CN113000291A - Anticorrosive antirust coating preparation application system of reduction case lid - Google Patents

Anticorrosive antirust coating preparation application system of reduction case lid Download PDF

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Publication number
CN113000291A
CN113000291A CN202110231544.9A CN202110231544A CN113000291A CN 113000291 A CN113000291 A CN 113000291A CN 202110231544 A CN202110231544 A CN 202110231544A CN 113000291 A CN113000291 A CN 113000291A
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CN
China
Prior art keywords
coating
speed reducer
ground
block
anticorrosive
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Granted
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CN202110231544.9A
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Chinese (zh)
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CN113000291B (en
Inventor
谢伟明
宋春华
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Guangdong Paint Color New Material Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • B05C3/10Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

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  • Spray Control Apparatus (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention relates to a coating system for manufacturing an anticorrosive and antirust coating of a speed reducer case cover, which relates to the technical field of processing of the speed reducer case cover and comprises a coating box, a moving mechanism, a clamping mechanism and a lifting mechanism. The invention has the advantages that the box cover of the speed reducer obtains more uniform coating by adopting a mode of dip-coating in the coating box through the clamping mechanism and the lifting mechanism, and is clamped by the bolt block and the box cover in a threaded connection mode, so that the box cover is clamped more stably, the contact between the box cover and the clamp is greatly reduced, and the production efficiency of box cover coating is improved; obtain more stable lift effect through lift lead screw and screw thread section of thick bamboo screw-thread fit's mode, cooperation moving mechanism makes the reduction gear case lid reduce at dip-coating and the in-process that removes and rocks, and supplementary fixture obtains further stable clamping effect to reduce artificial intervention, reduced the influence of removal process to coating quality.

Description

Anticorrosive antirust coating preparation application system of reduction case lid
Technical Field
The invention relates to the technical field of processing of a speed reducer case cover, in particular to a coating system for manufacturing an anticorrosive and antirust coating of the speed reducer case cover.
Background
The reducer is an independent part consisting of gear transmission, worm transmission and gear-worm transmission enclosed in a rigid shell, and is commonly used as a speed reduction transmission device between a prime mover and a working machine. The function of matching rotational speed and transmitting torque between the prime mover and the working machine or actuator is a relatively delicate machine. Its purpose is to reduce the speed and increase the torque. The speed reducers are various in types and can be divided into gear speed reducers, worm speed reducers and planetary gear speed reducers according to the transmission types; the speed reducer can be divided into a single-stage speed reducer and a multi-stage speed reducer according to different transmission stages; according to the arrangement form of transmission, the speed reducer can be divided into an expanded speed reducer, a split-flow speed reducer and a coaxial speed reducer. In the production process, the box cover and the box seat of the speed reducer are generally made of cast iron through a casting process, and if the box cover is directly assembled for use, the box cover is easily rusted and corroded in long-term work, so that the normal use of the speed reducer is influenced, and therefore the surface of the speed reducer needs to be coated for corrosion prevention and rust prevention in the production process.
At present, the anticorrosion and antirust coating treatment mode of the reducer case cover is generally that an antirust paint and an anticorrosion paint are sequentially coated on the surface of the reducer case cover by a manual brush; or the hoisting tool with the extrusion clamp at the tail end is used for clamping the box cover of the speed reducer, and the rust-proof dip-coating and the corrosion-proof dip-coating are sequentially carried out under the manual intervention.
The above prior art solutions have the following drawbacks: the production efficiency of manual brush coating is low, and the coating reaches higher uniformity, so that the quality of the coating is unstable; in the process of dip-coating the hoisting tool, the part of the box cover of the speed reducer, which is clamped, is difficult to dip-coat, and manual repair brushing or secondary dip-coating is generally needed, so that the production efficiency is reduced, and the uniformity of a coating is also reduced; because the cover of the reducer is complex in shape, it is difficult to form a stable grip during dip coating and movement.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a coating system for manufacturing an anticorrosive and antirust coating of a speed reducer case cover, which has the effects of improving the production efficiency, improving the coating uniformity and providing more stable clamping in the anticorrosive and antirust coating process of the speed reducer case cover.
The above object of the present invention is achieved by the following technical solutions:
a coating system for manufacturing an anticorrosive and antirust coating of a speed reducer box cover comprises a coating box and a moving mechanism, and further comprises a clamping mechanism and a lifting mechanism, wherein the moving mechanism is arranged on the ground, and a plurality of coating boxes are arranged on the ground and positioned below the moving mechanism;
the lifting mechanism comprises supporting blocks, connecting blocks, threaded cylinders, a lifting screw rod, sliding rods, a driving gear and a ring gear, the supporting blocks are arranged between the moving mechanisms, the threaded cylinders are rotatably arranged on the supporting blocks in a penetrating mode, the lifting screw rod is arranged in a penetrating mode and in threaded fit with the threaded cylinders in a penetrating mode, one end, close to the ground, of the lifting screw rod is rotatably connected with the connecting blocks, the connecting blocks are connected with the sliding rods, one ends, far away from the ground, of the sliding rods are arranged in a penetrating mode through the supporting blocks, and the ring gear is fixedly sleeved at one end, far away from the ground;
fixture includes slider, telescopic cylinder, installation piece, turns round wheel, bolt piece, pressure spring and supports the touch panel, and is a plurality of slider spacing sliding is close to one side on ground in the connecting block, and the one end of keeping away from each other of a plurality of sliders is connected with telescopic cylinder, the one end that telescopic cylinder kept away from each other are equipped with the installation piece, the upside of installation piece is rotated and is equipped with turn round the wheel, turn round the axis of rotation of wheel and wear to locate the installation piece and be connected with the bolt piece, the cover is equipped with on the bolt piece the pressure spring cover, the one end of pressure spring is connected with the installation piece, and the other end is connected with support the touch panel, and the dish cover of just contradicting.
As a preferred technical scheme, the telescopic cylinder comprises a sleeve, a telescopic rod, a rotating groove, an extrusion block and a rotating rod, the sleeve is connected with a sliding block, the telescopic rod slides in the sleeve, one end, away from the sleeve, of the telescopic rod is connected with an installation block, the rotating groove is formed in one side of the sleeve in a penetrating mode, the extrusion block is arranged in the rotating groove and in threaded fit with the groove wall of the rotating groove, and the rotating rod is arranged at one end, away from the telescopic rod, of the extrusion block.
As a preferable technical scheme of the invention, a hydraulic damper is connected between a plurality of sliding blocks.
As a preferred technical scheme of the present invention, the moving mechanism includes mounting frames, guide rails, limiting blocks, racks, power gears and moving gears, wherein the mounting frames are symmetrically arranged on the ground, the guide rails are symmetrically arranged between the mounting frames, the racks are arranged on the sides of the guide rails close to each other, the limiting blocks are provided with two ends of a supporting block and slide on the sides of the guide rails close to each other in a limiting manner, the power gears and the moving gears are rotatably arranged on the supporting block, the moving gears are respectively meshed with the racks, and the power gears are meshed with the moving gears on one side and are in transmission connection with the moving gears on the other side in a belt transmission manner.
As a preferable technical scheme of the invention, one side of the twisting wheel, which is far away from the ground, is provided with an inner hexagonal groove.
As a preferable technical scheme, the coating machine further comprises a drying box, wherein the drying box is arranged on the ground, is positioned among the coating boxes and is sleeved with the guide rails.
In summary, the invention includes at least one of the following beneficial technical effects:
1. according to the invention, the box cover of the speed reducer is coated more uniformly by adopting a mode of dip-coating in the coating box through the clamping mechanism and the lifting mechanism, and is clamped by the bolt block and the box cover in a threaded connection mode, so that the box cover is clamped more stably, the contact between the box cover and the clamp is greatly reduced, and the production efficiency of box cover coating is improved;
2. according to the invention, a more stable lifting effect is obtained by means of the threaded fit of the lifting screw rod and the threaded cylinder, the movement mechanism is matched to reduce the shaking of the speed reducer box cover in the processes of dip coating and movement, the auxiliary clamping mechanism obtains a further stable clamping effect, the manual intervention is reduced, and the influence of the movement process on the coating quality is reduced;
drawings
FIG. 1 is a schematic diagram of a main structure of a first view angle of the present invention.
FIG. 2 is a schematic diagram of the main structure of the second viewing angle of the present invention.
Fig. 3 is a partial structural schematic diagram of the moving mechanism.
Fig. 4 is a schematic view of the lifting structure.
Fig. 5 is a partial structural schematic view of the chucking mechanism.
Fig. 6 is a schematic structural view of the telescopic cylinder.
Fig. 7 is a schematic structural view of a cover of the decelerator cover.
In the figure, 1, a paint cartridge; 2. a moving mechanism; 3. a lifting mechanism; 4. a clamping mechanism; 31. a support block; 32. connecting blocks; 33. a threaded barrel; 34. a lifting screw rod; 35. a slide bar; 36. a drive gear; 37. a ring gear; 41. a slider; 42. a telescopic cylinder; 43. mounting blocks; 44. a twist wheel; 45. a bolt block; 46. a pressure spring; 47. a touch pad; 421. a sleeve; 422. a telescopic rod; 423. a rotating groove; 424. extruding the block; 425. a rotating rod; 5. a hydraulic damper; 21. a mounting frame; 22. a guide rail; 23. a limiting block; 24. a rack; 25. a power gear; 26. a moving gear; 6. an inner hexagonal groove; 7. and (7) a drying box.
Detailed Description
The present invention is described in further detail below with reference to figures 1-7.
The invention provides a coating system for manufacturing an anticorrosive and antirust coating of a speed reducer case cover, which comprises a coating box 1, a moving mechanism 2, a clamping mechanism 4 and a lifting mechanism 3, wherein the moving mechanism 2 is arranged on the ground, a plurality of coating boxes 1 are arranged on the ground and are positioned below the moving mechanism 2, in the embodiment, the coating boxes 1 on two sides are respectively filled with an anticorrosive paint liquid and an antirust paint liquid, and the antirust paint liquid generally serves as a primer in the actual use process, so that the speed reducer case cover needs to be subjected to antirust treatment firstly and then to the anticorrosive treatment after drying treatment.
The lifting mechanism 3 comprises a supporting block 31, a connecting block 32, a threaded cylinder 33, a lifting screw rod 34, a sliding rod 35, a driving gear 36 and a ring gear 37, the supporting block 31 is arranged between the moving mechanisms 2, the threaded cylinder 33 is rotatably arranged on the supporting block 31 in a penetrating manner, the lifting screw rod 34 is arranged on the threaded cylinder 33 in a penetrating manner and in threaded fit, one end close to the ground is rotatably connected with the connecting block 32, the connecting block 32 is connected with a plurality of sliding rods 35, one end, far away from the ground, of each sliding rod 35 is arranged in a penetrating manner on the supporting block 31, and the ring gear 37 is fixedly sleeved at one end, far away from the ground, of; during specific work, drive gear 36 drives ring gear 37 and rotates, and then make a screw thread section of thick bamboo 33 rotate, under the limiting displacement of a plurality of slide bars 35, make the lead screw drive connecting block 32 and realize going up and down, compare in manual operation and cylinder drive lift, can realize more stable lift, avoid splashing of coating liquid, and then at the in-process of dip-coating, can obtain more even coating, reverse self-locking function has simultaneously, also more stable at the in-process that shifts, operating personnel's intervention and intensity of labour have also been reduced.
The clamping mechanism 4 comprises sliding blocks 41, a telescopic cylinder 42, an installation block 43, a twisting wheel 44, a bolt block 45, a pressure spring 46 and a contact disc 47, wherein the sliding blocks 41 are limited to slide on one side of the connection block 32 close to the ground, one ends, far away from each other, of the sliding blocks 41 are connected with the telescopic cylinder 42, and a hydraulic damper 5 is connected between the sliding blocks 41, so that the resistance of the sliding blocks 41 in sliding is improved, and the operation of an operator in installing and disassembling the cover of the speed reducer box is facilitated; the end, far away from each other, of the telescopic cylinder 42 is provided with an installation block 43, the upper side of the installation block 43 is rotatably provided with a twisting wheel 44, one side, far away from the ground, of the twisting wheel 44 is provided with an inner hexagonal groove 6, and the twisting wheel 44 can be driven to rotate more quickly by an inner hexagonal plate wrench or an electric screwdriver matched with the inner hexagonal groove 6, so that the installation and the disassembly of the cover of the speed reducer are faster; a rotating shaft of the torsion wheel 44 penetrates through the mounting block 43 and is connected with a bolt block 45, a pressure spring 46 sleeve is sleeved on the bolt block 45, one end of the pressure spring 46 is connected with the mounting block 43, the other end of the pressure spring 46 is connected with a contact disc 47, and the contact disc 47 is sleeved on the bolt block 45; in this embodiment, the telescopic cylinder 42 includes a sleeve 421, an expansion link 422, a rotation groove 423, an extrusion block 424 and a rotation rod 425, the sleeve 421 is connected to the sliding block 41, the expansion link 422 slides in the sleeve 421, one end of the expansion link 422, which is far away from the sleeve 421, is connected to the mounting block 43, the rotation groove 423 is formed through one side of the sleeve 421, the extrusion block 424 is arranged in the rotation groove 423, the extrusion block 424 is in threaded fit with a groove wall of the rotation groove 423, and the rotation rod 425 is arranged at one end of the extrusion block 424, which is far away from the expansion link 422; the rotating rod 425 is manually rotated, so that the extrusion block 424 is close to and extrudes the telescopic rod 422 under the threaded fit of the rotating groove 423, the telescopic rod 422 is difficult to slide in the sleeve 421, and the telescopic cylinder 42 is kept in a relatively fixed state;
when the gearbox cover works, because the plurality of threaded holes are formed in the gearbox cover, the length change of the plurality of telescopic cylinders 42 and the distance between the plurality of sliding blocks 41 are manually adjusted, the change of the distance between the plurality of bolt blocks 45 is realized, the bolt blocks 45 are in threaded fit with the threaded holes in the gearbox cover, the twisting wheel 44 can be rotated by an electric screwdriver which is manually rotated or matched with the inner hexagonal groove 6, at least three bolt blocks 45 are required to be respectively in threaded connection with the threaded holes in the gearbox cover, the abutting disc 47 abuts against the gearbox cover under the action of the pressure spring 46 until a certain rotational resistance force appears in the twisting wheel 44, so that the bolt blocks 45 are placed to be loosened in the working process, the gearbox cover is difficult to loosen or fall off, stable clamping and fixing are realized, and meanwhile, the contact between the surfaces of the gearbox cover which need to be dip-coated is avoided, thereby realize more complete dip-coating, simultaneously at the in-process of operation more stable, promote the coating effect of reduction case lid, also need not to carry out the operation of dip-coating once more to the clamping part, improved work efficiency to a certain extent.
The moving mechanism 2 comprises mounting frames 21, guide rails 22, limiting blocks 23, racks 24, power gears 25 and moving gears 26, the mounting frames 21 are symmetrically arranged on the ground, the guide rails 22 are symmetrically arranged among the mounting frames 21, the racks 24 are arranged on the side, close to each other, of the guide rails 22, the limiting blocks 23 are provided with two ends of a supporting block 31 and slide on the side, close to each other, of the guide rails 22 in a limiting manner, the power gears 25 and the moving gears 26 are rotatably arranged on the supporting block 31, the moving gears 26 are respectively meshed with the racks 24, the moving gears 26 on two sides are respectively sleeved on sliding rods 35 on two sides, the power gears 25 are meshed with the moving gears 26 on one side in a non-connection manner and are in transmission connection with the moving gears 26 on the other side in a belt transmission manner;
during specific work, the power gear 25 drives the moving gear 26 on one side to rotate, and meanwhile, the moving gear 26 on the other side rotates in the opposite direction through belt transmission, so that the supporting block 31 can move on the sliding rail, the speed reducer box cover which is dipped and coated on the clamping mechanism 4 is driven to move into the drying box 7, then the coating box 1 on the other side is moved to perform anticorrosion dipping and coating, and after the dipping and coating are finished, the coating box 1 is moved out to be dried.
The coating machine also comprises a drying box 7, wherein the drying box 7 is arranged on the ground, is positioned among the plurality of coating boxes 1 and is sleeved with a plurality of guide rails 22; during specific operation, after the workpiece is dipped and coated, natural air drying generally needs at least 3-4h, the consumed time in the working process is more, the drying time can be effectively saved in the heating state, a fan can be arranged at the opening of the drying box to slowly blow air, the contact between the anticorrosive paint and the antirust paint and the air is increased, the discharge of toxic substances is facilitated, and the drying effect is improved.
The implementation principle of the embodiment is as follows: an operator rotates the twisting block to enable at least three bolt blocks 45 to be in threaded connection with threaded holes in the speed reducer case cover, and the abutting disc 47 extrudes the speed reducer case cover under the action of the pressure spring 46, so that the bolt blocks 45 are in more stable threaded connection with the speed reducer case cover;
starting a driving gear 36 to drive a thread cylinder 33 to rotate, so that a lifting screw rod 34 descends under the action of the thread cylinder 33, a speed reducer box cover on a clamping mechanism 4 slowly descends into a paint box 1 filled with antirust paint liquid at a constant speed until the speed reducer box cover is completely immersed, then starting the driving gear 36 in the reverse direction to enable the clamping mechanism 4 to ascend to drive a workpiece to move out of the antirust paint liquid, and a supporting block 31 moves on a guide rail 22 through the rotation of a power gear 25 and moves into a drying box 7 for drying, so that a fan can be started to improve the fluidity of air, and the drying efficiency is improved;
and after a certain time, moving out the drying box 7 to the position above the coating box 1 filled with the anticorrosive paint liquid on the other side, performing dip-coating operation, and finally drying to finish the coating operation of the antirust and antirust coating of the cover of the speed reducer.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (6)

1. The utility model provides a reduction case lid anticorrosive antirust coating preparation coating system, includes scribble paint box (1) and moving mechanism (2), its characterized in that: the paint box device is characterized by further comprising a clamping mechanism (4) and a lifting mechanism (3), wherein the moving mechanism (2) is arranged on the ground, and the paint boxes (1) are arranged on the ground and are positioned below the moving mechanism (2);
the lifting mechanism (3) comprises supporting blocks (31), connecting blocks (32), threaded cylinders (33), a lifting screw rod (34), sliding rods (35), a driving gear (36) and a ring gear (37), the supporting blocks (31) are arranged between the moving mechanisms (2), the threaded cylinders (33) are rotatably arranged on the supporting blocks (31) in a penetrating mode, the lifting screw rod (34) is arranged on the threaded cylinders (33) in a penetrating mode and in threaded fit, one end, close to the ground, of the lifting screw rod is rotatably connected with the connecting blocks (32), the connecting blocks (32) are connected with the sliding rods (35), one ends, far away from the ground, of the sliding rods (35) are arranged on the supporting blocks (31) in a penetrating mode, and the ring gear (37) is fixedly sleeved at one end, far away from the ground, of the threaded cylinders (33) and meshed with the driving gear;
the clamping mechanism (4) comprises a sliding block (41), a telescopic cylinder (42), a mounting block (43), a twisting wheel (44), a bolt block (45), a pressure spring (46) and a contact disc (47), a plurality of slider (41) is spacing to slide in one side that connecting block (32) are close to ground, and the one end of keeping away from each other of a plurality of sliders (41) is connected with telescopic cylinder (42), and the one end of keeping away from each other of telescopic cylinder (42) is equipped with installation piece (43), the upside rotation of installation piece (43) is equipped with it wears to locate installation piece (43) and is connected with to turn round driving wheel (44), the axis of rotation of turning round driving wheel (44) bolt piece (45), bolt piece (45) are gone up the cover and are equipped with pressure spring (46) cover, the one end of pressure spring (46) is connected with installation piece (43), and the other end is connected with support touch disk (47), and support touch disk (47) cover and locate on bolt piece (45).
2. The manufacturing and coating system for the anticorrosive and antirust coating of the speed reducer case cover according to claim 1, characterized in that: telescopic cylinder (42) include sleeve (421), telescopic link (422), rotate groove (423), extrusion block (424) and bull stick (425), sleeve (421) are connected the setting with slider (41), and it has to slide in sleeve (421) telescopic link (422), telescopic link (422) and sleeve (421) one end of keeping away from each other are connected with installation piece (43), and one side of sleeve (421) is run through and has been seted up rotate groove (423), are equipped with in rotation groove (423) extrusion block (424), and extrusion block (424) and the cell wall screw-thread fit who rotates groove (423), and the one end that telescopic link (422) were kept away from in extrusion block (424) is equipped with bull stick (425).
3. The manufacturing and coating system for the anticorrosive and antirust coating of the speed reducer case cover according to claim 1, characterized in that: a hydraulic damper (5) is connected between the plurality of sliding blocks (41).
4. The manufacturing and coating system for the anticorrosive and antirust coating of the speed reducer case cover according to claim 1, characterized in that: the moving mechanism (2) comprises mounting frames (21), guide rails (22), limiting blocks (23), racks (24), a power gear (25) and a moving gear (26), a plurality of the mounting frames (21) are symmetrically arranged on the ground, a plurality of the guide rails (22) are symmetrically arranged among the mounting frames (21), the racks (24) are arranged on one sides of the plurality of the guide rails (22) which are close to each other, the limiting blocks (23) are provided with two ends of a supporting block (31), the device is limited to slide on one side of the guide rails (22) close to each other, the supporting block (31) is rotatably provided with the power gear (25) and the moving gears (26), and a plurality of moving gears (26) are respectively meshed with a plurality of racks (24), and a power gear (25) is meshed with the moving gear (26) at one side and is in transmission connection with the moving gear (26) at the other side in a belt transmission manner.
5. The manufacturing and coating system for the anticorrosive and antirust coating of the speed reducer case cover according to claim 1, characterized in that: one side of the twist wheel (44) far away from the ground is provided with an inner hexagonal groove (6).
6. The manufacturing and coating system for the anticorrosive and antirust coating of the speed reducer case cover according to claim 1, characterized in that: the coating machine is characterized by further comprising a drying box (7), wherein the drying box (7) is arranged on the ground and located between the coating boxes (1), and a plurality of guide rails (22) are sleeved on the drying box (7).
CN202110231544.9A 2021-03-02 2021-03-02 Anticorrosive rust-proof coating preparation application system of reduction gear case lid Active CN113000291B (en)

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Application Number Priority Date Filing Date Title
CN202110231544.9A CN113000291B (en) 2021-03-02 2021-03-02 Anticorrosive rust-proof coating preparation application system of reduction gear case lid

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Application Number Priority Date Filing Date Title
CN202110231544.9A CN113000291B (en) 2021-03-02 2021-03-02 Anticorrosive rust-proof coating preparation application system of reduction gear case lid

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CN113000291B CN113000291B (en) 2024-04-26

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CN114570598A (en) * 2022-02-28 2022-06-03 武汉云腾致雨新材料技术有限公司 Paint dipping equipment for metal anti-corrosion processing

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CN114570598B (en) * 2022-02-28 2023-12-15 武汉云腾致雨新材料技术有限公司 Paint dipping equipment for metal anti-corrosion processing

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