CN112993720B - Welding-free crimping tool for high-density PCB (printed circuit board) plugging high-speed signal connector - Google Patents

Welding-free crimping tool for high-density PCB (printed circuit board) plugging high-speed signal connector Download PDF

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Publication number
CN112993720B
CN112993720B CN202110338037.5A CN202110338037A CN112993720B CN 112993720 B CN112993720 B CN 112993720B CN 202110338037 A CN202110338037 A CN 202110338037A CN 112993720 B CN112993720 B CN 112993720B
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plug
connector
pcb
die
crimping
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CN112993720A (en
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伍怀兵
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Southwest Electronic Technology Institute No 10 Institute of Cetc
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Southwest Electronic Technology Institute No 10 Institute of Cetc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/26Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

The welding-free crimping tool for the high-density PCB plugging high-speed signal connector disclosed by the invention is quick and reliable in positioning and can flexibly connect different plugs with the crimping tool of a printed circuit board. The invention is realized by the following technical scheme: one end of the PCB is in threaded connection with the front side plug lug of the plug to connect the PCB and the connector together, the convex rail sliding strips on the two sides of the plug of the connector are clamped into the limiting chute of the lower die in a sliding way from top to bottom, and the other end of the convex rail sliding strip is fixed on the bottom plate in a suspending way through two positioning posts moving on the bottom plate; the upper pressing die clamps the connector plug from top to bottom along the convex rail sliding strips at two sides of the connector plug to rapidly position the connector plug module, and the upper pressing die avoids three parallel spaced plug front side inserting lugs and the optical fiber plug module on the connector plug to press the PCB to the rectangular upright post and the pressing platform of the lower pressing die through the two pressing convex dies arranged in parallel in the side plates at two ends, so that the welding-free pressing connection of the high-speed signal connector for the high-density PCB board connection is completed.

Description

Welding-free crimping tool for high-density PCB (printed circuit board) plugging high-speed signal connector
Technical Field
The invention relates to the technical field of electric interconnection, in particular to a crimping device widely applied to a reinforced ultra-high-speed high-density high-reliability PCB connector crimping tool in the communication field, in particular to a crimping device for installing a crimping connector on a complex Printed Circuit Board (PCB) by adopting an automatic crimping machine technology.
Background
Crimp connectors have found wide application from data communications to traffic machinery. Reliable structure, function, high production efficiency, no heat stress, no welding flux residue, no welding short circuit, no false welding and other defects, the high-frequency connector has good high-frequency characteristics, does not need cleaning after assembly, and the like, and is far superior to the characteristics of welding technology, so that the high-frequency connector is quite popular. An electrical connector is an electromechanical element used to quickly and easily disconnect or interrupt a current loop. The size and shape of the connector are also varied according to specific needs, and the connector is generally different in size, shape and structural complexity and quality level. The function of the connector determines the various designs and different features of the component, such as the connection process, connection type, durability, insulation between terminals, etc., all to increase the ease of practical connection. In addition, because many connectors must operate in harsh environments, additional protection designs are often added to the construction of such connectors to prevent vibration, extreme temperature differentials, dust, moisture, contaminants, and the like from affecting their proper operation.
With the miniaturization of electronic packages, components and systems, and the high-speed signal transmission, the continuous development of communication technology and the continuous increase of digital signal transmission speed, the continuous reduction of device package size, the increasing requirements on data transmission rate and storage, and the soldering of PCB connectors in terminated form are no longer applicable. The combination of multiple signals and single signals, the design technology of high-speed high-density printed circuit board with voltage, data and other signals can be mixed in one connector, and the design technology of ultra-high-speed connector is accompanied, so that the design technology of high-speed high-density PCB has become a research hot spot and a difficulty of electronic design. With the release of new standards such as PCI-E and RapidIO, the conversion from parallel bus to serial bus is widely applied, so that the PCB wiring density is greatly reduced, the data transmission rate is improved, and the problems of jitter, loss, bit error rate, differential impedance, serial termination layout and the like are brought. With the development of high speed and complexity of digital signal transmission systems, continuous decrease of active element operating voltage and continuous enhancement of functions, a higher number of components are to be integrated on a limited board area. So many components are on a very small size printed circuit board PCB, high Density Interconnect (HDI) technology must be employed or the components must be embedded directly inside the printed circuit board PCB. In high-density wiring, crosstalk phenomenon is serious, magnetic fields between adjacent wires are overlapped together, interference can be generated to cause noise in signal transmission, and the interference phenomenon can be obviously enhanced due to the increase of the thickness of a medium. The wire-to-ground height in modern PCB routing processes has become smaller and smaller, and the thickness can be less than 5 mils, so the thickness reduction of the dielectric is limited to a certain extent. Otherwise, breakdown and other damage may occur. Analysis of high-speed transmission problems of printed circuit boards PCBs, whether high-frequency analog or digital signal transmission, is becoming increasingly important. The ultra-high speed connector is an element arranged on a PCB, is an indispensable part of electronic equipment, and not only plays a role in supporting a communication bridge between isolated and non-connected circuits in the circuits so as to enable current to flow, but also plays a role in firmly connecting and providing high-reliability plug times. For the ultra-high speed connector with high speed and high density interface, the ultra-high speed connector is often affected by high vibration and high impact load in the working process, and the working environment is extremely bad.
The high-speed connector is a type of connector commonly used for large-scale communication equipment, ultra-high performance servers, supercomputers, industrial computers and high-end storage equipment. The transmission of high-speed signals over backplanes and daughterboards, which are commonly used in crimp technology, is a more serious challenge for connector performance. The staking effect caused by the high density array integral grounding connector crimp pins and the PCB vias will cause signal reflection, thereby negatively affecting signal integrity. Generally, for such stub lines, a back drilling process can be used in the design to reduce the length of the via stub, so as to reduce the adverse effect on the high-speed signal line and ensure the integrity of the high-speed signal.
Most of the existing high-speed connectors are single-signal type connectors, namely, one type of connector can only transmit single-signal type signals, and the connector has the advantages of flexible use and convenient selection, but has the defects that when various signals are required to be transmitted between components or systems, different types of connectors are required to be installed between the components or the systems, so that the total space occupied by the connector is large and the weight is large; the mounting heights of the connectors are not uniform, so that the problem of asynchronous plugging of the connectors can be caused when the components or the systems are plugged and connected; particularly, when a plurality of connectors are adopted, assembly errors can occur at the relative positions of the connectors, so that plugging difficulty is caused, and when the connectors are seriously plugged, deformation is caused, so that the reliability of signal transmission between components or systems is affected; therefore, in order to meet the increasingly complex and precise connection requirements of hardware components and systems, LRM photoelectric radio frequency integrated connectors compatible with VPX standards are developed. The integrated photoelectric radio frequency connector is generally formed by combining an optical fiber plug module, a high-speed plug module and a radio frequency plug module, and can also be used for combining different modules according to different design requirements of products. The optical fiber plug module is arranged in the optical fiber plug mounting cavity in a floating manner through rivets, after the optical fiber plug module is assembled on the plug shell, a certain floating amount is arranged in each direction, when the optical fiber plug module and the optical fiber socket module are inserted in opposite directions, the optical fiber plug module and the optical fiber socket module are compensated for by the floating of the optical fiber plug module to align errors, abnormal stress deformation is prevented after the optical fiber plug module and the optical fiber socket module are inserted and combined, so that the alignment accuracy and the attaching compactness of the optical fiber coupling surface in the optical fiber plug module and the optical fiber socket module are ensured, and smooth transmission and lower attenuation of optical signals on the optical fiber coupling surface are ensured; the radio frequency plug module is arranged in the radio frequency plug installation cavity, the fixing ring spring is arranged in the installation hole of the radio frequency plug, the inverted tooth is arranged on the fixing ring spring, the plug of the radio frequency cable is arranged in the radio frequency plug installation hole from the upper end face of the plug shell, and the plug is fixed in the radio frequency plug installation hole through the fixing ring spring.
Along with the higher and higher integration level of the printed circuit board, the main devices for communication between the boards and the cards are increasingly used as high-speed and high-density integrated photoelectric radio frequency connectors, so that the loss of the connectors in the assembly process is reduced, the working efficiency is improved, and the technology is always a major concern. In the reinforced ultra-high-speed high-density high-reliability connector disclosed in Chinese patent application number 202010644712.2, the connector plug does not have positioning pins and positioning pins, the fisheye pins of the high-speed plug module are arranged in a high-density manner, the guiding part of the pins is shorter, the pins are easily affected by vibration in the crimping process, and the pins are separated from the metallized holes of the PCB. The positioning cannot be realized by means of pins. In the prior art, cushion blocks are mainly arranged above the plug and below the PCB, and are pressed by a manual vice or a manual press, and the cushion blocks are required to be installed and detached once every time of pressing, so that the production efficiency is low and the method is not suitable for mass production. The crimping connector has multiple types, and the fish eye contact pin of traditional crimping plug has longer direction part, has locating pin or guide pin assistance-localization real-time during the installation, inserts in the metallized hole of PCB through locating pin and guide pin, just can realize the location of plug and PCB, and each interior module is packed by metal or plastics casing, and the crimping mould can directly act on the casing and press into the contact pin. The high-speed high-density connector is different from the common packaging connector in that the hollow metal shell with special structure needs to avoid the metal frame to directly act on the high-speed plug module 34 in fig. 6 during crimping so as to avoid the damage of the connector. The automatic crimping machine is used for crimping an ultrahigh-speed high-density high-reliability connector, and the connector is not yet applied in China.
A quick positioning and crimping tool for VPX plugs is disclosed in China patent application CN202010891053.2, and is mainly used for solving the crimping problem of VPX series plugs and PCBs. Through the plug terminal surface to and plug both sides face is spacing, cooperates with the rectangle stand of installing in the lower mould locating plate again, realizes the locate function. The crimping mode is only suitable for screwless fixation, and can rely on pins and positioning pins to position the plug. The crimping cannot be performed on the ultra-high-speed high-density connector which is particularly short in pin type and is arranged at high density.
To realize the application of the reinforced ultra-high-speed high-density high-reliability connector on an automatic crimping machine, the structure, the positioning mode and the assembly method of the existing die are required to be improved.
Disclosure of Invention
Aiming at the defects of the reinforced ultra-high-speed high-density high-reliability connector and the PCB interconnection scheme in the prior art, the invention provides the welding-free crimping tool technical scheme which can flexibly connect different plugs and printed circuit boards, is quick to position, high in reliability, free of a mounting die, applicable to an automatic crimping machine and capable of being used for high-density PCB (printed circuit board) splicing high-speed signal connectors, so that the product quality and the production efficiency are improved.
The invention can realize the aim by the following technical proposal: a welding-free crimping tool for a high-density PCB board plugging high-speed signal connector comprises: a bottom plate 8 arranged on the base of the crimping machine, a lower pressing die 1 arranged on the bottom plate 8, and an upper pressing die 2 arranged on the crimping head 7 of the crimping machine, wherein: the two side ends of the rectangular body seat of the lower pressing die 1 are fixedly connected with opposite side limiting plates 12 for symmetrically limiting the connector and opposite side limiting plates 15 for limiting the degree of freedom of the back end, a yielding groove 16 for avoiding the insertion interference of guide pins 36 on two sides of the plug 3 is arranged between the opposite side limiting plates 15 and the opposite side limiting plates 12, convex rail sliding strips 32 corresponding to two sides of the backboard of the plug 3 of the connector are arranged on the inner side surfaces of the two opposite side limiting plates 12, lower die limiting sliding grooves 17 for sliding and clamping the convex rail sliding strips into the convex rail sliding strips are arranged on the inner side surfaces of the two opposite side limiting plates 12, rectangular upright posts 11 distributed according to a linear array are arranged on the two sides and the middle of the front end of the rectangular body seat of the lower pressing die 1, crimping platforms 19 are distributed on the two ends of the yielding grooves 14 connected with the rectangular upright posts 11 in the middle part, and slots for avoiding the optical fiber plug modules 35 are arranged between the right side end surfaces of the crimping platform 19 and the inner wall end surfaces of the corresponding rectangular upright posts 11; in the crimping process, one end of the PCB6 is in threaded connection with the plug front side plug lug 31 through a bolt 5 mounting hole and a plug front side plug lug threaded hole 33, the PCB6 connector 3 is connected together through a crimping platform 19 right side slot, and the other end of the PCB6 is suspended and fixed on the bottom plate 8 through two movable positioning columns 4 on the bottom plate 8; the upper pressing surface 24 of the upper pressing die 2 is arranged below the pressing joint 7 of the pressing machine, the upper pressing die 2 is used for avoiding three parallel-spaced plug front side inserting lugs 31 on the connector plug 3 and avoiding slots of the optical fiber plug module 35 on the right side of the connector plug 3 through two pressing convex dies 21 corresponding to the connector high-speed plug modules 34 in the side plates 22 at the two ends, pressing the PCB6 to the rectangular upright post 11 and the pressing platform 19 of the rectangular base of the lower pressing die 1, clamping the connector plug 3 along convex rail sliding strips 32 at the two sides of the connector plug 3 from top to bottom, rapidly positioning the connector high-speed plug modules 34, and completing the welding-free pressing of the high-density PCB board connecting high-speed signal connector.
Compared with the prior art, the invention has the following beneficial effects:
need not frequent installation and the dismantlement cushion in PCB below, can once only with all plugs and PCB with screw connection before the crimping, put into the lower moulding-die with plug and PCB together during the crimping and just can the crimping, saved mould installation and dismantlement time, the crimping is more efficient.
According to the invention, two opposite side limiting plates 12 for symmetrically limiting the connector and an end limiting plate 15 for limiting the degree of freedom of the back end are fixedly connected to two sides of a rectangular seat of the lower die 1, lower die limiting sliding grooves 17 for sliding and clamping convex rail sliding strips 32 on two sides of a connector plug 3 are formed on the inner sides of the two opposite side limiting plates 12, and the convex rail sliding strips 32 on two sides of the plug 3 are clamped into the limiting sliding grooves on two sides of the lower die, so that quick positioning is realized, and the die and the connector mounting position are not required to be adjusted.
According to the invention, rectangular upright posts 11 distributed according to linear array arrangement are arranged at the two sides and the middle part of the front end of the rectangular body seat of the lower pressing die 1, and the crimping platforms 19 distributed at the two ends of the yielding grooves 14 connected with the rectangular upright posts 11 in the middle part, slots for avoiding the optical fiber plug modules 35 are arranged between the right end surface of the crimping platforms 19 and the inner wall end surface of the rectangular upright posts 11 on the right side, so that the plug and the mounting screw of the PCB can be directly used as a fixing screw, the spring washer and the flat washer are together pre-tightened before crimping, and the fastener can be directly screwed without disassembling the screw after crimping is finished. The pin of the connector can be pressed into the hole of the PCB rapidly and accurately, and the whole device has simple structure, easy operation and high efficiency.
The invention is suitable for crimping of batch connectors.
Drawings
Fig. 1 is an exploded schematic view of the working principle of the welding-free crimping tool for the high-speed signal connector of the high-density PCB connector of the invention;
FIG. 2 is a side view of FIG. 1;
fig. 3 is a construction view of the press mold 1 of fig. 1;
Fig. 4 is a front view of the upper die 2 of fig. 1;
Fig. 5 is a schematic view of the construction of the upper die 2 of fig. 1;
fig. 6 is a schematic view of a plug structure.
In the figure: 1-lower die, 2-upper die, 3-connector plug, 4-positioning post, 5-bolt, 6-PCB board, 7-press fitting machine press fitting, 8-bottom plate, 10-lower die inclined plane, 11-rectangular upright post, 12-opposite side limiting plate, 13-countersink, 14-yielding groove, 15-end-facing limiting plate, 16-yielding groove, 17-lower die limiting chute, 18-lower die cone cup guide groove, 19-press fitting platform, 21-press fitting male die, 22-side plate, 23-upper die inclined plane, 24-upper press fitting surface, 25-upper die limiting chute, 26-cone cup guide groove, 31-plug front side plug lug, 32-male rail slide bar, 33-plug front side plug lug threaded hole, 34-high speed plug module, 35-optical fiber plug module, 36-guide pin
Detailed Description
See fig. 1-6. In the preferred embodiments described below, a high-density PCB board socket high-speed signal connector solderless crimping tool includes: a bottom plate 8 arranged on the base of the crimping machine, a lower pressing die 1 arranged on the bottom plate 8 and an upper pressing die 2 arranged on the crimping head 7 of the crimping machine. The two side ends of the rectangular body seat of the lower pressing die 1 are fixedly connected with opposite side limiting plates 12 for symmetrically limiting the connector and opposite side limiting plates 15 for limiting the degree of freedom of the back end, a yielding groove 16 for avoiding the insertion interference of guide pins 36 on two sides of the plug 3 is arranged between the opposite side limiting plates 15 and the opposite side limiting plates 12, convex rail sliding strips 32 corresponding to two sides of the backboard of the plug 3 of the connector are arranged on the inner side surfaces of the two opposite side limiting plates 12, lower die limiting sliding grooves 17 for sliding and clamping the convex rail sliding strips into the convex rail sliding strips are arranged on the inner side surfaces of the two opposite side limiting plates 12, rectangular upright posts 11 distributed according to a linear array are arranged on the two sides and the middle of the front end of the rectangular body seat of the lower pressing die 1, crimping platforms 19 are distributed on the two ends of the yielding grooves 14 connected with the rectangular upright posts 11 in the middle part, and slots for avoiding the optical fiber plug modules 35 are arranged between the right side end surfaces of the crimping platform 19 and the inner wall end surfaces of the corresponding rectangular upright posts 11; in the crimping process, one end of the PCB6 is in threaded connection with the plug front side plug lug 31 through a bolt 5 mounting hole and a plug front side plug lug threaded hole 33, the PCB6 connector 3 is connected together through a crimping platform 19 right side slot, and the other end of the PCB6 is suspended and fixed on the bottom plate 8 through two movable positioning columns 4 on the bottom plate 8; the upper pressing surface 24 of the upper pressing die 2 is arranged below the pressing joint 7 of the pressing machine, the upper pressing die 2 is used for avoiding three parallel-spaced plug front side inserting lugs 31 on the connector plug 3 and avoiding inserting slots of the right side optical fiber plug module 35 of the connector plug 3 through two pressing convex dies 21 which correspond to the connector high-speed plug modules 34 and are arranged in parallel in the side plates 22 at the two ends, the PCB6 is pressed to the rectangular upright post 11 and the pressing platform 19 of the rectangular base of the lower pressing die 1, the connector plug 3 is clamped along convex rail sliding strips 32 at the two sides of the connector plug 3 from top to bottom, the connector high-speed plug modules 34 are rapidly positioned, and the welding-free pressing of the high-speed signal connector for the high-density PCB board connecting and inserting is completed.
See fig. 3. A guiding inclined plane 10 and a lower die cone cup guiding groove 18 of which the plug front side inserting lug 31 is smoothly clamped into the lower die limiting chute 17 are arranged above the opposite side limiting plate 12. The countersink 13 mainly has the function of yielding, and the screw can continue to displace downwards during the setting and crimping process.
See fig. 5. The convex rail sliding strips 32 on the two sides of the connector plug 3 slide into the upper die limiting sliding groove 25 through the inclined surface 23 on the inner side of the upper die and the conical cup guiding groove 26 on the same side.
The present invention is not limited to the above-described embodiments, and any other various forms of products may be obtained by any person in the light of the present invention, but various substitutions and alterations may be made without departing from the spirit and scope of the present invention.

Claims (1)

1. A welding-free crimping tool for a high-density PCB board plugging high-speed signal connector comprises: a bottom plate (8) arranged on the base of the crimping machine, a lower pressing die (1) capable of freely moving on the bottom plate (8), an upper pressing die (2) arranged on the connector plug (3), and the crimping machine is characterized in that: the two side ends of the rectangular body seat of the lower pressing die (1) are fixedly connected with opposite side limiting plates (12) for symmetrically limiting the connector and end direction limiting plates (15) for limiting the degree of freedom of the back end, second yielding grooves (16) for avoiding the insertion interference of guide pins (36) on the two sides of the connector plug (3) are arranged between the end direction limiting plates (15) and the opposite side limiting plates (12), the inner side surfaces of the two opposite side limiting plates (12) are provided with lower die limiting sliding grooves (17) for correspondingly sliding and clamping the two side convex rail sliding strips (32) of the connector plug (3), rectangular upright posts (11) distributed according to a linear array are arranged on the two sides and the middle of the front end of the rectangular body seat of the lower pressing die (1), crimping platforms (19) distributed at the two ends of the first yielding grooves (14) are connected with each other, and slots for yielding optical fiber plug modules (35) are formed between the right side end surfaces of the crimping platforms (19) and the inner wall end surfaces of the corresponding rectangular upright posts (11); in the compression joint process, one end of a PCB (6) passes through a mounting hole of the PCB (6) through a bolt (5) to be in threaded connection with an inserting lug threaded hole (33) at the front side of a plug, the PCB (6) is connected with a connector plug (3) together, the other end of the PCB (6) is suspended and fixed on the bottom plate (8) through two movable positioning columns (4) on the bottom plate (8); the upper press-connection surface (24) of the upper press-connection die (2) is arranged below the press-connection joint (7) of the press-connection machine, the upper press-connection die (2) is clamped into the connector plug (3) from top to bottom along the convex rail sliding strips (32) on two sides of the connector plug (3) through two press-connection convex dies (21) which are arranged in parallel and correspond to the connector high-speed plug modules (34) in the two end side plates (22), three parallel plug front side plug lugs (31) on the connector plug (3) and slots of the right side plug modules (35) of the connector plug (3) are avoided, the PCB (6) is pressed towards the rectangular upright post (11) and the press-connection platform (19) of the rectangular body seat of the lower press-connection die (1), the connector high-speed plug modules (34) are rapidly positioned, and the high-density PCB is connected with the high-speed signal connector in a welding-free manner;
A lower die cone cup guide groove (18) in which the guide inclined plane (10) and the plug front side insert lug (31) are smoothly clamped into the lower die limit chute (17) is formed above the opposite side limit plate (12);
the convex rail sliding strips (32) on the two sides of the connector plug (3) slide into the upper die limiting sliding groove (25) through the inner inclined surface (23) of the upper die and the conical cup guide groove (26) on the same side.
CN202110338037.5A 2021-03-30 2021-03-30 Welding-free crimping tool for high-density PCB (printed circuit board) plugging high-speed signal connector Active CN112993720B (en)

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CN202110338037.5A CN112993720B (en) 2021-03-30 2021-03-30 Welding-free crimping tool for high-density PCB (printed circuit board) plugging high-speed signal connector

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CN115441886B (en) * 2022-07-20 2023-07-21 上海航天科工电器研究院有限公司 Ship-borne high-integration comprehensive feed microwave assembly module

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