CN113027038A - Assembled wallboard and 5G intelligent processing method thereof - Google Patents

Assembled wallboard and 5G intelligent processing method thereof Download PDF

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Publication number
CN113027038A
CN113027038A CN202110270348.2A CN202110270348A CN113027038A CN 113027038 A CN113027038 A CN 113027038A CN 202110270348 A CN202110270348 A CN 202110270348A CN 113027038 A CN113027038 A CN 113027038A
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China
Prior art keywords
supporting plate
wallboard
die
plate
assembled wallboard
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Granted
Application number
CN202110270348.2A
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Chinese (zh)
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CN113027038B (en
Inventor
李晓夏
孙燕
马文艳
赵彩丽
李新功
王卫灯
孙应杰
司凯凯
范宾宾
王浩
梁闪闪
王思思
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Xiuwu Aodelong Technology Co ltd
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Xiuwu Aodelong Technology Co ltd
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Priority to CN202110270348.2A priority Critical patent/CN113027038B/en
Publication of CN113027038A publication Critical patent/CN113027038A/en
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Publication of CN113027038B publication Critical patent/CN113027038B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E04C2/2885Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

Abstract

The invention belongs to the field of building wallboards, and particularly relates to an assembled wallboard and a 5G intelligent processing method thereof, wherein the assembled wallboard is based on a keel frame, a heat insulation board is arranged in the middle of the wallboard, and an inner leaf plate and an outer protection layer are poured by using concrete, so that the rapid forming of the assembled wallboard is realized; the compression strength of the assembled wallboard is obviously increased by arranging the reinforcing ribs; glass fiber layers are arranged on two sides of the heat insulation plate, so that the heat insulation plate is prevented from being corroded and broken to lose the heat insulation effect; the butt joint of adjacent assembled wallboard makes the firm in connection of adjacent assembled wallboard, and can realize rapid Assembly. The invention utilizes intelligent mechanical equipment and simple procedures to prepare the assembled wallboard with high compressive strength, reduces the production cost and improves the production efficiency.

Description

Assembled wallboard and 5G intelligent processing method thereof
Technical Field
The invention belongs to the field of building wallboards, and particularly relates to an assembled wallboard and a 5G intelligent processing method thereof.
Background
With the rapid development of the modern building industry, the wall body required by the building manufactured by the reverse-beating forming process is also called a prefabricated wall plate. Adopt the contrary shaping technology of beating to form prefabricated wallboard fast, its advantage lies in that the time of forming prefabricated wallboard is short, after the prefabricated wallboard formed, will with the outer wallboard directly assemble to the skeleton of building can, it has changed the current mode that adopts the brick to build the formation wall body. However, the load-bearing and pressure-resistant capabilities of the prefabricated wall panels are poor, the prefabricated wall panels are not suitable for high-rise buildings, and the heat insulation layer is easy to break, so that the heat insulation effect of the wall panels is affected.
Disclosure of Invention
The invention aims to provide an assembly type wallboard and a 5G intelligent processing method thereof.
The invention provides an assembled wallboard, which comprises an inner blade plate, an outer protective layer and a keel frame, wherein the keel frame comprises an upper supporting plate and a lower supporting plate, the upper supporting plate and the lower supporting plate are both in a bow shape, the opposite surfaces of the upper supporting plate and the lower supporting plate are respectively provided with a clamping groove, the left side and the right side of each clamping groove are respectively provided with a supporting device, each supporting device comprises two bow-shaped first supporting rods, the two ends of each first supporting rod are respectively connected with the two ends of the upper supporting plate and the two ends of the lower supporting plate, a plurality of second supporting rods are arranged between the two first supporting rods, the two ends of each second supporting rod are respectively connected with the upper supporting plate and the lower supporting plate, reinforcing ribs are respectively arranged on the first supporting rods and the second supporting rods, a heat-insulating layer is arranged in each clamping groove, glass fiber layers are respectively arranged on the front side and the back side of the heat-insulating, the outer protective layer is provided with a decorative layer far away from the glass fiber layer side, and the inner leaf plate and the outer protective layer are both made of concrete.
Preferably, the insulating layer is made of XPS polystyrene boards or EPS boards.
Preferably, the thickness of the inner blade plate and the thickness of the outer protective layer are both 80mm to 100mm, and the thickness of the heat insulation layer is 80mm to 140 mm.
The invention also provides a 5G intelligent processing method of the assembly type wallboard, which comprises the following steps:
(1) bonding glass fiber layers on both sides of the heat-insulating layer;
(2) manufacturing a keel frame, and placing the heat-insulating layer bonded with the glass fiber layer obtained in the step (1) in clamping grooves of an upper supporting plate and a lower supporting plate;
(3) manufacturing a die table die, wherein the shape of the inner cavity of the die table die is consistent with that of the keel frame, the length of the inner cavity of the die table die is consistent with that of the upper supporting plate and the lower supporting plate, the width of the inner cavity of the die table die is consistent with that of the keel frame, and the height of the inner cavity of the die table die is consistent with that of the upper supporting plate and the lower supporting plate;
(4) cleaning the die table die, spraying a release agent in the die table die, and placing the keel frame obtained in the step (2) in an inner cavity of the die table die;
(5) distributing concrete into the die table die obtained in the step (4) through an intelligent distributing machine, and trowelling the concrete through an intelligent trowelling machine to obtain an inner blade plate and an outer protective layer, so that the glass fiber layer and the heat insulation layer are wrapped in the middle of the inner blade plate and the outer protective layer;
(6) transferring the die table die obtained in the step (5) into a curing kiln through a transfer robot, and curing and hardening the inner leaf plate and the outer protective layer; heating the curing chamber by high-temperature steam and hot air, detecting that the temperature in the curing kiln reaches 68-73 ℃ by a temperature sensor, stabilizing the temperature in the curing kiln at 70-75 ℃ by adjusting the temperature of the high-temperature steam and the hot air, curing at constant temperature, reducing the temperature of the high-temperature steam and the hot air after curing at constant temperature, and cooling the temperature in the curing kiln to room temperature;
(7) demolding the cured and hardened wallboard in the step (6);
(8) conveying the wallboard obtained in the step (7) to a spraying station through a conveying robot, and spraying a decorative layer on the outer protective layer side of the wallboard;
(9) and (4) transferring the wallboard obtained in the step (8) to a sterilization station through a transfer robot, and performing ultraviolet sterilization on the wallboard through ultraviolet rays.
Preferably, the concrete comprises the following components: 33-46% of Portland cement, 27-34% of fly ash, 2.5-3% of alkaline water agent, 12-17.5% of machine-made sand and 15-20% of broken stone.
The invention also comprises other steps which can lead the 5G intelligent processing method of the assembled wallboard to be normally used, and all the steps are conventional technical means in the field. In addition, the technical means which are not limited in the invention adopt the conventional technical means in the field.
Compared with the prior art, the invention has the beneficial effects that: the assembled wallboard takes the keel frame as a supporting frame, the heat insulation plate is arranged in the middle of the wallboard, and the inner leaf plate and the outer protective layer are poured by concrete, so that the rapid forming of the assembled wallboard is realized; the compression strength of the assembled wallboard is obviously increased by arranging the reinforcing ribs; glass fiber layers are arranged on two sides of the heat insulation plate, so that the heat insulation plate is prevented from being corroded and broken to lose the heat insulation effect; the butt joint of adjacent assembled wallboard makes the firm in connection of adjacent assembled wallboard, and can realize rapid Assembly.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the overall construction of the assembled wallboard of the present invention;
FIG. 2 is a sectional view taken along line A-A of FIG. 1;
FIG. 3 is a schematic structural view of the keel frame of the invention;
fig. 4 is a sectional view taken along line B-B of fig. 3.
Detailed Description
The present invention will be described more clearly with reference to specific embodiments, which are provided herein for the purpose of illustration only and are not to be construed as limiting the invention. All other embodiments, which can be obtained by those skilled in the art without any inventive step based on the embodiments of the present invention, should be included in the scope of the present invention.
Example 1
As shown in fig. 1 to 4, the invention provides an assembled wallboard, which comprises an inner leaf plate 3, an outer protective layer 8 and a keel frame, wherein the keel frame comprises an upper supporting plate 6 and a lower supporting plate 11, the upper supporting plate 6 and the lower supporting plate 11 are both in a bow shape, the opposite surfaces of the upper supporting plate 6 and the lower supporting plate 11 are both provided with a clamping groove 14, the left side and the right side of the clamping groove 14 are both provided with a supporting device, the supporting device comprises two bow-shaped first supporting rods 12, two ends of the two first supporting rods 12 are respectively connected with two ends of the upper supporting plate 6 and the lower supporting plate 11, a plurality of second supporting rods 13 are arranged between the two first supporting rods 12, two ends of the second supporting rods 13 are respectively connected with the upper supporting plate 6 and the lower supporting plate 11, reinforcing ribs 9 are respectively arranged on the first supporting rods 12 and the second supporting rods 13, a heat-insulating layer 4 is arranged in the clamping groove 14, the front side and the back side of the heat, the reinforcing ribs 9 on the two sides of the clamping groove 14 extend into the inner blade plate 3 and the outer protection layer 8 respectively, the side, far away from the glass fiber layer 5, of the outer protection layer 8 is provided with the decoration layer 10, and the inner blade plate 3 and the outer protection layer 8 are made of concrete.
The insulating layer 4 is made of XPS polystyrene boards or EPS boards.
The thickness of the inner blade plate 3 is 88mm, the thickness of the outer protective layer 8 is 95mm, and the thickness of the heat insulation layer 4 is 124 mm.
In the comparative example 1,
compared with the embodiment 1, the difference is that: the keel frame is not provided with a reinforcing rib.
Example 2
The 5G intelligent processing method of the assembly type wallboard comprises the following steps:
(1) bonding glass fiber layers 5 on both sides of the heat-insulating layer 4;
(2) manufacturing a keel frame, and placing the heat-insulating layer 4 bonded with the glass fiber layer 5 obtained in the step (1) in clamping grooves 14 of an upper supporting plate 6 and a lower supporting plate 11;
(3) manufacturing a mold table mold, wherein the shape of the inner cavity of the mold table mold is consistent with that of the keel frame, the length of the inner cavity of the mold table mold is consistent with the lengths of the upper support plate 6 and the lower support plate 11, the width of the inner cavity of the mold table mold is consistent with that of the keel frame, and the height of the inner cavity of the mold table mold is consistent with the thicknesses of the upper support plate 6 and the lower support plate 11;
(4) cleaning the die table die, spraying a release agent in the die table die, and placing the keel frame obtained in the step (2) in an inner cavity of the die table die;
(5) distributing concrete in the die table die obtained in the step (4) through an intelligent distributing machine to obtain an inner leaf plate 3 and an outer protective layer 8, and enabling the inner leaf plate 3 and the outer protective layer 8 to wrap a glass fiber layer 5 and a heat insulation layer 4 in the middle;
(6) transferring the die table die obtained in the step (5) into a curing kiln through a transfer robot, and curing and hardening the inner leaf plates 3 and the outer protective layer 8; the temperature of the curing chamber is increased through high-temperature steam and hot air, the temperature sensor detects that the temperature in the curing kiln reaches 68-73 ℃, constant-temperature curing is carried out by adjusting the temperature of the high-temperature steam and the hot air to enable the temperature in the curing kiln to be stable between 70-75 ℃, the temperature of the high-temperature steam and the hot air is reduced after the constant-temperature curing, and the temperature in the curing kiln is reduced to room temperature.
(7) Demolding the cured and hardened wallboard in the step (6);
(8) conveying the wallboard obtained in the step (7) to a spraying station through a conveying robot, and spraying a coating decorative layer 10 on the side of the outer protective layer 8 of the wallboard;
(9) and (4) transferring the wallboard obtained in the step (8) to a sterilization station through a transfer robot, and performing ultraviolet sterilization on the wallboard through ultraviolet rays.
The concrete is prepared by fully stirring 33% of portland cement, 28% of fly ash, 2.9% of alkaline water agent, 13% of machine-made sand, 17% of broken stone and 6.1% of water.
Example 3
Compared with the embodiment 1, the difference is that: the concrete is prepared by fully stirring 35% of Portland cement, 29% of fly ash, 2.6% of alkaline water agent, 15% of machine-made sand, 14% of broken stone and 4.4% of water.
Comparative example 2
Compared with the embodiment 1, the difference is that: the concrete is prepared by fully stirring 23% of Portland cement, 31% of fly ash, 4% of alkaline water agent, 13% of machine-made sand, 25% of broken stone and 4% of water.
The compressive strengths of the wallboards obtained in example 1 and comparative example 1 were 144.6MPa and 72.1MPa, respectively, after curing for 28 days under the same conditions, and from the detected compressive strengths, the compressive strength of example 1 was significantly higher than that of comparative example 1.
The compressive strengths of the wallboards prepared in example 2, example 3 and comparative example 2 were 142.3MPa, 143.6MPa and 75..5MPa, respectively, after curing for 28 days under the same conditions, and from the detected compressive strengths, the compressive strength of comparative example 1 was significantly lower than those of examples 2 and 3.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.

Claims (5)

1. The utility model provides an assembled wallboard, includes interior acanthus leaf, outer protective layer and keel frame, its characterized in that: the keel frame comprises an upper supporting plate and a lower supporting plate, the upper supporting plate and the lower supporting plate are both in a bow shape, the opposite surfaces of the upper supporting plate and the lower supporting plate are respectively provided with a clamping groove, the left side and the right side of the clamping groove are respectively provided with a supporting device, the supporting device comprises two first supporting rods in a bow shape, the two ends of each first supporting rod are respectively connected with the two ends of the upper supporting plate and the lower supporting plate, a plurality of second supporting rods are arranged between the two first supporting rods, the two ends of each second supporting rod are respectively connected with the upper supporting plate and the lower supporting plate, reinforcing ribs are respectively arranged on the first supporting rods and the second supporting rods, a heat insulating layer is arranged in the clamping groove, the front side and the rear side of the heat insulating layer are respectively provided with a glass fiber layer, the reinforcing ribs on the two sides of the clamping groove respectively extend into the, the inner blade plate and the outer protective layer are both made of concrete.
2. The assembled wallboard of claim 1, wherein: the heat insulating layer is made of XPS polystyrene boards or EPS boards.
3. The assembled wallboard of claim 1, wherein: the thicknesses of the inner leaf plate and the outer protective layer are both 80 mm-100 mm, and the thickness of the heat insulation layer is 80 mm-140 mm.
4. The 5G intelligent processing method of the assembly type wallboard is characterized by comprising the following steps of: the method comprises the following steps:
(1) bonding glass fiber layers on both sides of the heat-insulating layer;
(2) manufacturing a keel frame, and placing the heat-insulating layer bonded with the glass fiber layer obtained in the step (1) in clamping grooves of an upper supporting plate and a lower supporting plate;
(3) manufacturing a die table die, wherein the shape of the inner cavity of the die table die is consistent with that of the keel frame, the length of the inner cavity of the die table die is consistent with that of the upper supporting plate and the lower supporting plate, the width of the inner cavity of the die table die is consistent with that of the keel frame, and the height of the inner cavity of the die table die is consistent with that of the upper supporting plate and the lower supporting plate;
(4) cleaning the die table die, spraying a release agent in the die table die, and placing the keel frame obtained in the step (2) in an inner cavity of the die table die;
(5) distributing concrete into the die table die obtained in the step (4) through an intelligent distributing machine, and trowelling the concrete through an intelligent trowelling machine to obtain an inner blade plate and an outer protective layer, so that the glass fiber layer and the heat insulation layer are wrapped in the middle of the inner blade plate and the outer protective layer;
(6) transferring the die table die obtained in the step (5) into a curing kiln through a transfer robot, and curing and hardening the inner leaf plate and the outer protective layer;
(7) demolding the cured and hardened wallboard in the step (6);
(8) conveying the wallboard obtained in the step (7) to a spraying station through a conveying robot, and spraying a decorative layer on the outer protective layer side of the wallboard;
(9) and (4) transferring the wallboard obtained in the step (8) to a sterilization station through a transfer robot, and performing ultraviolet sterilization on the wallboard through ultraviolet rays.
5. The 5G intelligent processing method of the assembled wallboard according to claim 4, wherein: the concrete comprises the following components: 33-46% of Portland cement, 27-34% of fly ash, 2.5-3% of alkaline water agent, 12-17.5% of machine-made sand and 15-20% of broken stone.
CN202110270348.2A 2021-03-12 2021-03-12 Assembled wallboard and 5G intelligent processing method thereof Active CN113027038B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0689916A2 (en) * 1994-07-01 1996-01-03 Spavik, S.A. Process for producing a plate-like prefabricated member
US20120003461A1 (en) * 2010-06-30 2012-01-05 Jakob Ursing Environmentally-friendly fiber cement wallboards and methods of making the same
CN106639048A (en) * 2017-01-24 2017-05-10 丽水山居文化发展有限公司 High-strength thermal insulation composite wall, manufacturing method thereof and house
CN207079802U (en) * 2017-08-14 2018-03-09 成都新柯力化工科技有限公司 A kind of inexpensive spun-glass insulation wallboard
CN208219978U (en) * 2018-05-16 2018-12-11 孙刚 A kind of assembled wallboard for saving material
CN110344536A (en) * 2019-07-09 2019-10-18 卓冠(江苏)新材料科技有限公司 Flame-retarded light composite thermo-insulating wall board and its processing method is blended in a kind of novel cement-based particle
CN210976300U (en) * 2019-08-11 2020-07-10 朱慧庆 Prefabricated heat preservation wallboard of assembly type structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0689916A2 (en) * 1994-07-01 1996-01-03 Spavik, S.A. Process for producing a plate-like prefabricated member
US20120003461A1 (en) * 2010-06-30 2012-01-05 Jakob Ursing Environmentally-friendly fiber cement wallboards and methods of making the same
CN106639048A (en) * 2017-01-24 2017-05-10 丽水山居文化发展有限公司 High-strength thermal insulation composite wall, manufacturing method thereof and house
CN207079802U (en) * 2017-08-14 2018-03-09 成都新柯力化工科技有限公司 A kind of inexpensive spun-glass insulation wallboard
CN208219978U (en) * 2018-05-16 2018-12-11 孙刚 A kind of assembled wallboard for saving material
CN110344536A (en) * 2019-07-09 2019-10-18 卓冠(江苏)新材料科技有限公司 Flame-retarded light composite thermo-insulating wall board and its processing method is blended in a kind of novel cement-based particle
CN210976300U (en) * 2019-08-11 2020-07-10 朱慧庆 Prefabricated heat preservation wallboard of assembly type structure

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