arranged between the valve plate and the left valve cover.
进一步,所述阀芯与左、右阀盖均固定连接设置,所述外环筒的两端均设置有用于安装左、右阀盖的定位台阶;所述阀芯上设置有导向常通孔,所述活塞常通孔与导向常通孔在同一轴线方向;所述阀芯与外环筒之间形成有第三环流通道。Further, the valve core is fixedly connected with the left and right valve covers, and the two ends of the outer ring cylinder are provided with positioning steps for installing the left and right valve covers; the valve core is provided with a guiding normal through hole , the piston normal through hole and the guide normal through hole are in the same axial direction; a third circulation channel is formed between the valve core and the outer ring cylinder.
进一步,所述外环筒周向方向开设有导向槽,所述导向槽内与筒体内壁之间设置有导向环。Further, a guide groove is opened in the circumferential direction of the outer ring cylinder, and a guide ring is arranged between the guide groove and the inner wall of the cylinder.
进一步,所述阀体组件与右端盖之间设置有浮动活塞,所述右端盖上设置有气门芯。Further, a floating piston is arranged between the valve body assembly and the right end cover, and a valve core is arranged on the right end cover.
本发明的有益效果是:The beneficial effects of the present invention are:
本技术方案的磁流变阻尼器在复原及压缩过程中,其活塞组件部分阻尼力值通过控制电流来改变磁场强度大小,进而改变位于复原或压缩过程中环流通道内磁流变液的屈服强度来改变其阻尼力大小,复原和压缩过程都可以单独控制,结构简单,易于控制,可极大的简化控制算法;而复原力和压缩力的不同则可以通过阀片来控制,且阀片上的节流小孔可以使磁流变阻尼器的力值变化更为平缓,不会出现突变情况;采用多通道结构,可以使磁流变阻尼器在有限的空间内增加阻尼力的调节范围,使该阻尼器可以运用更多环境中;活塞上装有永磁体,为阻尼器的一个保护装置,使得磁流变阻尼器即使在无电流情况也可以发挥作用,避免装置失效。此外,右端的阀体组件部分采用与活塞组件相同的结构,但是其复原和压缩过程的阻尼力值不会受到阀片的影响,且阀体组件部分的阻尼力值是通过电流独立控制的,这样可以进一步增大磁流变阻尼器整体的力值调节范围,同时阀体和活塞杆的螺纹连接旋向与活塞和活塞杆的螺纹连接旋向相反,可以起到自锁作用;阀体组件周向的导向环还起到导向作用。During the restoration and compression process of the magnetorheological damper of this technical solution, the damping force value of the piston assembly part changes the magnetic field strength by controlling the current, and then changes the yield strength of the magnetorheological fluid in the circulation channel during the restoration or compression process. By changing the magnitude of the damping force, the recovery and compression processes can be controlled separately. The structure is simple, easy to control, and the control algorithm can be greatly simplified; the difference between the recovery force and the compression force can be controlled by the valve plate, and the joint on the valve plate The flow holes can make the change of the force value of the magneto-rheological damper more gentle, and there will be no sudden change; the multi-channel structure can increase the adjustment range of the damping force of the magnetorheological damper in a limited space, so that the The damper can be used in more environments; the piston is equipped with a permanent magnet, which is a protection device for the damper, so that the magneto-rheological damper can function even when there is no current, and avoid device failure. In addition, the valve body assembly at the right end adopts the same structure as the piston assembly, but the damping force value of its recovery and compression process will not be affected by the valve plate, and the damping force value of the valve body assembly part is independently controlled by current, This can further increase the overall force value adjustment range of the magnetorheological damper, and at the same time, the threaded connection of the valve body and the piston rod is in the opposite direction of the threaded connection of the piston and the piston rod, which can play a self-locking role; the valve body assembly The circumferential guide ring also plays a guiding role.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明活塞挡块52示意图;Fig. 2 is the schematic diagram of
图3为本发明阀片端面示意图;Fig. 3 is a schematic diagram of the end face of the valve plate of the present invention;
图4为本发明阀芯端面示意图;Fig. 4 is the schematic diagram of the end face of the spool of the present invention;
图5为本发明另一结构示意图。Fig. 5 is a schematic diagram of another structure of the present invention.
具体实施方式Detailed ways
图1为本发明整体结构示意图;图2为本发明活塞挡块52示意图;图3为本发明阀片端面示意图;图4为本发明阀芯端面示意图;图5为本发明另一结构示意图;如图所示,一种多环路非对称式磁流变阻尼器,包括筒体4、设置于筒体4两端的左端盖2和右端盖15、设置于筒体内的活塞机构以及与活塞机构连接设置并能驱动活塞机构往复运动的活塞杆1;所述活塞机构包括沿筒体轴线方向从左到右依次布置的活塞组件、阀片组件以及与活塞杆连接设置的阀体组件;所述活塞杆驱动活塞机构往复运动进而形成不同的磁流变循环回路;本技术方案的磁流变阻尼器解决了限定的尺寸要求下,所需阻尼力范围较大同时压缩复原工况下所需力值不同的需求,克服了被动式减振装置力值难以大范围调节以及传统对称式磁流变减振装置在实现非对称输出力时过于依赖控制算法和响应时间的问题。Fig. 1 is a schematic diagram of the overall structure of the present invention; Fig. 2 is a schematic diagram of a
本实施例中,所述活塞组件包括活塞外套筒51、设置于活塞外套筒51内的活塞块5以及设置于活塞外套筒51左端的活塞挡块52;所述活塞块5周向方向上设置有永磁体7;所述永磁体7上绕设有励磁线圈;所述活塞外套筒51周向方向上设置有隔磁环6;所述励磁线圈设置于永磁体7与隔磁环6之间;活塞块5整体呈柱状结构,在活塞块5内(内、外即图1中所示,靠近活塞块中轴线为内,远离中轴线为外)周向方向上固定安装有永磁体7,永磁体7外圆周上缠绕励磁线圈,同时在塞外套筒51的外圆周上设置有隔磁环6,当然隔磁环6嵌装在塞外套筒51外圆周方向上,励磁线圈以及隔磁环6之间形成有第一环流通道20,永磁体7、励磁线圈以及隔磁环6均在同一圆周方向上,活塞外套筒51的外环由导磁材料和隔磁环6焊接而成,能更好的构成所需要的磁路;永磁体7的设置可以使阻尼器在断电情况下依旧能发挥部分作用,起到保险作用,整体结构便于实现磁流变阻尼器的调节控制。In this embodiment, the piston assembly includes a piston
本实施例中,所述活塞块5周向方向上设置有用于安装永磁体7的安装环槽,所述活塞块上开设有多个轴向贯穿活塞块的活塞常通孔21,所述活塞块5与活塞外套筒51之间形成有用于磁流变液流动的第一环流通道20,活塞块5上设置有多个活塞常通孔21,便于磁流变液进行流动,活塞常通孔21设计为多个且多个活塞常通孔21均匀分布在活塞块5上。In this embodiment, the
本实施例中,所述活塞外套筒51直径小于筒体4内径,活塞外套筒51与筒体4之间形成用于磁流变液流动的第二环形通道。活塞外套筒51与筒体4之间设置有间隙,环形结构的间隙可让磁流变液进行往复流动,以此形成磁流变液的第二环形通道。In this embodiment, the diameter of the piston
本实施例中,所述阀片组件包括阀片8和压缩弹簧19,所述阀片8直径与活塞外套筒51直径相同且阀片可轴向滑动的布置于活塞块5右端面,所述阀片8上设置有阀片孔和弧形孔,所述阀片孔与活塞常通孔21在同一轴线方向,弧形孔与第一环流通道20在同一轴线方向。弧形孔的整体长度小于第一环流通道20沿径向方向截面的整体长度。活塞常通孔21可以使阻尼器的输出阻尼更为平滑,活塞挡块52上也相应的设置有多个通孔,即阀片8可以完全贴合在活塞外套筒51的端面,阀片孔和弧形孔之间长度不同的设置方式,配合使用便于实现磁流变液的循环流动。In this embodiment, the valve plate assembly includes a
本实施例中,所述活塞块5与活塞杆1螺纹连接,所述活塞杆1轴向贯穿活塞块5并与阀体组件螺纹连接。In this embodiment, the
本实施例中,所述阀体组件包括左阀盖18、右阀盖16、设置于两个阀盖之间的阀芯11以及外套于阀芯11并与两个阀盖配合安装的外环筒9;所述阀芯11沿轴线方向向左凸起形成用于与活塞块5配合安装的导向安装部;所述导向安装部为中空结构且活塞杆1通过螺纹连接安装于导向安装部内,所述阀片8可沿导向安装部轴向方向往复滑动,所述压缩弹簧19外套于导向安装部且压缩弹簧19布置于阀片8与左阀盖18之间;左阀盖18和右阀盖16以及外环筒9配合安装形成一个腔体;活塞杆1与导向安装部采用螺纹连接的方式配合安装,导向安装部抵持于活塞块5右端部,阀片中间的开孔孔径略大于导向安装部的直径,使得阀片8可沿着导向安装部轴线方向滑动,阀芯11的周向方向上安装有永磁体以及线圈,阀体组件的设置可以增加整个活塞机构的有效工作长度,且阀芯11的阻尼力不受到阀片8的影响,单独受到电流的控制,可以大幅度增加阻尼器整体的力值调剂范围。In this embodiment, the valve body assembly includes a
本实施例中,所述阀芯11与左阀盖18、右阀盖16均固定连接设置,所述外环筒9的两端均设置有用于安装左阀盖18、右阀盖16的定位台阶;所述阀芯11上设置有导向常通孔17,所述活塞常通孔21与导向常通孔17在同一轴线方向;阀芯11的直径小于外环筒9的内径,因此二者之间形成了第三环流通道。导向常通孔17和活塞块5上的活塞常通孔21功能一致,可以使阻尼器输出阻尼更为平滑,阀芯11与左阀盖18、右阀盖16采用螺栓固定连接,左阀盖18、右阀盖16安装在阀芯端部设置的定位台阶处,四者形成一个整体。In this embodiment, the
本实施例中,所述外环筒9周向方向开设有导向槽,所述导向槽内与筒体内壁之间设置有导向环10。导向环10内嵌安装于外环筒9周向的导向槽内,用于对整体结构起到导向作用。In this embodiment, the
本实施例中,所述阀体组件与右端盖15之间设置有浮动活塞12,所述右端盖上设置有气门芯13。右端盖15上设置有连接安装座14便于与其余部件连接安装,浮动滑块12以及气门芯13用于在阻尼器工作过程中进行体积补偿,补偿结构可以保证磁流变阻尼器在压缩和复原转折点不出现阻尼力值突变,实现平稳过渡,使设备运行更加平稳,筒体4内还设置有导向密封座3,对活塞杆1起到导向同时增强了筒体内的密封性能。In this embodiment, a floating
工作原理:working principle:
阀片8被压缩弹簧压紧在活塞外套筒51端面。活塞组件内部开设有第一环流通道20、活塞常通孔21,同时活塞外套筒51与筒体4之间形成用于磁流变液流动的第二环形通道;阀片8在活塞块5进行压缩和复原过程中对第一环流通道20和活塞常通孔21的打开或关闭,且阀片8上有阀片孔和弧形孔,在阻尼器工作时起节流作用。The
压缩运动时,在液体压力和弹簧力作用下,阀片8紧贴活塞外套筒51右侧,此时,磁流变液从右侧腔室流向左侧腔室,先经过阀体组件内的导向常通孔17和第三环流通道,再经过活塞块5上的第一环流通道20、第二环流通道以及活塞常通孔21,此时由于阀片8的节流作用,第一环流通道20和活塞常通孔21只有部分被使用。During the compression movement, under the action of liquid pressure and spring force, the
复原运动时,由于液体压力作用,阀片8与活塞外套筒51右侧分离,此时阀片无节流作用。磁流变液从左侧腔室流向右侧腔室,先通过活塞组件上的第一环流通道20、第二环流通道以及活塞常通孔21,再通过阀体组件上的第三环流通道和导向长通孔17。During recovery movement, due to the liquid pressure, the
本实施例中,如图5所示,将阀片8与压缩弹簧的位置变换,且设置于活塞组件左侧,可以得到不同的减振效果,两种布置方式可根据实际需求进行装配使用。In this embodiment, as shown in FIG. 5 , the positions of the
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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