CN113026140A - Lignin/polyolefin composite artificial grass filaments and preparation method thereof - Google Patents

Lignin/polyolefin composite artificial grass filaments and preparation method thereof Download PDF

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Publication number
CN113026140A
CN113026140A CN202110168949.2A CN202110168949A CN113026140A CN 113026140 A CN113026140 A CN 113026140A CN 202110168949 A CN202110168949 A CN 202110168949A CN 113026140 A CN113026140 A CN 113026140A
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lignin
artificial grass
polyolefin composite
composite artificial
polyolefin
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朱江峰
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/18Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from other substances
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08Surfaces simulating grass ; Grass-grown sports grounds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention relates to the technical field of artificial grass, in particular to lignin/polyolefin composite artificial grass filaments and a preparation method thereof. The artificial grass filaments comprise lignin, polyolefin thermoplastic resin and additives. The invention selects the lignin with wide source and low price as one of the raw materials, applies the lignin as a novel filler to the artificial lawn industry, plays a very positive role in the aspects of waste resource utilization, ecological environment protection and the like, and has wide market prospect; compared with the common nylon artificial grass, the lignin/polyolefin composite artificial grass filaments have similar mechanical properties, but the cost is greatly reduced; the artificial grass filaments are simple and convenient in preparation method and can be used for industrial large-area production of artificial grass filaments.

Description

Lignin/polyolefin composite artificial grass filaments and preparation method thereof
Technical Field
The invention relates to the technical field of artificial grass, in particular to lignin/polyolefin composite artificial grass filaments and a preparation method thereof.
Background
Artificial grass has been developed for over forty years, has the advantages of ageing resistance, sun protection, water resistance, skid resistance, wear resistance, comfortable foot feeling, bright color, long service life, no need of large investment in maintenance cost, all-weather effect and the like, and is undoubtedly to be more and more commonly adopted. The main material of the artificial grass is high molecular polymer, and the consumption of the high molecular polymer as the main component material of the artificial grass is increased along with the wider application of the artificial grass, which inevitably brings pressure to economy, society and ecology.
In the background of a new era, people pay more attention to energy problems, and with the gradual reduction of the quantity of non-renewable resources, people gradually begin to pay attention to renewable resources. Biomass is a typical renewable resource, and lignin is one representative thereof. Nature stores a large amount of lignin, second only to cellulose. Although the storage of lignin is large and renewable, the industrial utilization rate is not up to 10%. However, no article and patent report for applying lignin as a filler to the field of artificial turf have been found so far.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide the lignin/polyolefin composite artificial grass filaments, aiming at reducing the cost of the raw materials of the artificial lawn, enhancing the mechanical property, endowing new functions, and simultaneously promoting the utilization of renewable resources and the ecological environment protection; the invention also aims to provide a preparation method of the lignin/polyolefin composite artificial grass filaments.
One of the purposes of the invention is realized by adopting the following technical scheme:
a lignin/polyolefin composite artificial grass filament comprises the following raw materials in percentage by weight: 1-60 wt% of lignin, 30-80 wt% of polyolefin thermoplastic resin and 1-5 wt% of additive, wherein the sum of the raw materials is 100 wt%.
Lignin is a ubiquitous class of high polymers in plants and is the main substance supporting plant growth. Lignin is the most abundant organic polymer next to cellulose in the plant kingdom. The lignin is nontoxic, is a renewable resource, and is cheap and easily available. The artificial grass filaments prepared by matching the lignin and the polyolefin have the advantage of good toughness, and the cost of the artificial grass filaments is also reduced.
Furthermore, the raw material of the lignin is one or a composition of more than two of bagasse, wood or papermaking waste liquid, so that the resource utilization rate is improved, and the waste caused by resources is avoided. The purity of the lignin is 30-90%.
Still further, the lignin is one or a combination of more than two of alkali lignin, organic solvent lignin or alkali lignin. Among them, the organic solvent type lignin is preferred, and the organic solvent type lignin is well preserved because the original molecular structure and the reaction groups contained in the organic solvent type lignin are less involved in chemical reactions in the preparation process. Therefore, when used as a raw material for polymer synthesis or modified products, the organic solvent type has many unique advantages over lignosulfonates and alkali lignins, such as a higher proportion of reactive groups, easy separation from the solvent and purification, and no sulfur impurities. Alkaline lignin modification and purification: 1) performing primary purification by hydrochloric acid precipitation and ultrafiltration; 2) dissolving with anhydrous ether, centrifuging, and oven drying to obtain alkaline lignin.
Further, the polyolefin thermoplastic resin is polyethylene and/or polypropylene.
Polyethylene (PE) is classified into high density polyethylene (low pressure polymerization), low density polyethylene (high pressure polymerization), linear low density polyethylene, and ultrahigh molecular weight polyethylene, and has a melting point of about 120-. PE is excellent in corrosion resistance and electrical insulation (particularly high-frequency insulation), and can be enhanced by chlorination, irradiation, and modification with addition of glass fibers or the like. The high-density polyethylene has higher melting point, rigidity, hardness and strength, small water absorption, and good electrical property and radiation resistance; the low density polyethylene has better softness, elongation, impact strength and permeability. Low Density Polyethylene (LDPE) is preferred as the feedstock.
Polypropylene, PP for short, is a colorless, odorless, nontoxic and semitransparent solid substance. Polypropylene is a thermoplastic synthetic resin with excellent performance, and is colorless translucent thermoplastic light general-purpose plastic. Has chemical resistance, heat resistance, electric insulation, high-strength mechanical property and good high-wear-resistance processing property.
Still further, the additive is one or a composition of more than two of a light stabilizer, an ultraviolet absorber, an antioxidant, a matte agent or a slipping agent. Wherein the ultraviolet absorbent is one or a composition of more than two of 2-hydroxy-4-methoxybenzophenone, 2, 4-dihydroxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone or phenyl o-hydroxybenzoate; the antioxidant is one or the combination of more than two of 2, 6-di-tert-butyl-p-cresol, 4' -di-tert-octyldiphenylamine, 4-hydroxydodecanoic acid anilide or dilauryl thiodipropionate; the slipping agent is one or a composition of more than two of n-butyl stearate, polymethylphenylsiloxane, polyvinyl chloride or paraffin.
The second purpose of the invention is realized by adopting the following technical scheme:
the preparation method of the lignin/polyolefin composite artificial grass filaments comprises the following steps:
1) mixing and stirring lignin and polyolefin, adding an additive, and uniformly stirring to obtain a mixture;
2) feeding the mixture obtained in the step 1) into a wire drawing machine, and melting, extruding, drafting and shaping to obtain the lignin/polyolefin composite artificial grass filaments.
Further, in the step 2), the melting temperature is 160-260 ℃.
Compared with the prior art, the invention has the beneficial effects that:
(1) the lignin/polyolefin composite artificial grass filaments adopt lignin with wide sources and low price as one of raw materials, the lignin has excellent mechanical property, creep resistance, thermal stability, bacteriostasis, aging ultraviolet aging resistance, moisture absorption and moisture elimination and other excellent characteristics, and the addition of the lignin can enable the polyolefin to form heterogeneous crystallization and improve the storage modulus of the material, thereby improving the physical properties of the material. The lignin is used as a novel filler to be applied to the artificial lawn industry, plays a very positive role in the aspects of waste resource utilization, ecological environment protection and the like, and has wide market prospect; compared with the common nylon artificial grass, the lignin/polyolefin composite artificial grass filaments have similar mechanical properties, but the cost is greatly reduced;
(2) the preparation method of the lignin/polyolefin composite artificial grass filaments is simple and convenient, and can be used for industrial large-area production of artificial grass filaments.
Detailed Description
The present invention is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
Example 1
A lignin/polyolefin composite artificial grass filament comprises the following raw materials in percentage by weight: 60 wt% of lignin, 35 wt% of polyethylene, 2 wt% of 2-hydroxy-4-methoxybenzophenone, 1 wt% of n-butyl stearate and 2 wt% of 2, 6-di-tert-butyl-p-cresol.
Wherein, the raw materials of the lignin are bagasse, wood and a composition in papermaking waste liquid, and the organic solvent type lignin is obtained by extracting the composition in the bagasse, the wood and the papermaking waste liquid by a Soxhlet extraction method through a methanol-acetone mixed solvent. The purity of the lignin was 85%.
The preparation method of the lignin/polyolefin composite artificial grass filaments comprises the following steps:
1) mixing and stirring lignin and polyethylene, adding 2-hydroxy-4-methoxybenzophenone, n-butyl stearate and 2, 6-di-tert-butyl-p-cresol, and uniformly stirring to obtain a mixture;
2) feeding the mixture obtained in the step 1) into a wire drawing machine, heating to 260 ℃ to a molten state, extruding in a double-screw extruder, and drafting and shaping to obtain the lignin/polyolefin composite artificial turf.
Example 2
A lignin/polyolefin composite artificial grass filament comprises the following raw materials in percentage by weight: 20 wt% of lignin, 79 wt% of polyethylene and 1 wt% of 4, 4' -di-tert-octyldiphenylamine.
Wherein, the raw materials of the lignin are alkali lignin obtained by extracting the composition in bagasse, wood and papermaking waste liquor by a sodium hydroxide solution. The purity of the lignin is 40%.
The preparation method of the lignin/polyolefin composite artificial grass filaments comprises the following steps:
1) mixing and stirring lignin and polyethylene, adding 4, 4' -di-tert-octyldiphenylamine, and uniformly stirring to obtain a mixture;
2) feeding the mixture obtained in the step 1) into a wire drawing machine, heating to 160 ℃ to a molten state, extruding in a double-screw extruder, and drafting and shaping to obtain the lignin/polyolefin composite artificial turf.
Example 3
A lignin/polyolefin composite artificial grass filament comprises the following raw materials in percentage by weight: 45 wt% of lignin, 53 wt% of polypropylene, 1 wt% of polymethylphenylsiloxane and 1 wt% of 4-hydroxydodecanoic acid anilide. Wherein, the raw materials of the lignin are alkali lignin obtained by extracting the composition in bagasse, wood and papermaking waste liquor by a sodium hydroxide solution. The purity of the lignin was 55%.
The preparation method of the lignin/polyolefin composite artificial grass filaments comprises the following steps:
1) mixing and stirring lignin and polyethylene, adding polymethylphenylsiloxane and 4-hydroxydodecanoic acid anilide, and uniformly stirring to obtain a mixture;
2) feeding the mixture obtained in the step 1) into a wire drawing machine, heating to 200 ℃ to a molten state, extruding in a double-screw extruder, and drafting and shaping to obtain the lignin/polyolefin composite artificial turf.
Comparative example 1
The artificial grass filament is manufactured by nylon and polypropylene which are compounded and sold by Nanjing Langmei carpet company.
Comparative example 2
Comparative example 2 differs from example 1 in that: no lignin was added. The remaining components and preparation were the same as in example 1.
Comparative example 3
Comparative example 3 differs from example 1 in that: no polyethylene was added. The remaining components and preparation were the same as in example 1.
Performance testing
The artificial grass filaments of the examples 1 to 3 and the artificial grass filaments of the comparative examples 1 to 3 are subjected to an artificial grass filament mechanical property technical test, according to the standard of GB-T20394-2019, the cost calculation is calculated according to the cost of the used raw materials, and the specific data are shown in Table 1:
TABLE 1 comparison of mechanical Properties and cost of artificial grass filaments from examples 1-3 and commercially available artificial grass filaments
Figure BDA0002938450420000061
Figure BDA0002938450420000071
As can be seen from Table 1, the artificial turf yarns of examples 1 to 3 have similar mechanical properties compared with comparative example 1, and all meet the standard of GB-T20394-2019. However, the cost of the artificial grass filaments of the examples 1 to 3 is lower than that of the comparative example 1, and the nylon used in the comparative example 1 can be degraded, but the degradation period is longer and is far longer than that of the lignin of the examples 1 to 3. Therefore, the artificial turf filaments of the embodiments 1 to 3 have the advantage of low cost, and the resource utilization rate is improved by using the renewable material lignin as the raw material.
Compared with the artificial grass filaments of the comparative examples 2 to 3, the artificial grass filaments of the examples 1 to 3 have better mechanical properties, which shows that the lignin and the polyolefin have a synergistic effect, and the combination of the lignin and the polyolefin can improve the toughness and the durability of the artificial grass filaments.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (10)

1. The lignin/polyolefin composite artificial grass filaments are characterized by comprising the following raw materials in percentage by weight: 1-60 wt% of lignin, 30-80 wt% of polyolefin thermoplastic resin and 1-5 wt% of additive, wherein the sum of the weight of the raw materials is 100 wt%.
2. The lignin/polyolefin composite artificial grass filament according to claim 1, wherein the raw material of lignin is one or a combination of two or more of bagasse, wood or paper mill waste liquid.
3. The lignin/polyolefin composite artificial grass filament according to claim 1, wherein the lignin is one or a combination of two or more of alkali lignin, organic solvent-based lignin, and alkali lignin.
4. The lignin/polyolefin composite artificial grass according to claim 1, wherein the polyolefin thermoplastic resin is polyethylene and/or polypropylene.
5. The lignin/polyolefin composite artificial turf of claim 1, wherein the additive is one or a combination of more than two of a light stabilizer, an ultraviolet absorber, an antioxidant, a matte agent or a slip agent.
6. The lignin/polyolefin composite artificial grass filament of claim 5, wherein the ultraviolet absorber is one or a combination of two or more of 2-hydroxy-4-methoxybenzophenone, 2, 4-dihydroxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, or phenyl o-hydroxybenzoate.
7. The lignin/polyolefin composite artificial turf of claim 5, wherein the antioxidant is one or a combination of two or more of 2, 6-di-tert-butyl-p-cresol, 4' -di-tert-octyldiphenylamine, 4-hydroxydodecanoic acid anilide or dilauryl thiodipropionate.
8. The lignin/polyolefin composite artificial turf of claim 5, wherein the slip agent is one or a combination of more than two of n-butyl stearate, polymethylphenylsiloxane, polyvinyl chloride or paraffin.
9. The method for preparing lignin/polyolefin composite artificial grass filaments according to any one of claims 1 to 8, comprising the steps of:
1) mixing and stirring lignin and polyolefin, adding an additive, and uniformly stirring to obtain a mixture;
2) feeding the mixture obtained in the step 1) into a wire drawing machine, and melting, extruding, drafting and shaping to obtain the lignin/polyolefin composite artificial grass filaments.
10. The method for preparing lignin/polyolefin composite artificial grass filament according to claim 9, wherein the melting temperature in step 2) is 160-260 ℃.
CN202110168949.2A 2021-02-07 2021-02-07 Lignin/polyolefin composite artificial grass filaments and preparation method thereof Pending CN113026140A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113957562A (en) * 2021-10-12 2022-01-21 张家港市民华塑胶有限公司 Artificial grass filaments and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899182A (en) * 2010-07-19 2010-12-01 东莞市普凯塑料科技有限公司 Artificial turf masterbatch and preparation method thereof
CN104163977A (en) * 2014-07-09 2014-11-26 华南理工大学 Red lignin/polyolefin composite material and preparation method thereof
WO2020132739A1 (en) * 2018-12-28 2020-07-02 Suzano S.A. Polymeric synthetic fibres doped with lignin, method for obtaining same and use for making textile products

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899182A (en) * 2010-07-19 2010-12-01 东莞市普凯塑料科技有限公司 Artificial turf masterbatch and preparation method thereof
CN104163977A (en) * 2014-07-09 2014-11-26 华南理工大学 Red lignin/polyolefin composite material and preparation method thereof
WO2020132739A1 (en) * 2018-12-28 2020-07-02 Suzano S.A. Polymeric synthetic fibres doped with lignin, method for obtaining same and use for making textile products

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113957562A (en) * 2021-10-12 2022-01-21 张家港市民华塑胶有限公司 Artificial grass filaments and preparation method thereof

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