CN113021734A - Automobile tire manufacturing and processing technology - Google Patents
Automobile tire manufacturing and processing technology Download PDFInfo
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- CN113021734A CN113021734A CN202110256905.5A CN202110256905A CN113021734A CN 113021734 A CN113021734 A CN 113021734A CN 202110256905 A CN202110256905 A CN 202110256905A CN 113021734 A CN113021734 A CN 113021734A
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- roller
- plate
- barrel
- cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a manufacturing and processing technology of an automobile tire, which comprises a workbench, a stirring device and a rolling device, the left side of the upper end of the workbench is fixedly provided with a stirring device, the lower end of the right side of the stirring device is fixedly provided with a calendering device, the rolling device comprises a guide cylinder, a metal detector, a fixed plate, a motor II, a gear, a rolling roller, a belt conveyor, an embossing roller, a cooling roller and a thickness gauge, the invention is matched with the rolling device through a stirring device, heating and stirring the raw materials until the raw materials are completely melted, controlling the amount of the extruded raw materials by a calendering device before calendering treatment, thereby the thin layer material after the rolling treatment does not need to be subjected to edge cutting treatment, the waste of raw materials is reduced, thereby improve equipment's production efficiency, can change calendering part as required fast simultaneously, improve equipment's availability factor.
Description
Technical Field
The invention relates to the field of automobile part processing, in particular to an automobile tire manufacturing and processing technology.
Background
The tire is a circular ring-shaped elastic rubber product which is assembled on various vehicles or machines and is grounded and rolled, and is usually installed on a metal rim, can support a vehicle body, buffer external impact, realize contact with a road surface and ensure the driving performance of the vehicle, is often used under complicated and severe conditions, bears various deformation, load, force and high and low temperature effects during driving, and therefore has high bearing performance, traction performance and buffering performance, and simultaneously has high wear resistance and flexibility resistance, low rolling resistance and heat generation, and is generally processed by rubber calendering.
In the process of processing the tire, due to the quality requirement of the tire, the following problems exist in the actual operation process:
(1) when the tire is processed by the traditional automobile tire manufacturing process, the edge cutting treatment is needed to be carried out on the thin-layer material after being subjected to the rolling, so that the waste of raw materials is caused, meanwhile, the processing procedures are increased, and the production efficiency of equipment is reduced.
(2) When a tire is processed by the traditional automobile tire manufacturing process, generally, only a thin layer material with one thickness is subjected to rolling processing, the time spent on replacing rolling parts is long, and the rolling parts are easily damaged.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a manufacturing and processing technology of an automobile tire.
The technical scheme adopted by the invention to solve the technical problem is as follows: the automobile tire manufacturing and processing equipment comprises a workbench, a stirring device and a rolling device, and the specific method for manufacturing and processing the automobile tire by adopting the automobile tire manufacturing and processing equipment comprises the following steps:
s1, introducing raw materials: introducing the raw materials into a material containing barrel through a conical funnel, and heating the raw materials through the material containing barrel;
s2, stirring and filtering: stirring the heated raw materials by a stirring device, and filtering the uniformly stirred and melted liquid raw materials;
s3, cooling control: cooling the filtered liquid raw materials by a cooling cylinder, and controlling the amount of the extruded mixed raw materials by a guide cylinder according to the requirement;
s4, calendering and transporting: calendering the mixed raw material by a calendering device until the thickness of the mixed raw material meets the requirement, embossing and cooling the surface of the mixed raw material, detecting the thickness of the mixed raw material, cutting the mixed raw material, forming a tire by matching with a steel ring, vulcanizing, detecting and collecting the tire;
the left side of the upper end of the workbench is fixedly provided with a stirring device, and the lower end of the right side of the stirring device is fixedly provided with a calendering device;
the stirring device comprises a support plate, a material containing barrel, a conical funnel, a first motor, a rotating column, a first spiral belt, a second spiral belt, a filter plate, a heat insulation plate and a cooling barrel, wherein the support plate is fixedly arranged on the left side of the upper end of the workbench; fix flourishing feed cylinder through the mounting panel, fix conical hopper through flourishing feed cylinder, let in flourishing feed cylinder with the raw materials through conical hopper in, drive the rotation post through the motor and rotate to drive spiral shell area one and rotate with spiral shell area two, stir and the transportation to the raw materials of mixing, filter the liquid raw materials of melting after heating through the filter, prevent to carry out the heat transfer between cooling cylinder and the flourishing feed cylinder through the heat insulating board, cool off liquid raw materials through the cooling cylinder, thereby improve its viscosity.
The rolling device comprises a guide cylinder, a metal detector, a fixed plate, a second motor, a gear, a rolling roller, a belt conveyor, an embossing roller, a cooling roller and a thickness gauge, wherein the lower end surface of the right side of the cooling cylinder is fixedly provided with the guide cylinder, the metal detector is fixedly arranged on the inner end surface of the guide cylinder, the fixed plates are symmetrically and fixedly arranged on the front side and the rear side of the upper end of the workbench below the guide cylinder, the second motor is fixedly arranged at the front end of the fixed plate on the front side through a motor base, the gear is fixedly arranged on the output shaft of the second motor through a coupler, the gears are respectively and fixedly arranged on the left side and the lower side of the fixed plate on the front side through rotating shafts, the gears are fixedly arranged below the gear on the lowest side at the front end of the fixed plate on the front side through rotating shafts, adjacent gears are meshed, a belt conveyor is fixedly installed on the right side of the gear positioned on the lowest side at the inner end of the fixing plate, embossing rollers are fixedly installed on the upper side of the belt conveyor on the fixing plate through rotating shafts, cooling rollers are fixedly installed on the right sides of the belt conveyor and the embossing roller positioned on the right side on the fixing plate through rotating shafts, and a thickness gauge is fixedly installed on the right side of the cooling rollers at the inner end of the fixing plate; the volume of the raw materials of extruding through guide cylinder control, detect the raw materials through metal detector, fix motor two through the fixed plate, drive gear revolve through motor two, the gear through intermeshing drives adjacent calendering roller and carries out opposite direction's rotation, thereby it transports at the extrusion in-process to drive the raw materials, cooperate with the embossing roller through belt conveyor, carry out the knurling to extrusion's thin layer material and handle, cool off thin layer material surface through the chill roll, and measure the thin layer material after the cooling through the calibrator.
As a preferred technical scheme of the invention, the charging barrel comprises a heat-insulating barrel, a heating barrel and a glass barrel, wherein the heating barrel is fixedly arranged on the inner end surface of the heat-insulating barrel, and the glass barrel is fixedly arranged on the inner end surface of the heating barrel; fix the cartridge heater through a heat preservation section of thick bamboo, fix a glass section of thick bamboo through the cartridge heater, conduct the heat through a glass section of thick bamboo, simultaneously because glass's hardness is great, can not produce the mar at the in-process of heating stirring, influence the life of part.
As a preferred technical scheme of the invention, the outer end surface of the helical band is uniformly and fixedly provided with the scraping column by a pin shaft along the circumferential direction, and the outer end surface of the scraping column is uniformly provided with arc-shaped long grooves along the circumferential direction; scraping the adhered raw materials on the inner wall of the glass cylinder by the scraping column which is uniformly provided with the arc-shaped long groove along the circumferential direction, and improving the productivity of the raw materials.
As a preferred technical scheme, the filter plate is a circular plate, cylindrical holes are uniformly formed in the circular plate along the circumferential direction, small balls are uniformly connected to the inner end face of each cylindrical hole in a sliding fit mode, and the diameter lengths of the cylindrical holes and the small balls are gradually reduced from left to right; through the cooperation of pellet and cylinder hole, filter the liquid raw materials of molten state to prevent that the raw materials granule that does not completely melt from getting into the cooling cylinder, carry out progressively filtering the liquid raw materials of molten state through the cylinder hole that diameter length reduces from a left side to a right side gradually with the pellet.
As a preferred technical scheme of the invention, the cooling cylinder comprises a cylinder body, a cooling water pipe, a water inlet pipe, a water outlet pipe, a threaded pipe and a water pump, wherein the cylinder body is fixedly arranged at the right end of the heat insulation plate, the cooling water pipe is fixedly arranged in the middle of the outer side of the cylinder body, the cooling water pipe is spiral, the water inlet pipe and the water outlet pipe are fixedly arranged on the upper side and the lower side of the right end of the cooling water pipe respectively, the threaded pipe is fixedly arranged at the tail end of the water inlet pipe, the tail end; fix condenser tube through the barrel, fix inlet tube and outlet pipe through condenser tube, cooperate through inlet tube and outlet pipe, fix the screwed pipe, through screwed pipe increase water refrigerated path length in external environment, make water circulation flow to condenser tube and screwed pipe in through the water pump to reach the purpose of carrying out cyclic utilization to the cooling water.
As a preferred technical scheme of the invention, the guide cylinder comprises a rectangular long plate, a fixed block, a bidirectional threaded rod, a rotating handle, a nut pair, a right-angle push plate and a rotating plate, the rectangular long plate is symmetrically and fixedly arranged at the front side and the rear side of the lower end surface at the right side of the cooling cylinder, the fixed block is fixedly arranged at the front end surface of the rectangular long plate at the front side, the bidirectional threaded rod is connected with the middle part of the fixed block in a threaded connection mode, threaded grooves with opposite rotating directions are formed in the left side and the right side of the bidirectional threaded rod, the rotating handle is fixedly arranged at the right end of the bidirectional threaded rod, the nut pair is symmetrically and threadedly connected with the left side and the right side of the bidirectional threaded rod, the right-angle push plate is fixedly arranged at the rear end surface of the nut pair, the rotating plate is fixedly arranged at the upper side of the rectangular long plate, the rectangular long groove is connected with the tail end of the right-angle push plate in a sliding fit manner; fix the fixed block through the long board of rectangle, fix a position two-way threaded rod through the fixed block, rotate through rotating the two-way threaded rod of handle control, the two-way threaded rod who sets up opposite direction of rotation's screw thread recess through the left and right sides rotates, distance between the control nut is vice, fix right angle push pedal through the nut is vice, control the inclination of rotor plate through right angle push pedal to cooperate with the long board of rectangle, control the volume of the raw materials of extruding.
According to a preferred technical scheme, the calendering roller comprises a cylindrical long roller, a cylindrical spring, an arc-shaped block, a sliding bead, a roller barrel and a stop ring, the cylindrical long roller is fixedly installed at the rear end of a gear, the cylindrical spring is uniformly and fixedly installed on the outer end face of the cylindrical long roller along the circumferential direction, the arc-shaped block is fixedly installed at the tail end of the cylindrical spring, the sliding bead is connected to the outer end of the arc-shaped block in a sliding fit manner, the roller barrel is clamped on the outer end face of the cylindrical long roller, the stop rings are uniformly and fixedly installed on the outer end faces of the front side and the rear side of the roller barrel, arc-shaped grooves matched with the arc-shaped block are uniformly formed in the circumferential direction on the outer end face of the roller barrel, inclined; fix cylindrical spring through the long roller of cylinder, fix the arc piece through cylindrical spring, cooperate with the arc piece through cylindrical spring, change the roller as required fast, fix a position the slip pearl through the arc piece, fix through the roller to keeping off the position ring, cooperate through between the adjacent roller, carry out the calendering to the raw materials and handle.
Compared with the prior art, the invention has the following advantages:
1. according to the automobile tire manufacturing and processing technology provided by the invention, the stirring device is matched with the rolling device, the raw materials are heated and stirred until the raw materials are completely melted, and the amount of the extruded raw materials is controlled by the rolling device before rolling treatment, so that the thin-layer material subjected to rolling treatment does not need to be subjected to edge cutting treatment, the waste of the raw materials is reduced, the production efficiency of equipment is improved, rolled parts can be quickly replaced according to needs, and the use efficiency of the equipment is improved.
2. According to the invention, the stirring device is arranged, the scraping columns uniformly provided with the arc-shaped long grooves along the circumferential direction scrape the raw materials attached to the inner wall of the glass cylinder, so that the production rate of the raw materials is improved, the small round balls are matched with the cylindrical holes to filter the liquid raw materials in a molten state, so that raw material particles which are not completely molten are prevented from entering the cooling cylinder, and the cylindrical holes and the small round balls with the diameter length gradually reduced from left to right are used for gradually filtering the liquid raw materials in the molten state.
3. According to the invention, the rolling device is arranged, the handle is rotated to control the bidirectional threaded rod to rotate, the bidirectional threaded rod with the left side and the right side provided with the threaded grooves with opposite rotating directions is rotated to control the distance between the nut pairs, the right-angle push plate is fixed through the nut pairs, and the inclination angle of the rotating plate is controlled through the right-angle push plate, so that the rotating plate is matched with the rectangular long plate to control the amount of extruded raw materials.
4. According to the invention, through the arranged calendering device, the cylindrical spring is matched with the arc-shaped blocks, the rollers are quickly replaced according to requirements, the sliding balls are positioned through the arc-shaped blocks, the gear rings are fixed through the rollers, and the raw materials are calendered through the matching between the adjacent rollers.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 5 is an enlarged fragmentary view of the invention at M of FIG. 2;
fig. 6 is a schematic plan view of the guide cylinder of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 6.
A manufacturing and processing technology of an automobile tire uses an automobile tire manufacturing and processing device, the automobile tire manufacturing and processing device comprises a workbench 1, a stirring device 2 and a rolling device 3, and the specific method for manufacturing and processing the automobile tire by adopting the automobile tire manufacturing and processing device is as follows:
s1, introducing raw materials: introducing the raw materials into a material containing barrel 21 through a conical funnel 22, and heating the raw materials through the material containing barrel 21;
s2, stirring and filtering: stirring the heated raw materials by a stirring device 2, and filtering the uniformly stirred and melted liquid raw materials;
s3, cooling control: the filtered liquid raw materials are cooled through a cooling cylinder 29, and the amount of the extruded mixed raw materials is controlled through a material guide cylinder 31 according to the requirement;
s4, calendering and transporting: calendering the mixed raw material by a calendering device 3 until the thickness of the mixed raw material meets the requirement, embossing and cooling the surface of the mixed raw material, detecting the thickness of the mixed raw material, cutting the mixed raw material, forming a tire by matching with a steel ring, vulcanizing, detecting and collecting the tire;
the left side of the upper end of the workbench 1 is fixedly provided with a stirring device 2, and the lower end of the right side of the stirring device 2 is fixedly provided with a calendering device 3;
the stirring device 2 comprises a support plate 20, a material containing barrel 21, a conical funnel 22, a first motor 23, a rotating column 24, a first ribbon 25, a second ribbon 26, a filter plate 27, a heat insulation plate 28 and a cooling barrel 29, the support plate 20 is fixedly installed on the left side of the upper end of the workbench 1, the material containing barrel 21 is fixedly installed on the upper end of the support plate 20, the material containing barrel 21 is fixedly installed on the upper end of the left side of the material containing barrel 21, the first motor 23 is fixedly installed on the left end face of the material containing barrel 21 through a motor base, the rotating column 24 is fixedly installed on an output shaft of the first motor 23 through a coupler, the first ribbon 25 is fixedly installed on the outer end face of the rotating column 24, the second ribbon 26 is fixedly installed on the outer end face of the rotating column 24, the first ribbon 25 is opposite to the rotating direction of the second ribbon 26, the filter plate 27 is uniformly fixedly installed on the, a cooling cylinder 29 is fixedly arranged at the right end of the heat insulation plate 28; fix flourishing feed cylinder 21 through mounting panel 20, fix conical hopper 22 through flourishing feed cylinder 21, let in flourishing feed cylinder 21 with the raw materials through conical hopper 22 in, it rotates to drive rotation post 24 through a motor 23, thereby it rotates with two 26 rotations of spiral shell area to drive spiral shell area one 25, stir and transport the raw materials of mixing, filter the liquid raw materials of melting after the heating through filter 27, prevent to carry out heat transfer between cooling cylinder 29 and the flourishing feed cylinder 21 through heat insulating board 28, cool off liquid raw materials through cooling cylinder 29, thereby improve its viscosity.
The charging barrel 21 comprises a heat-insulating barrel 211, a heating barrel 212 and a glass barrel 213, the heating barrel 212 is fixedly mounted on the inner end face of the heat-insulating barrel 211, and the glass barrel 213 is fixedly mounted on the inner end face of the heating barrel 212; fix the heating cylinder 212 through a section of thick bamboo 211 that keeps warm, fix a glass section of thick bamboo 213 through the heating cylinder 212, conduct the heat through a glass section of thick bamboo 213, simultaneously because glass's hardness is great, can not produce the mar at the in-process of heating stirring, influence the life of part.
The outer end surface of the first spiral belt 25 is uniformly and fixedly provided with scraping columns along the circumferential direction through pin shafts, and the outer end surface of each scraping column is uniformly provided with arc-shaped long grooves along the circumferential direction; scraping the raw materials attached to the inner wall of the glass cylinder 213 through the scraping column uniformly provided with the arc-shaped long groove along the circumferential direction, and improving the production rate of the raw materials.
The filter plate 27 is a circular plate, cylindrical holes are uniformly formed in the circular plate along the circumferential direction, small balls are uniformly connected to the inner end surface of each cylindrical hole in a sliding fit mode, and the diameter lengths of the cylindrical holes and the small balls are gradually reduced from left to right; the small round balls are matched with the cylindrical holes to filter the liquid raw materials in the molten state, so that raw material particles which are not completely melted are prevented from entering the cooling cylinder 29, and the cylindrical holes and the small round balls, the diameters of which are gradually reduced from left to right, are used for gradually filtering the liquid raw materials in the molten state.
The cooling cylinder 29 comprises a cylinder body 291, a cooling water pipe 292, a water inlet pipe 293, a water outlet pipe 294, a threaded pipe 295 and a water pump 296, the cylinder body 291 is fixedly installed at the right end of the heat insulation plate 28, the cooling water pipe 292 is fixedly installed in the middle of the outer side of the cylinder body 291, the cooling water pipe 292 is spiral, the water inlet pipe 293 and the water outlet pipe 294 are fixedly installed on the upper side and the lower side of the right end of the cooling water pipe 292 respectively, the threaded pipe 295 is fixedly installed at the tail end of the water inlet pipe 293, the tail end of the threaded; fix condenser tube 292 through barrel 291, fix inlet tube 293 and outlet pipe 294 through condenser tube 292, cooperate with outlet pipe 294 through inlet tube 293, fix screwed pipe 295, increase the refrigerated path length of water in external environment through screwed pipe 295, make water circulation flow to condenser tube 292 and screwed pipe 295 in through water pump 296 to reach the purpose of carrying out cyclic utilization to the cooling water.
The rolling device 3 comprises a material guide cylinder 31, a metal detector 32, a fixed plate 33, a second motor 34, a gear 35, a rolling roller 36, a belt conveyor 37, an embossing roller 38, a cooling roller 39 and a thickness gauge 40, wherein the material guide cylinder 31 is fixedly installed on the lower end surface of the right side of the cooling cylinder 29, the metal detector 32 is fixedly installed on the inner end surface of the material guide cylinder 31, the fixed plates 33 are symmetrically and fixedly installed on the front side and the rear side of the upper end of the workbench 1 below the material guide cylinder 31, the second motor 34 is fixedly installed at the front end of the fixed plate 33 on the front side through a motor base, the gear 35 is fixedly installed on the output shaft of the second motor 34 through a coupler, the gears 35 are fixedly installed at the front end of the fixed plate 33 on the front side on the left side and the lower side of the gear 35 through rotating shafts respectively, the gear 35 is fixedly installed below the gear 35 at the front end, a piece replacing hole is formed in the rear side of the fixing plate 33 on the rear side and located behind the calendering roller 36, a belt conveyor 37 is fixedly mounted on the right side of the gear 35 located on the lowest side at the inner end of the fixing plate 33, embossing rollers 38 are uniformly and fixedly mounted on the fixing plate 33 and located on the upper side of the belt conveyor 37 through rotating shafts, cooling rollers 39 are fixedly mounted on the right sides of the belt conveyor 37 and the embossing rollers 38 located on the right side of the fixing plate 33 through rotating shafts, and a thickness gauge 40 is fixedly mounted on the inner end of the fixing plate 33 and located on the right; the amount of the raw materials of extruding is controlled through guide cylinder 31, detect the raw materials through metal detector 32, fix two 34 motors through fixed plate 33, it rotates to drive gear 35 through two 34 motors, it carries out opposite direction's rotation to drive adjacent calendering roller 36 through intermeshing's gear 35, thereby it transports at extrusion in-process to drive the raw materials, cooperate with embossing roller 38 through belt conveyor 37, carry out the knurling processing to extrusion's thin layer material, cool off thin layer material surface through chill roll 39, and measure the thin layer material after the cooling through calibrator 40.
The material guide cylinder 31 comprises a rectangular long plate 311, a fixed block 312, a bidirectional threaded rod 313, a rotating handle 314, a nut pair 315, a right-angle push plate 316 and a rotating plate 317, the rectangular long plate 311 is symmetrically and fixedly arranged at the front side and the rear side of the lower end surface at the right side of the cooling cylinder 29, the fixed block 312 is fixedly arranged at the front end surface of the rectangular long plate 311 at the front side, the bidirectional threaded rod 313 is connected with the middle part of the fixed block 312 in a threaded connection mode, threaded grooves with opposite rotating directions are formed at the left side and the right side of the bidirectional threaded rod 313, the rotating handle 314 is fixedly arranged at the right end of the bidirectional threaded rod 313, the nut pair 315 is symmetrically and fixedly connected with the left side and the right side of the bidirectional threaded rod 313 in a threaded connection mode, the right-angle push plate 316 is fixedly arranged at the rear end surface of the nut pair 315, rectangular long grooves are symmetrically formed in the outer end faces of the rotating plates 317 on the left side and the right side, and the rectangular long grooves are connected with the tail ends of the right-angle push plates 316 in a sliding fit mode; fix fixed block 312 through rectangular long board 311, fix a position two-way threaded rod 313 through fixed block 312, rotate handle 314 control two-way threaded rod 313, two-way threaded rod 313 of seting up the opposite screw thread recess of direction of rotation through the left and right sides rotates, distance between the vice 315 of control nut, fix right angle push pedal 316 through the vice 315 of nut, control the inclination of rotating plate 317 through right angle push pedal 316, thereby cooperate with rectangular long board 311, the volume to the raw materials of extruding is controlled.
The calendering roller 36 comprises a long cylindrical roller 361, a cylindrical spring 362, an arc-shaped block 363, a sliding ball 364, a roller 365 and a stop ring 366, the long cylindrical roller 361 is fixedly installed at the rear end of the gear 35, the cylindrical spring 362 is uniformly and fixedly installed on the outer end face of the long cylindrical roller 361 along the circumferential direction, the arc-shaped block 363 is fixedly installed at the tail end of the cylindrical spring 362, the sliding ball 364 is connected to the outer end of the arc-shaped block 363 in a sliding fit manner, the roller 365 is clamped on the outer end face of the long cylindrical roller 361, the stop rings 366 are uniformly and fixedly installed on the outer end faces of the front side and the rear side of the roller 365, arc-shaped grooves matched with the arc-shaped block 363 are uniformly formed in the circumferential direction on the outer end face of the roller 365, inclined first cooling holes; fix cylinder spring 362 through cylinder long roller 361, fix arc piece 363 through cylinder spring 362, cooperate with arc piece 363 through cylinder spring 362, change roller 365 as required fast, fix a position slip ball 364 through arc piece 363, fix fender position ring 366 through roller 365, cooperate between adjacent roller 365, mangle the processing to the raw materials.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an automobile tire manufacturing and processing technology, it has used an automobile tire manufacturing and processing equipment, and this automobile tire manufacturing and processing equipment includes workstation (1), agitating unit (2) and calendering device (3), its characterized in that: the specific method for manufacturing and processing the automobile tire by adopting the automobile tire manufacturing and processing equipment comprises the following steps:
s1, introducing raw materials: the raw materials are introduced into a material containing barrel (21) through a conical funnel (22), and are heated through the material containing barrel (21);
s2, stirring and filtering: stirring the heated raw materials by a stirring device (2), and filtering the uniformly stirred and melted liquid raw materials;
s3, cooling control: the filtered liquid raw materials are cooled by a cooling cylinder (29), and the amount of the extruded mixed raw materials is controlled by a guide cylinder (31) according to the requirement;
s4, calendering and transporting: calendering the mixed raw material by a calendering device (3) until the thickness of the mixed raw material meets the requirement, embossing and cooling the surface of the mixed raw material, detecting the thickness of the mixed raw material, cutting the mixed raw material, forming a tire by matching with a steel ring, vulcanizing the tire, detecting the tire finally, and collecting the tire;
the left side of the upper end of the workbench (1) is fixedly provided with a stirring device (2), and the lower end of the right side of the stirring device (2) is fixedly provided with a rolling device (3);
the stirring device (2) comprises a support plate (20), a material containing barrel (21), a conical funnel (22), a first motor (23), a rotating column (24), a first ribbon (25), a second ribbon (26), a filter plate (27), a heat insulation plate (28) and a cooling barrel (29), the support plate (20) is fixedly installed on the left side of the upper end of the workbench (1), the material containing barrel (21) is fixedly installed on the upper end of the support plate (20), the material containing barrel (21) is fixedly installed on the upper end of the left side of the material containing barrel (21), the first motor (23) is fixedly installed on the left end face of the material containing barrel (21) through a motor base, the rotating column (24) is fixedly installed on an output shaft of the first motor (23) through a coupler, the first ribbon (25) is fixedly installed on the outer end face of the rotating column (24), the second ribbon (26) is fixedly installed on the outer end face of the rotating column (, the outer end face of the rotating column (24) is uniformly and fixedly provided with a filter plate (27), the right end face of the material containing barrel (21) is fixedly provided with a heat insulation plate (28), cylindrical through holes are uniformly formed in the heat insulation plate (28), and the right end of the heat insulation plate (28) is fixedly provided with a cooling barrel (29);
the rolling device (3) comprises a guide cylinder (31), a metal detector (32), a fixing plate (33), a second motor (34), a gear (35), a rolling roller (36), a belt conveyor (37), an embossing roller (38), a cooling roller (39) and a thickness gauge (40), the lower end face of the right side of the cooling cylinder (29) is fixedly provided with the guide cylinder (31), the metal detector (32) is fixedly arranged on the inner end face of the guide cylinder (31), the front side and the rear side of the upper end of the workbench (1) below the guide cylinder (31) are symmetrically and fixedly provided with the fixing plate (33), the front end of the fixing plate (33) at the front side is fixedly provided with the second motor (34) through a motor base, the output shaft of the second motor (34) is fixedly provided with the gear (35) through a coupler, and the front end of the fixing plate (33) at the front side is positioned on the left, the fixed plate (33) front end of front side is located gear (35) of downside below and has gear (35) through axis of rotation fixed mounting, adjacent gear (35) mesh mutually, gear (35) rear end fixed mounting has calendering roller (36), fixed plate (33) of rear side is located calendering roller (36) rear side and has been opened and be equipped with the hole of changing, gear (35) right side fixed mounting that the inner is located downside in fixed plate (33) has belt conveyor (37), it has embossing roller (38) evenly to lie in belt conveyor (37) upside through axis of rotation fixed mounting on fixed plate (33), it all has cooling roller (39) through axis of rotation fixed mounting on fixed plate (33) lie in belt conveyor (37) and embossing roller (38) right side of rightmost, fixed plate (33) inner is located cooling roller (39) right side fixed mounting has thickness gauge (40).
2. The automobile tire manufacturing process according to claim 1, wherein: the charging barrel (21) comprises a heat-insulating barrel (211), a heating barrel (212) and a glass barrel (213), the heating barrel (212) is fixedly installed on the inner end face of the heat-insulating barrel (211), and the glass barrel (213) is fixedly installed on the inner end face of the heating barrel (212).
3. The automobile tire manufacturing process according to claim 1, wherein: the outer end face of the spiral belt I (25) is uniformly provided with a scraping column through a pin shaft in the circumferential direction, and the outer end face of the scraping column is uniformly provided with arc-shaped long grooves in the circumferential direction.
4. The automobile tire manufacturing process according to claim 1, wherein: the filter (27) is a circular plate, cylindrical holes are uniformly formed in the circular plate along the circumferential direction, small balls are uniformly connected to the inner end face of each cylindrical hole in a sliding fit mode, and the diameter lengths of the cylindrical holes and the small balls are gradually reduced from left to right.
5. The automobile tire manufacturing process according to claim 1, wherein: cooling cylinder (29) includes barrel (291), cooling water pipe (292), inlet tube (293), outlet pipe (294), screwed pipe (295) and water pump (296), heat insulating board (28) right-hand member fixed mounting has barrel (291), barrel (291) outside middle part fixed mounting has cooling water pipe (292), cooling water pipe (292) are the spiral, both sides are fixed mounting respectively about cooling water pipe (292) right-hand member inlet tube (293) and outlet pipe (294), inlet tube (293) terminal fixed mounting has screwed pipe (295), screwed pipe (295) end and outlet pipe (294) terminal fixed connection, outlet pipe (294) right side fixed mounting has water pump (296).
6. The automobile tire manufacturing process according to claim 1, wherein: the guide cylinder (31) comprises a rectangular long plate (311), a fixed block (312), a two-way threaded rod (313), a rotating handle (314), a nut pair (315), a right-angle push plate (316) and a rotating plate (317), the front and back sides of the lower end surface on the right side of the cooling cylinder (29) are symmetrically and fixedly provided with the rectangular long plate (311), the front end surface of the rectangular long plate (311) on the front side is fixedly provided with the fixed block (312), the middle part of the fixed block (312) is connected with the two-way threaded rod (313) in a threaded connection mode, the left and right sides of the two-way threaded rod (313) are provided with threaded grooves with opposite rotating directions, the right end of the two-way threaded rod (313) is fixedly provided with the rotating handle (314), the left and right sides of the two-way threaded rod (313) are symmetrically connected with the nut pair (315) in a threaded connection mode, the right, the front end face and the rear end face of the rotating plate (317) are connected with the inner end face of the rectangular long plate (311) in a sliding fit mode, rectangular long grooves are symmetrically formed in the outer end faces of the rotating plate (317) on the left side and the right side, and the rectangular long grooves are connected with the tail end of the right-angle push plate (316) in a sliding fit mode.
7. The automobile tire manufacturing process according to claim 1, wherein: the calendering roller (36) comprises a long cylindrical roller (361), a cylindrical spring (362), an arc-shaped block (363), a sliding ball (364), a roller (365) and a gear ring (366), gear (35) rear end fixed mounting has long roller of cylinder (361), the outer terminal surface of long roller of cylinder (361) has cylinder spring (362) along the even fixed mounting of circumference, the terminal fixed mounting of cylinder spring (362) has arc piece (363), arc piece (363) outer end is connected with slip pearl (364) with sliding fit's mode, the outer terminal surface joint of long roller of cylinder (361) has roller (365), the even fixed mounting of the outer terminal surface in both sides has gear ring (366) around roller (365), the outer terminal surface of roller (365) evenly seted up along circumference with arc piece (363) matched with arc recess, the both ends symmetry evenly seted up the cooling hole one of slope along circumference around roller (365), cooling hole two has evenly been seted up along circumference in the roller (365) outside.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110256905.5A CN113021734A (en) | 2021-03-09 | 2021-03-09 | Automobile tire manufacturing and processing technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110256905.5A CN113021734A (en) | 2021-03-09 | 2021-03-09 | Automobile tire manufacturing and processing technology |
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| CN113021734A true CN113021734A (en) | 2021-06-25 |
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| CN202110256905.5A Withdrawn CN113021734A (en) | 2021-03-09 | 2021-03-09 | Automobile tire manufacturing and processing technology |
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| CN (1) | CN113021734A (en) |
Cited By (1)
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| CN114193742A (en) * | 2021-12-14 | 2022-03-18 | 张震 | Plastic bottle blow molding processing system and molding processing method |
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Application publication date: 20210625 |