CN113022625A - Non-powered truck with thermally testable axle boxes and flexible interconnecting frame - Google Patents
Non-powered truck with thermally testable axle boxes and flexible interconnecting frame Download PDFInfo
- Publication number
- CN113022625A CN113022625A CN202011056927.9A CN202011056927A CN113022625A CN 113022625 A CN113022625 A CN 113022625A CN 202011056927 A CN202011056927 A CN 202011056927A CN 113022625 A CN113022625 A CN 113022625A
- Authority
- CN
- China
- Prior art keywords
- ring
- framework
- axle box
- integrated
- side beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000013016 damping Methods 0.000 claims description 45
- 229910000831 Steel Inorganic materials 0.000 claims description 37
- 239000010959 steel Substances 0.000 claims description 37
- 239000006096 absorbing agent Substances 0.000 claims description 33
- 230000035939 shock Effects 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 18
- 210000001503 joint Anatomy 0.000 claims description 14
- 238000005266 casting Methods 0.000 claims description 7
- 239000000725 suspension Substances 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000009467 reduction Effects 0.000 abstract description 12
- 238000009434 installation Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000007514 turning Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 40
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 12
- 238000013461 design Methods 0.000 description 9
- 230000036544 posture Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 241001669679 Eleotris Species 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000013507 mapping Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005493 welding type Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
- B61F5/52—Bogie frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F15/00—Axle-boxes
- B61F15/20—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/26—Mounting or securing axle-boxes in vehicle or bogie underframes
- B61F5/30—Axle-boxes mounted for movement under spring control in vehicle or bogie underframes
- B61F5/305—Axle-boxes mounted for movement under spring control in vehicle or bogie underframes incorporating rubber springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/04—Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault
- B61K9/06—Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault by detecting or indicating heat radiation from overheated axles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vibration Prevention Devices (AREA)
Abstract
A non-power bogie with a temperature-measurable axle box and a flexible interconnection framework belongs to the field of non-power bogie devices of railway vehicles and comprises a wheel pair device consisting of wheels and axles, a transverse and longitudinal integrated flexible interconnection framework and four annular vibration reduction axle boxes. The invention greatly reduces the requirement for vibration reduction of the whole framework, and has the effects of reducing the number of parts and the failure rate, releasing the layout space of the motor and the gear box and overhauling operation allowance, simplifying the size of the framework and simplifying the manufacturing process; the invention effectively reduces the transverse width size and the turning radius of the whole bogie on the premise of ensuring the installation position and the vibration reduction index of a primary suspension axle box device, further improves the curve passing capacity of the bogie, and facilitates the installation, the disassembly and the maintenance of the annular vibration reduction axle box.
Description
Technical Field
The invention belongs to the field of non-power bogie devices of railway vehicles, and particularly relates to a non-power bogie with a temperature measurable axle box and a flexible interconnection framework.
Background
When the railway train bogie is designed, not only the structural strength and flexibility of a framework serving as a bearing main body, the action effect of various auxiliary damping components such as anti-snake dampers and the like, the installation mode of a braking mechanism and the like need to be comprehensively considered, but also various factors such as the suspension mode of a motor of the power bogie, the placement position of an axle box on a wheel shaft, the layout space of the motor and a gear box thereof, the structural form and the layout space of primary suspension and secondary suspension devices and the like need to be comprehensively designed according to the theoretical speed per hour, the bearing load, the minimum bend curvature, the road conditions such as wind, snow, flying stones and the like of trains according to different vehicle type requirements. Various design schemes developed around the core idea are improved and complicated day by day, so that iterative updating and continuous progress of the manufacturing level of the power bogie are promoted finally, framework schemes of different vehicle types are updated, and some new schemes of new forms even completely replace old ideas, so that the core improvement of the power bogie has obvious difference and innovation.
As shown in fig. 1 to 3, the frame of the bogie of the railway passenger car can be divided into a welded frame formed by butt welding a plurality of plate groups and a cast frame formed by integral casting, but the integral structures of the welded frame and the cast frame both belong to a frame which is formed by a cross beam body and two side beams and has a top view in a letter H shape, the geometric center of the frame is an integral cross beam body H or a cross beam body g in a shape like a Chinese character jing, the two types of cross beam bodies are both used for forming a short cross beam in the middle of a letter H stroke structure, and the two side beams are arranged at two ends of the cross beam body in a bilateral symmetry manner; the cross beam body is composed of two small cross beams perpendicular to the side beams. As shown in fig. 1 and 2, for a welded side sill formed by assembling and welding a plurality of plates to form a box-shaped structure, a welded side sill i is generally a bird wing-shaped structure with two upturned wings, and a welded axle seat i-2 is fixedly welded to a lower end surface of an inclined plane i-1 at a wing root part of each bird wing-shaped structure. And each welding piece side beam spring cap cylinder i-3 is fixedly connected to the tip end of one welding piece side beam i in a welding way. The side beam upper cover plate and the side beam lower cover plate of the welding part side beam i and the two welding part side beam side wall plates i-4 clamped between the side beam upper cover plate and the side beam lower cover plate are all special bird wing-shaped structures matched with the side wall plates i-4 of the welding part side beam, so that the clamping and positioning operation during the integral assembly welding of the welding part side beam i is relatively complex, a large number of positioning fixtures are needed to be used in the manufacturing process to ensure that the two welding part side beam side wall plates i-4 are respectively and vertically welded and fixedly connected with the welding part side beam lower cover plate according to the parallel postures, and the positioning of the plurality of side wall plate connecting rib plates and the welding part side beam spring cap barrel i-3 can be realized only by complex positioning tools which are additionally designed. For example, chinese patent publication No. CN110722319A discloses a welding and positioning tool for side beams of a railway carriage frame, and the disclosed complicated positioning tool structure is additionally designed to improve the assembly and positioning accuracy of components such as side beam spring cap cylinders i-3, reduce calibration and mapping work, and reduce labor intensity. Similarly, the process of positioning and welding the wheel axle seat i-2 at the lower end of the inclined plane of the wing root part of the side beam of the weldment can be smoothly implemented only by specially designing a group assembling and positioning tool for the normal assembling and welding of the side beam, wherein the group assembling and positioning tool is disclosed as CN108817797A, and the design and the manufacture of the positioning tool inevitably bring about great increase of the production cost. In the welding and cooling process of the welding side beam i, the welding side beam i is distorted and deformed in multiple directions and different dimensions due to the influence of stress during welding and cooling, so that the welding side beam i generates various asymmetric structural dimension deviations such as stretching, distortion, side inclination and the like, the welding quality can be reluctantly ensured only by additionally adding correction and adjustment operations, particularly, a welding side beam cross beam pipe through hole i-5 serving as a subsequent processing positioning reference can not be penetrated by a welding cross beam pipe g-1 or two welding cross beam pipes g-1 can not be kept parallel if the welding side beam cross beam pipe through hole is not coaxially aligned, calibrated and adjusted, so that the positioning reference and the subsequent machining precision of the whole welding framework are seriously influenced, even symmetrical parts such as an anti-snake-vibration absorber and the like can not fully play the damping function due to the failure of geometric symmetry, and further the vibration characteristic of the framework is influenced, impairing the overall service life of the bogie. However, the adjustment and repair work needs a large amount of surveying and mapping and repeated secondary processing work, and the workload is heavy and complicated, and the efficiency is low. For the cast side beam shown in fig. 3, the cast side beam j and the integral cross beam body h are integrally cast and molded by a casting mold, so that the processes of size measurement, clamping and positioning and the like in the manufacturing process of the welded side beam i are avoided, but compared with the welded side beam i, the flexibility of elastic deformation of the cast side beam is weakened due to the more rigid mechanical property of cast steel, so that the cast side beam needs to be matched with a more complex two-system damping system comprising a side rolling resistant torsion bar and a snake-shaped resistant damper. In addition, the existing cast side beam, the isosceles trapezoid large interface j-1 of the cast side beam j at the wingtip end, is specially designed for matching the axle box form of the axle box f stacked by multiple layers of rubber tiles e on the isosceles trapezoid, and is not suitable for the wheel set external axle box and the typical primary suspension structure corresponding to the axle box.
A primary suspension device of a railway car bogie is used to reduce the jounce vibration generated by wheel rails and axles, and as shown in fig. 1 and 2, a conventional typical primary suspension device is composed of a tray-type axle box a and a series of steel springs b mounted on the tray-type axle box a, and the upper ends of the series of steel springs b are used to support a circular cap tube at the end of a side sill of the bogie. Since the typical primary suspension device is mounted to the end of the axle d outside the wheel c, it is called a wheel-set external axle box. However, the axle box with the wheel set arranged externally greatly increases the total axial width of the wheel set, is easier to be impacted by flying sand and broken stone along the railway, increases the integral turning radius of the bogie, and is not beneficial to the improvement of the passing curvature of the minimum curve of the train. Another recent type of primary suspension device is shown in fig. 3, and it overcomes the old technical problem of the axle box with external wheel set by stacking a plurality of layers of rubber tiles e on both sides of the axle box f with isosceles trapezoid shape to form a built-in primary suspension structure of the axle box which can be arranged on the inner side of the wheel c. However, the isosceles trapezoid axle box built-in type primary suspension structure with the rubber piles on the two sides has the disadvantages of complex manufacturing process, complex dismounting and maintenance procedures and high manufacturing and maintenance cost.
A median vertical plane is a virtual geometric plane that symmetrically divides an object with a symmetrical structure into two parts that are mirror images of each other.
Disclosure of Invention
The technical problems to be solved by the invention are as follows:
1) in the manufacturing process of the existing welding type side beam with the bird wing-shaped curve structure, a large number of positioning clamps are needed to ensure that the side wall plates of the two welding side beams are respectively and vertically welded and fixedly connected with the lower cover plate of the welding side beam according to the parallel postures.
2) The positioning process of the plurality of side wall plate connecting rib plates of the welding type side beam and the spring cap barrel of the welding side beam can be realized only by additionally designed complex positioning tools; and it must be through the extra correction that increases and adjust and repair the operation and can correct the stretching, distortion, many asymmetric structural dimension deviations such as heeling of different yards and direction appearing in the welding cooling process, guarantee welding quality reluctantly; especially, the through hole of the beam tube of the side beam of the weldment serving as the positioning reference of subsequent processing must be coaxially aligned, calibrated and adjusted, otherwise, the beam tube of the weldment cannot penetrate into the through hole, or two beam tubes of the weldment cannot be kept parallel, so that the positioning reference and subsequent machining precision of the whole welding frame are seriously influenced, even symmetrical parts such as an anti-rolling torsion bar and an anti-snaking shock absorber cannot fully play the damping function because of the failure of geometric symmetry, the vibration characteristic of the frame is influenced, and the whole service life of the bogie is weakened.
3) Due to the design defects of the prior structure, the existing cast side beam for the high-speed running train needs to be matched with a more complex secondary damping system comprising an anti-rolling torsion bar and an anti-snake-shaped damper; in addition, the existing cast side beam, which has the large isosceles trapezoid interface at the wingtip end of the cast side beam, is specially designed for matching the axle box form of the axle box stacked by multiple layers of rubber tiles on the isosceles trapezoid, and is not suitable for the wheel-set external axle box and the typical primary suspension structure corresponding to the axle box.
4) In addition, the isosceles trapezoid axle box built-in type primary suspension structure with the rubber piles on the two sides has complex manufacturing process and complex disassembly, assembly and maintenance procedures, and causes high manufacturing and maintenance cost.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the non-power bogie with the temperature-measurable axle box and the flexible interconnection framework comprises a wheel pair device consisting of wheels and axles, and is characterized by further comprising a transverse and longitudinal integrated flexible interconnection framework and four annular damping axle boxes;
the transverse and longitudinal integrated flexible interconnection framework comprises two transverse and longitudinal integrated frameworks which are rotationally symmetrical with each other, and each transverse and longitudinal integrated framework comprises an integrated side beam and an integrated cross beam which are integrally formed; the integrated side beam comprises a side beam middle section which is used as two bird wing connecting parts and is positioned at a lower position and two bird wing-shaped side beam cantilever sections which are symmetrically and fixedly connected with two ends of the side beam middle section, wherein each bird wing-shaped side beam cantilever section is formed by connecting an inclined section which is tilted upwards and a horizontal extension section which extends horizontally outwards; the integrated cross beam and the middle section of the integrated side beam are integrally formed in a casting mode in an included angle posture of an alpha angle; the value range of the included angle alpha is 60 to 90 degrees;
each transverse and longitudinal integrated framework further comprises a framework spring mounting seat, a framework traction pull rod seat, a framework transverse stopping seat, two semi-ring clamp type axle box hanging seats, a framework vertical shock absorber seat, an antenna beam hanging seat, a framework transverse shock absorber seat, a flexible interconnection connecting mechanism and interconnection butt seats, wherein the interconnection butt seats and the integrated cross beams are symmetrically distributed on the left side and the right side of a vertical plane in the middle section of the side beam, and the flexible interconnection connecting mechanisms are inserted into the interconnection butt seats and fixedly connected with the interconnection butt seats;
the framework transverse stopping seat is fixedly connected with the upper end of a cantilever section of the bird wing-shaped side beam adjacent to one side of the integrated cross beam; the framework vertical shock absorber seat is positioned on the bird wing-shaped side beam cantilever section adjacent to one side where the interconnected butt joint seat is positioned, wherein the framework vertical shock absorber seat is fixedly connected to the inner side wall of the lower part of the inclined section of the bird wing-shaped side beam cantilever section; the antenna beam hanging seat is arranged on the outer side wall of the farthest end of each bird wing-shaped side beam cantilever section, the semi-ring clamp type axle box hanging seat is arranged at the bottom of the far end of each bird wing-shaped side beam cantilever section, and a sensor mounting hole is formed in the upper end face of each semi-ring clamp type axle box hanging seat; the transverse shock absorber seat is fixedly connected with the middle section of the upper end surface of a corresponding integrated cross beam;
the two annular vibration damping axle boxes are arranged on the inner sides of the wheels and are coaxially and rotatably connected to two ends of an axle, each annular vibration damping axle box comprises an axle bearing, an axle box positioning and temperature measuring heat conducting sheath and a vibration damping rubber ring, the axle box positioning and temperature measuring heat conducting sheath is coaxially and fixedly connected with the outer ring of the axle bearing, the inner ring of the axle bearing is coaxially pressed and fixedly connected to two ends of the axle, sockets for positioning temperature sensors are arranged on the upper parts of the axle box positioning and temperature measuring heat conducting sheath and the vibration damping rubber ring, and the positions of the sockets correspond to sensor mounting holes on the upper end faces of cantilever sections;
the two horizontal and vertical integrated frameworks are symmetrically arranged in a circumferential rotationally symmetrical layout mode, and are flexibly connected through the end heads of the respective integrated cross beams and the flexible interconnection connecting mechanism on the other integrated side beam, so that the horizontal and vertical integrated flexible interconnection frameworks are formed together.
The central connecting line of the shell socket of the axle box positioning and temperature measuring heat conducting sheath and the rubber ring blind hole socket of the vibration damping rubber ring forms an angle of 60 degrees with the horizontal plane.
The axle box positioning and temperature measuring heat conducting sheath and the vibration damping rubber ring are respectively of an annular structure formed by buckling two semi-rings, two heat conducting sheath protrusions arranged along the outer side wall of the circumference are arranged on the outer wall of the axle box positioning and temperature measuring heat conducting sheath, two axle box vibration damping ring clamping grooves arranged along the inner wall of the circumference are arranged on the inner side wall of the vibration damping rubber ring, each heat conducting sheath protrusion is embedded into one corresponding axle box vibration damping ring clamping groove, and the axle box positioning and temperature measuring heat conducting sheath is axially limited in the vibration damping rubber ring; the annular vibration reduction axle box is arranged below the end part of the cantilever section of the bird wing-shaped side beam through the matching of the semi-annular shell and the semi-ring clamp type axle box hanging seat.
The flexible interconnection connecting mechanism is a steel spring combined type rubber node or a joint ball bearing.
The steel spring combined type rubber node comprises two steel spring node flange plates, a rubber elastic core shaft and a double-layer steel spring ring group, wherein the double-layer steel spring ring group is coaxially sleeved on the outer diameter of the rubber elastic core shaft, and two ends of the double-layer steel spring ring group and the two ends of the rubber elastic core shaft are respectively and coaxially fixedly connected with one corresponding steel spring node flange plate; the double-layer steel spring ring group comprises a large-diameter outer ring steel spring and a small-diameter inner ring steel spring which are coaxially nested.
The joint ball bearing comprises a joint ball bearing side beam end connecting flange, a joint ball bearing crossbeam end connecting flange, a ball bearing outer ring, a ball bearing inner ring, a ball bearing dustproof end cover, a buckled ball socket retaining frame group and a self-lubricating ring groove ball hinge, wherein a ball socket is arranged in the buckled ball socket retaining frame group, and the self-lubricating ring groove ball hinge is embedded into the ball socket of the buckled ball socket retaining frame group and forms a rotary friction pair with the ball socket; the ball bearing inner ring is coaxially nested on the inner diameter side wall of the central shaft hole of the self-lubricating ring groove ball hinge to form interference fit, and the ball bearing outer ring is coaxially nested on the outer diameter side wall of the buckled ball socket retainer group to form interference fit;
the joint ball bearing beam end connecting flange is coaxially plugged on the rear end face of a central shaft hole of the self-lubricating ring groove ball hinge and is fixedly connected with an adjacent integrated beam through a bolt; the joint ball bearing side beam end connecting flange is coaxially blocked at the front ends of the buckled ball socket retainer group and the self-lubricating ring groove ball hinge and is fixedly connected with an adjacent interconnection butt joint seat through bolts; the ball bearing dustproof end cover is fixedly connected to the outer end face of the joint ball bearing side beam end connecting flange through bolts.
The buckled ball socket retainer group comprises a first hemispherical socket retainer and a second hemispherical socket retainer which are completely identical and are buckled and fixedly connected with each other, and a retainer circumferential ring groove is arranged on the outer diameter of a buckled circumferential boundary line of the first hemispherical socket retainer and the second hemispherical socket retainer; and a plurality of retainer radial through holes pointing to the ball socket mass center are uniformly distributed on the bottom surface of the ring groove of the retainer circumferential ring groove according to the same circumferential angle.
An equatorial plane ring groove superposed with an axial vertical plane of the self-lubricating ring groove spherical hinge is arranged on the outer spherical surface of the self-lubricating ring groove spherical hinge, a plurality of weft ring grooves forming gamma included angles with the plane where the equatorial plane ring groove is located are also arranged on the outer spherical surface of the self-lubricating ring groove spherical hinge, the included angle gamma ranges from 10 degrees to 50 degrees, and the optimal value is 30 degrees; the equatorial ring groove and the plurality of weft ring grooves are intersected at the spherical pole.
The invention has the following beneficial effects:
the non-power bogie with the temperature-measurable axle box and the flexible interconnection framework breaks through the traditional structure and idea limitation of the conventional bogie through a plurality of innovative layout designs, the main structure of each transverse and longitudinal integrated framework is formed by integrated side beams and integrated cross beams which are integrally formed by casting technology, the integrated cross beams are connected with the middle sections of the integrated side beams in the included angle posture of an alpha angle, and the interconnection butt-joint seats and the integrated cross beams are symmetrically distributed on the left side and the right side of the vertical plane in the middle sections of the side beams. The two horizontal and vertical integrated frameworks are symmetrically arranged in a circumferential rotationally symmetrical layout mode, and are flexibly connected through the end heads of the respective integrated cross beams and the flexible interconnection connecting mechanism on the integrated side beam of the other side, so that the horizontal and vertical integrated flexible interconnection frameworks are formed together. The structure can adapt to the irregularity of the track through flexible deflection, and is favorable for reducing the wheel load shedding rate and enhancing the curve passing capacity of the framework. In the design scheme, the transverse and longitudinal integrated frameworks integrally formed by casting technology enable the main structure of the metro bogie disclosed by the invention to avoid the procedures of parallel positioning and assembly welding of traditional welding type side beam wall plates. The flexible interconnection connecting mechanism can adopt flexible connecting components with certain rigidity and elastic deformation capacity, such as steel spring combined rubber nodes or joint ball bearings and the like, the flexible connecting component technology combines two transverse and longitudinal integrated framework main body structures which are symmetrically arranged in a circumferential rotation symmetrical layout mode to change the old H-shaped framework form of vertically connecting two side beams through two thick cross beams on the traditional bogie, so that the two transverse and longitudinal integrated frameworks of the invention can automatically adapt to the angle deflection of mutual distortion, stretching, side inclination and the like generated in the advancing process of the frameworks, and the additional correction and adjustment operation of the transverse beam pipe of an old welding part is not needed to correct the structural dimension deviation of multiple asymmetries, such as stretching, distortion, side inclination and the like in different dimensions and directions in the welding and cooling process, thereby overcoming the inherent process difficulty that the side beam group must be corrected through heavy and complex mapping and adjustment operation during the welding process, the assembly operation flow between the side beam and the cross beam is simplified and optimized in a low-increasing degree. The structural form that two horizontal and vertical integrated frameworks are flexibly connected through the flexible interconnection connecting mechanism and are symmetrically arranged in the circumferential rotational symmetry layout mode also greatly reduces the overall vibration reduction requirement of the framework, and the effects of reducing the number of parts and the failure rate, releasing the layout space of the motor and the gear box and overhauling operation allowance, simplifying the size of the framework and simplifying the manufacturing process are achieved.
The semi-ring clamp type axle box hanging seat is arranged at the bottom of the far end of the cantilever section of each bird wing-shaped side beam, and a sensor mounting hole is formed in the upper end face of each semi-ring clamp type axle box hanging seat; the two annular damping axle boxes are arranged on the inner sides of the wheels and coaxially fixedly connected to the two ends of the axle, damping rubber rings arranged inside the annular damping axle boxes are coaxially fixedly connected with the outer rings of the axle bearings, the inner rings of the axle bearings are coaxially and pressure-mounted and fixedly connected to the two ends of the axle, rubber ring blind hole sockets for positioning temperature sensors are arranged on the upper portions of the damping rubber rings of the annular damping axle boxes, shell sockets serving as positioning temperature sensor butt-joint seats are arranged on the upper portions of the axle box positioning and temperature measuring heat conducting sheaths, and the positions of the two sockets of the axle box positioning and temperature measuring heat conducting sheaths. The design scheme ensures that the temperature measuring end of the temperature sensor can be inserted and positioned in the blind hole socket of the rubber ring through the sensor mounting hole and the socket of the shell in sequence, thereby getting rid of the separation effect of the damping rubber ring on the temperature of the axle box, enabling the semi-ring clamp type axle box hanging seat of the invention to become a brand-new clamp axle-hung wheel pair built-in type axle box capable of accurately measuring the temperature of the outer side wall of the axle box from the radial direction, the original structural design thoroughly breaks through the problem that the conventional axle box formed by stacking a plurality of layers of rubber tiles on an isosceles trapezoid can only be made into an open structural form, otherwise the temperature can not be accurately measured from the radial direction, and a typical series of suspension devices commonly constructed with a tray axle housing and a series of steel springs must rely on structural contraindications of weldment side beam spring cap cartridges, therefore, the design and manufacturing process of a complicated special positioning tool for the spring cap barrel of the side beam of the butt welding part is avoided. This design is in abandoning to pile up by multilayer rubber tile in isosceles trapezoid's axle box structure outside, still improves and has reduced the appearance and the size of the big interface of isosceles trapezoid of old foundry goods curb girder wingtip tip portion, and then promotes its mechanical structure intensity by a wide margin to make the installation and the temperature measurement of semi-ring clamp formula axle box hanging seat become possible. In addition, the structure form that the semi-ring clamp type axle box lifting seat is arranged inside the inner sides of the two wheels of the axle box is adopted to reduce the damage risk when the axle box is arranged externally, and on the premise of ensuring the installation position and the vibration reduction index of a primary suspension axle box device, the transverse width size and the turning radius of the whole bogie are effectively reduced, so that the curve passing capacity of the bogie is further improved. The compact type primary suspension structure based on the annular vibration reduction axle box benefits from the layout space saved by a new layout mode of a motor and a gear box, and the semi-annular shell of the compact type primary suspension structure is buckled with the semi-ring clamp type axle box suspension seat into a complete annular structure by adopting a split type clamp form connected by bolts, so that the compact type primary suspension structure is convenient to install, disassemble and maintain, and meanwhile, the adverse effect of welding deformation is avoided.
The bogie with the built-in axle box can ensure that two sleeper beam underlying secondary air springs, two sleeper beam underlying transverse shock absorbers and two vertical shock absorbers on an integrated vibration attenuation type swing bolster and a secondary suspension system are all directly connected to the lower part of the swing bolster on the transverse and longitudinal integrated flexible interconnection framework. The integrated secondary suspension device of the bogie is not directly connected to the lower part of a vehicle body from a framework like a secondary suspension device of a traditional bogie, so that the respective length requirements of the secondary damping buffer components are greatly reduced, the manufacturing cost is reduced, the structural strength is improved, the connecting processes of the traditional secondary transverse shock absorber, two air springs, two secondary vertical shock absorbers, an anti-rolling torsion bar and other components and the vehicle body are greatly reduced, the rapid falling of a carriage and the framework is realized, the occupied time of a crown block and a car lifting jack is reduced, the turnover efficiency of an assembly line is improved, and the integrated secondary sleeper beam system is convenient to independently replace and overhaul.
The flexible interconnection connecting mechanism can be a steel spring combined type rubber node or a joint ball bearing, and the end of the integrated cross beam can be flexibly and fixedly connected with the interconnection butt joint seat positioned at the middle section of the integrated side beam on the other horizontal and vertical integrated framework in a flange and bolt connection mode. The flexible interconnection connecting mechanism is connected with the framework in a flange mode, so that the mounting efficiency is improved, and meanwhile, the influence of welding deformation on the framework structure is avoided. A ball socket is arranged in the joint ball bearing buckled ball socket retainer group, and a self-lubricating ring groove ball hinge is embedded in the ball socket of the buckled ball socket retainer group and forms a rotary friction pair with the ball socket; the buckled ball socket retainer group comprises a first hemispherical socket retainer and a second hemispherical socket retainer which are completely identical and are buckled and fixedly connected with each other, and a retainer circumferential ring groove is arranged on the outer diameter of a buckled circumferential boundary line of the first hemispherical socket retainer and the second hemispherical socket retainer; at least four retainer radial through holes pointing to the ball socket mass center are uniformly distributed on the bottom surface of the ring groove of the retainer circumferential ring groove according to the same circumferential angle. In addition, when the buckled ball socket retainer group is made of metal or ceramic materials with higher hardness and carbon rod materials which generate scale powder through friction are embedded in the equatorial plane annular groove and the two weft annular grooves which are distributed on the outer spherical surface of the self-lubricating ring groove ball hinge, the equatorial plane annular groove and the two weft annular grooves on the outer spherical surface of the self-lubricating ring groove ball hinge automatically rub the inner side wall of the ball socket of the buckled ball socket retainer group in the friction pair rotating process of the ball socket, so that the scale powder with the lubricating function is automatically generated through rotation and abrasion, thereby playing the role of self-lubricating of the ball socket. When lubricant containing 3% -5% of molybdenum disulfide is injected into the equatorial ring groove and the two weft ring grooves, the lubricating function can be achieved.
In the process manufacturing indexes of the non-power bogie with the temperature measurable axle box and the flexible interconnection framework, the value range of the included angle alpha between the integrated cross beam and the integrated side beam is definitely set to be 60 degrees to 90 degrees, and the optimal value of the included angle alpha is 90 degrees; the range of an included angle gamma between the weft line ring groove on the outer spherical surface of the self-lubricating ring groove spherical hinge and the plane where the equatorial plane ring groove is located is 10-50 degrees, the optimal value is 30 degrees, the core data ranges are the optimal empirical parameters obtained through a large number of test summaries, the overall vibration characteristic of the bogie can be optimized to the greatest extent, and the method is a crystal and a proof of research and development investment.
In addition, the non-power bogie with the temperature-measurable axle box and the flexible interconnection framework is used as a brand-new bogie design form, the manufacturing schemes of the transverse and longitudinal integrated flexible interconnection framework and the four annular vibration reduction axle boxes are all modularized, different module units can independently implement standardized production, and the assembly line manufacturing is facilitated, so that the production efficiency is greatly improved, the production cost is reduced, and the economic value is created.
Drawings
FIG. 1 is a schematic perspective view of a prior art welded frame truck;
FIG. 2 is a schematic perspective view of a prior art welded frame and a series of steel springs;
FIG. 3 is a schematic perspective view of a prior art cast frame, wheel set and internal axle housing;
FIG. 4 is a schematic perspective view of a non-powered truck having a thermostatable axle housing and a flexible interconnecting frame according to the present invention;
FIG. 5 is a schematic side view of a non-powered truck having a thermostatable axle housing and a flexible interconnecting frame of the invention;
FIG. 6 is an exploded view of the integrated transverse and longitudinal flexible interconnecting frame of the present invention;
FIG. 7 is a schematic top view of the integrated transverse and longitudinal flexible interconnecting frame of the present invention;
FIG. 8 is an exploded view of an annular vibration-damped axlebox of the present invention;
FIG. 9 is a schematic illustration in partial cross-section of an annular vibration-damped axle housing and temperature sensor of the present invention with the axle bearing and semi-annular housing removed;
FIG. 10 is an exploded view of the annular shock absorbing axlebox of the present invention with the axle bearing and semi-annular housing removed;
FIG. 11 is an axial cross-sectional structural schematic view of the flexible interconnect attachment mechanism of the present invention as a steel spring unitized rubber node;
FIG. 12 is an axial cross-sectional structural schematic view of the flexible interconnection connection of the present invention being an articulating ball bearing;
FIG. 13 is an exploded view of the flexible interconnection connection of the present invention in the form of an articulated ball bearing;
FIG. 14 is a schematic structural view of a snap-together ball-and-socket retainer set and a self-lubricating ring groove ball hinge according to the present invention;
FIG. 15 is a schematic axial cross-sectional view of a snap-together ball and socket retainer set of the present invention;
FIG. 16 is a front view schematically illustrating the structure of the self-lubricating ring groove ball hinge according to the present invention;
FIG. 17 is a schematic view of the wheelset assembly, annular vibration-damped axlebox and temperature sensor configuration of the present invention;
FIG. 18 is a schematic representation of the application of the non-powered truck of the present invention having a thermostatable axle housing and a flexible interconnecting frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 4 to 18, the non-powered bogie of the present invention having a temperature-measurable axle box and a flexible interconnecting frame comprises a wheelset unit consisting of wheels c and axles d, and is characterized in that the bogie further comprises a transverse and longitudinal integrated flexible interconnecting frame a and four annular vibration-damping axle boxes B;
the transverse and longitudinal integrated flexible interconnection framework A comprises two transverse and longitudinal integrated frameworks which are rotationally symmetrical with each other, and each transverse and longitudinal integrated framework comprises an integrated side beam A-1 and an integrated cross beam A-2 which are integrally formed; the integrated side beam A-1 comprises a side beam middle section A-1-1 which is used as two bird wing connecting parts and is positioned at a lower position and two bird wing-shaped side beam cantilever sections A-1-2 which are symmetrically and fixedly connected with two ends of the side beam middle section A-1-1, wherein the bird wing-shaped side beam cantilever section A-1-2 is formed by connecting an upward tilted section and a horizontal extending section which extends horizontally and outwards; the integrated cross beam A-2 and the middle section of the integrated side beam A-1 are integrally formed in a casting mode in an included angle posture of an alpha angle; the value range of the included angle alpha is 60 to 90 degrees;
each transverse and longitudinal integrated framework further comprises a framework spring installation seat A-3, a framework traction pull rod seat A-4, a framework transverse stopping seat A-5, two semi-ring clamp type axle box hanging seats A-8, a framework vertical shock absorber seat A-6, an antenna beam hanging seat A-7, a framework transverse shock absorber seat A-9, a flexible interconnection connecting mechanism A-10 and an interconnection butt joint seat A-11, wherein the interconnection butt joint seat A-11 and the integrated beam A-2 are symmetrically distributed on the left side and the right side of a vertical plane of a middle section A-1-1 of the side beam, and the flexible interconnection connecting mechanism A-10 is inserted into and fixedly connected with the interconnection butt joint seat A-11;
the framework transverse stopping seat A-5 is fixedly connected with the upper end of a bird wing-shaped side beam cantilever section A-1-2 adjacent to one side of the integrated cross beam A-2; the framework vertical shock absorber seat A-6 is positioned on the cantilever section A-1-2 of the bird wing-shaped side beam adjacent to one side of the interconnected butt joint seat A-11, wherein the framework vertical shock absorber seat A-6 is fixedly connected to the inner side wall of the lower part of the cantilever section A-1-2 of the bird wing-shaped side beam; the antenna beam hanging seat A-7 is arranged on the outer side wall of the farthest end of each bird wing-shaped side beam cantilever section A-1-2, the semi-ring clamp type axle box hanging seat A-8 is arranged at the bottom of the far end of each bird wing-shaped side beam cantilever section A-1-2, and a sensor mounting hole A-8-1 is formed in the upper end face of each semi-ring clamp type axle box hanging seat A-8; the transverse shock absorber seat A-9 is fixedly connected with the middle section of the upper end surface of a corresponding integrated beam A-2;
the two annular vibration-damping axle boxes B are arranged on the inner sides of the wheels c and are coaxially and rotatably connected to two ends of an axle d, each annular vibration-damping axle box B comprises an axle bearing B-2, an axle box positioning and temperature-measuring heat-conducting sheath B-3 and a vibration-damping rubber ring B-1, the axle box positioning and temperature-measuring heat-conducting sheath B-3 is coaxially and fixedly connected with the outer ring of the axle bearing B-2, the inner ring of the axle bearing B-2 is coaxially and fixedly connected to two ends of the axle d in a press-fitting manner, sockets for positioning a temperature sensor G are arranged on the upper portions of the axle box positioning and temperature-measuring heat-conducting sheath B-3 and the vibration-damping rubber ring B-1, and the positions of the sockets correspond to sensor mounting holes A-;
the two horizontal and vertical integrated frameworks are symmetrically arranged in a circumferential rotationally symmetrical layout mode, and are flexibly connected with a flexible interconnection connecting mechanism A-10 on the other integrated side beam A-1 through the end head of the respective integrated cross beam A-2, so that the horizontal and vertical integrated flexible interconnection framework A is formed together.
The central connecting line of the shell socket B-3-1 of the axle box positioning and temperature measuring heat conducting sheath B-3 and the rubber ring blind hole socket B-1-1 of the vibration damping rubber ring B-1 forms an angle of 60 degrees with the horizontal plane.
The axle box positioning and temperature measuring heat conducting sheath B-3 and the vibration damping rubber ring B-1 are respectively of an annular structure formed by buckling two semi-rings, the outer wall of the axle box positioning and temperature measuring heat conducting sheath B-3 is provided with two heat conducting sheath protrusions B-3-2 which are arranged along the circumferential outer side wall, the inner side wall of the vibration damping rubber ring B-1 is provided with two axle box vibration damping ring clamping grooves B-1-2 which are arranged along the circumferential inner wall, each heat conducting sheath protrusion B-3-2 is embedded into one corresponding axle box vibration damping ring clamping groove B-1-2, and the axle box positioning and temperature measuring heat conducting sheath B-3 is axially limited in the vibration damping rubber ring B-1; the annular vibration reduction axle box B is arranged below the end part of the cantilever section A-1-2 of the wing-shaped side beam of the bird by matching a semi-annular shell B-4 with a semi-ring clamp type axle box hanging seat A-8.
The flexible interconnection connecting mechanism A-10 is a steel spring combined type rubber node A-10a or a joint ball bearing A-10 b.
The steel spring combined type rubber node A-10a comprises two steel spring node flange plates A-10a-1, a rubber elastic mandrel A-10a-2 and a double-layer steel spring ring group A-10a-3, wherein the double-layer steel spring ring group A-10a-3 is coaxially sleeved on the outer diameter of the rubber elastic mandrel A-10a-2, and two ends of the double-layer steel spring ring group A-10a-3 and the rubber elastic mandrel A-10a-2 are coaxially and fixedly connected with one corresponding steel spring node flange plate A-10a-1 respectively; the double-layer steel spring ring group A-10a-3 comprises a large-diameter outer ring steel spring and a small-diameter inner ring steel spring which are coaxially nested.
The joint ball bearing A-10b comprises a joint ball bearing side beam end connecting flange A-10b-1, a joint ball bearing cross beam end connecting flange A-10b-2, a ball bearing outer ring A-10b-3, a ball bearing inner ring A-10b-4, a ball bearing dustproof end cover A-10b-5, a buckled ball socket retainer group A-10b-6 and a self-lubricating ring groove ball hinge A-10b-7, wherein a ball socket is arranged in the buckled ball socket retainer group A-10b-6, and the self-lubricating ring groove ball hinge A-10b-7 is embedded into the buckled ball socket retainer group A-10b-6 and forms a rotary friction pair with the ball socket; the ball bearing inner ring A-10b-4 is coaxially nested on the inner diameter side wall of the central shaft hole of the self-lubricating ring groove ball hinge A-10b-7 to form interference fit, and the ball bearing outer ring A-10b-3 is coaxially nested on the outer diameter side wall of the buckled ball socket retainer group A-10b-6 to form interference fit;
the joint ball bearing beam end connecting flange A-10b-2 is coaxially plugged on the rear end face of a central shaft hole of the self-lubricating ring groove ball hinge A-10b-7, and the joint ball bearing beam end connecting flange A-10b-2 is used for being fixedly connected with an adjacent integrated beam A-2 through bolts; the joint ball bearing side beam end connecting flange A-10b-1 is coaxially plugged at the front ends of the buckled ball socket retainer group A-10b-6 and the self-lubricating ring groove ball hinge A-10b-7, and the joint ball bearing side beam end connecting flange A-10b-1 is fixedly connected with an adjacent interconnection butt joint seat A-11 through bolts; the ball bearing dustproof end cover A-10b-5 is fixedly connected to the outer end face of the joint ball bearing side beam end connecting flange A-10b-1 through bolts.
The buckled ball socket retainer group A-10b-6 comprises a first half ball socket retainer A-10b-6a and a second half ball socket retainer A-10b-6b which are completely identical and are buckled and fixedly connected with each other, and a retainer circumferential ring groove A-10b-6-1 is arranged on the outer diameter of the buckled circumferential boundary line of the first half ball socket retainer A-10b-6a and the second half ball socket retainer A-10b-6 b; a plurality of radial retainer through holes A-10b-6-2 pointing to the ball socket mass center are uniformly distributed on the bottom surface of the circumferential ring groove A-10b-6-1 of the retainer according to the same circumferential angle.
An equatorial plane ring groove A-10b-7-a1 coincident with an axial vertical plane of the self-lubricating ring groove spherical hinge A-10b-7 is arranged on the outer spherical surface of the self-lubricating ring groove spherical hinge A-10b-7, a plurality of weft ring grooves A-10b-7-a2 forming an included angle gamma with the plane where the equatorial plane ring groove A-10b-7-a1 is located are further arranged on the outer spherical surface of the self-lubricating ring groove spherical hinge A-10b-7, the value range of the included angle gamma is 10-50 degrees, and the optimal value is 30 degrees; the equatorial ring groove A-10b-7-a1 and the plurality of weft ring grooves A-10b-7-a2 all intersect the spherical pole T.
When the non-power bogie with the temperature-measurable axle box and the flexible interconnection framework is applied, the angle value alpha of the included angle between the integrated cross beam A-2 and the integrated side beam A-1 is set to be 90 degrees; the center of each of two motor flexible suspension rubber node seat holes D-2 positioned below and the connecting line of the hole centers of the motor coupler mounting holes D-1-2 form an included angle beta of 120 degrees, two latitude line ring grooves A-10b-7-a2 on the outer spherical surface of a self-lubricating ring groove spherical hinge A-10b-7 are arranged, the two latitude line ring grooves are in mirror symmetry with the equatorial plane ring groove A-10b-7-a1, and the plane where the two latitude line ring grooves and the equatorial plane ring groove A-10b-7-a1 are located form an angle gamma of 30 degrees. The number of the retainer radial through holes A-10b-6-2 on the bottom surface of the ring groove of the retainer circumferential ring groove A-10b-6-1 is four, and the four through holes are distributed on the circumference of the retainer circumferential ring groove A-10b-6-1 at intervals according to a circumferential angle of 90 degrees.
When the bogie is assembled with the swing bolster, various secondary vibration reduction buffer parts such as a secondary transverse stop seat F-1-4, a secondary vertical vibration absorber F-5, a secondary transverse vibration absorber F-4, an air spring F-2, a traction pull rod seat F-1-1 and the like on the integrated vibration reduction type swing bolster and a secondary suspension system F are respectively and correspondingly connected with a transverse and longitudinal integrated interconnection framework A of the invention according to a conventional method known in the industry, namely: two secondary air springs F-2 are correspondingly placed on two structural air spring mounting seats A-3 one by one and placed at the bottoms of two ends of a swing bolster F-1; then one end of a transverse shock absorber F-4 is fixedly connected to the transverse shock absorber seat F-1-2 through a rubber node, and the other end of the transverse shock absorber F-4 is fixedly connected to a corresponding framework transverse shock absorber seat A-9 through a rubber node; the upper ends of two secondary vertical shock absorbers F-5 are respectively and fixedly connected to two vertical shock absorber seats F-1-3 which are in one-to-one correspondence through rubber nodes, the lower end of each secondary vertical shock absorber F-5 is fixedly connected to a framework vertical shock absorber seat A-6 through a rubber node, and a framework traction pull rod seat A-4 enables power from a framework to be transmitted to the traction pull rod seat F-1-1 through a traction pull rod F-3, so that two air springs F-2, a secondary transverse shock absorber F-4 and two secondary vertical shock absorbers F-5 can be directly connected to the lower portion of a swing bolster F-1 through the transverse-longitudinal integrated interconnection framework A, and the assembly and connection operation of the swing bolster and the framework is completed.
Claims (8)
1. A non-power bogie with temperature-measurable axle boxes and a flexible interconnection framework, which comprises a wheel pair device consisting of wheels (c) and axles (d), and is characterized by further comprising a transverse and longitudinal integrated flexible interconnection framework (A) and four annular damping axle boxes (B);
the transverse and longitudinal integrated flexible interconnection framework (A) comprises two transverse and longitudinal integrated frameworks which are rotationally symmetrical with each other, and each transverse and longitudinal integrated framework comprises an integrated side beam (A-1) and an integrated cross beam (A-2); the integrated side beam (A-1) comprises two side beam middle sections (A-1-1) which are used as two bird wing connecting parts and are positioned at lower positions and two bird wing-shaped side beam cantilever sections (A-1-2) which are symmetrically and fixedly connected with the two ends of the side beam middle sections (A-1-1), and the bird wing-shaped side beam cantilever section (A-1-2) is formed by connecting an upward tilted section and a horizontal extension section which extends horizontally and outwards; the integrated cross beam (A-2) and the middle section of the integrated side beam (A-1) are integrally formed in a casting mode in an included angle posture of an alpha angle; the value range of the included angle alpha is 60 to 90 degrees;
each transverse and longitudinal integrated framework further comprises a framework spring mounting seat (A-3), a framework traction pull rod seat (A-4), a framework transverse stopping seat (A-5), two semi-ring clamp type axle box hanging seats (A-8), a framework vertical shock absorber seat (A-6), an antenna beam hanging seat (A-7), a framework transverse shock absorber seat (A-9), a flexible interconnection connecting mechanism (A-10) and an interconnection butt joint seat (A-11), wherein the interconnection butt joint seat (A-11) and the integrated cross beam (A-2) are symmetrically distributed on the left side and the right side of a vertical plane in the middle section (A-1-1) of the side beam, and the flexible interconnection connecting mechanism (A-10) is inserted into the interconnection butt joint seat (A-11) and fixedly connected with the interconnection butt joint seat;
the framework transverse stopping seat (A-5) is fixedly connected with the upper end of a bird wing-shaped side beam cantilever section (A-1-2) adjacent to one side of the integrated cross beam (A-2); the framework vertical shock absorber seat (A-6) is positioned on the cantilever section (A-1-2) of the bird wing-shaped side beam adjacent to one side where the interconnecting butt joint seat (A-11) is positioned, wherein the framework vertical shock absorber seat (A-6) is fixedly connected to the inner side wall of the lower part of the inclined section of the bird wing-shaped side beam cantilever section (A-1-2); the antenna beam hanging seat (A-7) is arranged on the outer side wall of the farthest end of each bird wing-shaped side beam cantilever section (A-1-2), the semi-ring clamp type axle box hanging seat (A-8) is arranged at the bottom of the far end of each bird wing-shaped side beam cantilever section (A-1-2), and a sensor mounting hole (A-8-1) is formed in the upper end face of each semi-ring clamp type axle box hanging seat (A-8); the transverse shock absorber seat (A-9) is fixedly connected with the middle section of the upper end surface of a corresponding integrated beam (A-2);
two annular damping axle boxes (B) are arranged on the inner sides of the wheels (c) and are coaxially and rotatably connected with the two ends of the axle (d), each annular damping axle box (B) comprises an axle bearing (B-2), the axle box positioning and temperature measuring heat conducting sheath (B-3) and the vibration damping rubber ring (B-1), the axle box positioning and temperature measuring heat conducting sheath (B-3) is coaxially and fixedly connected with the outer ring of the axle bearing (B-2), the inner ring of the axle bearing (B-2) is coaxially and fixedly pressed and connected with the two ends of an axle (d), the upper parts of the axle box positioning and temperature measuring heat conducting sheath (B-3) and the vibration damping rubber ring (B-1) are respectively provided with a socket for positioning a temperature sensor (G), and the position of the socket corresponds to a sensor mounting hole (A-8-1) on the upper end face of the cantilever section (A-1-2) of the bird wing-shaped side beam;
the two horizontal and vertical integrated frameworks are symmetrically arranged in a circumferential rotationally symmetrical layout mode, and are flexibly connected through the end head of the respective integrated transverse beam (A-2) and the flexible interconnection connecting mechanism (A-10) on the other integrated side beam (A-1), so that the horizontal and vertical integrated flexible interconnection frameworks (A) are formed together.
2. The non-powered truck having a thermometric axlebox and a flexible interconnecting frame according to claim 1, wherein the central connection line of the housing socket (B-3-1) of the axlebox locating and thermometric heat conducting sheath (B-3) and the rubber ring blind hole socket (B-1-1) of the damping rubber ring (B-1) is at an angle of 60 ° to the horizontal plane.
3. The non-powered truck having a thermally measurable axle housing and a flexible interconnecting frame as set forth in claim 1, the temperature-measuring and locating device is characterized in that the axle box locating and temperature-measuring heat-conducting sheath (B-3) and the vibration-damping rubber ring (B-1) are respectively of an annular structure formed by buckling two semi-rings, the outer wall of the axle box locating and temperature-measuring heat-conducting sheath (B-3) is provided with two heat-conducting sheath protrusions (B-3-2) arranged along the circumferential outer side wall, the inner side wall of the vibration-damping rubber ring (B-1) is provided with two axle box vibration-damping ring clamping grooves (B-1-2) arranged along the circumferential inner wall, each heat-conducting sheath protrusion (B-3-2) is embedded into one corresponding axle box vibration-damping ring clamping groove (B-1-2), and the axle box locating and temperature-measuring heat-conducting sheath (B-3) is axially limited in the; the annular damping axle box (B) is arranged below the end part of the cantilever section (A-1-2) of the bird wing-shaped side beam through the matching of a semi-annular shell (B-4) and a semi-ring clamp type axle box hanging seat (A-8).
4. Non-powered bogie with thermometric axlebox and flexible interconnecting frame according to claim 1, characterised in that the flexible interconnecting connection (a-10) is a steel spring combination rubber node (a-10a) or a joint ball bearing (a-10 b).
5. The non-powered bogie with the axle box capable of measuring temperature and the flexible interconnecting framework as claimed in claim 4, wherein the steel spring combined type rubber node (A-10a) comprises two steel spring node flanges (A-10a-1), a rubber elastic core shaft (A-10a-2) and a double-layer steel spring ring group (A-10a-3), the double-layer steel spring ring group (A-10a-3) is coaxially sleeved on the outer diameter of the rubber elastic core shaft (A-10a-2), and two ends of the double-layer steel spring ring group (A-10a-3) and two ends of the rubber elastic core shaft (A-10a-2) are coaxially fixedly connected with a corresponding steel spring node flange (A-10 a-1); the double-layer steel spring ring group (A-10a-3) comprises a large-diameter outer ring steel spring and a small-diameter inner ring steel spring which are coaxially nested.
6. The non-power bogie with the axle box capable of measuring temperature and the flexible interconnecting framework according to claim 4, wherein the joint ball bearing (A-10b) comprises a joint ball bearing side beam end connecting flange (A-10b-1), a joint ball bearing cross beam end connecting flange (A-10b-2), a ball bearing outer ring (A-10b-3), a ball bearing inner ring (A-10b-4), a ball bearing dust-proof end cover (A-10b-5), a buckled ball socket retainer group (A-10b-6) and a self-lubricating ring groove ball hinge (A-10b-7), the buckled ball socket retainer group (A-10b-6) is internally provided with a ball socket, and the self-lubricating ring groove ball hinge (A-10b-7) is embedded into the ball socket of the buckled ball socket retainer group (A-10b-6) and forms a rotary friction pair with the ball socket (ii) a The ball bearing inner ring (A-10b-4) is coaxially nested on the inner diameter side wall of the central shaft hole of the self-lubricating ring groove ball hinge (A-10b-7) to form interference fit, and the ball bearing outer ring (A-10b-3) is coaxially nested on the outer diameter side wall of the buckled ball socket retainer group (A-10b-6) to form interference fit;
the joint ball bearing beam end connecting flange (A-10b-2) is coaxially plugged on the rear end face of a central shaft hole of the self-lubricating ring groove spherical hinge (A-10b-7), and the joint ball bearing beam end connecting flange (A-10b-2) is fixedly connected with an adjacent integrated beam (A-2) through bolts; the joint ball bearing side beam end connecting flange (A-10b-1) is coaxially plugged at the front ends of the buckled ball socket retainer group (A-10b-6) and the self-lubricating ring groove ball hinge (A-10b-7), and the joint ball bearing side beam end connecting flange (A-10b-1) is fixedly connected with an adjacent interconnection butt joint seat (A-11) through bolts; the ball bearing dustproof end cover (A-10b-5) is fixedly connected to the outer end face of the joint ball bearing side beam end connecting flange (A-10b-1) through bolts.
7. The non-power bogie with the thermometric axle box and the flexible interconnecting frame according to claim 6, wherein the snap-fit ball-and-socket retainer group (A-10b-6) comprises a first half ball-and-socket retainer (A-10b-6a) and a second half ball-and-socket retainer (A-10b-6b) which are identical and fixedly fastened with each other, and a retainer circumferential ring groove (A-10b-6-1) is arranged on the outer diameter of the circumferential boundary line where the first half ball-and-socket retainer and the second half ball-and-socket retainer are fastened with each other; a plurality of radial retainer through holes (A-10b-6-2) pointing to the ball socket center of mass are uniformly distributed on the bottom surface of the circumferential ring groove (A-10b-6-1) of the retainer according to the same circumferential angle.
8. The non-power bogie with the axle box capable of measuring temperature and the flexible interconnecting framework as claimed in claim 6, characterized in that the outer spherical surface of the self-lubricating ring groove ball hinge (A-10b-7) is provided with an equatorial ring groove (A-10b-7-a1) coinciding with the axial vertical plane thereof, the outer spherical surface of the self-lubricating ring groove ball hinge (A-10b-7) is further provided with a plurality of weft ring grooves (A-10b-7-a2) forming an included angle γ with the plane where the equatorial ring groove (A-10b-7-a1) is located, the included angle γ ranges from 10 to 50 degrees, and the optimal value is 30 degrees; the equatorial ring groove (A-10b-7-a1) and the plurality of weft ring grooves (A-10b-7-a2) each intersect at a spherical pole (T).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011056927.9A CN113022625B (en) | 2020-09-30 | 2020-09-30 | Non-power steering frame with thermometric axle boxes and flexible interconnecting frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011056927.9A CN113022625B (en) | 2020-09-30 | 2020-09-30 | Non-power steering frame with thermometric axle boxes and flexible interconnecting frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113022625A true CN113022625A (en) | 2021-06-25 |
| CN113022625B CN113022625B (en) | 2024-04-12 |
Family
ID=76458742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011056927.9A Active CN113022625B (en) | 2020-09-30 | 2020-09-30 | Non-power steering frame with thermometric axle boxes and flexible interconnecting frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113022625B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003327120A (en) * | 2002-05-13 | 2003-11-19 | Railway Technical Res Inst | Bogie for rolling stock and spring for bogie |
| CN101062687A (en) * | 2006-04-26 | 2007-10-31 | 中国北车集团大连机车车辆有限公司 | Resilient suspension mechanism of locomotive steering bogie driving device |
| CN102874273A (en) * | 2012-10-26 | 2013-01-16 | 南车株洲电力机车有限公司 | Two-shaft bogie and frame suspension type drive device with disk-shaped braked hollow shaft |
| CN103693050A (en) * | 2014-01-10 | 2014-04-02 | 南车株洲电力机车有限公司 | Narrow-rail steering frame driving device |
| CN104228866A (en) * | 2014-10-17 | 2014-12-24 | 南车株洲电力机车有限公司 | Four-shaft locomotive bogie |
| CN212473468U (en) * | 2020-09-30 | 2021-02-05 | 中车长春轨道客车股份有限公司 | Non-powered truck with thermally testable axle boxes and flexible interconnecting frame |
-
2020
- 2020-09-30 CN CN202011056927.9A patent/CN113022625B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003327120A (en) * | 2002-05-13 | 2003-11-19 | Railway Technical Res Inst | Bogie for rolling stock and spring for bogie |
| CN101062687A (en) * | 2006-04-26 | 2007-10-31 | 中国北车集团大连机车车辆有限公司 | Resilient suspension mechanism of locomotive steering bogie driving device |
| CN102874273A (en) * | 2012-10-26 | 2013-01-16 | 南车株洲电力机车有限公司 | Two-shaft bogie and frame suspension type drive device with disk-shaped braked hollow shaft |
| CN103693050A (en) * | 2014-01-10 | 2014-04-02 | 南车株洲电力机车有限公司 | Narrow-rail steering frame driving device |
| CN104228866A (en) * | 2014-10-17 | 2014-12-24 | 南车株洲电力机车有限公司 | Four-shaft locomotive bogie |
| CN212473468U (en) * | 2020-09-30 | 2021-02-05 | 中车长春轨道客车股份有限公司 | Non-powered truck with thermally testable axle boxes and flexible interconnecting frame |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113022625B (en) | 2024-04-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110979359B (en) | Motor longitudinal type modularized power bogie | |
| CN110979380A (en) | Framework device based on novel primary suspension and longitudinal motor | |
| CN113022622B (en) | Axle box built-in type subway bogie based on flexible interconnection framework and overhead swing bolster | |
| CN113830120B (en) | Non-power bogie of axle box built-in high-speed motor train unit | |
| CN212473468U (en) | Non-powered truck with thermally testable axle boxes and flexible interconnecting frame | |
| CN110979381B (en) | Framework device based on longitudinally-arranged motor and novel center pin boss | |
| CN212500392U (en) | Axle box built-in bogie based on novel motor suspension structure and flexible interconnection framework | |
| CN212473467U (en) | Axle box built-in subway bogie based on flexible interconnection framework and overhead swing bolster | |
| CN213262380U (en) | Power bogie based on novel motor suspension structure and overhead swing bolster | |
| CN212386493U (en) | Transverse and longitudinal integrated power bogie with temperature-measurable axle box | |
| CN212386494U (en) | Bogie based on flexible interconnection framework and overhead swing bolster | |
| CN212386495U (en) | Bogie based on novel motor suspension structure and flexible interconnection framework | |
| CN212473466U (en) | Side beam end cantilever with temperature measurable axle box | |
| CN212473469U (en) | Bogie based on shaft type gear box easy to withdraw and side beam single-point suspension type motor | |
| CN113022625A (en) | Non-powered truck with thermally testable axle boxes and flexible interconnecting frame | |
| CN113022629A (en) | Power bogie based on shaft type gear box easy to withdraw and side beam single-point suspension type motor | |
| CN112046536B (en) | Bogie based on novel motor suspension structure and flexible interconnection framework | |
| CN212386496U (en) | Power bogie based on novel motor suspension structure and temperature-measurable axle box | |
| CN216102110U (en) | Framework device for built-in non-power bogie of axle box of high-speed motor train unit | |
| CN212386492U (en) | Transverse and longitudinal integrated non-power framework device with temperature-measurable axle box | |
| CN216185127U (en) | Axle box built-in type high-speed motor train unit non-power bogie | |
| CN112046538B (en) | Transverse and longitudinal integrated non-power framework device with axle box capable of measuring temperature | |
| CN110979378A (en) | Framework device based on novel vibration reduction structure | |
| CN113022627B (en) | Axle box built-in bogie based on novel motor suspension structure and flexible interconnection framework | |
| CN112046538A (en) | Transverse and longitudinal integrated non-power framework device with temperature-measurable axle box |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |