CN113020298B - Double-end automatic stretcher - Google Patents
Double-end automatic stretcher Download PDFInfo
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- CN113020298B CN113020298B CN202110491527.9A CN202110491527A CN113020298B CN 113020298 B CN113020298 B CN 113020298B CN 202110491527 A CN202110491527 A CN 202110491527A CN 113020298 B CN113020298 B CN 113020298B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/18—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes from stock of limited length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/27—Carriages; Drives
- B21C1/28—Carriages; Connections of grippers thereto; Grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/27—Carriages; Drives
- B21C1/30—Drives, e.g. carriage-traversing mechanisms; Driving elements, e.g. drawing chains; Controlling the drive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Mechanical Engineering (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
本发明公开了一种双头自动拉伸机,包括拉伸模具、拉伸小车,拉伸模具的拉伸块上设置有多个直径逐渐变小的锥形孔,切割索穿过锥形孔从而完成拉伸。拉伸小车用于夹紧切割索一端,从而对切割索的拉伸提供动力。拉伸模具有两个且两个拉伸模具相互对称安装,拉伸小车也有两个,且分别分布在两个拉伸模具两侧。使用时,切割索通过两侧的拉伸小车分别牵引,从而逐渐穿过各个锥形孔,从而逐渐将切割索拉伸到预设尺寸。本发明通过两个拉伸小车来回拉动切割索,并通过两个拉伸模具的锥形孔做切割索进行拉回拉拔,从而既能够快速加工切割索,又能够有效降低体积。且本发明可以实现自动化,从而大大提高生产效率、降低成本、提高产品质量。
The invention discloses a double-head automatic stretching machine, which comprises a stretching die and a stretching trolley. The stretching blocks of the stretching die are provided with a plurality of tapered holes with gradually smaller diameters, and the cutting cables pass through the tapered holes. This completes the stretch. The stretching trolley is used to clamp one end of the cutting rope, so as to provide power for the stretching of the cutting rope. There are two stretching dies and the two stretching dies are installed symmetrically to each other, and there are also two stretching trolleys, which are respectively distributed on both sides of the two stretching dies. When in use, the cutting cable is respectively pulled by the stretching trolleys on both sides, so as to gradually pass through each tapered hole, thereby gradually stretching the cutting cable to the preset size. The invention pulls the cutting cable back and forth through two stretching trolleys, and makes the cutting cable through the tapered holes of the two drawing dies for pulling back and drawing, so that the cutting cable can be processed quickly and the volume can be effectively reduced. And the present invention can realize automation, thus greatly improves production efficiency, reduces cost, improves product quality.
Description
技术领域technical field
本发明涉及火工品加工技术,特别是涉及切割索的加工,具体涉及一种双头自动拉伸机。The invention relates to the processing technology of pyrotechnics, in particular to the processing of cutting cables, in particular to a double-head automatic stretching machine.
背景技术Background technique
现有切割索的加工工艺过程大致如下:将装满药剂的较粗管子(参数见表1.1)两头轧尖,穿过锥型拉拔模具,通过机械动力设备提供拉拔力,将粗管子直径依次减小,最终达到需求尺寸,拉拔次数最多可达48次。分解现有工艺,具体包含以后步骤:The processing process of the existing cutting wire is roughly as follows: the two ends of the relatively thick pipe filled with chemicals (parameters are shown in Table 1.1) are sharpened, passed through the tapered drawing die, and the drawing force is provided by mechanical power equipment, and the diameter of the thick pipe is Decrease in turn, and finally reach the required size, and the number of drawing times can reach up to 48 times. Decompose the existing process, specifically including the following steps:
①采有一次拉伸一支产品,拉伸单次完成后,需人工转运掉头后再拉伸;① One product is stretched at a time. After the stretching is completed once, it needs to be manually transferred and turned around before stretching;
②每一次人工更换模具;② Manually replace the mold each time;
③拉伸小车人工夹持;③Manual clamping by stretching trolley;
④冷却方式肥皂水冷却及清洁润滑;④ Cooling method Soap water cooling and cleaning and lubrication;
⑤拉伸速度每一次需人工调整;⑤ The stretching speed needs to be manually adjusted each time;
⑥拉伸小车运动位置需要人工干预调整,产品拉完时产品有掉落风险;⑥The movement position of the stretching trolley needs manual intervention and adjustment, and the product may fall when the product is pulled;
⑦拉伸小全过程无安全保护;⑦ There is no safety protection in the whole stretching process;
⑧一次性最多模具数量:48模。⑧Maximum number of molds at one time: 48 molds.
表1.1Table 1.1
通过对现有工艺梳理,可以发现现有加工过程存在劳动强度大、产品一致性差、信息化孤岛等问题,具体如下:By sorting out the existing process, it can be found that the existing processing process has problems such as high labor intensity, poor product consistency, and information islands. The details are as follows:
①人工干预环节多(轧尖、更换模具、拉伸人工夹持、拉伸速度人工调整),工人劳动强度大,效率低,每班加工产品不超过12个;① There are many manual intervention links (tip rolling, mold replacement, stretching manual clamping, manual adjustment of stretching speed), labor intensity of workers is high, efficiency is low, and no more than 12 products are processed per shift;
②自动化程度低,拉伸过程人工调速,无拉力控制,产品一致性差;②The degree of automation is low, the speed of the stretching process is manually adjusted, there is no tension control, and the product consistency is poor;
③信息化程度低,加工过程参数(拉力、分度)、产品加工进度等信息无法及时分享及保存;③ The degree of informatization is low, and information such as processing parameters (tension, indexing) and product processing progress cannot be shared and saved in time;
④每次人工更换模具,且需要人工多次更换,效率低,出错人为风险较大;④ Manually replace the mold each time, and it needs to be replaced many times manually, the efficiency is low, and the risk of human error is high;
⑤轧头机构全裸在外,有安全风险;⑤ The head rolling mechanism is completely naked, which poses a safety risk;
⑥轧头机构无滚槽无标识和导向装置易出错。⑥The rolling head mechanism has no rolling groove, no marking, and the guiding device is prone to errors.
对此,发明人设计出一种双头自动拉伸机,其通过两套模具双向往复拉伸,既能够节约空间。降低设备体积,又能够实现自动化,从而提高加工效率、降低人工成本、保证产品合格率。In this regard, the inventor has designed a double-head automatic stretching machine, which can save space by bidirectional reciprocating stretching through two sets of molds. Reduce the volume of equipment and realize automation, thereby improving processing efficiency, reducing labor costs, and ensuring product qualification rate.
发明内容Contents of the invention
有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是提供一种双头自动拉伸机。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a double-head automatic stretching machine.
为实现上述目的,本发明提供了一种双头自动拉伸机,包括拉伸模具、拉伸小车,所述拉伸模具的拉伸块上设置有多个直径逐渐变小的锥形孔,切割索穿过锥形孔从而完成拉伸;所述拉伸小车用于夹紧切割索一端,从而对切割索的拉伸提供动力;所述拉伸模具有两个且两个拉伸模具相互对称安装;拉伸小车也有两个,且分别分布在两个拉伸模具两侧;切割索通过两侧的拉伸小车分别牵引,从而逐渐穿过各个锥形孔,以逐渐将切割索拉伸到预设尺寸;To achieve the above object, the present invention provides a double-head automatic stretching machine, comprising a stretching die and a stretching trolley, a plurality of tapered holes with gradually smaller diameters are arranged on the stretching block of the stretching die, The cutting cable passes through the tapered hole to complete the stretching; the stretching trolley is used to clamp one end of the cutting cable to provide power for the stretching of the cutting cable; the stretching die has two and two stretching dies Installed symmetrically to each other; there are also two stretching trolleys, which are respectively distributed on both sides of the two stretching molds; the cutting cables are respectively pulled by the stretching trolleys on both sides, so as to gradually pass through each tapered hole to gradually pull the cutting cables stretch to preset size;
两个拉伸模具、两个拉绳小车均安装在底板上,底板上还安装有小车导轨、轴板、底板导向座,底板导向座上设置有能使切割索穿过的底板导向孔,小车导轨与小车座底部的小车滑槽卡合、可滑动装配,轴板与轮轴可圆周转动装配,轮轴上套装有导向轮,导向轮外绕过有钢丝绳,钢丝绳两端分别与小车座上的前拉板、后拉板装配固定,且其中一根轮轴与小车电机的小车输出轴连接。Two drawing dies and two pull rope trolleys are installed on the bottom plate, and trolley guide rails, shaft plates, and bottom plate guide seats are also installed on the bottom plate. The bottom plate guide seat is provided with bottom plate guide holes that allow cutting cables to pass through. The trolley The guide rail is engaged with the trolley chute at the bottom of the trolley seat and can be slidably assembled. The shaft plate and the wheel shaft can be assembled in a circle. The pull plate and the rear pull plate are assembled and fixed, and one of the wheel shafts is connected with the trolley output shaft of the trolley motor.
优选地,拉伸模具包括拉伸底板、拉伸顶板、拉伸侧板、导流管,所述拉伸侧板分别安装在拉伸底板、拉伸顶板的侧面,所述拉伸底板、拉伸顶板之间安装有至少两根升降螺杆,所述升降螺杆穿过升降托板且与之通过螺纹旋合装配;Preferably, the stretching die comprises a stretching bottom plate, a stretching top plate, a stretching side plate, and a draft tube, and the stretching side plates are respectively installed on the sides of the stretching bottom plate and the stretching top plate, and the stretching bottom plate, the stretching At least two lifting screw rods are installed between the extended roof plates, and the lifting screw rods pass through the lifting pallet and are threadedly assembled with it;
所述升降托板上安装有调节底板,导流管有两根,两根导流管另一端分别与连接盖上的连接孔密封连通、固定,所述连接盖安装在拉绳块一端上,且连接盖内部设置有导流槽;所述拉伸块上分别设置有锥形孔、散热通道、连接通道、过液孔,所述过液孔两端分别与导流槽、散热通道一端连通,所述散热通道至少有两个且分别布置在锥形孔的上下两侧,两个散热通道之间通过连接通道连通。An adjusting bottom plate is installed on the lifting pallet, and there are two diversion pipes, and the other ends of the two diversion pipes are respectively connected and fixed in sealing connection with the connection holes on the connection cover, and the connection cover is installed on one end of the pull cord block. And the inside of the connecting cover is provided with a diversion groove; the stretching block is respectively provided with a tapered hole, a heat dissipation channel, a connecting channel, and a liquid passage hole, and the two ends of the liquid passage hole are respectively connected with the diversion groove and one end of the heat dissipation passage , there are at least two heat dissipation channels and they are respectively arranged on the upper and lower sides of the tapered hole, and the two heat dissipation channels are communicated through a connecting channel.
优选地,调节底板分别通过第一立板、第二立板、第三立板、第四立板与调节顶板装配固定,所述第一立板、第二立板、第三立板分别与两根保持管装配固定,其中一根保持管一端与循环泵的出口连通,循环泵的进口与冷却液连通,另一根保持管一端与存储冷却液的装置连通;两根导流管一端分别插装入两根保持管的另一端内且与之可轴向滑动、密封装配。Preferably, the adjustment bottom plate is respectively assembled and fixed by the first vertical plate, the second vertical plate, the third vertical plate, the fourth vertical plate and the adjustment top plate, and the first vertical plate, the second vertical plate, and the third vertical plate are respectively connected with Two holding pipes are assembled and fixed, one end of one holding pipe is connected with the outlet of the circulation pump, the inlet of the circulation pump is connected with the cooling liquid, and one end of the other holding pipe is connected with the device for storing the cooling liquid; one end of the two guide pipes is respectively It is inserted into the other end of the two holding tubes and can be axially slid and sealed with them.
优选地,所述锥形孔由直径较大端向直径较小端直径逐渐变小,所述锥形孔有多个且沿着拉伸块长度方向上、直径逐渐变小分布;所述拉伸块底部固定有拉伸滑轨,所述拉伸滑轨与拉伸滑槽卡合、可滑动装配,拉伸滑槽设置在调节底板上;所述拉伸块顶部还固定有驱动块,驱动块与切换螺杆通过螺纹旋合装配,切换螺杆两端分别与第三立板、第四立板可圆周转动装配,所述切换螺杆一端穿出第四立板后与切换电机的输出轴连接固定。Preferably, the diameter of the tapered hole gradually decreases from the larger diameter end to the smaller diameter end, and there are multiple tapered holes distributed along the length direction of the stretching block with gradually smaller diameters; The bottom of the extension block is fixed with a stretching slide rail, which is engaged with the stretching chute and can be slidably assembled. The stretching chute is set on the adjustment bottom plate; the top of the stretching block is also fixed with a driving block. The drive block and the switch screw are screwed and assembled, and the two ends of the switch screw are respectively assembled with the third vertical plate and the fourth vertical plate, which can be rotated in a circle, and one end of the switch screw passes through the fourth vertical plate and is connected with the output shaft of the switching motor fixed.
优选地,所述拉伸块侧面还通过滚轮导向板与两块让位板装配固定,滚轮导向板上设置有与锥形孔一一对应的滚轮导向孔;两块让位板顶部分别与滚轮顶板装配固定,滚轮顶板上安装有让位电机架,让位电机架上安装有让位电机,让位电机的让位输出轴穿过让位驱动板且与之通过螺纹旋合装配,所述让位驱动板套装在让位导向轴上,让位导向轴两端分别固定在让位电机架、滚轮顶板上,且让位驱动板可沿着让位导向轴的轴向移动;让位驱动板通过让位连接板与让位滑块装配固定;Preferably, the side of the stretching block is assembled and fixed with the two relief plates through the roller guide plate, and roller guide holes corresponding to the tapered holes are arranged on the roller guide plate; the tops of the two relief plates are respectively connected with the roller The top plate is assembled and fixed, and the motor frame for giving way is installed on the top plate of the rollers. The step-off driving plate is set on the step-off guide shaft, and the two ends of the step-off guide shaft are respectively fixed on the step-off motor frame and the roller top plate, and the step-off driving plate can move along the axial direction of the step-off guide shaft; the step-off drive The plate is assembled and fixed by the relief connecting plate and the relief slider;
所述让位板上设置有让位滑槽,让位滑槽内卡合、可滑动地安装有让位滑块,所述让位滑块与一根滚轮转轴两端可圆周转动装配,所述滚轮转轴有两根,另一根滚轮转轴两端分别与让位板可圆周转动装配且此滚轮转轴一端穿出其中一块让位板后与滚轮电机的输出轴通过联轴器连接固定,所述滚轮电机安装在电机安装板上,电机安装板安装在让位板上;所述滚轮转轴上套装固定有滚轮,滚轮分别与各个锥形孔对应处设置有滚轮槽。The step-off plate is provided with a step-off chute, and a step-off slide block is fitted and slidably installed in the step-off chute, and the two ends of the step-off block and a rotating shaft of a roller can be assembled in a circle, so that There are two roller shafts, and the two ends of the other roller shaft can be assembled with the setback plate for circular rotation, and one end of the roll shaft passes through one of the setback plates and is connected and fixed with the output shaft of the roller motor through a coupling. The roller motor is installed on the motor mounting plate, and the motor mounting plate is installed on the step-off plate; rollers are fitted and fixed on the rotating shaft of the rollers, and roller grooves are arranged at corresponding positions of the rollers and each tapered hole.
优选地,所述拉伸块远离滚轮导向板的一侧上安装有延长孔板,延长孔板与各个锥形孔的直径最小端对应处分别设置有与之直径相同的拉拔保持孔;所述升降托板上还固定有支撑孔板,支撑孔板上设置有支撑孔,支撑孔与卡压通道正对,从而将切割索导入卡压通道内。Preferably, an elongated orifice plate is installed on the side of the stretching block away from the roller guide plate, and the elongated orifice plate is respectively provided with drawing and holding holes of the same diameter as the ends corresponding to the smallest diameter ends of the tapered holes; A supporting orifice plate is also fixed on the lifting pallet, and a supporting hole is arranged on the supporting orifice plate, and the supporting hole is directly opposite to the pressing channel, so that the cutting cable is guided into the pressing channel.
优选地,所述小车座上安装有电气盒,所述电气盒顶部安装有拉力导轨,所述拉力导轨与拉力滑槽卡合、可滑动装配,所述拉力滑槽设置在拉力底座上,所述前拉板、拉力底座分别与拉力传感器两端装配固定;所述拉力底座上还安装有卡紧壳、前端板,所述卡紧壳内分别设置有第一卡紧滑槽、第二卡紧滑槽;Preferably, an electrical box is installed on the trolley seat, and a tension guide rail is installed on the top of the electrical box. The tension guide rail is engaged with a tension chute and can be slidably assembled. The tension chute is arranged on the tension base. The front pull plate and the tension base are respectively assembled and fixed with the two ends of the tension sensor; the tension base is also equipped with a clamping shell and a front end plate, and the clamping shell is respectively provided with a first clamping chute and a second clamping chute. Tight chute;
所述卡紧壳、前端板与触发块对应处均设置有能使切割索穿过的卡压通道,所述第一卡紧滑槽内卡合、可滑动地安装有活动卡块,所述活动卡块上分别设置有卡块部分、导向部分,且活动卡块顶部设置有磁铁部分,所述磁铁部分采用永磁体制成,所述导向部分底部分别穿过固定卡块后与连接部分装配固定,所述固定卡块安装在卡压通道底部、卡块部分下方。The clamping shell, the front end plate and the trigger block are all provided with a clamping channel through which the cutting cable can pass, and a movable clamping block is engaged and slidably installed in the first clamping chute. The movable block is respectively provided with a block part and a guide part, and the top of the movable block is provided with a magnet part, the magnet part is made of a permanent magnet, and the bottom of the guide part passes through the fixed block and is assembled with the connecting part fixed, the fixed block is installed at the bottom of the pressing channel and below the block part.
优选地,卡紧壳内安装有检测盒,所述检测盒内部为中空的检测腔,检测腔靠近前拉板一侧上安装有微动开关,且检测腔内卡合、可滑动地安装有触发块,触发块面向微动开关的触发端的一侧上设置有触发凸起,触发凸起外部套装有触发弹簧,触发弹簧另一端与检测腔的内壁贴紧。Preferably, a detection box is installed in the clamping case, and the interior of the detection box is a hollow detection cavity. A micro switch is installed on the side of the detection cavity close to the front pull plate, and a The trigger block is provided with a trigger protrusion on one side of the trigger block facing the trigger end of the micro switch, and a trigger spring is set outside the trigger protrusion, and the other end of the trigger spring is closely attached to the inner wall of the detection chamber.
优选地,所述导向部分的侧壁上设置有数个锁止槽,所述锁止槽与锁板上的锁止凸起卡合装配;所述锁板固定在锁杆一端上,且锁板与第二卡紧滑槽卡合、可滑动装配,所述锁杆另一端套装上锁弹簧后装入解锁滑槽内且与解锁磁铁块装配固定,所述解锁滑槽安装在解锁盖内,所述解锁盖安装在卡紧壳、前端板上;所述锁止凸起上分别设置有斜面部分、直面部分,所述斜面部分位于直面部分的上方。Preferably, several locking grooves are provided on the side wall of the guide part, and the locking grooves are engaged with the locking protrusions on the locking plate; the locking plate is fixed on one end of the locking rod, and the locking plate It is engaged with the second clamping chute and can be slidably assembled. The other end of the locking rod is fitted with a locking spring and then loaded into the unlocking chute and fixed with the unlocking magnet block. The unlocking chute is installed in the unlocking cover. The unlocking cover is installed on the clamping shell and the front end plate; the locking protrusion is respectively provided with a slope part and a straight part, and the slope part is located above the straight part.
优选地,所述底板靠近拉伸模具处还安装有辅助支架,辅助支架的两侧分别安装有无线充电发射器、解锁软铁块,辅助支架的顶部安装有上锁软铁块,所述解锁软铁块、上锁软铁块分别固定在解锁软铁柱、上锁软铁柱上,所述解锁软铁柱、上锁软铁柱外部分别套装有第二线圈、第一线圈;所述第二线圈接入直流电后产生磁场,从而磁化解锁软铁柱、上锁软铁柱,使得解锁软铁块产生与解锁磁铁块相同磁场的磁场;第一线圈接入直流电后使得上锁软铁块磁化,从而产生与磁铁部分的磁场相反的磁场。Preferably, an auxiliary bracket is installed on the bottom plate close to the drawing die, a wireless charging transmitter and an unlocking soft iron block are respectively installed on both sides of the auxiliary bracket, and a locking soft iron block is installed on the top of the auxiliary bracket. The soft iron block and the locked soft iron block are respectively fixed on the unlocked soft iron column and the locked soft iron column, and the outside of the unlocked soft iron column and the locked soft iron column are respectively equipped with a second coil and a first coil; After the second coil is connected to direct current, a magnetic field is generated, thereby magnetizing the unlocked soft iron column and the locked soft iron column, so that the unlocked soft iron block generates a magnetic field with the same magnetic field as the unlocked magnet block; after the first coil is connected to direct current, the locked soft iron block The block is magnetized so that a magnetic field opposite to that of the magnet part is produced.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明的拉伸模具通过多个直径渐变的锥形孔,可以实现对切割索的逐渐拉伸,从而保证切割索的加工质量及合格率。且本发明通过设置两套拉伸模具,从而可以实现切割索往复移动进行拉伸,这种设计一方面能够降低设备体积,另一方面能够有效提高加工效率,避免不断人工换装切割索造成的效率低下问题。1. The drawing die of the present invention can realize the gradual stretching of the cutting wire through a plurality of tapered holes with gradually changing diameters, thereby ensuring the processing quality and qualified rate of the cutting wire. In addition, the present invention can realize the reciprocating movement of the cutting cable for stretching by setting two sets of drawing dies. On the one hand, this design can reduce the volume of the equipment, on the other hand, it can effectively improve the processing efficiency, and avoid the damage caused by continuous manual replacement of the cutting cable. Inefficiency problem.
2、本发明的拉伸小车能够自动探测切割索的位置,然后对切割索进行夹紧,并通过钢丝绳提供动力以对切割索进行拉拔加工。而拉伸小车加装拉力传感器,从而可以探测对切割索拉拔时的拉力,以更好地控制加工参数,保证产品合格率。2. The stretching trolley of the present invention can automatically detect the position of the cutting cable, then clamp the cutting cable, and provide power through the steel wire rope to pull the cutting cable. The stretching trolley is equipped with a tension sensor, so that it can detect the tension when the cutting cable is pulled, so as to better control the processing parameters and ensure the product qualification rate.
附图说明Description of drawings
图1-图9是本发明的结构示意图。其中图3、图6分别为切割索轴线所在的两个相互垂直的中心面处剖视图;图4-图5分别为图3中F1、F2处放大图;图7-图8分别为图6中F3、F4处放大图。1-9 are structural schematic diagrams of the present invention. Among them, Fig. 3 and Fig. 6 are the cross-sectional views of two mutually perpendicular center planes where the axis of the cutting cable is located; Fig. 4-Fig. 5 are enlarged views of F1 and F2 in Fig. 3; Fig. 7-Fig. Enlarged picture at F3 and F4.
图10-图20是拉伸模具的结构示意图。其中图12为保持管轴线所在中心面处剖视图;图13、图16分别为让位输出轴轴线所在的两个相互垂直的中心面处剖视图;图18为拉伸块的结构示意图。10-20 are structural schematic diagrams of the stretching die. Figure 12 is a cross-sectional view of the central plane where the axis of the retaining tube is located; Figure 13 and Figure 16 are cross-sectional views of two mutually perpendicular central planes where the axis of the output shaft is located; Figure 18 is a schematic structural view of the stretching block.
图21-图24是拉伸小车的结构示意图。图23是锁杆轴线所在中心面处剖视图;图24为图23中F5处放大图。Fig. 21-Fig. 24 are structural schematic diagrams of the stretching trolley. Fig. 23 is a cross-sectional view of the central plane where the axis of the locking rod is located; Fig. 24 is an enlarged view of F5 in Fig. 23 .
图25-图26是拉伸小车内部结构示意图。25-26 are schematic diagrams of the internal structure of the stretching trolley.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参见图1-图24,本实施例的双头自动拉伸机,包括拉伸模具B、拉伸小车A,所述拉伸模具B的拉伸块上设置有多个直径逐渐变小的锥形孔B531,切割索100穿过锥形孔B531从而完成拉伸。所述拉伸小车A用于夹紧切割索一端,从而对切割索的拉伸提供动力。所述拉伸模具B有两个且两个拉伸模具B相互对称安装,拉伸小车A也有两个,且分别分布在两个拉伸模具B两侧。使用时,切割索通过两侧的拉伸小车A分别牵引,从而逐渐穿过各个锥形孔B531,从而逐渐将切割索拉伸到预设尺寸。Referring to Figures 1-24, the double-head automatic stretching machine of this embodiment includes a stretching die B and a stretching trolley A. The stretching block of the stretching die B is provided with a plurality of cones with gradually smaller diameters. Shaped hole B531, the
两个拉伸模具B、拉绳小车A均安装在底板300上,底板300上还安装有小车导轨310、轴板320、底板导向座330,底板导向座330上设置有能使切割索100穿过的底板导向孔331,小车导轨310与小车座A130底部的小车滑槽A133卡合、可滑动装配,轴板320与轮轴A420可圆周转动装配,轮轴A420上套装有导向轮A511,导向轮A511外绕过有钢丝绳A510,钢丝绳A510两端分别与小车座A130上的前拉板A131、后拉板A132装配固定,且其中一根轮轴A420通过联轴器与小车电机A260的小车输出轴A261连接,小车电机A260启动后可以驱动小车输出轴A261圆周转动,从而通过钢丝绳驱动小车座A130沿着小车导轨A310移动。所述底板300上与钢丝绳A510对应处还设置有贯穿的底座通槽301,底座通槽301用于防止钢丝绳与底座300接触从而产生干涉。The two drawing dies B and the drawstring trolley A are all installed on the
所述小车座A130上还安装有电气盒A250,电气盒A250内分别安装有电池A251、电路板A252、无线充电接收器A253,所述无线充电接收器A253与无线充电发射器A220正对,从而在线充电接收器A253与无线充电发射器A220贴紧时能够进行无线充电,充电的电能通过电路板上的充放电电路处理后存储在电池内。电路板上还安装有MCU、无线模块,MCU的信号端分别与无线模块的信号端、微动开关A230和拉力传感器A240的输出端通讯连接,无线模块用于和外部设备无线通讯,本实施例采用蓝牙模块,从而在使用时,可以将MCU采集的信息通过无线方式实时向外部设备传输,以使得操作者知晓拉力传感器受力情况、微动开关被触发情况。An electrical box A250 is also installed on the trolley seat A130, and a battery A251, a circuit board A252, and a wireless charging receiver A253 are respectively installed in the electrical box A250, and the wireless charging receiver A253 is directly opposite to the wireless charging transmitter A220, thereby When the online charging receiver A253 is close to the wireless charging transmitter A220, wireless charging can be performed, and the charging energy is processed by the charging and discharging circuit on the circuit board and stored in the battery. There are also MCU and wireless module installed on the circuit board, the signal end of MCU is respectively connected with the signal end of the wireless module, the output end of the micro switch A230 and the output end of the tension sensor A240, and the wireless module is used for wireless communication with external equipment. The Bluetooth module is adopted, so that when in use, the information collected by the MCU can be wirelessly transmitted to external devices in real time, so that the operator can know the force of the tension sensor and the triggering of the micro switch.
所述电气盒A250顶部安装有拉力导轨A180,所述拉力导轨A180与拉力滑槽A141卡合、可滑动装配,所述拉力滑槽A141设置在拉力底座A140上,所述前拉板A131、拉力底座A140分别与拉力传感器A240两端装配固定,从而使得钢丝绳拉动前拉板A131时,能够对拉力传感器A240产生拉力输入,从而探测拉伸时切割索100所受的拉力。所述拉力底座A140上还安装有卡紧壳A150、前端板A160,所述卡紧壳A150内分别设置有第一卡紧滑槽A151、第二卡紧滑槽A152,且卡紧壳A150内安装有检测盒A170,所述检测盒A170内部为中空的检测腔A171,检测腔A171靠近前拉板A131一侧上安装有微动开关A230,且检测腔A171内卡合、可滑动地安装有触发块A340,触发块A340面向微动开关A230的触发端的一侧上设置有触发凸起A341,触发凸起A341外部套装有触发弹簧A520,触发弹簧A520另一端与检测腔A171的内壁贴紧,从而对触发块A340施加向远离微动开关方向移动的推力。The top of the electrical box A250 is equipped with a tension guide rail A180, the tension guide rail A180 is engaged with the tension chute A141 and can be slidably assembled, the tension chute A141 is arranged on the tension base A140, the front tension plate A131, tension The base A140 is respectively assembled and fixed with the two ends of the tension sensor A240, so that when the wire rope pulls the front pull plate A131, it can generate tension input to the tension sensor A240, thereby detecting the tension on the cutting
所述卡紧壳A150、前端板A160与触发块A340对应处均设置有能够使切割索100穿过的卡压通道,所述第一卡紧滑槽A151内卡合、可滑动地安装有活动卡块A320,所述活动卡块A320上分别设置有卡块部分A321、导向部分A322,且活动卡块A320顶部设置有磁铁部分(卡块部分A321上方、卡块部分A321远离导向部分A322一侧),所述磁铁部分采用永磁体制成,所述导向部分A322底部分别穿过固定卡块A330后与连接部分A323装配固定,所述固定卡块A330安装在卡压通道底部、卡块部分A321下方。The clamping shell A150, the front end plate A160 and the trigger block A340 are all provided with a clamping channel through which the cutting
所述连接部分A323装入第三卡紧滑槽A153内且与之可滑动装配,所述连接部分A323与第三卡紧滑槽A153的底面之间安装有卡紧复位弹簧A530,卡紧复位弹簧A530用于对连接部分A323施加向上推动的弹力。使得初始状态时,卡块部分A321与固定卡块A330之间的间距处于最大状态。The connecting part A323 is loaded into the third clamping chute A153 and can be slidably assembled with it, and a clamping return spring A530 is installed between the connecting part A323 and the bottom surface of the third clamping chute A153, and the clamping resets The spring A530 is used to exert an upward pushing elastic force on the connecting portion A323. In the initial state, the distance between the block part A321 and the fixed block A330 is at the maximum state.
所述卡块部分A321与固定卡块A330上分别设置有第一角槽A3211、第二角槽A331,所述第一角槽A3211、第二角槽A331为开口相互对应的三角形槽体。使用时,通过第一角槽A3211、第二角槽A331分别卡紧在切割索的上下两端,从而实现切割索的卡紧。The block part A321 and the fixed block A330 are respectively provided with a first corner slot A3211 and a second corner slot A331, and the first corner slot A3211 and the second corner slot A331 are triangular slot bodies with openings corresponding to each other. When in use, the upper and lower ends of the cutting cable are clamped respectively by the first angular groove A3211 and the second angular groove A331, thereby realizing clamping of the cutting cable.
所述导向部分A322的侧壁上设置有数个锁止槽A3221,所述锁止槽A3221与锁板A350上的锁止凸起A351卡合装配,从而实现对导向部分A322的锁紧,此时导向部分A322不能移动。所述锁板A350固定在锁杆A430一端上,且锁板A350与第二卡紧滑槽A152卡合、可滑动装配,所述锁杆A430另一端套装上锁弹簧A540后装入解锁滑槽A191内且与解锁磁铁块A313装配固定,所述解锁滑槽A191安装在解锁盖A190内,所述解锁盖A190安装在卡紧壳A150、前端板A160上。所述上锁弹簧A540用于对锁板A350施加向导向部分A322推动的弹力,且所述锁止凸起A351上分别设置有斜面部分A3511、直面部分A3512,所述斜面部分A3511位于直面部分A3512的上方。这种设计使得导向部分A322下移时能够通过斜面部分A3511驱动锁板A350克服上锁弹簧A540的弹力向第二卡紧滑槽A152内滑动,从而使得导向部分A322下移。而直面部分A3512可以防止导向部分A322上移,从而逐渐使得卡块部分A321向固定卡块A330移动,以卡紧切割索。卡紧切割索后可以通过钢丝绳拉动切割索,从而对切割索进行拉拔。The side wall of the guide part A322 is provided with several locking grooves A3221, and the locking grooves A3221 are engaged with the locking protrusions A351 on the lock plate A350, so as to realize the locking of the guide part A322. The guide portion A322 cannot move. The lock plate A350 is fixed on one end of the lock bar A430, and the lock plate A350 is engaged with the second clamping chute A152 and can be slidably assembled, and the other end of the lock bar A430 is fitted with a locking spring A540 and then loaded into the unlocking chute The unlocking chute A191 is installed in the unlocking cover A190, and the unlocking cover A190 is installed on the clamping shell A150 and the front plate A160. The locking spring A540 is used to apply an elastic force to the locking plate A350 to push toward the guide part A322, and the locking protrusion A351 is respectively provided with a slope part A3511 and a straight part A3512, and the slope part A3511 is located at the straight part A3512 above. This design enables the guide part A322 to drive the lock plate A350 to slide into the second clamping chute A152 against the elastic force of the locking spring A540 through the slope part A3511 when the guide part A322 moves down, so that the guide part A322 moves down. The straight-facing part A3512 can prevent the guide part A322 from moving up, thereby gradually making the clamping block part A321 move toward the fixed clamping block A330 to clamp the cutting wire. After clamping the cutting cable, the cutting cable can be pulled by the wire rope, so as to pull the cutting cable.
所述底板300靠近拉伸模具B处还安装有辅助支架A110,辅助支架A110的两侧分别安装有无线充电发射器A220、解锁软铁块A312,辅助支架A110的顶部安装有上锁软铁块A311,所述解锁软铁块A312、上锁软铁块A311分别固定在解锁软铁柱A412、上锁软铁柱A411上,所述解锁软铁柱A412、上锁软铁柱A411外部分别套装有第二线圈A212、第一线圈A211,所述第二线圈A212接入直流电后产生磁场,从而磁化解锁软铁柱A412、上锁软铁柱A411,使得解锁软铁块A312产生与解锁磁铁块A313相同磁场的磁场,也就是异性相对,此时解锁软铁块A312对解锁磁铁块A313产生使得解锁磁铁块A313克服上锁弹簧弹力向解锁软铁块A312移动的磁性吸力,从而使得锁板A350与导向部分A322分离,导向部分A322在卡紧复位弹簧A530的弹力作用下上移,从而使得活动卡块上移以松开对切割索的卡紧。第一线圈A211接入直流电后使得上锁软铁块A311磁化,从而产生与磁铁部分的磁场相反的磁场,也就是同极相对以对磁铁部分施加排斥磁力,从而驱动活动卡块A320克服卡紧复位弹簧A530的弹力下移,从而卡紧切割索。本实施例中,可以根据切割索加工后的不同直径控制上锁软铁块A311的场强,从而控制对活动卡块A320施加的排斥磁力,以保证能够卡紧切割索且不会压坏切割索。An auxiliary bracket A110 is also installed on the
所述解锁软铁柱A412、上锁软铁柱A411分别安装在第一外罩A121、第二外罩A122内,所述第一外罩A121、第二外罩A122分别安装在辅助支架A110上。在使用时,切割索首先进入卡压通道,然后向触发块A340移动,使得切割索的端面与触发块压紧,切割索继续移动,从而驱动触发块向微动开关移动,直到微动开关被触发,微动开关被触发后向MCU输入信号,MCU通过无线模块向外壁设备发送上锁指令,外部设备控制第一线圈进电,从而卡紧切割索。然后启动小车电机,通过钢丝绳牵引小车座向小车电机方向移动以实现对切割索的拉拔。拉拔完成后,切割索穿出拉伸模具B,然后调节拉伸模具B的位置后将小车电机反转,从而驱动切割索反向移动以装入二号锥形孔B531内,然后穿过拉伸模具后进入另一拉伸小车A内,并通过此拉伸小车A反向拉拔,完成另一尺寸的拉伸,如此往复,从而实现对切割索的往复拉伸。本实施例中可以在拉伸模具B靠近拉伸小车A的一侧上设置保持支板,保持支板固定在底板300上,在切割索拉出拉绳模具时,保持支板支撑切割索远离与之卡紧的拉伸小车一端,从而防止切割索此端下落,造成需要人工接入的问题。还可通过在保持支板上设置与切割索装配的保持支孔,可以有效地对切割索起到导向作用,使得切割索反向进入拉伸模具时,可以通过保持支孔的作用直接进入二号锥形孔的直径较大端,从而完成自动进料。在拉伸小车A反向移动至辅助支架A110内时,无线充电发射器开始对电池充电,第二线圈进电,从而解除切割索的卡紧。而整个拉伸过程中。拉力传感器始终探测对切割索的拉力,且可以通过调节小车电机的功率以调节对切割索的拉力。这就大大增加了工艺精度、灵活的,从而可以有效保证加工质量。The unlocked soft iron post A412 and the locked soft iron post A411 are installed in the first outer cover A121 and the second outer cover A122 respectively, and the first outer cover A121 and the second outer cover A122 are installed on the auxiliary bracket A110 respectively. When in use, the cutting cable first enters the pressing channel, and then moves toward the trigger block A340, so that the end face of the cutting cable is pressed against the trigger block, and the cutting cable continues to move, thereby driving the trigger block to move toward the micro switch until the micro switch is activated. Trigger, the micro switch is triggered to input a signal to the MCU, and the MCU sends a locking command to the outer wall device through the wireless module, and the external device controls the power supply of the first coil, thereby clamping the cutting cable. Then start the trolley motor, and pull the trolley seat through the wire rope to move towards the direction of the trolley motor to realize the pulling of the cutting cable. After the drawing is completed, the cutting cable passes through the drawing die B, and then adjusts the position of the drawing die B and reverses the motor of the trolley, thereby driving the cutting cable to move in reverse to fit into the No. 2 tapered hole B531, and then pass through After stretching the mold, enter another stretching trolley A, and reversely draw through this stretching trolley A to complete stretching of another size, and reciprocate in this way, so as to realize the reciprocating stretching of the cutting rope. In this embodiment, a holding support plate can be set on the side of the drawing die B close to the drawing trolley A, and the holding support plate is fixed on the
所述拉伸模具B包括拉伸底板B111、拉伸顶板B112、拉伸侧板B113,所述拉伸侧板B113分别安装在拉伸底板B111、拉伸顶板B112的侧面,所述拉伸底板B111、拉伸顶板B112之间安装有至少两根升降螺杆B210,所述升降螺杆B210穿过升降托板B120且与之通过螺纹旋合装配。本实施例中升降螺杆B210有四根,两根相互靠近(升降托板宽度方向上)的升降螺杆B210之间分别通过第二皮带B420连接传动,两根相互远离(升降托板长度方向上)的升降螺杆B210之间通过第一皮带B410连接传动,其中一根升降螺杆B210与升降电机B310的升降输出轴之间通过第三皮带B430连接传动。从而使得升降电机B310启动时,四根升降螺杆B210同步转动,以平稳地驱动升降托板B120沿着其轴向移动。本实施例中第一皮带B410、第二皮带B420、第三皮带B430与升降螺杆B210、升降输出轴的连接方式均为在升降螺杆B210、升降输出轴上套装带轮后再分别通过与之对应的第一皮带B410、第二皮带B420、第三皮带B430连接并构成带传动机构,这是常用结构。The stretching die B includes a stretching bottom plate B111, a stretching top plate B112, and a stretching side plate B113, and the stretching side plates B113 are respectively installed on the sides of the stretching bottom plate B111 and the stretching top plate B112. At least two lifting screw rods B210 are installed between B111 and the stretching top board B112, and the lifting screw rods B210 pass through the lifting pallet B120 and are threadedly assembled with it. In this embodiment, there are four lifting screws B210, and the two lifting screws B210 that are close to each other (in the width direction of the lifting pallet) are respectively connected and driven by the second belt B420, and the two are far away from each other (in the direction of the length of the lifting pallet). The lifting screws B210 are connected and driven by a first belt B410, and one of the lifting screws B210 is connected with the lifting output shaft of the lifting motor B310 by a third belt B430. Therefore, when the lifting motor B310 is activated, the four lifting screws B210 rotate synchronously, so as to smoothly drive the lifting pallet B120 to move along its axial direction. In this embodiment, the first belt B410, the second belt B420, and the third belt B430 are connected to the lifting screw B210 and the lifting output shaft in the way that the lifting screw B210 and the lifting output shaft are equipped with pulleys and then passed through correspondingly. The first belt B410, the second belt B420, and the third belt B430 are connected to form a belt transmission mechanism, which is a common structure.
所述升降托板B120上安装有调节底板B130,调节底板B130分别通过第一立板B141、第二立板B142、第三立板B143、第四立板B144与调节顶板B140装配固定,所述第一立板B141、第二立板B142、第三立板B143分别与两根保持管B220装配固定,其中一根保持管B220一端与循环泵的出口连通,循环泵的进口与冷却液连通,另一根保持管B220一端与存储冷却液的装置连通,从而在循环泵启动时能够将冷却液循环输入两根保持管B220内。两根导流管B230一端分别插装入两根保持管B220的另一端内且与之可轴向滑动、密封装配,两根导流管B230另一端分别与连接盖B560上的连接孔B562密封连通、固定,所述连接盖B560安装在拉绳块B530一端上,且连接盖B560内部设置有导流槽B561;所述拉伸块B530上分别设置有锥形孔B531、散热通道B533、连接通道B532、过液孔B534,所述过液孔B534两端分别与导流槽B561、散热通道B533一端连通,所述散热通道B533至少有两个且分别布置在锥形孔B531的上下两侧,两个散热通道B533之间通过连接通道B532连通。这就使得循环泵启动时,冷却液能够不断从其中一根导流管B230进入散热通道B533,然后从另一根导流管B230流出,以实现对拉伸块的快速降温,从而保证加工时拉伸块的温度处于工艺设计范围内(一般不超70℃)。An adjustment base plate B130 is installed on the lifting pallet B120, and the adjustment base plate B130 is respectively assembled and fixed through the first vertical plate B141, the second vertical plate B142, the third vertical plate B143, the fourth vertical plate B144 and the adjustment top plate B140. The first vertical plate B141, the second vertical plate B142, and the third vertical plate B143 are respectively assembled and fixed with two holding pipes B220, one end of one holding pipe B220 is connected with the outlet of the circulating pump, and the inlet of the circulating pump is connected with the cooling liquid. One end of the other holding pipe B220 communicates with the cooling liquid storage device, so that the cooling liquid can be circulated into the two holding pipes B220 when the circulation pump is activated. One ends of the two guide tubes B230 are respectively inserted into the other ends of the two holding tubes B220 and can be axially slid and sealed with them, and the other ends of the two guide tubes B230 are respectively sealed with the connecting holes B562 on the connecting cover B560 Connected and fixed, the connection cover B560 is installed on one end of the pull cord block B530, and the inside of the connection cover B560 is provided with a diversion groove B561; the stretch block B530 is respectively provided with a tapered hole B531, a heat dissipation channel B533, a The channel B532 and the liquid passage hole B534, the two ends of the liquid passage hole B534 are respectively connected with the diversion groove B561 and one end of the heat dissipation channel B533, and there are at least two heat dissipation channels B533 arranged on the upper and lower sides of the tapered hole B531 , the two heat dissipation channels B533 communicate through the connecting channel B532. This makes it possible for the coolant to continuously enter the heat dissipation channel B533 from one of the flow guide tubes B230 when the circulation pump is started, and then flow out from the other flow guide tube B230 to achieve rapid cooling of the stretching block, thereby ensuring The temperature of the stretching block is within the process design range (generally not exceeding 70°C).
所述锥形孔B531由直径较大端向直径较小端直径逐渐变小,从而使得切割索从直径较大端轻松穿入,然后通过直径较小端时形成挤压,再通过切割索的拉拔形成冷拔加工的方式。所述锥形孔B531有多个且沿着拉伸块B530长度方向上、直径逐渐变小分布。这种设计使得切割索可以通过不同的锥形孔实现多次拉伸。The diameter of the tapered hole B531 gradually decreases from the larger diameter end to the smaller diameter end, so that the cutting cable can easily penetrate from the larger diameter end, and then form extrusion when passing through the smaller diameter end, and then pass through the cutting cable. Drawing forms the way of cold drawing processing. There are multiple tapered holes B531 distributed along the length direction of the stretching block B530 with gradually smaller diameters. This design allows the cutting cable to be stretched multiple times through different tapered holes.
所述拉伸块B530底部固定有拉伸滑轨B550,所述拉伸滑轨B550与拉伸滑槽B131卡合、可滑动装配,拉伸滑槽B131设置在调节底板B130上。所述拉伸块B530顶部还固定有驱动块B570,驱动块B570与切换螺杆B240通过螺纹旋合装配,切换螺杆B240两端分别与第三立板B143、第四立板B144可圆周转动装配,所述切换螺杆B240一端穿出第四立板B144后与切换电机B340的输出轴通过联轴器连接固定,所述切换电机B340启动后能够驱动切换螺杆B240圆周转动,从而驱动拉伸块B530沿着其轴向移动以调节不同的锥形孔B530与拉伸小车正对,从而实现通过不同锥形孔进行拉伸。所述切换电机B340选用伺服电机,从而可以准确控制拉伸块B530的行程。The stretching slide rail B550 is fixed on the bottom of the stretching block B530, and the stretching slide rail B550 is engaged with the stretching chute B131 for slidable assembly, and the stretching chute B131 is arranged on the adjustment base plate B130. The top of the stretching block B530 is also fixed with a driving block B570, the driving block B570 and the switching screw B240 are threaded and assembled, and the two ends of the switching screw B240 are respectively rotatably assembled with the third vertical plate B143 and the fourth vertical plate B144, One end of the switching screw B240 passes through the fourth vertical plate B144 and is connected and fixed with the output shaft of the switching motor B340 through a coupling. Move it axially to adjust the different tapered holes B530 to face the stretching trolley, so as to achieve stretching through different tapered holes. The switching motor B340 is a servo motor, so that the stroke of the stretching block B530 can be accurately controlled.
所述拉伸块B530侧面还通过滚轮导向板B520与两块让位板B630装配固定,滚轮导向板B520上设置有与锥形孔一一对应的滚轮导向孔,从而使得切割索能够穿过滚轮导向孔;两块让位板B630顶部分别与滚轮顶板B620装配固定,滚轮顶板B620上安装有让位电机架B610,让位电机架B610上安装有让位电机B320,让位电机B320的让位输出轴B321穿过让位驱动板B640且与之通过螺纹旋合装配,所述让位驱动板B640套装在让位导向轴B250上,让位导向轴B250两端分别固定在让位电机架B610、滚轮顶板B620上,且让位驱动板B640可沿着让位导向轴B250的轴向移动。The side of the stretching block B530 is also assembled and fixed by the roller guide plate B520 and two relief plates B630. The roller guide plate B520 is provided with roller guide holes corresponding to the tapered holes one by one, so that the cutting wire can pass through the rollers. Guide hole; the tops of the two relief plates B630 are respectively assembled and fixed with the roller top plate B620, the relief motor bracket B610 is installed on the roller top plate B620, the relief motor B320 is installed on the relief motor frame B610, and the relief motor B320 is installed The output shaft B321 passes through the displacement driving plate B640 and is screwed with it to assemble, the displacement driving plate B640 is set on the displacement guiding shaft B250, and the two ends of the displacement guiding shaft B250 are respectively fixed on the displacement motor frame B610 , On the roller top plate B620, and the abdication drive plate B640 can move along the axial direction of the abdication guide shaft B250.
所述让位板B630上设置有让位滑槽B631,让位滑槽B631内卡合、可滑动地安装有让位滑块B660,所述让位滑块B660与一根滚轮转轴B260两端可圆周转动装配,所述滚轮转轴B260有两根,另一根滚轮转轴B260两端分别与让位板B630可圆周转动装配且此滚轮转轴B260一端穿出其中一块让位板B630后与滚轮电机B330的输出轴通过联轴器连接固定,所述滚轮电机B330安装在电机安装板B670上,电机安装板B670安装在让位板B630上。所述滚轮转轴B260上套装固定有滚轮B450,滚轮B450分别与各个锥形孔B531对应处设置有滚轮槽B451,两个滚轮B450的滚轮槽B451截面构成的圆的直径不大于与之对应的锥形孔B531的最小直径。使用时,通过两个滚轮槽B451转动辊压需要拉拔的切割索一端,从而使得切割索此端能够穿过与之对应的锥形孔,从而便于后期拉拔。而且在辊压的同时,还对切割索起到辅助输送的作用。The step-off plate B630 is provided with a step-off chute B631, and a step-off slider B660 is fitted and slidably installed in the step-off chute B631, and the two ends of the step-off slider B660 and a roller shaft B260 It can be assembled by circular rotation, and the said roller shaft B260 has two, and the two ends of the other roller shaft B260 can be assembled with the step-off plate B630 respectively, and can be assembled in a circle. The output shaft of B330 is connected and fixed by a shaft coupling, and the roller motor B330 is installed on the motor mounting plate B670, and the motor mounting plate B670 is installed on the step-off plate B630. The roller shaft B260 is fitted with a roller B450 fixed thereon, and roller grooves B451 are arranged at the corresponding positions of the roller B450 and each tapered hole B531 respectively. The minimum diameter of the shaped hole B531. When in use, the two roller grooves B451 are used to rotate and roll one end of the cutting cable that needs to be drawn, so that the end of the cutting cable can pass through the corresponding tapered hole, thereby facilitating later drawing. Moreover, while rolling, it also plays an auxiliary role in conveying the cutting wire.
两根滚轮转轴B260上还分别套装有相互啮合的传动齿轮B440,使用时,两根滚轮转轴B260通过传动齿轮实现转向相反的同步转动。所述让位驱动板B640还通过让位连接板B641与让位滑块B660连接固定。在用于拉拔的拉伸小车A与切割索卡紧后,让位电机启动,从而驱动让位输出轴转动,让位输出轴通过螺纹驱动让位驱动板B640上移,从而带动让位滑块B660、位于上方的滚轮B450上移,这就使得两个滚轮不再辊压切割索,使得切割索处于拉拔加工状态。本实施例中,滚轮B450只起到扎头、输送的功能。The two roller shafts B260 are respectively fitted with transmission gears B440 meshing with each other. When in use, the two roller shafts B260 realize synchronous rotation in opposite directions through the transmission gears. The displacement driving plate B640 is also connected and fixed to the displacement slider B660 through the displacement connecting plate B641. After the stretching trolley A used for drawing is clamped with the cutting cable, the motor for giving way is started, thereby driving the output shaft for giving way to rotate, and the output shaft for giving way is driven upward by screw drive plate B640, thereby driving the giving way slide The block B660 and the roller B450 above move up, which makes the two rollers no longer roll the cutting wire, so that the cutting wire is in the drawing processing state. In this embodiment, the roller B450 only plays the functions of tying and conveying.
所述滚轮B450远离滚轮导向板B520一侧上分别安装有上导入板B512、下导入板B511,所述上导入板B512、下导入板B511与滚轮槽B451对应处设置有导入孔B501,导入孔B501用于将切割索引导进入与之对应的滚轮槽B451内。且本实施例中,滚轮导向板B520分为上滚轮导向板、下滚轮导向板,所述下滚轮导向板、下导入板B511分别固定在让位板B630上,所述上滚轮导向板、上导入板B512分别通过第二连接块B652、第一连接块B651与让位连接板B641装配固定,从而使得位于上方的滚轮B450、上滚轮导向板、上导入板B512可以同步上移,也就可以防止位于上方的滚轮B450、上滚轮导向板、上导入板B512对切割索的移动造成干涉。The upper guide plate B512 and the lower guide plate B511 are respectively installed on the side away from the roller guide plate B520 of the roller B450, and the corresponding positions of the upper guide plate B512 and the lower guide plate B511 are provided with the guide hole B501 corresponding to the roller groove B451. B501 is used to guide the cutting wire into the corresponding roller groove B451. And in this embodiment, the roller guide plate B520 is divided into an upper roller guide plate and a lower roller guide plate, and the lower roller guide plate and the lower guide plate B511 are respectively fixed on the step-off plate B630. The lead-in plate B512 is respectively assembled and fixed through the second connecting block B652, the first connecting block B651 and the step-off connecting plate B641, so that the upper roller B450, the upper roller guide plate, and the upper lead-in plate B512 can be moved up synchronously, so that Prevent the upper roller B450, the upper roller guide plate, and the upper guide plate B512 from interfering with the movement of the cutting wire.
所述拉伸块B530远离滚轮导向板B520的一侧上安装有延长孔板B540,延长孔板B540与各个锥形孔的直径最小端对应处分别设置有与之直径相同的拉拔保持孔B541,所述拉拔保持孔B541用于在切割索穿过锥形孔后还能通过拉拔保持孔B541继续保持其拉拔形状,从而保证拉拔效果、降低后期反弹率。On the side of the stretching block B530 away from the roller guide plate B520, an extended orifice plate B540 is installed, and the extension orifice plate B540 is respectively provided with a drawing and holding hole B541 having the same diameter as the corresponding position of the smallest diameter end of each tapered hole. , the drawing holding hole B541 is used to continue to maintain the drawing shape through the drawing holding hole B541 after the cutting wire passes through the tapered hole, so as to ensure the drawing effect and reduce the rebound rate in the later stage.
优选地,所述升降托板B120上还固定有支撑孔板B150,支撑孔板B150上设置有支撑孔B151,支撑孔B151与卡压通道正对,从而将切割索导入卡压通道内。Preferably, the lifting pallet B120 is further fixed with a supporting hole plate B150, and the supporting hole plate B150 is provided with a supporting hole B151, and the supporting hole B151 is directly opposite to the pressing channel, so as to guide the cutting wire into the pressing channel.
参见图3,本实施例中,将位于左侧的拉伸小车A、拉伸模具B分别命名为一号,右侧的命名为二号,且其各自的技术名词均通过一号、二号区分。Referring to Fig. 3, in this embodiment, the stretching trolley A and the stretching mold B on the left side are respectively named No. 1, and the one on the right side is named No. 2, and their respective technical terms are passed through No. 1 and No. 2 distinguish.
使用时,首先启动一号升降电机B310,使得一号升降托板B120上移,直到一号支撑孔B151上移至与与之对应的二号锥形孔B531同轴;启动二号滚轮电机B330,将切割索100穿过二号滚轮槽B451后进入二号锥形孔B531,二号滚轮对切割索进行扎头、输送,使得切割索穿过二号锥形孔B531、支撑孔B151后进入一号卡压通道,直到一号微动开关被触发,一号拉伸小车卡紧切割索;然后二号滚轮电机停止运行,启动二号让位电机,二号让位电机将位于上方的二号滚轮向上移动,从而松开对切割索的辊压;启动一号小车电机A260,一号钢丝绳驱动一号小车座向一号小车电机A260移动,从而对切割索进行拉拔;同时启动二号循环泵。When in use, first start the No. 1 lifting motor B310, so that the No. 1 lifting pallet B120 moves up until the No. 1 support hole B151 moves up to the coaxial with the corresponding No. 2 tapered hole B531; start the No. 2 roller motor B330 , pass the
拉拔完成后(以一号小车电机行程达到拉拔后的切割索长度为标准),切割索两端分别位于一号拉伸小车A、一号保持支板上;然后分别启动一号升降电机、二号升降电机,使得一号拉伸模具、二号拉伸模具的状态互换;启动一号切换电机,使得需要使用的一号锥形孔与二号支撑孔B151正对或同轴;启动一号滚轮电机B330、一号循环泵,一号拉伸小车A反向移动,从而将切割索送入一号滚轮内进行扎头后送入一号锥形孔内,然后穿出二号支撑孔B151后进入二号卡压通道内,并使得二号拉伸小车将切割索此端卡紧。停止一号滚轮电机,驱动一号让位电机,使得位于上方的一号滚轮上移;启动二号小车电机,通过二号拉伸小车对切割索通过一号锥形孔继续进行拉拔,直到切割索穿出二号支撑孔B151,进入二号保持支孔内,停止二号小车电机。再次调节一号拉伸模具、二号拉伸模具的高度状态,并启动二号切换电机,使得另一二号锥形孔与一号支撑孔B151同轴或正对,反转二号让位电机使得二号滚轮复位,启动二号滚轮电机,二号拉伸小车反向移动将切割索再次输入二号滚轮的另一滚轮槽B451内进行再次加工,如此往复。从而可以通过来回拉拔的方式拉伸切割索,既能够增加效率,又能够降低设备体积。After the drawing is completed (according to the standard that the motor stroke of the No. 1 trolley reaches the length of the cutting cable after drawing), the two ends of the cutting cable are respectively located on the No. 1 stretching trolley A and the No. 1 holding support plate; then start the No. 1 lifting motor respectively 1. No. 2 lifting motor, so that the states of No. 1 drawing die and No. 2 drawing die are exchanged; start No. 1 switching motor, so that the No. 1 tapered hole to be used is directly opposite or coaxial with No. 2 support hole B151; Start the No. 1 roller motor B330 and the No. 1 circulating pump, and the No. 1 stretching trolley A moves in reverse, so that the cutting wire is sent into the No. 1 roller for tying and then sent into the No. 1 tapered hole, and then passed out of No. 2 The support hole B151 then enters into the No. 2 clamping passage, and makes the No. 2 stretching trolley clamp this end of the cutting cable tightly. Stop the No. 1 roller motor, drive the No. 1 step-off motor, so that the No. 1 roller at the top moves up; start the No. 2 trolley motor, and continue to pull the cutting cable through the No. 1 tapered hole through the No. 2 stretching trolley until The cutting cable passes through the No. 2 support hole B151, enters into the No. 2 holding support hole, and stops the No. 2 trolley motor. Adjust the height state of the No. 1 drawing die and No. 2 drawing die again, and start the No. 2 switching motor, so that the other No. 2 tapered hole is coaxial or directly opposite to the No. 1 support hole B151, and reverse No. 2 to make way The motor resets the No. 2 roller, starts the No. 2 roller motor, and the No. 2 stretching trolley moves in reverse to input the cutting cable into another roller groove B451 of the No. 2 roller for reprocessing, so reciprocating. Therefore, the cutting cable can be stretched by pulling back and forth, which can not only increase the efficiency, but also reduce the volume of the equipment.
本发明未详述之处,均为本领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.
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