CN113001197B - Automatic pipe cutting, head folding and capping combined machine for wool core pipe and using method - Google Patents
Automatic pipe cutting, head folding and capping combined machine for wool core pipe and using method Download PDFInfo
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- CN113001197B CN113001197B CN202110399109.7A CN202110399109A CN113001197B CN 113001197 B CN113001197 B CN 113001197B CN 202110399109 A CN202110399109 A CN 202110399109A CN 113001197 B CN113001197 B CN 113001197B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a combined machine for automatically cutting a tube, heading and covering a hair core tube and a using method thereof, comprising a main frame, a control cabinet, a vibration disc and a storage rack, wherein a plurality of hair core covers are arranged in the vibration disc, and the control cabinet is fixedly connected with the top of the main frame through a plurality of support columns; one side fixedly connected with bearing plate of switch board, one side of bearing plate is equipped with the spout, fixedly connected with slide bar in the spout includes following step: step 1: pouring the prepared wick cover into a vibration disc, and identifying the direction through the vibration disc; step 2: preparing a raw hair core pipe, putting the raw hair core pipe into a storage rack, putting four rows of raw hair core pipes, discharging four materials every time, and positioning by using a cylinder clamp to feed the raw hair core pipe; and step 3: and after the blank core pipe and the cover are sleeved, the next step is carried out to open the cover. According to the invention, the pipe cutting, the vortex head, the cover beating, the carding and the like are completed in one machine, so that the machining efficiency of the equipment on the wool core pipe is improved, and the machining cost of the wool core pipe is greatly reduced.
Description
Technical Field
The invention relates to the technical field of pipe processing equipment, in particular to a combined machine for automatically cutting a pipe and heading and covering a hair core pipe and a using method thereof.
Background
At present in straight tube tubular product packaging process such as PPR pipe, PVC pipe of straight tube tubular product manufacturing enterprise production, because this type of tubular product is often used for water pipe, threading pipe to use, need keep unobstructed, clean that its inner chamber said, prevent to block up, consequently, in tubular product production packaging process, should carry out the block processing to tubular product both ends opening before straight tube tubular product packing. In order to improve the quality of the pipes, a plurality of enterprises carry out cap treatment on the produced pipes.
But the existing equipment for cutting the tube and capping the wool core tube is simple, and the equipment cannot simultaneously cut the tube and cap the wool core tube, so that the using effect of the equipment is influenced.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems that all the devices for cutting and capping the blank core pipe in the prior art are simple and the devices cannot simultaneously cut and cap the blank core pipe, and provides an automatic blank core pipe cutting and capping combined machine and a using method.
2. Technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme:
the automatic pipe cutting, head folding and cover beating combined machine for the wool core pipes comprises a main frame, a control cabinet, a vibration disc and a storage frame, wherein a plurality of wool core covers are arranged in the vibration disc, and the control cabinet is fixedly connected with the top of the main frame through a plurality of support columns;
one side of the control cabinet is fixedly connected with a bearing plate, one side of the bearing plate is provided with a sliding groove, a sliding rod is fixedly connected in the sliding groove, a sliding block is sleeved on the sliding rod in a sliding mode, one end of the sliding block is fixedly connected with an installation block, the top of the bearing plate is fixedly connected with a first air cylinder, the output end of the first air cylinder is fixedly connected with a transmission plate, one side of the transmission plate is fixedly connected with a second air cylinder, the output end of the second air cylinder penetrates through the installation block and extends downwards, one extending end of the second air cylinder is fixedly connected with a push plate, and the bottom of the push plate is fixedly connected with a plurality of first contact pins corresponding to the hair core cover;
one side of the bottom of the main rack is fixedly connected with a conveyor belt, a plurality of second contact pins arranged at equal intervals are fixedly connected onto the conveyor belt, one end, away from the vibration disc, of the conveyor belt is provided with a device box, a through hole corresponding to the conveyor belt is formed in the device box, one side of the device box is fixedly connected with a first motor, the inner top of the device box is rotatably connected with a hair thinning disc, and the output end of the first motor is connected with the hair thinning disc through a belt pulley;
a sliding rail is fixedly connected to one side, away from the conveying belt, of the device box, a guide plate is connected to the sliding rail in a sliding mode, the guide plate is connected with the device box through a third air cylinder, a material taking mechanism is fixedly connected to the guide plate, and a waste material frame and a material taking frame which correspond to the conveying belt and the material taking mechanism respectively are arranged on the main rack;
the top of one end, far away from the control cabinet, of the main rack is fixedly connected with a transverse plate through an upright post, the storage rack is fixedly connected with the top of the transverse plate, a plurality of wool core tubes are arranged on the storage rack, one end, close to the storage rack, of the transverse plate is fixedly connected with a partition plate, and a feed inlet corresponding to the wool core tubes is arranged on the partition plate;
the top of the transverse plate is provided with a first mounting groove and a second mounting groove which are symmetrically arranged, a first supporting block is connected in the first mounting groove in a sliding mode through a fourth cylinder, the top of the first supporting block is fixedly connected with a first mounting frame, the top of the first mounting frame is fixedly connected with a fifth cylinder, and the output end of the fifth cylinder is fixedly connected with a first extrusion plate;
the inner bottom of the first mounting frame is fixedly connected with a second extrusion plate corresponding to the first extrusion plate, a second supporting block is connected in the second mounting groove in a sliding mode through a sixth air cylinder, the top of the second supporting block is fixedly connected with a second mounting frame, a guide pipe corresponding to the feed inlet is arranged on the second mounting frame, a seventh air cylinder is fixedly connected to the top of the second mounting frame, the output end of the seventh air cylinder is fixedly connected with a cutting knife, and one end, close to the cutting knife, of the transverse plate is sequentially and fixedly connected with a heating mechanism and an edge pressing tail pressing mechanism;
fixedly connected with second motor in the switch board, the output fixedly connected with rotary disk of second motor, one side fixedly connected with a plurality of third motors of rotary disk, the output fixedly connected with of third motor and the guide tube correspond the pilot pin, the diaphragm is close to the bottom fixed connection of rotary disk one end and corresponds the manipulator mechanism that sets up with the bottom of pilot pin.
Preferably, the control cabinet is fixedly connected with the top of the separation plate through a support beam, the support beam is fixedly connected with a PLC control screen, and the input end of the PLC control screen is provided with a plurality of control knobs.
Preferably, the bottom of the vibration plate is fixedly connected with a plurality of anti-skid supporting feet.
Preferably, one side of switch board is equipped with the installing port, it has the cabinet door to articulate in the installing port.
Preferably, manipulator mechanism includes the guided way, the bottom fixed connection of guided way and diaphragm, sliding connection has the drive plate on the guided way, the drive plate is connected through the eighth cylinder with the bottom of diaphragm, the slide has been cup jointed in the slip on the drive plate, the slide passes through the ninth cylinder with the outer wall of guided way and is connected, the bottom of slide rotates through the pivot to be connected with gets the material and presss from both sides, the one end fixedly connected with L type installation pole of slide, the bottom and the material of L type installation pole are pressed from both sides through tenth cylinder and are connected, the both ends of tenth cylinder rotate with L type installation pole and material of getting respectively and press from both sides and be connected.
Preferably, the bottom fixedly connected with guide bar of division board, all be equipped with the through-hole that corresponds with the guide bar on first mounting bracket and the second mounting bracket.
Preferably, the top of the device box is provided with an exhaust port, and an exhaust pipe is fixedly inserted into the exhaust port.
Preferably, the material taking mechanism comprises a movable plate, the movable plate is connected with the guide plate through an eleventh cylinder, a device groove is formed in the movable plate, a cross rod is fixedly connected in the device groove, two material taking rods symmetrically arranged are sleeved on the cross rod in a sliding mode, and one end of each material taking rod is connected through a twelfth cylinder.
The invention also provides a using method of the automatic blank core pipe cutting, head folding and capping combined machine, which is characterized by comprising the following steps of:
step 1: pouring the prepared capillary core covers into a vibration disc, and after direction recognition is carried out through the vibration disc, clamping the directionally-divided capillary core covers onto a second contact pin of a conveyor belt by a manipulator to be conveyed to a position assembled with the capillary core pipes;
step 2: preparing the raw core tubes, placing the raw core tubes into a storage rack, placing four rows in total, discharging four at a time, positioning the raw core tubes by using a cylinder clamp at the bottommost layer of the storage rack, fixing the raw core tubes by inserting the other ends of the raw core tubes onto positioning pins of a rotating disc when the raw core tubes are pushed to a cutting knife, and cutting off the raw core tubes according to the set length requirement;
and step 3: and after the hair core pipe is aligned with the hair core cover, the next step is carried out to cover, the hair core pipe is directly conveyed to a hair-thinning procedure to be subjected to hair-thinning treatment after the cover is punched, and the product is taken out by a mechanical arm mechanism after the hair core pipe is thinned, so that all processing procedures are completed.
Preferably, the processing of the severed log tube on a rotating disc comprises the steps of:
step 1: the cut-off hair core pipe rotates on the rotating disc through an angle of 45 degrees to reach a position to be processed;
step 2: the second rotation reaches the heating mechanism to carry out the surface heat treatment of the inner tube;
and step 3: thirdly, rotating the blank core pipe to a heating mechanism for secondary heating to melt the wall thickness surface layer in the blank core pipe;
and 4, step 4: fourthly, rotating to the edge pressing and tail pressing mechanism to seal the opening of the heating pipe;
and 5: rotating to the edge pressing and tail pressing mechanism for flattening the tail of the product;
step 6: and the product with the whirled head is clamped on the conveyor belt through the mechanical arm mechanism to be assembled with the haircore cover when the product is rotated for the sixth time to the bottom.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
in the invention, the pipe cutting, the whirling, the cover beating, the carding and the like are completed in one machine, so that the machining efficiency of the equipment on the wool core pipe is improved, and the machining cost of the wool core pipe is greatly reduced.
Drawings
FIG. 1 is a schematic structural view of an automatic pipe cutting, head cutting and capping combined machine for a hair core pipe according to the present invention;
FIG. 2 is a schematic top view of a bearing plate of the automatic pipe cutting, head breaking and capping combined machine for a wool core pipe according to the present invention;
FIG. 3 is a schematic side view of a rotating disc of the automatic pipe cutting, head punching and covering combined machine for a hair core pipe according to the present invention;
FIG. 4 is a schematic side view of a first motor of the automatic pipe cutting, head punching and covering combined machine for a hair core pipe according to the present invention;
FIG. 5 is a schematic top view of a material-taking mechanism of the automatic pipe-cutting, head-covering and combining machine of the invention;
FIG. 6 is a schematic view of the structure at A in FIG. 1;
fig. 7 is a schematic structural diagram at B of fig. 1.
In the figure: 1 main frame, 2 control cabinet, 3 vibration disc, 4 storage rack, 5 wick cover, 6 support column, 7 bearing plate, 8 chute, 9 slide bar, 10 slide block, 11 mounting block, 12 first cylinder, 13 transmission plate, 14 second cylinder, 15 pushing plate, 16 first contact pin, 17 conveyor belt, 18 second contact pin, 19 device box, 20 through hole, 21 first motor, 22 fluff-dispersing disc, 23 belt pulley, 24 slide rail, 25 guide plate, 26 third cylinder, 27 waste frame, 28 material taking frame, 29 upright post, 30 transverse plate, 31 wick pipe, 32 separation plate, 33 feed inlet, 34 first mounting groove, 35 second mounting groove, 36 fourth cylinder, 37 first support block, 38 first mounting rack, 39 fifth cylinder, 40 first extrusion plate, 41 second extrusion plate, 42 sixth cylinder, 43 second support block, 44 second mounting rack, 45 guide pipe, 46 seventh cylinder, 47 cutting knife, 48 second motor, 49 rotating disc, 50 third motor, 51 locating pin, 52 supporting beam, 53PLC control panel, 54 control knob, 55 anti-skid supporting foot, 56 cabinet door, 57 guide rail, 58 driving plate, 59 eighth cylinder, 60 sliding plate, 61 ninth cylinder, 62 rotating shaft, 63 material taking clamp, 64L-shaped mounting rod, 65 tenth cylinder, 66 guide rod, 67 exhaust pipe, 68 moving plate, 69 eleventh cylinder, 70 device groove, 71 cross rod, 72 material taking rod, 73 twelfth cylinder, 74 heating mechanism and 75 blank pressing tail pressing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-7, the automatic tube cutting, head folding and cover opening combined machine for the capillary tube comprises a main frame 1, a control cabinet 2, a vibration disc 3 and a storage frame 4, wherein the bottom of the vibration disc 3 is fixedly connected with a plurality of anti-skidding supporting legs 55 to prevent the vibration disc 3 from sliding, one side of the control cabinet 2 is provided with a mounting opening for mounting driving equipment, a cabinet door 56 is hinged in the mounting opening, a plurality of capillary tube covers 5 are arranged in the vibration disc 3, and the control cabinet 2 is fixedly connected with the top of the main frame 1 through a plurality of supporting columns 6 and used for supporting the control cabinet 2;
according to the invention, one side of a control cabinet 2 is fixedly connected with a bearing plate 7 for supporting a first air cylinder 12, one side of the bearing plate 7 is provided with a chute 8, a slide rod 9 is fixedly connected in the chute 8 for supporting a slide block 10, the slide rod 9 is sleeved with the slide block 10 in a sliding manner for supporting an installation block 11, one end of the slide block 10 is fixedly connected with the installation block 11 for supporting a second air cylinder 14, the top of the bearing plate 7 is fixedly connected with the first air cylinder 12 for driving the installation block 11 to move left and right, and the output end of the first air cylinder 12 is fixedly connected with a transmission plate 13 for installing a first contact pin 16;
in the invention, one side of a transmission plate 13 is fixedly connected with a second cylinder 14 for driving a first contact pin 16 to move up and down, the output end of the second cylinder 14 penetrates through an installation block 11 and extends downwards, one extending end of the second cylinder 14 is fixedly connected with a push plate 15, and the bottom of the push plate 15 is fixedly connected with a plurality of first contact pins 16 corresponding to a wick cover 5 for driving the wick cover 5 to move;
according to the invention, one side of the bottom of a main frame 1 is fixedly connected with a conveyor belt 17 for conveying a wool core cover 5, the conveyor belt 17 is fixedly connected with a plurality of second contact pins 18 which are arranged at equal intervals and are used for being inserted into the wool core cover 5, one end of the conveyor belt 17, which is far away from a vibration disc 3, is provided with a device box 19 for conducting wool thinning, the top of the device box 19 is provided with an exhaust port, and an exhaust pipe 67 is fixedly inserted in the exhaust port and used for exhausting smoke dust;
in the invention, a through hole 20 corresponding to a conveyor belt 17 is arranged on a device box 19, a first motor 21 is fixedly connected to one side of the device box 19 and used for driving a hair thinning disc 22 to rotate, the hair thinning disc 22 is rotatably connected to the inner top of the device box 19 and used for performing hair thinning operation on a hair core pipe 31, and the output end of the first motor 21 is connected with the hair thinning disc 22 through a belt pulley 23;
in the invention, one side of the device box 19, which is far away from the conveyor belt 17, is fixedly connected with a slide rail 24 for supporting a guide plate 25, the slide rail 24 is slidably connected with the guide plate 25 for supporting a material taking mechanism, the guide plate 25 is connected with the device box 19 through a third cylinder 26 for driving the guide plate 25 to horizontally move, the guide plate 25 is fixedly connected with the material taking mechanism, the material taking mechanism comprises a moving plate 68 for supporting a material taking rod 72, and the moving plate 68 is connected with the guide plate 25 through an eleventh cylinder 69 for driving the moving plate 68 to move up and down;
in the invention, a device groove 70 is arranged in a moving plate 68, a cross rod 71 is fixedly connected in the device groove 70 and is used for supporting a material taking rod 72, the cross rod 71 is sleeved with two material taking rods 72 which are symmetrically arranged in a sliding manner and is used for taking a capillary tube 31 down from a conveyor belt 17, one ends of the two material taking rods 72 are connected through a twelfth air cylinder 73 and are used for driving the material taking rods 73 to clamp the capillary tube 31, and a waste material frame 27 and a material taking frame 28 which respectively correspond to the conveyor belt 17 and a material taking mechanism are arranged on a main frame 1 and are used for collecting a second inserting needle 18 and the capillary tube 31;
in the invention, the top of one end of the main rack 1, which is far away from the control cabinet 2, is fixedly connected with a transverse plate 30 through an upright post 29, the storage rack 4 is fixedly connected with the top of the transverse plate 30, a plurality of capillary tubes 31 are arranged on the storage rack 4, one end of the transverse plate 30, which is close to the storage rack 4, is fixedly connected with a partition plate 32, and the bottom of the partition plate 32 is fixedly connected with a guide rod 66, so that the first mounting frame 38 and the second mounting frame 44 are prevented from shaking;
according to the invention, through holes corresponding to the guide rods 66 are respectively arranged on the first mounting frame 38 and the second mounting frame 44, the partition plate 32 is provided with the feed inlet 33 corresponding to the capillary tube 31, the control cabinet 2 is fixedly connected with the top of the partition plate 32 through the support beam 52, the support beam 52 is fixedly connected with the PLC control screen 53 for controlling the air cylinders and the motors in the equipment, and the input end of the PLC control screen 53 is provided with a plurality of control knobs 5 for conveniently performing gear shifting control on the motors and the air cylinders;
in the invention, a first mounting groove 34 and a second mounting groove 35 which are symmetrically arranged are arranged at the top of a transverse plate 30, a first supporting block 37 is connected in the first mounting groove 34 in a sliding manner through a fourth cylinder 36, the top of the first supporting block 37 is fixedly connected with a first mounting frame 38, the top of the first mounting frame 38 is fixedly connected with a fifth cylinder 39 for driving a beaten first extrusion plate 40 to move up and down, the first extrusion plate 40 is matched with a second extrusion plate 41 to clamp a capillary tube 31, and the output end of the fifth cylinder 39 is fixedly connected with the first extrusion plate 40;
in the invention, a second extrusion plate 41 corresponding to the first extrusion plate 40 is fixedly connected to the inner bottom of the first installation frame 38, a second supporting block 43 is slidably connected to the second installation groove 35 through a sixth air cylinder 42, a second installation frame 44 is fixedly connected to the top of the second supporting block 43, a guide pipe 45 corresponding to the feed port 33 is arranged on the second installation frame 44, the capillary tube 31 is prevented from shaking, a seventh air cylinder 46 is fixedly connected to the top of the second installation frame 44 and used for driving a cutting knife 47 to move, a cutting knife 47 is fixedly connected to the output end of the seventh air cylinder 46 and used for cutting the capillary tube 31, and a heating mechanism 74 and a blank pressing tail mechanism 75 are sequentially and fixedly connected to one end, close to the cutting knife 47, of the transverse plate 30;
in the invention, a second motor 48 is fixedly connected in the control cabinet 2 and used for driving a rotating disc 49 to rotate, the output end of the second motor 48 is fixedly connected with the rotating disc 49, one side of the rotating disc 49 is fixedly connected with a plurality of third motors 50 and used for driving positioning needles 51 to rotate, the output end of each third motor 50 is fixedly connected with a positioning needle 51 corresponding to the guide tube 45, and the bottom of one end, close to the rotating disc 49, of the transverse plate 30 is fixedly connected with a manipulator mechanism correspondingly arranged at the bottom of the positioning needle 51 and used for taking down the capillary tube 31 from the positioning needle 51;
according to the invention, the manipulator mechanism comprises a guide rail 57, the guide rail 57 is fixedly connected with the bottom of the transverse plate 30, a drive plate 58 is connected onto the guide rail 57 in a sliding manner and used for driving a sliding plate 60 to move up and down, the drive plate 58 is connected with the bottom of the transverse plate 30 through an eighth cylinder 59, the sliding plate 60 is sleeved on the drive plate 58 in a sliding manner, and the sliding plate 60 is connected with the outer wall of the guide rail 57 through a ninth cylinder 61 and used for driving the sliding plate 60 to move left and right;
in the invention, the bottom of the sliding plate 60 is rotatably connected with a material taking clamp 63 through a rotating shaft 62, one end of the sliding plate 60 is fixedly connected with an L-shaped mounting rod 64, the bottom of the L-shaped mounting rod 64 is connected with the material taking clamp 63 through a tenth air cylinder 65, and two ends of the tenth air cylinder 65 are respectively rotatably connected with the L-shaped mounting rod 64 and the material taking clamp 63 and are used for driving the material taking clamp 63 to rotate.
The use method of the automatic blank core pipe cutting, head punching and covering combined machine comprises the following steps:
step 1: pouring the prepared capillary caps 5 into the vibrating disc 3, and after direction recognition is carried out on the vibrating disc 3, clamping the directionally-separated capillary caps 5 onto the second contact pins 18 of the conveyor belt 17 by a manipulator to be conveyed to the position assembled with the capillary tubes 31;
step 2: preparing the raw hair core pipes 31 to be placed into the storage rack 4, placing four rows in total, discharging four at a time, positioning the raw hair core pipes 31 at the bottommost layer of the storage rack 4 by using a cylinder clamp to feed the raw hair core pipes 31, inserting the other ends of the raw hair core pipes 31 onto positioning needles 51 of a rotating disc 49 to fix the raw hair core pipes 31 when the raw hair core pipes 31 are pushed to a cutting knife 47, and cutting off the raw hair core pipes 31 according to the set length requirement;
and step 3: and after the hair core pipe 31 is aligned with the hair core cover 5, the next step is carried out to open the cover, the cover is directly conveyed to a hair opening process to be subjected to hair opening treatment after the cover is opened, and the product is taken out by a mechanical arm mechanism after the hair opening process is finished, so that all processing processes are completed.
In the present invention, the process of the cut-off barrel core 31 on the rotating disk 49 includes the steps of:
step 1: the cut-off barrel 31 is rotated on the rotating disc 49 through an angle of 45 degrees to reach a position to be processed;
step 2: the second rotation reaches the heating mechanism 74 to perform inner tube surface heat treatment;
and step 3: thirdly, rotating the blank core tube to a heating mechanism 74 for secondary heating to melt the wall thickness surface layer in the blank core tube;
and 4, step 4: the fourth rotation is carried out on the edge pressing and tail pressing mechanism 75 to seal the heating pipe orifice;
and 5: rotating to the edge pressing and tail pressing mechanism 75 for flattening the tail of the product for the fifth time;
step 6: and the product which is rotated for the sixth time to the bottom and is well swirled is clamped on the conveyor belt 17 through the mechanical arm mechanism to be assembled with the capillary core cover 5.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The automatic pipe cutting, head folding and cover covering combined machine for the wool core pipes comprises a main frame (1), a control cabinet (2), a vibration disc (3) and a storage frame (4), and is characterized in that a plurality of wool core covers (5) are arranged in the vibration disc (3), and the control cabinet (2) is fixedly connected with the top of the main frame (1) through a plurality of support columns (6);
one side of the control cabinet (2) is fixedly connected with a bearing plate (7), one side of the bearing plate (7) is provided with a chute (8), a sliding rod (9) is fixedly connected in the sliding groove (8), a sliding block (10) is sleeved on the sliding rod (9) in a sliding manner, one end of the sliding block (10) is fixedly connected with an installation block (11), the top of the bearing plate (7) is fixedly connected with a first air cylinder (12), the output end of the first cylinder (12) is fixedly connected with a transmission plate (13), one side of the transmission plate (13) is fixedly connected with a second air cylinder (14), the output end of the second air cylinder (14) penetrates through the mounting block (11) and extends downwards, one extending end of the second cylinder (14) is fixedly connected with a pushing plate (15), the bottom of the pushing plate (15) is fixedly connected with a plurality of first contact pins (16) corresponding to the hair core cover (5);
a conveyor belt (17) is fixedly connected to one side of the bottom of the main rack (1), a plurality of second contact pins (18) arranged at equal intervals are fixedly connected to the conveyor belt (17), a device box (19) is arranged at one end, away from the vibration disc (3), of the conveyor belt (17), a through hole (20) corresponding to the conveyor belt (17) is formed in the device box (19), a first motor (21) is fixedly connected to one side of the device box (19), a hair-removing disc (22) is rotatably connected to the inner top of the device box (19), and the output end of the first motor (21) is connected with the hair-removing disc (22) through a belt pulley (23);
a sliding rail (24) is fixedly connected to one side, away from the conveyor belt (17), of the device box (19), a guide plate (25) is connected to the sliding rail (24) in a sliding manner, the guide plate (25) is connected with the device box (19) through a third air cylinder (26), a material taking mechanism is fixedly connected to the guide plate (25), and a waste material frame (27) and a material taking frame (28) which correspond to the conveyor belt (17) and the material taking mechanism respectively are arranged on the main frame (1);
the top of one end, far away from the control cabinet (2), of the main frame (1) is fixedly connected with a transverse plate (30) through an upright post (29), the storage frame (4) is fixedly connected with the top of the transverse plate (30), a plurality of capillary tubes (31) are arranged on the storage frame (4), one end, close to the storage frame (4), of the transverse plate (30) is fixedly connected with a partition plate (32), and a feeding hole (33) corresponding to the capillary tubes (31) is formed in the partition plate (32);
the top of the transverse plate (30) is provided with a first mounting groove (34) and a second mounting groove (35) which are symmetrically arranged, a first supporting block (37) is connected in the first mounting groove (34) in a sliding mode through a fourth cylinder (36), the top of the first supporting block (37) is fixedly connected with a first mounting frame (38), the top of the first mounting frame (38) is fixedly connected with a fifth cylinder (39), and the output end of the fifth cylinder (39) is fixedly connected with a first extrusion plate (40);
the inner bottom of the first mounting frame (38) is fixedly connected with a second extrusion plate (41) corresponding to the first extrusion plate (40), a second supporting block (43) is connected in the second mounting groove (35) in a sliding mode through a sixth air cylinder (42), the top of the second supporting block (43) is fixedly connected with a second mounting frame (44), a guide pipe (45) corresponding to the feeding hole (33) is arranged on the second mounting frame (44), the top of the second mounting frame (44) is fixedly connected with a seventh air cylinder (46), the output end of the seventh air cylinder (46) is fixedly connected with a cutting knife (47), and one end, close to the cutting knife (47), of the transverse plate (30) is sequentially and fixedly connected with a heating mechanism (74) and a blank pressing tail pressing mechanism (75);
fixedly connected with second motor (48) in switch board (2), the output end fixedly connected with rotary disk (49) of second motor (48), a plurality of third motor (50) of one side fixedly connected with of rotary disk (49), the output fixedly connected with of third motor (50) corresponds pilot pin (51) with stand pipe (45), diaphragm (30) are close to the bottom fixed connection of rotary disk (49) one end and correspond the manipulator mechanism that sets up with the bottom of pilot pin (51).
2. The wool core tube automatic tube cutting and cap opening combined machine according to claim 1 is characterized in that the control cabinet (2) is fixedly connected with the top of the partition plate (32) through a support beam (52), a PLC control screen (53) is fixedly connected onto the support beam (52), and a plurality of control knobs (54) are arranged at the input ends of the PLC control screen (53).
3. The combined machine for automatically cutting tubes, steamed corn breads and covering according to claim 1, characterized in that a plurality of anti-skid supporting feet (55) are fixedly connected to the bottom of the vibrating disk (3).
4. The combined machine for automatically cutting tubes, steamed corn bread and covering according to claim 1, is characterized in that a mounting opening is formed in one side of the control cabinet (2), and a cabinet door (56) is hinged in the mounting opening.
5. The automatic bobbin cutting, steamed corn bread and capping combined machine according to claim 1, wherein the manipulator mechanism comprises a guide rail (57), the guide rail (57) is fixedly connected with the bottom of a transverse plate (30), a driving plate (58) is connected onto the guide rail (57), the driving plate (58) is connected with the bottom of the transverse plate (30) through an eighth cylinder (59), a sliding plate (60) is sleeved on the driving plate (58) in a sliding mode, the sliding plate (60) is connected with the outer wall of the guide rail (57) through a ninth cylinder (61), the bottom of the sliding plate (60) is rotatably connected with a material taking clamp (63) through a rotating shaft (62), an L-shaped mounting rod (64) is fixedly connected to one end of the sliding plate (60), the bottom of the L-shaped mounting rod (64) is connected with the material taking clamp (63) through a tenth cylinder (65), and two ends of the tenth cylinder (65) are rotatably connected with the L-shaped mounting rod (64) and the material taking clamp (63) respectively .
6. The wool core tube automatic tube cutting and cap opening combined machine according to claim 1, wherein a guide rod (66) is fixedly connected to the bottom of the separation plate (32), and a through opening corresponding to the guide rod (66) is formed in each of the first mounting frame (38) and the second mounting frame (44).
7. The combined machine for automatically cutting tube and covering head of wool core tube according to claim 1, wherein the top of the device box (19) is provided with an air outlet, and an air outlet pipe (67) is fixedly inserted in the air outlet.
8. The combined machine for automatically cutting the tube and the heading of the wool core tube according to claim 1, wherein the material taking mechanism comprises a moving plate (68), the moving plate (68) is connected with the guide plate (25) through an eleventh air cylinder (69), a device groove (70) is formed in the moving plate (68), a cross rod (71) is fixedly connected in the device groove (70), two symmetrically arranged material taking rods (72) are slidably sleeved on the cross rod (71), and one ends of the two material taking rods (72) are connected through a twelfth air cylinder (73).
9. The use method of the automatic pipe cutting, head folding and capping combined machine for the wool core pipe is characterized by comprising the following steps of:
step 1: pouring the prepared core wool covers (5) into a vibrating disc (3), after direction recognition is carried out through the vibrating disc (3), clamping the core wool covers (5) with the separated directions onto second contact pins (18) of a conveyor belt (17) by a manipulator, and conveying the core wool covers to the position assembled with a core wool pipe (31);
step 2: preparing the raw hair core pipes (31) to be placed in a storage rack (4), placing four rows in total, discharging four at a time, feeding the raw hair core pipes (31) at the bottommost layer of the storage rack (4) by utilizing the positioning of a cylinder clamp, inserting the other ends of the raw hair core pipes (31) on positioning needles (51) of a rotating disc (49) to fix the raw hair core pipes (31) when the raw hair core pipes (31) are pushed to a cutting knife (47), and cutting off the raw hair core pipes (31) according to the set length requirement;
and step 3: and after the hair core pipe (31) is aligned with the hair core cover (5), the next step is carried out to open the cover, the cover is directly conveyed to a hair opening procedure to be subjected to hair opening treatment after the cover is opened, and a mechanical arm mechanism takes out a product after the hair opening procedure is finished, so that all processing procedures are finished.
10. The use method of the wool core tube automatic tube cutting and cap opening combined machine according to claim 9 is characterized in that: the processing of the cut-off core barrel (31) on the rotating disc (49) comprises the following steps:
step 1: the cut-off wool core pipe (31) is rotated on a rotating disc (49) through an angle of 45 degrees to reach a position to be processed;
step 2: the second rotation reaches a heating mechanism (74) to carry out inner tube surface heat treatment;
and step 3: thirdly, rotating the blank core tube to a heating mechanism (74) for secondary heating to melt the wall thickness surface layer in the blank core tube;
and 4, step 4: fourthly, rotating to a blank pressing and tail pressing mechanism (75) to seal the opening of the heating pipe;
and 5: rotating to a blank pressing and tail pressing mechanism (75) for flattening the tail of the product for the fifth time;
step 6: and the product which is rotated for the sixth time to the bottom and is well swirled is clamped on the conveyor belt (17) through the mechanical arm mechanism to be assembled with the core cover (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110399109.7A CN113001197B (en) | 2021-04-12 | 2021-04-12 | Automatic pipe cutting, head folding and capping combined machine for wool core pipe and using method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110399109.7A CN113001197B (en) | 2021-04-12 | 2021-04-12 | Automatic pipe cutting, head folding and capping combined machine for wool core pipe and using method |
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| CN113001197A CN113001197A (en) | 2021-06-22 |
| CN113001197B true CN113001197B (en) | 2021-11-12 |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01124513A (en) * | 1987-10-29 | 1989-05-17 | Tokuji Watanabe | Method and apparatus for packing pipe end |
| CN207139261U (en) * | 2017-09-14 | 2018-03-27 | 广州市台博自动化设备有限公司 | A kind of fully automatic roll type bristle covers pipe cutting chamfering carding cropping all-in-one |
| CN208342930U (en) * | 2017-11-30 | 2019-01-08 | 佛山市神徽金属制品有限公司 | A kind of automatic casing cutter assist openings tool and automatic casing cutter |
| CN208724782U (en) * | 2018-03-27 | 2019-04-12 | 东莞市格特机械有限公司 | A kind of cutting cover die integrated device |
| CN109551225B (en) * | 2019-01-03 | 2023-07-18 | 安徽莱特气弹簧有限公司 | Cylinder rod core production equipment and production method |
| CN210306696U (en) * | 2019-04-28 | 2020-04-14 | 冯艳 | Steel grating shearing mechanism and steel grating production bus |
| CN211072008U (en) * | 2019-10-21 | 2020-07-24 | 南通迈克邦威五金有限公司 | Floor type full-automatic pipe cutting machine |
| CN212398784U (en) * | 2020-04-27 | 2021-01-26 | 新乡市有道制冷科技有限公司 | Automatic straightening pipe cutting machine for fin condenser |
| CN111515453A (en) * | 2020-05-15 | 2020-08-11 | 天津津荣天宇精密机械股份有限公司 | Automatic pipe cutting machine |
| CN112388335A (en) * | 2020-10-23 | 2021-02-23 | 杨四江 | Welding process of automatic covering machine for hanging ornament |
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