CN112982719A - Take fast-assembling and load structure's wallboard - Google Patents
Take fast-assembling and load structure's wallboard Download PDFInfo
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- CN112982719A CN112982719A CN202110149735.0A CN202110149735A CN112982719A CN 112982719 A CN112982719 A CN 112982719A CN 202110149735 A CN202110149735 A CN 202110149735A CN 112982719 A CN112982719 A CN 112982719A
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- tenon
- corner
- sealing plate
- steel bars
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- 238000007789 sealing Methods 0.000 claims abstract description 40
- 239000002344 surface layer Substances 0.000 claims abstract description 23
- 239000010410 layer Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000000945 filler Substances 0.000 claims abstract description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 37
- 239000010959 steel Substances 0.000 claims description 37
- 238000009434 installation Methods 0.000 claims description 13
- 229910000746 Structural steel Inorganic materials 0.000 claims description 11
- 239000004568 cement Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000010440 gypsum Substances 0.000 claims description 4
- 229910052602 gypsum Inorganic materials 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 2
- 238000004088 simulation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004321 preservation Methods 0.000 abstract description 7
- 238000009413 insulation Methods 0.000 abstract description 5
- 235000008733 Citrus aurantifolia Nutrition 0.000 abstract description 2
- 235000011941 Tilia x europaea Nutrition 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 239000004571 lime Substances 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 7
- 238000010079 rubber tapping Methods 0.000 description 6
- 239000011449 brick Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 210000002105 tongue Anatomy 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/82—Removable non-load-bearing partitions; Partitions with a free upper edge characterised by the manner in which edges are connected to the building; Means therefor; Special details of easily-removable partitions as far as related to the connection with other parts of the building
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a wallboard with a quick-assembly and load-bearing structure and a manufacturing and mounting method thereof. This wallboard comprises bearing frame, shrouding surface course and filler, wherein: the two ends of the bearing framework in the longitudinal direction are tenon structures, and the two ends of the bearing framework in the transverse direction are cover plates; the sealing plate surface layer is divided into a sealing plate inner layer and a sealing plate outer layer, the sealing plate surface layer is fixed on the bearing framework and forms a filling space with the tenon structure and the cover plate in an enclosing manner; the filling material is positioned in the filling space. The wallboard enables splicing to be simpler and faster while enhancing the heat-preservation, sound-insulation and waterproof effects, does not need professionals to carry out lime batching and leveling, and can be put into use, and dependence on the professionals is reduced. Use the wallboard shell to fill heat preservation noise barrier to shrouding surface course and tenon structure and apron to enclose the filling space that closes formation as the mould during production this wallboard, improved the efficiency and the precision of production wallboard.
Description
Technical Field
The invention relates to a building material, in particular to a wallboard with a quick-assembly and load-bearing structure as a non-bearing wall and a manufacturing and mounting method thereof.
Background
The construction process of the existing non-bearing wall of the building mainly comprises the following types: each process has obvious advantages and disadvantages, wherein the brick wall and the aerated brick have good strength, durability and plasticity, but the volume is small, and a block of brick needs to be built without bias, so that the construction period is long, the labor requirement is high, the construction quality can be ensured by professional workers, and the later-stage surface layer also needs to be subjected to working procedures such as plastering and the like; the keel frame sealing plate type wallboard is short in construction period and easy to operate, but poor in heat preservation and sound insulation effects due to insufficient tightness caused by hollow keel frame or loose arrangement of sound absorption and heat insulation materials, and when the sealing plate is a gypsum plate, waterproof hidden troubles are easy to occur when the sealing plate is used for an outer wall; various finished heat-insulating wallboards are high in installation speed, heat-insulating and sound-insulating effects are guaranteed to a certain extent, and although the boards are various, the boards basically refer to a brick bonding mode, and have defects in the aspects of connection strength and whole wall load.
Disclosure of Invention
The invention provides a finished wallboard which is stable in structure and does not need to be leveled by lime, and a manufacturing and installing method thereof, aiming at accelerating the construction speed of non-bearing wall construction, getting rid of excessive dependence on professionals during construction, ensuring the heat preservation, sound insulation and water prevention effects of the wallboard, increasing the connection strength between the wallboards and enhancing the load capacity of the whole wall, and solving at least one problem in the prior art.
According to a first aspect of the present invention, there is provided a wall panel with a quick load and load structure, the wall panel comprising:
the two ends of the bearing framework in the longitudinal direction are of tenon structures, and the two ends of the bearing framework in the transverse direction are cover plates;
the sealing plate surface layer is fixed with the bearing framework, and the sealing plate surface layer, the cover plate and the tenon structure enclose to form a filling space;
and filling materials are arranged in the filling space.
In the practical application process, due to the fact that the areas to be installed are different, the gaps left when the two wall boards meet are different, and the tenon structure can be a male tenon and a female tenon, or a pair of male tenons, or a pair of female tenons.
When the wall panel needs to be turned, in order to enable the turning structure to be more stable, the invention further provides three kinds of turning wall panels, namely turning pieces, in order to form the turning wall panel, the bearing framework can be provided with bends, correspondingly, the bearing framework forms a first bearing framework and a second bearing framework after being bent, a certain angle is formed between the first bearing framework and the second bearing framework, and the tenon structure, the sealing plate surface layer and the filling material are respectively fixed on the first bearing framework and the second bearing framework, so that the turning wall panel can be formed.
In order to save materials and reduce cost, when the wallboard is used as an inner wall, the surface layer of the sealing plate can adopt a gypsum board; when the wallboard is used as an outer wall, the sealing plate surface layer can adopt a non-asbestos fiber cement board.
The invention also provides a manufacturing method for efficiently producing the wallboard, which comprises the following steps:
firstly, vertically arranging a plurality of transverse steel bars and longitudinal steel bars and fixing contact points of the transverse steel bars and the longitudinal steel bars to obtain structural steel bars;
fixing tenon structures at two ends of the structural steel bar in the longitudinal direction respectively, and fixing cover plates at two ends of the structural steel bar in the transverse direction to obtain a bearing framework;
fixing the sealing plate surface layer on the bearing framework to perform sealing plate operation;
after the plate sealing is finished, filling holes with putty and painting an interface agent to block water to obtain a wallboard mould;
and (5) filling a filling material into the wallboard mould, and drying.
In order to ensure that the filling material in the wallboard mould is more uniform, when the filling material is poured into the wallboard mould, the wallboard is laterally laid and pressure grouting is carried out by using a press machine, and simultaneously vibration simulation vibration is carried out on an operation table.
In order to widely apply the wallboard to practice, the invention also provides a method for installing the wallboard, which comprises the following steps:
fixing the U-shaped positioning piece to the ground with the notch upwards;
the first corner fitting is fixed at the position of the U-shaped positioning piece corresponding to the ceiling,
inserting a lower opening of a wallboard into a notch of the U-shaped positioning piece, erecting the wallboard, enabling an upper opening of the wallboard to be close to a first corner piece, adjusting the wallboard to be vertical, enabling a second corner piece to be close to the other side of the upper opening of the wallboard, enabling openings of the first corner piece and the second corner piece to deviate from the wallboard, enabling a gap to be formed between the two corner pieces to clamp the wallboard, and fixing the second corner piece on the wallboard and a ceiling;
then fixing the lower opening of the wallboard and the U-shaped positioning piece;
and finally, performing seam repairing treatment on the joints of the wallboards by using elastic coating, namely finishing the installation.
When two adjacent wallboards are connected by male and female tenons, the positions of the male and female tenon joints between the adjacent wallboards are fixed, and then the lower opening of the wallboard and the U-shaped positioning piece are fixed. When the wallboard of installation corner, install the corner piece earlier, make the wallboard turn to the back and install another wallboard again.
Drawings
FIG. 1 is an exploded view of a wall panel according to an embodiment of the present invention;
FIG. 2 is a top view of a wall panel of an embodiment of the present invention with a cover plate removed from the top;
FIG. 3 is a top view of a corner fitting according to an embodiment of the present invention;
FIG. 4 is a top view of a wall panel splice and wall panels and corner fittings according to an embodiment of the present invention;
FIG. 5 is a side view of a wall according to an embodiment of the present invention after installation.
FIG. 6 is a top view of a dual mortise and tenon wall according to an embodiment of the present invention;
FIG. 7 is a top view of a dual tongue wall according to an embodiment of the present invention;
FIG. 8 is a top view of a male and female mortise corner wall panel according to an embodiment of the present invention;
FIG. 9 is a top view of a dual tongue to wall panel of an embodiment of the present invention;
1. a load-bearing framework; 11. structural steel bars; 111. transverse reinforcing steel bars; 112. longitudinal reinforcing steel bars; 113. a first load-bearing framework; 114. a second load-bearing framework; 13. a tenon structure; 13a, a male tenon; 13b, a female tenon; 14. a cover plate; 2. sealing the plate surface layer; 21. an outer layer of the seal plate; 22. an inner layer of the seal plate; 3. a filler; 4a, a first corner fitting; 4b, a second corner fitting; 5. stainless steel tapping screw; 6. a hexagonal flange concrete thread self-cutting anchor bolt; 7. a male tenon wallboard and a female tenon wallboard; 7a, a first wall plate; 7b, a second wallboard; 8. a double tongue wall panel; 9. a double female tenon wallboard; 10. a male tenon corner wall plate and a female tenon corner wall plate; 11. double-tenon corner wall boards; 12. double-female tenon corner wall boards; 15. a structural upright; 16. a U-shaped positioning member; a. a ground surface; b. a ceiling panel.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. Fig. 1-9 schematically illustrate embodiments of the wall panel of the present invention.
It should be noted that, in this embodiment, the longitudinal direction of the load-bearing framework 1 refers to a direction in which the panel wall is perpendicular to the ground a when the panel wall is installed, that is, a column direction; the transverse direction of the bearing framework 1 refers to the direction parallel to the ground a when the installation of the plate wall is completed, namely the beam direction.
Fig. 1-5 show a first wall panel and a mounting structure thereof, the wall panel is composed of a load-bearing framework 1, a sealing plate surface layer 2 and a filling material 3, wherein:
the bearing framework 1 is composed of structural steel bars 11 formed by fixing transverse steel bars 111 and longitudinal steel bars 112, tenon structures 13 which are positioned at two ends of the transverse steel bars 111 and are parallel to the longitudinal steel bars 112, and cover plates 14 which are positioned at two ends of the longitudinal steel bars 112 and are parallel to the transverse steel bars 111, and the notches of the tenon structures are inward to enable the upper surface and the lower surface of the bearing framework 1 to be flat, so that the tenon structures 13 are arranged at two ends of the bearing framework 1 in the longitudinal direction, the tenon structures 13 are generally a pair of concave-convex metal strips, the tenon structures 13 on adjacent wall plates are mutually connected to achieve the effect of splicing the adjacent wall plates, the cover plates 14 are arranged at two ends of the bearing framework 1 in the transverse direction, and the cover plates 14 are generally;
the sealing plate surface layer 2 is divided into a sealing plate outer layer 21 and a sealing plate inner layer 22, the sealing plate surface layer 2 is fixed on the bearing framework 1, and the sealing plate surface layer 2, the tenon structure 13 and the cover plate 14 enclose to form a filling space;
the filling material 3 is arranged in the filling space, and the filling material 3 is generally a heat-insulating and sound-insulating material.
The cover plate 14 is generally the same width as the tenon structure 13, and varies depending on the thickness of the desired wall plate,
the transverse steel bars 111 and the tenon structures 13 can be welded at the central line positions of the tenon structures 13, and the longitudinal steel bars 112 can be welded with the cover plate 14 at the central line positions of the cover plate 14, so that the distances between the structural steel bars 11 and the inner layer 22 and the outer layer 21 of the sealing plate are consistent, and the effect of consistent strength of the inner surface and the outer surface of the wallboard is achieved.
The wall panel is generally a planar wall panel, but the wall panel may encounter a corner problem when being installed, in order to make the corner structure more stable, the load-bearing framework 1 in the planar wall panel may be bent, and the cover plate 14 and the sealing plate surface layer 2 are also bent correspondingly, so as to achieve the purpose of corner, as shown in fig. 3, the load-bearing framework 1 is divided into a first load-bearing framework 113 and a second load-bearing framework 114 in the transverse direction, an included angle is formed between the second load-bearing framework 114 and the first load-bearing framework 113, the cover plates 14 fixed at two ends of the load-bearing framework 1 in the transverse direction are broken along the second load-bearing framework 114 to form the same included angle, and the sealing plate surface layer is also fixed along the track of the cover plate 14 with the load-bearing framework, so as to form the.
The finished wallboard only needs to butt joint the male tenon 13a and the female tenon 13b of two adjacent wallboards and with the joint department of the female tenon 13b of self-tapping screw fixed male tenon 13a can, the connectivity is strong and simple swift, do not need the professional to criticize the ash again and make level alright use. And the wall plate is provided with structural steel bars 11, a pair of cover plates 14 and a pair of tenon structures 13 which are usually made of metal materials, so that the whole wall loading capacity of the wall plate is enhanced.
In order to strengthen the connection strength of the two wall boards, the material of the male tenon 13a and the female tenon 13b can adopt cold-formed thin-wall section steel, and the engaging surface of the male tenon 13a and the female tenon 13b is fixed by self-tapping screws. The cover plate 14 may also be made of cold-formed thin-walled steel.
In order to save materials and reduce cost, when the wallboard is used as an inner wall, 9mm gypsum boards can be adopted as the surface layers of the sealing plates; when the wallboard is used as an outer wall, the sealing plate surface layer can be made of asbestos-free fiber cement boards, the outer layer 21 of the sealing plate is a 10mm board, and the inner layer 22 of the sealing plate is an 8mm board.
In order to enhance the sound insulation and heat preservation effects, the self-made cement of the foam particles can be used as a heat preservation and sound insulation material to fill the hollow part of the wall body by grouting, and the self-made cement ingredients of the foam particles generally comprise 425 cement, the foam particles, yellow sand, water and a water reducing agent which are mixed and stirred according to a certain proportion.
In order to satisfy the requirement of different scenes to the wallboard, the size of wallboard, the thickness of shrouding surface course 2, the width of apron 14 and tenon structure 13, the size of each part such as the diameter of structural reinforcement 11 all can change.
In order to efficiently manufacture the wallboard, the invention also provides a manufacturing method of the wallboard, which comprises the following steps:
firstly, determining the sizes of all components according to the size of a wall body, such as the sizes of a plurality of transverse steel bars 111, a plurality of longitudinal steel bars 112, a cover plate 14, a male tenon 13a, a female tenon 13b, an outer layer 21 of a sealing plate and an inner layer 22 of the sealing plate, then arranging each transverse steel bar 111 and each longitudinal steel bar 112 at a distance of 200MM and welding steel bar contact surfaces, according to the design of the trend of the wall plate, wherein the transverse steel bars 111 can be straight lines or bent, and the plurality of transverse steel bars 111 and the longitudinal steel bars 112 are welded to form structural steel bars 11;
along the height direction of the longitudinal steel bars 112 of the structural steel bars 11, which is also the height direction of the wall panel and is also the height direction of a room generally, two ends of the longitudinal steel bars 112 are sleeved with a cover plate 14 which is parallel to the transverse steel bars 111 and has the same width, the notches of the cover plates 14 are inward, so that the finished wall panel is flat at the upper and lower ends, and all the longitudinal steel bars 112 can be welded at the central line position inside the cover plate 14; then sheathing a male tenon 13a and a female tenon 13b which have the same length as the longitudinal steel bar 112 and are parallel to the longitudinal steel bar 112 on two ends of the transverse steel bar 111 respectively, wherein the concave-convex surfaces of the male tenon 13a and the female tenon 13b face the outside of the structural steel bar so as to be convenient for the male tenon 13a and the female tenon 13b of the adjacent wall board to be connected, and the transverse steel bar 111 and the tenon structure 13 can be welded at the central line position of the male tenon 13a and the female tenon 13b, so that the bearing framework 1 is completed;
fixing the sealing plate inner layer 22 and the sealing plate outer layer 21 to the bearing framework 1 by using phi 4.2-25 stainless steel self-tapping screws 5, then filling holes by using putty and coating an interface agent to block water, and forming a wallboard mould by using the sealing plate surface layer 2, the tenon structure 13 and the cover plate 14 according to the above;
the wallboard mould is filled with self-prepared slurry by pressure grouting of a press, during grouting, the wallboard is laterally laid and an operation table is vibrated to simulate vibration to ensure that the slurry in the wallboard is uniformly filled, and because the outer surface of the wallboard mould is sealed, the internal pressure of the wallboard mould is increased during filling of the wallboard mould, so that the slurry is more compactly filled in the wallboard mould, and the heat preservation and sound insulation effects of the finished wallboard are better;
after the grouting is finished, the wallboard is conveyed to a drying area to be air-dried and solidified, the sunshine is avoided being exposed to the sun, the heating and moisturizing treatment is carried out when the temperature is lower, and the finished wallboard is manufactured after the wallboard is dried.
According to the industry standard, the size of the wall plate is generally three specifications of 1220mm long x 3000mm high x 80mm wide, or 1220mm long x 3000mm high x 120mm wide, or 1220mm long x 3000mm high x 160mm wide, and the length of the wall plate 1220mm is the sum of the length of the transverse reinforcing steel bars 111 in the wall plate and the thickness of the pair of the male tenons 13a and the female tenons 13 b; the height of the wall plate is 3000mm, which is generally close to the height of a room, and is the sum of the length of the longitudinal steel bars 112 in the wall plate and the thickness of a pair of cover plates 14 above and below the wall plate; the width of the wallboard is the thickness of the wallboard; other widths of wall panels may be customized for severe cold regions or special needs. The corner wall panels are also typically 3000mm high, consistent with the wall panel height, typically 180mm long by 80mm wide, 220mm long by 120mm wide, 260mm long by 160mm wide, the width of the corner wall panels is consistent with the thickness of the wall panels with which they are mated, and the length of the corner wall panels is longer than the thickness of the wall panels.
If special needs exist, the wallboard can be cut and spliced according to specific conditions.
In order to install the wall more efficiently, the invention provides the following installation method, as shown in fig. 5:
firstly, paying off the site, determining the positions of the wallboards, predicting the number of the wallboards and the cutting size, cutting the U-shaped positioning piece 16 according to the size, placing the U-shaped positioning piece to the corresponding position, adjusting the position of the U-shaped positioning piece 16 by using a level gauge, fixing the U-shaped positioning piece to the ground a by using a hexagonal flange concrete thread self-cutting anchor bolt 6, and fixing the fixing positions according to double rows at a distance of 600 mm;
then, a position, corresponding to the ceiling b, of the U-shaped positioning piece 16 is punched out by using a level meter, the first corner piece 4a is fixed to the ceiling b by using a hexagonal flange concrete thread self-cutting anchor bolt 6, and the fixed positions are fixed in a single row at intervals of 600 mm;
the method comprises the steps that a female tenon 13b of a first wall plate 7a faces a structural upright post 15, a lower opening of the first wall plate 7a is inserted into a groove of a U-shaped positioning piece 16, the first wall plate 7a is erected, the size of the first wall plate 7a needs to be 2-3 cm lower than the indoor clearance size, the installation is convenient, one side of an upper opening of the wall plate is close to a first corner piece 4a, the verticality of the wall plate is checked by using a horizontal ruler, after the verticality is adjusted, a second corner piece 4b is used and close to the other side of the upper opening of the wall plate, the first corner piece 4a and the second corner piece 4b face the outside of the wall plate, the distance between the two corner pieces is just used for clamping the upper opening of the wall plate, then an M4.2 x 40 stainless steel self-tapping screw 5 and a hexagonal flange concrete thread self-cutting anchor bolt 6 are used for simultaneously fixing the second corner piece 4b on the wall plate and;
then fixing a corner wallboard 12, wherein the two sides of the corner wallboard 12 in the longitudinal direction are both provided with female tenons 13b, then installing a second wallboard 7b according to a gap between the corner wallboard 12 and the first wallboard 7a, the left side of the wallboard is provided with a female tenon 13b, the right side of the female tenon 13b is provided with a male tenon 13a, the female tenon 13b is just clamped with the male tenon 13a of the first wallboard 7a, the male tenon 13a is just clamped with the female tenon 13b on the left side of the double-female-tenon corner wallboard 12, and the male tenon female tenon interface position between the wallboard and the wallboard or between the wallboard and the corner wallboard is fixed by using M4.2 & lt40 stainless steel self-tapping screws 5;
then fixing the lower opening of the wallboard and the U-shaped positioning piece;
and finally, performing seam repairing treatment on the joints of the wallboards by using elastic coating.
The technical scheme also provides the wall boards with other structures, and the tenon structure 13 in the longitudinal direction of the wall board can be a male tenon 13a and a female tenon 13b like the wall board, namely the male and female tenon wall board 7; a pair of female tenons 13b, namely a double female tenon wallboard 9; there may also be a pair of tenons 13a, i.e. double tenon panels 8, as shown in fig. 6 and 7.
The situation of the wallboard when needing to change direction is different, so the structure of the corner wallboard is also various, not only can be the above-mentioned double-female tenon corner wallboard 12, namely the tenon structure 13 of the longitudinal direction of the corner wallboard is a pair of female tenons 13 b; the wall board can also be a male-female tenon corner wall board 10, namely the tenon structure is a male tenon 13a and a female tenon 13 b; it is also possible to have a double tongue corner wall panel 11 with a tongue structure of a pair of tongues 13a, as shown in fig. 8 and 9.
When the wall board or the corner wall board is selected, the flexible treatment can be carried out according to specific conditions.
If the space between the wallboard or between wallboard and the corner wallboard is not big, can cut the wallboard, because structural reinforcement 11 in the wallboard, the wallboard after cutting still has better intensity.
And (4) using a wallboard containing the door opening at the place with the door opening, wherein the size of the door opening is the size of the door opening of the common indoor door. The whole installation step does not need other materials and machinery, the operation is simple, the installation is rapid, and the later-stage surface layer treatment is not complicated.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a take fast-assembling and load structure's wallboard which characterized in that: the wall panel is composed of:
the structure comprises a bearing framework, tenon structures and cover plates, wherein the tenon structures are arranged at two ends of the bearing framework in the longitudinal direction respectively;
the sealing plate surface layer is fixed with the bearing framework, and the sealing plate surface layer, the cover plate and the tenon structure enclose to form a filling space;
and filling materials are arranged in the filling space.
2. The wallboard of claim 1, wherein: the tenon structure is a male tenon and a female tenon, or a pair of male tenons, or a pair of female tenons.
3. The wallboard of claim 1, wherein: the bearing framework is provided with a bend to form a corner wallboard.
4. The wallboard of any one of claims 1-3, wherein: when the wallboard is an external wallboard, the outer layer and the inner layer of the sealing plate are both fiber cement boards.
5. The wallboard of any one of claims 1-3, wherein: when the wallboard is interior wallboard, the shrouding skin and shrouding inlayer are the gypsum board.
6. A method of making the wallboard of any of claims 1-3 wherein:
vertically arranging a plurality of transverse steel bars and longitudinal steel bars and fixing contact points of the transverse steel bars and the longitudinal steel bars to obtain structural steel bars;
installing tenon structures at two ends of the transverse steel bars, and installing cover plates at two ends of the vertical steel bars, so as to obtain a bearing framework;
fixing a sealing plate surface layer on the bearing framework to perform sealing plate operation;
after the plate sealing is finished, filling holes with putty and painting an interface agent to block water to obtain a wallboard mould;
and (4) filling the filler into the wallboard mould, and drying.
7. The method of manufacturing a wallboard of claim 6, wherein: when filling materials are poured into the wallboard mould, the wallboard is laterally laid and pressure grouting is carried out by using a press machine, and meanwhile vibration simulation vibration of the operating platform guarantees that the slurry in the wallboard is uniformly filled.
8. A method of installing the wall panel of any one of claims 1 to 3, wherein:
fixing the U-shaped positioning piece to the ground with the notch upwards;
the first corner fitting is fixed at the position of the U-shaped positioning piece corresponding to the ceiling,
inserting a lower opening of a wallboard into a notch of the U-shaped positioning piece, erecting the wallboard, enabling an upper opening of the wallboard to be close to the first corner piece, adjusting the wallboard to be vertical, enabling the second corner piece to be close to the other side of the upper opening of the wallboard, enabling openings of the first corner piece and the second corner piece to deviate from the wallboard, enabling a gap to be formed between the two corner pieces to clamp the wallboard, and fixing the second corner piece on the wallboard and a ceiling;
then fixing the lower opening of the wallboard and the U-shaped positioning piece;
and finally, performing seam repairing treatment on the joints of the wallboards by using elastic coating, namely finishing the installation.
9. The method of installation according to claim 8, wherein: when two adjacent wallboards are connected by the male tenon and the female tenon, the male tenon and female tenon joint positions between the adjacent wallboards are fixed firstly, and then the lower opening of the wallboard and the U-shaped positioning piece are fixed.
10. The method of installation according to claim 8, wherein: when the wallboard of installation corner, install the corner wallboard earlier, make the wallboard junction become to install another wallboard after to.
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| CN202110149735.0A CN112982719A (en) | 2021-02-03 | 2021-02-03 | Take fast-assembling and load structure's wallboard |
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Application publication date: 20210618 |