CN113020349A - Terminal box snatchs equipment mechanism and photovoltaic busbar equipment bending device - Google Patents
Terminal box snatchs equipment mechanism and photovoltaic busbar equipment bending device Download PDFInfo
- Publication number
- CN113020349A CN113020349A CN202110229509.3A CN202110229509A CN113020349A CN 113020349 A CN113020349 A CN 113020349A CN 202110229509 A CN202110229509 A CN 202110229509A CN 113020349 A CN113020349 A CN 113020349A
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- assembling
- cylinder
- bending
- clamping
- bus bar
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- 230000007246 mechanism Effects 0.000 title claims abstract description 89
- 238000005452 bending Methods 0.000 title claims abstract description 45
- 230000001360 synchronised effect Effects 0.000 claims description 22
- 238000009434 installation Methods 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention provides a junction box grabbing and assembling mechanism and a photovoltaic bus bar assembling and bending device, which comprise a lifting mechanism, wherein a pressing cylinder is arranged on the lifting mechanism, the output end of the pressing cylinder is connected with an installation plate, a first clamping jaw cylinder is arranged on the installation plate, a bus bar positioning mechanism is arranged on the side edge of the first clamping jaw cylinder, and the bus bar positioning mechanism is fixedly connected with the lifting mechanism; the mounting plate is further provided with an extension plate, and the upper end of the extension plate is provided with a second clamping jaw cylinder; still including the cylinder of bending, the cylinder output of bending is equipped with the arm of bending, the arm of bending stretch in between the first clamping jaw cylinder, this mechanism can stably snatch the terminal box through reasonable structural configuration, prevents that the terminal box focus from squinting, influences the equipment, simultaneously, snatchs the back and can effectively prevent that the busbar from being bent by the mistake when inserting with the busbar and close, can bend the busbar and press in the terminal box after inserting the terminal box, and the structural cooperation is inseparable.
Description
Technical Field
The invention relates to the field of photovoltaic assembly equipment, in particular to a junction box grabbing and assembling mechanism and a photovoltaic bus bar assembling and bending mechanism.
Background
The photovoltaic junction box is a connecting device between a solar cell matrix formed by solar cell modules and a solar charging control device, mainly used for connecting and protecting the solar cell modules, connecting electric power generated by the solar cells with an external circuit and conducting current generated by the photovoltaic modules, and generally comprises a shell and an electric wire, and as shown in fig. 6, the junction box is provided with two long grooves in the center, and bus bars on a photovoltaic panel shown in fig. 7 are required to be inserted and then bent towards two sides.
Disclosure of Invention
In order to solve the technical problem, the invention provides a junction box grabbing and assembling mechanism which comprises a lifting mechanism, wherein a downward pressing cylinder is arranged on the lifting mechanism, the output end of the downward pressing cylinder is connected with a mounting plate, a first clamping jaw cylinder is arranged on the mounting plate, a bus bar positioning mechanism is arranged on the side edge of the first clamping jaw cylinder, and the bus bar positioning mechanism is fixedly connected with the lifting mechanism; the mounting plate is further provided with an extension plate, and the upper end of the extension plate is provided with a second clamping jaw cylinder;
the bending device is characterized by further comprising a bending air cylinder, wherein a bending arm is arranged at the output end of the bending air cylinder and extends between the first clamping jaw air cylinders.
Preferably, the bending cylinder is fixed to the lower portion of the extension plate, a vertical portion is arranged at the tail end of the bending arm, and the opening and closing direction of the output end of the bending cylinder is perpendicular to the opening and closing direction of the output end of the first clamping jaw cylinder.
Preferably, the bus bar positioning mechanism comprises a third clamping jaw cylinder, the output end of the third clamping jaw cylinder is connected with a clamping piece, and the end part of the clamping piece is provided with at least one Y-shaped groove.
Preferably, the opposing clip ends are stacked one on top of the other.
The utility model provides a photovoltaic busbar equipment bending device, includes and removes the module, it snatchs equipment mechanism to be connected with two sets of symmetries on the module and above-mentioned terminal box of reverse motion, the terminal box snatchs and is equipped with centre gripping equipment mechanism between the equipment mechanism.
Preferably, the clamping and assembling mechanism and the junction box grabbing and assembling mechanism are identical in structure.
Preferably, the clamping and assembling mechanism is not provided with an extension plate and a second clamping jaw air cylinder.
Preferably, the moving module comprises a support, a first synchronous belt mechanism and a second synchronous belt mechanism are arranged on the support, the two groups of junction box grabbing and assembling mechanisms are respectively connected to the upper side and the lower side of a synchronous belt of the first synchronous belt mechanism through clamping pieces, and the clamping and assembling mechanisms are connected to a synchronous belt of the second synchronous belt mechanism through the clamping pieces.
The junction box grabbing and assembling mechanism and the photovoltaic bus bar assembling and bending device provided by the invention have the following beneficial effects: this mechanism can stably snatch the terminal box through reasonable structural configuration, prevents that the terminal box focus from squinting, influences the equipment, simultaneously, snatchs the back and can effectively prevent that the busbar from being bent by the mistake when inserting with the busbar, can bend the busbar and press in the terminal box after inserting the terminal box, and the structural cooperation is inseparable.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
FIG. 1 is a schematic perspective view of a terminal box grabbing and assembling mechanism according to the present invention;
FIG. 2 is a schematic view of a bus bar positioning mechanism of the present invention;
FIG. 3 is a schematic view of the installation of the bending cylinder of the present invention;
FIG. 4 is a schematic structural view of a photovoltaic bus bar assembling and bending apparatus according to the present invention;
fig. 5 is a schematic structural view of the back side of the photovoltaic bus bar assembling and bending device of the present invention;
FIG. 6 is a schematic view of the junction box of the present invention;
FIG. 7 is a schematic view of a photovoltaic panel of the present invention;
wherein, 1, a lifting mechanism; 2. pressing down the air cylinder; 3. mounting a plate; 4. a first jaw cylinder; 5. an extension plate; 6. a second jaw cylinder; 7. bending the air cylinder; 8. bending the arm; 9. a vertical portion; 10. a third jaw cylinder; 11. a clip; 12. a Y-shaped groove; 13. a clamping and assembling mechanism; 14. a junction box grabbing and assembling mechanism; 15. a support; 16. a first synchronous belt mechanism; 17. a second synchronous belt mechanism; 18. and (5) clamping the sheet.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-3, the invention provides a terminal box grabbing assembly mechanism, which includes a lifting mechanism 1, wherein a down-pressing cylinder 2 is arranged on the lifting mechanism 1, the lifting mechanism 1 is a lead screw module used for reducing the up-and-down movement of the whole product grabbing process, the output end of the down-pressing cylinder 2 is connected with a mounting plate 3, a first clamping jaw cylinder 4 is arranged on the mounting plate 3, a bus bar positioning mechanism is arranged on the side edge of the first clamping jaw cylinder 4, the bus bar positioning mechanism is fixedly connected with the lifting mechanism 1, a fixing plate is arranged on the lifting mechanism 1, and the bus bar positioning mechanism is connected with the fixing plate; the mounting plate 3 is also provided with an extension plate 5, the extension plate 5 can be arranged in a Z shape, the tail end of the extension plate 5 extends to the side of the first clamping jaw cylinder 4, the upper end of the extension plate 5 is provided with a second clamping jaw cylinder 6, the pressing cylinder 2 can drive the mounting plate 3 to move up and down, the first clamping jaw cylinder 4 on the mounting plate 3 and the second clamping jaw cylinder 6 on the extension plate 5 are respectively used for grabbing a box body and an electric wire part of the junction box, after the junction box and the electric wire are fixed, the gravity center deviation of the junction box can be prevented, the junction box is prevented from being inclined during grabbing, when the junction box is inserted on a bus bar, after the lifting mechanism 1 is close to the bus bar, the bus bar,
specifically, the bus bar positioning mechanism comprises a third clamping jaw cylinder 10, the output end of the third clamping jaw cylinder 10 is connected with a clamping piece 11, the end part of the clamping piece 11 is provided with at least one Y-shaped groove 12, the third clamping jaw cylinder 10 is fixed on a fixing plate of the lifting mechanism 1, when the bus bar is close to the bus bar, the third clamping jaw cylinder 10 is firstly opened to separate and open the clamping piece 11 and then closed, the Y-shaped grooves 12 at the end parts of the opposite clamping pieces 11 are mutually matched, the end parts of the opposite clamping pieces 11 are overlapped up and down to ensure that the matching is more compact to form a long groove, the bus bar is aligned to the long groove, the bus bar can be clamped when the clamping piece 11 is in an initial state, the long groove is aligned to the long groove in the junction box, when the lifting mechanism 1 is downward, the bus bar can be aligned, and because the clamping piece 11 is used for compressing the bus bar, the alignment can be, and after the counterpoint is accomplished, push down cylinder 2 and push down and drive the first clamping jaw cylinder 4 of centre gripping terminal box and further push down to guarantee that the terminal box is pressed on the photovoltaic board and is compressed tightly, and simultaneously, after the counterpoint is accomplished, need bend the busbar in the terminal box.
So still including the cylinder 7 of bending, the cylinder 7 output of bending is equipped with bending arm 8, bending arm 8 stretch in between the first clamping jaw cylinder 4, bending cylinder 7 is fixed in 5 lower parts of extension plate, bending arm end is equipped with vertical portion 9, bending 7 the direction of opening and shutting of cylinder output with the direction of opening and shutting of the output of first clamping jaw cylinder 4 is perpendicular, bending the arm and driving the separation through bending cylinder 7, and during initial state, vertical portion 9 is stretched between two busbar, and after bending the arm separation, press promptly and move the busbar and bend to both sides, realize bending.
As shown in fig. 4 and 5, another application of the embodiment is a photovoltaic bus bar assembling and bending device, which includes a moving module, two sets of junction box grabbing and assembling mechanisms 14 symmetrically arranged and moving in opposite directions are connected to the moving module, and a clamping and assembling mechanism 13 is disposed between the junction box grabbing and assembling mechanisms 14. As can be seen from fig. 2, there are 3 sets of mounting positions of the junction box at the bus bar on the photovoltaic panel, the junction box portions with wires at two ends are grabbed by the paired junction box grabbing and assembling mechanisms 14, while the junction box portions without wires are grabbed in the middle, so that the junction box portions are grabbed by the clamping and assembling mechanisms 13 in the middle, the clamping and assembling mechanisms 13 are the same as the junction box grabbing and assembling mechanisms 14, and of course, since the junction box grabbed in the middle has no wires, the extension plate 5 and the second clamping jaw air cylinder 6 can be eliminated.
The moving module comprises a support 15, a first synchronous belt mechanism 16 and a second synchronous belt mechanism 17 are arranged on the support 15, two groups of junction box grabbing and assembling mechanisms 14 are connected to the upper side and the lower side of a synchronous belt of the first synchronous belt mechanism 16 through clamping pieces 18 respectively, the clamping and assembling mechanisms 13 are connected to a synchronous belt of the second synchronous belt mechanism 17 through the clamping pieces 18, the first synchronous belt is divided into an upper section and a lower section and fixed on the first synchronous belt through the clamping pieces 18, when a motor is driven, the junction box grabbing and assembling mechanisms 14 can be driven to move relatively at the same time, and the middle clamping and assembling mechanism 13 is aligned to the middle position. The device can improve the assembly efficiency and has a simple structure.
Claims (8)
1. The junction box grabbing and assembling mechanism is characterized by comprising a lifting mechanism, wherein a down-pressing cylinder is arranged on the lifting mechanism, the output end of the down-pressing cylinder is connected with a mounting plate, a first clamping jaw cylinder is arranged on the mounting plate, a bus bar positioning mechanism is arranged on the side edge of the first clamping jaw cylinder, and the bus bar positioning mechanism is fixedly connected with the lifting mechanism; the mounting plate is further provided with an extension plate, and the upper end of the extension plate is provided with a second clamping jaw cylinder;
the bending device is characterized by further comprising a bending air cylinder, wherein a bending arm is arranged at the output end of the bending air cylinder and extends between the first clamping jaw air cylinders.
2. The terminal box grabbing and assembling mechanism as claimed in claim 1, wherein the bending cylinder is fixed to a lower portion of the extension plate, a vertical portion is provided at a terminal end of the bending arm, and an opening and closing direction of an output end of the bending cylinder is perpendicular to an opening and closing direction of an output end of the first clamping jaw cylinder.
3. The junction box grabbing and assembling mechanism according to claim 1, wherein the bus bar positioning mechanism comprises a third clamping jaw cylinder, a clamping piece is connected to an output end of the third clamping jaw cylinder, and at least one Y-shaped groove is formed in an end portion of the clamping piece.
4. The junction box grasping and assembling mechanism according to claim 1, wherein the opposing clip ends are stacked one on top of the other.
5. A photovoltaic bus bar assembling and bending device is characterized by comprising a moving module, wherein two groups of symmetrically arranged and reversely moving junction box grabbing and assembling mechanisms according to any one of claims 1 to 4 are connected to the moving module, and a clamping and assembling mechanism is arranged between the junction box grabbing and assembling mechanisms.
6. The photovoltaic bus bar assembling and bending device according to claim 5, wherein the clamping and assembling mechanism is the same as the junction box grabbing and assembling mechanism in structure.
7. The photovoltaic bus bar assembly bending device according to claim 6, wherein the clamping assembly mechanism is free of an extension plate and a second jaw cylinder.
8. The photovoltaic bus bar assembling and bending device according to claim 5, 6 or 7, wherein the moving module comprises a bracket, a first synchronous belt mechanism and a second synchronous belt mechanism are arranged on the bracket, two sets of terminal box grabbing and assembling mechanisms are respectively connected to the upper side and the lower side of a synchronous belt of the first synchronous belt mechanism through clamping pieces, and the clamping and assembling mechanisms are connected to a synchronous belt of the second synchronous belt mechanism through clamping pieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110229509.3A CN113020349B (en) | 2021-03-02 | 2021-03-02 | Junction box grabbing and assembling mechanism and photovoltaic bus bar assembling and bending device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110229509.3A CN113020349B (en) | 2021-03-02 | 2021-03-02 | Junction box grabbing and assembling mechanism and photovoltaic bus bar assembling and bending device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113020349A true CN113020349A (en) | 2021-06-25 |
| CN113020349B CN113020349B (en) | 2024-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110229509.3A Active CN113020349B (en) | 2021-03-02 | 2021-03-02 | Junction box grabbing and assembling mechanism and photovoltaic bus bar assembling and bending device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113020349B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091188A (en) * | 2022-08-23 | 2022-09-23 | 苏州晟成智能装备有限公司 | Lead wire correction device with offset detection function |
| CN116551348A (en) * | 2023-07-10 | 2023-08-08 | 江苏群测新能源科技有限公司 | Full-automatic installation host computer of photovoltaic board terminal box |
| CN117862763A (en) * | 2024-03-13 | 2024-04-12 | 苏州智巨源自动化科技有限公司 | Junction box assembling machine |
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| CN107775306A (en) * | 2017-11-21 | 2018-03-09 | 苏州索力旺新能源科技有限公司 | A kind of clamp device of photovoltaic junction box pressure line terminal |
| CN107826742A (en) * | 2017-11-27 | 2018-03-23 | 苏州索力旺新能源科技有限公司 | A kind of clamp device of photovoltaic junction box body |
| CN208385429U (en) * | 2018-05-17 | 2019-01-15 | 深圳市维密科技有限公司 | It is a kind of for assembling the production line of photovoltaic panel assembly and terminal box |
| CN109227017A (en) * | 2018-10-31 | 2019-01-18 | 苏州晟成智能装备有限公司 | A kind of automatic voltage lead wires equipment of solar panels terminal box |
| CN214720026U (en) * | 2021-03-02 | 2021-11-16 | 滁州鸿展智能科技有限公司 | Terminal box snatchs equipment mechanism and photovoltaic busbar equipment bending device |
-
2021
- 2021-03-02 CN CN202110229509.3A patent/CN113020349B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775306A (en) * | 2017-11-21 | 2018-03-09 | 苏州索力旺新能源科技有限公司 | A kind of clamp device of photovoltaic junction box pressure line terminal |
| CN107826742A (en) * | 2017-11-27 | 2018-03-23 | 苏州索力旺新能源科技有限公司 | A kind of clamp device of photovoltaic junction box body |
| CN208385429U (en) * | 2018-05-17 | 2019-01-15 | 深圳市维密科技有限公司 | It is a kind of for assembling the production line of photovoltaic panel assembly and terminal box |
| CN109227017A (en) * | 2018-10-31 | 2019-01-18 | 苏州晟成智能装备有限公司 | A kind of automatic voltage lead wires equipment of solar panels terminal box |
| CN214720026U (en) * | 2021-03-02 | 2021-11-16 | 滁州鸿展智能科技有限公司 | Terminal box snatchs equipment mechanism and photovoltaic busbar equipment bending device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091188A (en) * | 2022-08-23 | 2022-09-23 | 苏州晟成智能装备有限公司 | Lead wire correction device with offset detection function |
| CN116551348A (en) * | 2023-07-10 | 2023-08-08 | 江苏群测新能源科技有限公司 | Full-automatic installation host computer of photovoltaic board terminal box |
| CN116551348B (en) * | 2023-07-10 | 2023-09-12 | 江苏群测新能源科技有限公司 | Full-automatic installation host computer of photovoltaic board terminal box |
| CN117862763A (en) * | 2024-03-13 | 2024-04-12 | 苏州智巨源自动化科技有限公司 | Junction box assembling machine |
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| Publication number | Publication date |
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| CN113020349B (en) | 2024-02-09 |
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