CN113017992B - Manufacturing process of high-flexibility baby diaper - Google Patents
Manufacturing process of high-flexibility baby diaper Download PDFInfo
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- CN113017992B CN113017992B CN202110299039.8A CN202110299039A CN113017992B CN 113017992 B CN113017992 B CN 113017992B CN 202110299039 A CN202110299039 A CN 202110299039A CN 113017992 B CN113017992 B CN 113017992B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 230000001681 protective effect Effects 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims description 42
- 239000003292 glue Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000011049 filling Methods 0.000 claims description 25
- 238000001179 sorption measurement Methods 0.000 claims description 17
- 210000002469 basement membrane Anatomy 0.000 claims description 11
- 238000003892 spreading Methods 0.000 claims description 11
- 230000007480 spreading Effects 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000011068 loading method Methods 0.000 claims description 6
- 238000010073 coating (rubber) Methods 0.000 claims description 5
- 238000007781 pre-processing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 claims 2
- 239000000853 adhesive Substances 0.000 abstract description 22
- 230000001070 adhesive effect Effects 0.000 abstract description 18
- 230000009471 action Effects 0.000 description 9
- 210000002700 urine Anatomy 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000002345 surface coating layer Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15585—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15699—Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15764—Transferring, feeding or handling devices; Drives
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F13/58—Adhesive tab fastener elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F2013/15821—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
- A61F2013/15861—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding
- A61F2013/1591—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding via adhesive
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
The invention provides a manufacturing process of a high-flexibility baby paper diaper, which adopts a manufacturing device of the high-flexibility baby paper diaper, wherein the manufacturing device of the high-flexibility baby paper diaper comprises a base frame, a pressing unit and a sticker unit, a square groove is formed in the base frame, the pressing unit is arranged along the center of the inner wall of the square groove, and the sticker unit is arranged on the right side of the pressing unit on the inner wall of the square groove; the invention can solve the problems that the core body and the bottom film of the traditional paper diaper are easy to fall off during gluing because most of the traditional paper diaper is firstly glued and then laminated during manufacturing and processing, and the bottom film of the traditional paper diaper is required to be processed for multiple times in different directions when adhesive sticker is coated; the prior paper diaper bottom film needs to be manually attached with protective paper after being coated with non-setting adhesive, and an operator needs to take the materials by himself, thereby wasting a large amount of working hours and the like.
Description
Technical Field
The invention relates to the technical field of manufacturing and processing of baby diapers, in particular to a manufacturing process of a high-flexibility baby diaper.
Background
Diapers generally consist of three main parts: a surface coating layer, a core body and a basement membrane; the surface coating layer is tightly attached to the body of a baby, so that urine can quickly permeate and the back permeation can be effectively prevented, the conventional paper diaper is basically a non-woven fabric surface layer, the non-woven fabric can improve the ventilation degree in the paper diaper, and moisture and hot air can be discharged in time so as to improve the soft comfort level; the core body can capture and rapidly absorb urine, disperse the urine or diffuse the urine into the whole core layer through capillary action, and finally absorb and store the urine; the bottom film mainly consists of a PE film; because the baby needs to use the paper diaper every day, the high flexibility of the paper diaper needs to be guaranteed during manufacturing so as to improve the comfort level, and the core body of the paper diaper is firstly compacted and then overlapped with the bottom film during manufacturing of the common paper diaper, so that the common paper diaper is correspondingly processed.
However, the following problems exist in the prior art when the baby diaper is manufactured and processed: firstly, most of the traditional paper diapers are coated with glue at first and then are subjected to pressing treatment, the core body and the bottom film of the paper diaper which is not subjected to pressing treatment are easy to fall off during gluing, so that later-stage processing is influenced, and different directions of the bottom film of the paper diaper are required to be processed for multiple times when the non-setting adhesive is coated, so that the working efficiency is influenced;
secondly, after the adhesive sticker is coated on the bottom film of the conventional paper diaper, the bottom film of the conventional paper diaper needs to be manually attached with protective paper, and an operator needs to take the materials by himself, so that a large amount of working hours are wasted, and the labor cost is consumed.
Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing process of a high-flexibility baby diaper, which adopts a manufacturing device of the high-flexibility baby diaper, wherein the manufacturing device of the high-flexibility baby diaper comprises a base frame, a pressing unit and a sticker unit, a square groove is formed in the base frame, the pressing unit is installed along the center of the inner wall of the square groove, and the sticker unit is arranged on the right side of the pressing unit on the inner wall of the square groove, wherein:
the pressfitting unit includes universal driving shaft, pressfitting roller, drive gear, increasing clamping ring, intermittent type motor, location cylinder, linkage board, fixed plate and rubber coating subassembly, wherein: the linkage shaft is arranged on the inner wall of the left side of the square groove in an up-and-down symmetrical and rotating way, a pressing roller matched with the linkage shaft is sleeved along the outer side wall of the linkage shaft, the rear end of the linkage shaft is sleeved with a transmission gear which is meshed with each other, the front and the back of the outer wall of the upper pressing roller are symmetrically sleeved with a booster ring, the intermittent motor is arranged on the outer wall of the front end of the base frame through a motor base, and the output shaft of the intermittent motor is connected with any one linkage shaft, the positioning cylinder is arranged at the center of the inner side wall at the upper end of the square groove, the tail end of the telescopic rod of the positioning cylinder is connected with a linkage plate which is arranged on the inner wall of the square groove in a sliding way, the front and the back of the right side of the lower end of the linkage plate are symmetrically provided with abdication grooves, the fixing plate is arranged on the inner wall of the square groove, and the fixed plate is located linkage board downside, has seted up the spread groove along fixed plate upper end left side, and the spread groove lower extreme has seted up the groove of sliding, and the fixed slot that is linked together rather than is seted up to the groove right-hand member that slides, and the rubber coating subassembly sets up on linkage board outer wall.
The sticker unit includes back shaft, linkage gear, driving roller, air extractor, adsorption tube, No. two air extractors, No. two adsorption tubes and material loading subassembly, wherein: the supporting shaft is vertically and symmetrically arranged on the inner wall of the right side of the square groove in a rotating way, the rear end of the supporting shaft is sleeved with a meshed linkage gear, the lower supporting shaft is connected with the lower linkage shaft through belt transmission, the inner side wall of the supporting shaft is provided with a transmission roller, positioning grooves are symmetrically arranged along the front and the back of the inner part of the upper transmission roller, and the outer wall of the positioning groove is uniformly provided with a first groove corresponding to the abdicating groove along the circumferential direction, a mounting groove is arranged along the inner part of the lower transmission roller, a second groove corresponding to the connecting groove is uniformly arranged along the circumferential direction of the outer wall of the mounting groove, wherein an air extractor is installed in the constant head tank, evenly installs the adsorption tube of setting in a inslot along an air extractor outer wall circumference, and No. two motors set up in the mounting groove, evenly is connected with the adsorption tube No. two of setting in No. two inslots along No. two motor outer wall circumferences, and the material loading subassembly sets up on the square inslot wall in the driving roller outside.
The manufacturing and processing of the baby diaper by using the high-flexibility baby diaper manufacturing device comprises the following steps:
s1, pretreatment of the paper diaper: an operator performs preprocessing treatment on the paper diaper raw material, then lays the preprocessed core body and the basement membrane in an overlapping manner, puts the core body and the basement membrane into the device, and starts the device;
s2, paper diaper pressing: carrying out multi-stage laminating treatment on the diaper core body and the bottom film in the step S1 through a laminating unit, and further carrying out gluing treatment on the left and right sticking positions and the front waist sticking position on the bottom film;
s3, attaching protective paper: protective paper is attached to the gluing position of the bottom film of the paper diaper in the S2 through the paper pasting unit, and the processed paper diaper is conveyed rightwards, so that the paper diaper can be processed at the later stage;
s4, finishing the manufacturing of the paper diaper: and (4) carrying out edge cutting and cutting treatment on the paper diaper in the S3 by an operator, then carrying out folding treatment on the paper diaper according to the processing requirement, and further packaging the processed paper diaper to finish the manufacturing of the paper diaper.
As a preferred technical scheme of the present invention, the glue spreading assembly includes a first glue spreader, a guiding extension tube, a first glue head, a second glue spreader, a connecting tube, a second glue head, a fixing seat, and a supporting cylinder, wherein: the first glue spreader is symmetrically arranged on the right side of the upper end of the linkage plate in the front-back direction through a support frame, a guide telescopic pipe is arranged along the output end of the lower side of the first glue spreader, the lower end of the guide telescopic pipe is connected with a first glue head which is connected with the abdicating groove in a sliding manner, a second glue spreader is arranged in the fixed groove, a connecting pipe is arranged along the output end of the left side of the second glue spreader in a sliding manner, the connecting pipe is arranged in the sliding groove in a sliding manner, a second glue head which is connected with the connecting groove in a sliding manner is connected along the upper end of the connecting pipe, the fixed seat is arranged at the sliding groove of the lower end of the fixed plate, the support cylinder is arranged in the fixed seat, and the tail end of the telescopic rod of the support cylinder is connected with the lower end of the connecting pipe; a spreading machine is scribbled the non-setting adhesive in the mode of pressure coating through flexible pipe cooperation of direction first number of gluing head and is attached paper diaper basement membrane right side upper end, supports the cylinder simultaneously and promotes the connecting pipe upward movement to make No. two spreading machines pass through the connecting pipe and cooperate No. two gluing heads and scribble the non-setting adhesive at paper diaper basement membrane left side lower extreme, thereby can scribble the non-setting adhesive in step to the different position of paper diaper basement membrane, improve work efficiency.
As a preferred technical scheme of the invention, the feeding assembly comprises a first material storage cavity, a second material storage cavity, a blower, a push plate, a return spring, a limiting plate, a supporting plate and an extension spring, wherein: the first material storage cavity is symmetrically arranged on the inner wall of the upper end of the square groove in the front-back direction, the lower end of the first material storage cavity is connected with the outer side wall of the upper transmission roller in a sliding manner, the second material storage cavity is arranged on the inner wall of the lower end of the square groove, the upper end of the second material storage cavity is connected with the outer side wall of the lower transmission roller in a sliding manner, filling grooves matched with the first groove and the second groove are respectively arranged in the first material storage cavity and the second material storage cavity, limiting grooves communicated with the filling grooves are arranged on the outer sides of the filling grooves, linkage holes are symmetrically arranged on the left side and the right side of the inner wall of each filling groove close to the transmission roller, wherein a blower is arranged in each limiting groove, a push plate is arranged in each filling groove in a sliding manner, one end of a reset spring is arranged on the outer side wall of the push plate, the other end of the reset spring is arranged on the inner wall of each filling groove, a limiting plate is arranged in a supporting plate in a sliding manner, and is vertically symmetrical manner by taking the limiting plate as a base point, the other end of the extension spring is respectively connected to the outer walls of the first material storage cavity and the second material storage cavity; the air blower extrudes the push plate to the inner side through air, so that the push plate drives the protective paper to move to the inner side, the limiting plate is extruded to the inner side under the action of the supporting plate matched with the extension spring to limit the protective paper, after the protective paper is used up, the air blower stops conveying the air, and the push plate is retracted to the outer side under the action of the reset spring to reset so as to add the protective paper; therefore, the protective paper can be taken out instead of manual work, and the working hours can be shortened.
As a preferred technical scheme of the invention, the outer side wall of the pressurizing ring is uniformly provided with fixed pressing blocks for pressing the paper diaper in the circumferential direction; decide the briquetting and can carry out the pressure boost with the pressfitting of panty-shape diapers's core and basement membrane to improve the pressfitting effect, to prevent that the core of panty-shape diapers and basement membrane from appearing scattering.
As a preferred technical scheme of the invention, the inner sides of the first material storage cavity and the second material storage cavity are arc-shaped structures which are convenient to be connected with the outer wall of the driving roller in a sliding manner; can make a storage cavity and No. two storage cavities and driving roller laminate more through the arc structure to improve the adsorption effect of sticker unit extraction protective paper.
As a preferred technical scheme of the invention, the inner side of the limiting plate is of a triangular structure with gradually increasing thickness from inside to outside, which is convenient for matching with a sticker unit to adsorb and draw out stickers; through the triangle-shaped structure can reduce with the frictional force between the protective paper to can prevent protective paper fish tail when taking out.
The invention has the beneficial effects that:
the invention greatly improves the manufacturing and processing of the baby diaper, and can solve the problems that the core body and the bottom film of the non-pressed diaper are easy to fall off during gluing so as to influence later-stage processing, and different directions of the bottom film of the baby diaper need to be processed for multiple times when adhesive is coated so as to influence the working efficiency when the core body and the bottom film of the non-pressed diaper are easy to fall off during gluing in the manufacturing and processing of the traditional diaper; secondly, after the adhesive sticker is coated on the bottom film of the conventional paper diaper, the bottom film of the conventional paper diaper needs to be manually attached with protective paper, and an operator needs to take the materials by himself, so that a large amount of working hours are wasted, labor cost is consumed, and the like.
The laminating unit is arranged, so that the core body and the bottom film of the paper diaper can be subjected to multi-stage laminating treatment, the core body and the bottom film of the paper diaper can be prevented from falling off, and the adhesive sticker can be synchronously coated in different directions of the bottom film of the paper diaper, so that secondary processing can be avoided, the coating precision can be effectively improved, and the working efficiency can be improved.
The paper sticking unit is arranged, the protective paper can be attached to the adhesive sticker of the bottom film of the paper diaper while the paper diaper is conveyed by the aid of the pressing unit, the attached protective paper is rolled, accordingly, the protective paper can be prevented from falling off, the adhesive sticker is prevented from being scraped to influence later use, the protective paper can be automatically fed, manual taking of the protective paper can be replaced, working hours can be shortened, and labor cost can be saved.
The fixed pressing block can be matched with the pressurizing ring to perform multi-stage pressing treatment on the core body and the bottom film of the paper diaper, so that the pressing effect can be improved, and the core body and the bottom film of the paper diaper can be prevented from scattering.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a front sectional view of the present invention.
Fig. 3 is a top cross-sectional view of the present invention.
Fig. 4 is a schematic perspective view of the stitching roller, the transmission gear and the booster ring according to the present invention.
Fig. 5 is a partial structural schematic view of a sticker unit of the present invention.
Fig. 6 is a left side sectional view of the driving roller, the first air extractor and the first adsorption tube of the present invention.
Fig. 7 is a partial perspective view of the loading assembly of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, the invention provides a manufacturing process of a high-flexibility baby diaper, which adopts a manufacturing device of the high-flexibility baby diaper, wherein the manufacturing device of the high-flexibility baby diaper comprises a base frame 1, a pressing unit 2 and a sticker unit 3, a square groove 11 is formed in the base frame 1, the pressing unit 2 is installed along the center of the inner wall of the square groove 11, and the sticker unit 3 is arranged on the right side of the pressing unit 2 on the inner wall of the square groove 11, wherein:
the pressing unit 2 comprises a linkage shaft 21, a pressing roller 22, a transmission gear 23, a pressurizing ring 24, an intermittent motor 25, a positioning cylinder 26, a linkage plate 27, a fixing plate 28 and a gluing component 29, wherein: the linkage shaft 21 is vertically and symmetrically arranged on the inner wall of the left side of the square groove 11 in a rotating mode, the matched pressing roller 22 is sleeved along the outer side wall of the linkage shaft 21, the rear end of the linkage shaft 21 is sleeved with the transmission gear 23 which is meshed with each other, the compression rings 24 are symmetrically sleeved on the front side and the rear side of the outer wall of the upper pressing roller 22, and the outer side wall of each compression ring 24 is uniformly provided with constant pressure blocks 241 for pressing paper diapers in a circumferential direction; an intermittent motor 25 is arranged on the outer wall of the front end of the base frame 1 through a motor base, an output shaft of the intermittent motor 25 is connected with any one linkage shaft 21, a positioning cylinder 26 is arranged at the center of the inner side wall of the upper end of the square groove 11, a linkage plate 27 which is arranged on the inner wall of the square groove 11 in a sliding mode is connected to the tail end of a telescopic rod of the positioning cylinder 26, abdicating grooves 271 are symmetrically formed in the front and back of the right side of the lower end of the linkage plate 27, a fixing plate 28 is arranged on the inner wall of the square groove 11, the fixing plate 28 is positioned on the lower side of the linkage plate 27, a connecting groove 281 is formed in the left side of the upper end of the fixing plate 28, a sliding groove 282 is formed in the lower end of the connecting groove 281, a fixing groove 283 communicated with the sliding groove is formed in the right end of the sliding groove 282, and a gluing component 29 is arranged on the outer wall of the linkage plate 27; gluing subassembly 29 includes spreading machine 291, the flexible pipe 292 of direction, gluey head 293 of a number, No. two spreading machines 294, connecting pipe 295, No. two gluey heads 296, fixing base 297 and support cylinder 298, wherein: first spreading machine 291 is installed on the right side of the upper end of linkage plate 27 in a front-back symmetrical mode through a supporting frame, a guiding telescopic pipe 292 is arranged at the output end of the lower side of first spreading machine 291, the lower end of the guiding telescopic pipe 292 is connected with a first glue head 293 in sliding connection with a receding groove 271, second spreading machine 294 is arranged in a fixing groove 283, a connecting pipe 295 is arranged at the output end of the left side of second spreading machine 294 in a sliding mode, the connecting pipe 295 is arranged in a sliding groove 282 in a sliding mode, a second glue head 296 in sliding connection with a connecting groove 281 is connected to the upper end of the connecting pipe 295, a fixing seat 297 is installed at the sliding groove 282 at the lower end of fixing plate 28, a supporting cylinder 298 is arranged in the fixing seat 297, and the telescopic rod end of the supporting cylinder 298 is connected with the lower end of the connecting pipe 295.
When the paper diaper processing machine works specifically, the intermittent motor 25 is started, the intermittent motor 25 is matched with the transmission gear 23 through the linkage shaft 21 to drive the pressing roller 22 to rotate relatively, so that a paper diaper to be processed is conveyed rightwards, the pressing roller 22 is matched with the pressing block 241 through the pressurizing ring 24 to perform pressing processing on the paper diaper in the period, so that the core body and the bottom film of the paper diaper are prevented from falling off, further, later-stage processing is facilitated, when the paper diaper is conveyed rightwards to the fixing plate 28, the intermittent motor 25 stops rotating, the positioning cylinder 26 is started at the same time, the positioning cylinder 26 drives the linkage plate 27 to move downwards to abut against the fixing plate 28, the first rubber head 293 abuts against the upper end of the right side of the bottom film of the paper diaper under the action of the guide extension tube 292, the supporting cylinder 298 is opened at the same time, the supporting cylinder 298 pushes the second rubber head 296 upwards to abut against the lower end of the left side of the paper diaper through the connecting tube 295, the first rubber coating machine 291 and the second rubber coating machine 294 are opened at the same time, the first glue applicator 291 is used for applying the self-adhesive to the upper end of the right side of the bottom film of the paper diaper by matching the guide extension tube 292 with the first glue head 293, and the second glue applicator 294 is used for applying the self-adhesive to the lower end of the left side of the bottom film of the paper diaper by matching the connecting tube 295 with the second glue head 296; after the work is finished, the supporting cylinder 298 drives the second rubber head 296 to retract and reset through the connecting pipe 295, the positioning cylinder 26 drives the linkage plate 27 to retract and reset upwards, and at the moment, the intermittent motor 25 resumes rotating to convey the paper diapers to the right.
Sticker unit 3 includes support shaft 31, linkage gear 32, driving roller 33, air extractor 34, an adsorption tube 35, No. two air extractors 36, No. two adsorption tubes 37 and material loading subassembly 38, wherein: the supporting shaft 31 is vertically and symmetrically arranged on the inner wall of the right side of the square groove 11 in a rotating way, the rear end of the supporting shaft 31 is sleeved with the meshed linkage gear 32, the lower supporting shaft 31 is connected with the lower linkage shaft 21 through belt transmission, the inner side wall of the supporting shaft 31 is provided with the transmission roller 33, the positioning grooves 331 are symmetrically arranged along the front and the rear inside of the upper transmission roller 33, the first groove 332 corresponding to the abdicating groove 271 is uniformly arranged on the outer wall of the positioning groove 331 in the circumferential direction, the mounting groove 333 is arranged on the inside of the lower transmission roller 33, the second groove 334 corresponding to the connecting groove 281 is uniformly arranged on the outer wall of the mounting groove 333 in the circumferential direction, the first air extractor 34 is arranged in the positioning groove 331, the first adsorption pipe 35 arranged in the first groove 332 is uniformly arranged on the outer wall of the first air extractor 34 in the circumferential direction, the second motor is arranged in the mounting groove, the second adsorption pipe 37 arranged in the second groove 334 is uniformly connected along the outer wall of the circumferential direction of the second motor, and the feeding assembly 38 is arranged on the inner wall of the square groove 11 outside the driving roller 33.
When the diaper is conveyed rightwards by the driving roller 33, the positions of the bottom film of the diaper attached with the non-setting adhesive are contacted with the protective paper on the outer wall of the driving roller 33, so that the protective paper can be attached to the positions of the bottom film of the diaper, and the non-setting adhesive is prevented from being scraped to affect later use due to the fact that the non-setting adhesive is scraped.
The feeding assembly 38 comprises a first storage cavity 381, a second storage cavity 382, a blower 383, a push plate 384, a return spring 385, a limit plate 386, a support plate 387 and an extension spring 388, wherein: the first material storage cavity 381 is symmetrically arranged on the inner wall of the upper end of the square groove 11 in the front-back direction, the lower end of the first material storage cavity 381 is connected with the outer side wall of the upper transmission roller 33 in a sliding mode, the second material storage cavity 382 is arranged on the inner wall of the lower end of the square groove 11, the upper end of the second material storage cavity 382 is connected with the outer side wall of the lower transmission roller 33 in a sliding mode, and the inner sides of the first material storage cavity 381 and the second material storage cavity 382 are of arc-shaped structures which are convenient to be connected with the outer wall of the transmission roller 33 in a sliding mode; the first storage cavity 381 and the second storage cavity 382 are internally provided with a filling groove 3811 matched with the first groove 332 and the second groove 334 respectively, the outer side of the filling groove 3811 is provided with a limiting groove 3812 communicated with the filling groove, linkage holes 3813 are symmetrically formed in the left side and the right side of the inner wall of the filling groove 3811 close to the driving roller 33, wherein the blower 383 is arranged in the limiting groove 3812, the push plate 384 is slidably arranged in the filling groove 3811, one end of the reset spring 385 is arranged on the outer side wall of the push plate 384, the other end of the reset spring is arranged on the inner wall of the filling groove 3811, the limiting plate 386 is slidably arranged in the linkage holes 3813, and the inner side of the limiting plate 386 is of a triangular structure with gradually increased thickness from inside to outside so as to be convenient for matching with the sticker unit 3 to adsorb and draw out stickers; and the backup pad 387 is installed to the limiting plate 386 lateral wall, along backup pad 387 inside wall use limiting plate 386 as the base point longitudinal symmetry and evenly be provided with extension spring 388, the extension spring 388 other end is connected respectively on a storage cavity 381 and No. two storage cavities 382 outer walls.
During specific work, an operator places protective paper in the filling grooves 3811 of the first storage cavity 381 and the second storage cavity 382 respectively according to processing requirements, at the moment, the air blower 383 is turned on, the output end of the air blower 383 blows air into the filling grooves 3811, the push plate 384 moves inwards under the extrusion of air, so that the protective paper in the filling grooves 3811 is extruded inwards, meanwhile, the limit plate 386 is extruded inwards under the action of the support plate 387 matched with the tension spring 388 to limit the protective paper, and the transmission roller 33 sequentially adsorbs the protective paper in the filling grooves 3811 through the first air pump 34 and the second air pump 36 matched with the first adsorption pipe 35 and the second adsorption pipe 37; when the protection paper is used up, the blower 383 stops conveying air, and at the moment, the push plate 384 is retracted outwards to be reset under the action of the reset spring 385 so as to add the protection paper; therefore, the protective paper can be taken out instead of manual work, and the working hours can be shortened.
The manufacturing and processing of the baby diaper by using the high-flexibility baby diaper manufacturing device comprises the following steps:
s1, pretreatment of the paper diaper: the operating personnel carries out preprocessing with panty-shape diapers raw and other materials, then overlaps the core that finishes with the basement membrane and lays with it, and then puts into the device, and starting drive.
S2, pressing the paper diaper: opening an intermittent motor 25, wherein the intermittent motor 25 is matched with a transmission gear 23 through a linkage shaft 21 to drive a laminating roller 22 to rotate relatively, so that a paper diaper to be processed is conveyed rightwards, the laminating roller 22 is matched with a pressure-increasing ring 24 to carry out laminating treatment on the paper diaper through a pressure-increasing ring 241 in the period, so as to prevent a core body and a bottom film of the paper diaper from falling off, and further facilitate later processing, when the paper diaper is conveyed rightwards to a fixed plate 28, the intermittent motor 25 stops rotating, meanwhile, a positioning cylinder 26 is opened, the positioning cylinder 26 drives a linkage plate 27 to move downwards to abut against the fixed plate 28, a first glue head 293 abuts against the upper end of the right side of the bottom film of the paper diaper under the action of a guide extension tube 292, meanwhile, a supporting cylinder 298 is opened, the supporting cylinder 298 pushes a second glue head 296 to abut against the lower end of the left side of the paper diaper upwards through a connecting tube 295, and then a first glue applicator 291 and a second glue applicator 294 are opened, the first glue applicator 291 is used for applying the self-adhesive to the upper end of the right side of the bottom film of the paper diaper by matching the first glue head 293 with the guide extension tube 292, and the second glue applicator 294 is used for applying the self-adhesive to the lower end of the left side of the bottom film of the paper diaper by matching the second glue head 296 with the connecting tube 295.
S3, attaching protective paper: an operator places the protective paper in the filling grooves 3811 of the first storage cavity 381 and the second storage cavity 382 respectively according to the processing requirement, at the moment, the air blower 383 is opened, the output end of the air blower 383 blows air into the filling grooves 3811, so that the push plate 384 moves inwards under the extrusion of the air, the protective paper in the filling grooves 3811 is extruded inwards, meanwhile, the limit plate 386 is extruded inwards under the action of the support plate 387 matched with the stretching spring 388 to limit the protective paper, the lower support shaft 31 drives the lower driving roller 33 to rotate clockwise under the action of the lower linkage shaft 21, meanwhile, the lower support shaft 31 drives the upper driving roller 33 to rotate anticlockwise through the linkage gear 32 matched with the upper support shaft 31, the first air pump 34 and the second air pump 36 are opened during the period, the first air pump 34 is matched with the feeding assembly 38 through the first suction pipe 35 to sequentially suck the protective paper on the outer wall of the upper driving roller 33, meanwhile, the second air pump 36 sequentially adsorbs the protective paper on the outer wall of the lower driving roller 33 through the second adsorption pipe 37, when the driving roller 33 conveys the paper diapers to the right, the adhesive sticker coated part of the bottom film of the paper diapers contacts the protective paper on the outer wall of the driving roller 33, and therefore the protective paper can be attached to the adhesive sticker of the bottom film of the paper diapers, and the adhesive sticker is prevented from being scraped to influence later use.
S4, finishing the manufacturing of the paper diaper: and (4) carrying out edge cutting and cutting treatment on the paper diaper in the S3 by an operator, then carrying out folding treatment on the paper diaper according to the processing requirement, and further packaging the processed paper diaper to finish the manufacturing of the paper diaper.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a high compliance baby diaper manufacturing technology, this high compliance baby diaper manufacturing technology adopts following high compliance baby diaper making devices, and high compliance baby diaper making devices includes bed frame (1), pressfitting unit (2) and sticker unit (3), its characterized in that: bed frame (1) inside square groove (11) of having seted up, locate to install pressfitting unit (2) along square groove (11) inner wall center, sticker unit (3) set up on square groove (11) inner wall pressfitting unit (2) right side, wherein:
the pressing unit (2) comprises a linkage shaft (21), a pressing roller (22), a transmission gear (23), a pressurizing ring (24), an intermittent motor (25), a positioning cylinder (26), a linkage plate (27), a fixing plate (28) and a gluing component (29), wherein: the universal driving device is characterized in that the linkage shaft (21) is arranged on the inner wall of the left side of the square groove (11) in a vertically symmetrical mode, a matched pressing roller (22) is sleeved along the outer side wall of the linkage shaft (21), a transmission gear (23) meshed with each other is sleeved at the rear end of the linkage shaft (21), a pressure increasing ring (24) is sleeved on the front and rear of the outer wall of the upper pressing roller (22) in a symmetrical mode, an intermittent motor (25) is installed on the outer wall of the front end of the base frame (1) through a motor base, an output shaft of the intermittent motor (25) is connected with any one linkage shaft (21), a positioning cylinder (26) is installed in the center of the inner side wall of the upper end of the square groove (11), a linkage plate (27) arranged on the inner wall of the square groove (11) in a sliding mode is connected to the tail end of a telescopic rod of the positioning cylinder (26), a abdicating groove (271) is symmetrically formed in the front and rear of the right side of the lower end of the linkage plate (27), and a fixing plate (28) is installed on the inner wall of the square groove (11), the fixing plate (28) is positioned at the lower side of the linkage plate (27), a connecting groove (281) is formed in the left side of the upper end of the fixing plate (28), a sliding groove (282) is formed in the lower end of the connecting groove (281), a fixing groove (283) communicated with the sliding groove (282) is formed in the right end of the sliding groove (282), and the gluing component (29) is arranged on the outer wall of the linkage plate (27);
sticker unit (3) is including back shaft (31), linkage gear (32), driving roller (33), air extractor (34), adsorption tube (35), No. two air extractors (36), No. two adsorption tubes (37) and material loading subassembly (38), wherein: the supporting shaft (31) is vertically symmetrically and rotatably arranged on the inner wall of the right side of the square groove (11), the rear end of the supporting shaft (31) is sleeved with a meshed linkage gear (32), the lower supporting shaft (31) is connected with the lower linkage shaft (21) through belt transmission, a transmission roller (33) is arranged on the inner side wall of the supporting shaft (31), positioning grooves (331) are symmetrically formed in the front and back of the inner part of the upper transmission roller (33), first grooves (332) corresponding to the yielding grooves (271) are uniformly formed in the circumferential direction of the outer wall of the positioning grooves (331), mounting grooves (333) are formed in the inner part of the lower transmission roller (33), second grooves (334) corresponding to the connecting grooves (281) are uniformly formed in the circumferential direction of the outer wall of the mounting grooves (333), one air extractor (34) is mounted in the positioning grooves (331), one adsorption pipe (35) arranged in the first groove (332) is uniformly mounted in the circumferential direction of the outer wall of the one air extractor (34), the second motor is arranged in the mounting groove (333), a second adsorption tube (37) arranged in the second groove (334) is uniformly connected along the circumferential direction of the outer wall of the second motor, and the feeding assembly (38) is arranged on the inner wall of the square groove (11) outside the transmission roller (33);
the manufacturing and processing of the baby diaper by using the high-flexibility baby diaper manufacturing device comprises the following steps:
s1, pretreatment of the paper diaper: an operator performs preprocessing treatment on the paper diaper raw material, then lays the preprocessed core body and the basement membrane in an overlapping manner, puts the core body and the basement membrane into the device, and starts the device;
s2, pressing the paper diaper: carrying out multi-stage laminating treatment on the paper diaper core body and the bottom film in the S1 through the laminating unit (2), and further carrying out gluing treatment on the left and right pasting positions and the front waist pasting position on the bottom film;
s3, attaching protective paper: protective paper is attached to the gluing position of the bottom film of the paper diaper in the S2 through the paper pasting unit (3), and the processed paper diaper is conveyed rightwards so as to be processed later;
s4, finishing the manufacturing of the paper diaper: an operator performs edge cutting and cutting treatment on the paper diaper in the S3, then performs folding treatment on the paper diaper according to the processing requirement, and further packages the processed paper diaper to finish the manufacture of the paper diaper;
material loading subassembly (38) include storage cavity (381), No. two storage cavities (382), air-blower (383), push pedal (384), reset spring (385), limiting plate (386), backup pad (387) and extension spring (388), wherein: the first storage cavity (381) is symmetrically arranged on the inner wall of the upper end of the square groove (11) in a front-back mode, the lower end of the first storage cavity (381) is connected with the outer side wall of the upper transmission roller (33) in a sliding mode, the second storage cavity (382) is arranged on the inner wall of the lower end of the square groove (11), the upper end of the second storage cavity (382) is connected with the outer side wall of the lower transmission roller (33) in a sliding mode, the first storage cavity (381) and the second storage cavity (382) are respectively internally provided with a filling groove (3811) matched with the first groove (332) and the second groove (334), the outer side of the filling groove (3811) is provided with a limiting groove (3812) communicated with the filling groove, linkage holes (3813) are symmetrically arranged on the left side and the right side of the inner wall of the filling groove (3811) close to the transmission roller (33), the blower (383) is arranged in the limiting groove (3812), the push plate (384) is arranged in the filling groove (3811) in a sliding mode, one end of the reset spring (385) is arranged on the outer side wall of the push plate (384), the other end sets up on filling groove (3811) inner wall, and limiting plate (386) slide to set up in linkage hole (3813), and backup pad (387) are installed to limiting plate (386) lateral wall, use limiting plate (386) as base point longitudinal symmetry and evenly be provided with extension spring (388) along backup pad (387) inside wall, and extension spring (388) other end is connected respectively on a storage cavity (381) and No. two storage cavities (382) outer wall.
2. The manufacturing process of the high-flexibility baby diaper according to claim 1, characterized in that: rubber coating subassembly (29) include spreading machine (291), flexible pipe (292) of direction, glue head (293), No. two spreading machines (294), connecting pipe (295), No. two glue heads (296), fixing base (297) and support cylinder (298), wherein: the first glue spreader (291) is symmetrically arranged on the right side of the upper end of the linkage plate (27) in a front-back manner through a support frame, a guide extension pipe (292) is arranged along the output end of the lower side of the first glue spreader (291), the lower end of the guide extension pipe (292) is connected with a first glue head (293) in sliding connection with the abdicating groove (271), a second glue spreader (294) is arranged in the fixed groove (283), a connecting pipe (295) is arranged along the output end of the left side of the second glue spreader (294) in a sliding manner, the connecting pipe (295) is arranged in the sliding groove (282) in a sliding way, a second rubber head (296) which is connected with the connecting groove (281) in a sliding way is connected along the upper end of the connecting pipe (295), the fixed seat (297) is arranged at the sliding groove (282) at the lower end of the fixed plate (28), the supporting cylinder (298) is arranged in the fixed seat (297), and the tail end of the telescopic rod of the supporting cylinder (298) is connected with the lower end of the connecting pipe (295).
3. The manufacturing process of the high-flexibility baby diaper according to claim 1, characterized in that: and a pressure fixing block (241) for pressing the paper diaper is uniformly arranged on the outer side wall of the pressure increasing ring (24) in the circumferential direction.
4. The manufacturing process of the high-flexibility baby diaper according to claim 1, characterized in that: the inner sides of the first storage cavity (381) and the second storage cavity (382) are of arc structures which are convenient to be connected with the outer wall of the driving roller (33) in a sliding mode.
5. The manufacturing process of the high-flexibility baby diaper according to claim 1, characterized in that: the inner side of the limiting plate (386) is of a triangular structure with gradually increased thickness from inside to outside, and the triangle structure is convenient for matching with the paster unit (3) to adsorb and draw out the paster.
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| CN113370695A (en) * | 2021-07-16 | 2021-09-10 | 陈曦 | Gluing device for finance |
| CN114933053A (en) * | 2022-04-13 | 2022-08-23 | 李闫 | Manufacturing process of high-flexibility baby diaper |
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| CN108542602A (en) * | 2018-02-07 | 2018-09-18 | 侯华林 | A kind of preparation method of baby paper diaper and the paper diaper prepared using this method |
| CN108542603A (en) * | 2018-03-07 | 2018-09-18 | 诸暨市开翎工业设计有限公司 | A kind of water imbibition lateral leakage protection paper diaper structure and preparation method thereof |
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| US6316373B1 (en) * | 1996-04-26 | 2001-11-13 | William Kenneth Alexander | Expandable breathable laminate |
| CN201223503Y (en) * | 2008-06-05 | 2009-04-22 | 稳健实业(深圳)有限公司 | Apparatus for packaging medical dressing |
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