CN112979550A - Method for preparing 1-methyl-5-hydroxypyrazole by using microchannel reactor - Google Patents

Method for preparing 1-methyl-5-hydroxypyrazole by using microchannel reactor Download PDF

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CN112979550A
CN112979550A CN202110325290.7A CN202110325290A CN112979550A CN 112979550 A CN112979550 A CN 112979550A CN 202110325290 A CN202110325290 A CN 202110325290A CN 112979550 A CN112979550 A CN 112979550A
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methyl
reaction
hydroxypyrazole
microchannel reactor
liquid
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王永昌
仝亚飞
曹婷婷
刘顺领
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Shandong Yisheng Industrial Co ltd
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Shandong Yisheng Industrial Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D231/00Heterocyclic compounds containing 1,2-diazole or hydrogenated 1,2-diazole rings
    • C07D231/02Heterocyclic compounds containing 1,2-diazole or hydrogenated 1,2-diazole rings not condensed with other rings
    • C07D231/10Heterocyclic compounds containing 1,2-diazole or hydrogenated 1,2-diazole rings not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D231/14Heterocyclic compounds containing 1,2-diazole or hydrogenated 1,2-diazole rings not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D231/18One oxygen or sulfur atom
    • C07D231/20One oxygen atom attached in position 3 or 5
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0093Microreactors, e.g. miniaturised or microfabricated reactors

Abstract

The invention relates to a method for preparing 1-methyl-5-hydroxypyrazole by using a microchannel reactor, belonging to the technical field of fine chemical engineering. The invention adopts methyl 3-methoxyacrylate and methyl hydrazine aqueous solution as reaction raw materials, and utilizes a microchannel reactor as reaction equipment to prepare 1-methyl-5-hydroxypyrazole. Compared with the kettle type reaction, the method has the advantages that the yield and the reaction purity are obviously improved. Moreover, the invention does not use solvent in the preparation process, so that the hazardous waste generated is less. The invention uses the microchannel reactor to prepare the 1-methyl-5-hydroxypyrazole, can realize continuous production, simplifies the operation process and improves the production efficiency and safety.

Description

Method for preparing 1-methyl-5-hydroxypyrazole by using microchannel reactor
Technical Field
The invention belongs to the technical field of fine chemical engineering, and particularly relates to a method for preparing 1-methyl-5-hydroxypyrazole by using a microchannel reactor.
Background
1-methyl-5-hydroxypyrazole (MHP) is an important pesticide intermediate, and can be used for synthesizing topramezone. Sucrow W et al reported that hydrolytic decarboxylation of 1-methyl-5-hydroxypyrazole-3-carboxylate produced 1-methyl-5-hydroxypyrazole as early as 1967, but only in 6% yield. In 1971, 2-methyl-1-acyl-3-pyrazolone hydrolysis methods such as Dorn H and the like are adopted to prepare 1-methyl-5-hydroxypyrazole, but the hydrolysis methods are complex in reaction, multiple in steps and lack practical value. The existing synthesis method of 1-methyl-5-hydroxypyrazole mainly comprises a cyclization decarboxylation method of ethoxymethylene malonate and methyl hydrazine, a cyclization method of 3-alkoxy acrylate and a condensation cyclization method of acrylate or amide, formaldehyde and hydrazine hydrate, wherein the most commonly used method in industry is a cyclization method for batch synthesis of methyl 3-methoxyacrylate and methyl hydrazine in a kettle manner.
The kettle type batch synthesis of 1-methyl-5-hydroxypyrazole is carried out by dropping 3-methoxy methyl acrylate and methyl hydrazine into methanol at certain temperature, reacting for certain time, evaporating to remove methanol and water, adding solvent, cooling to precipitate, and filtering to obtain 1-methyl-5-hydroxypyrazole. The kettle type batch synthesis method has simple operation, but the yield is not high and is only proved to be 30 percent. And the kettle type intermittent synthesis method generates a large amount of viscous mother liquor containing a small amount of products, and only can be used for treating hazardous wastes, so that the cost of the 1-methyl-5-hydroxypyrazole is higher.
Disclosure of Invention
Aiming at the problems of low yield, more dangerous waste generation and the like in the process of synthesizing 1-methyl-5-hydroxypyrazole by using a kettle type batch synthesis method in the prior art, the invention provides a method for preparing 1-methyl-5-hydroxypyrazole by using a microchannel reactor, and aims to solve the problems. The invention improves the existing preparation yield and reduces the generation of hazardous wastes by using the microchannel reactor as the reaction equipment. Moreover, the method can realize continuous and automatic production and improve the production efficiency.
The technical scheme of the invention is as follows:
a method for preparing 1-methyl-5-hydroxypyrazole by using a microchannel reactor has the following reaction formula:
Figure BDA0002994356820000011
the preparation method comprises the following steps:
(1) marking 3-methoxy methyl acrylate as liquid A, marking methyl hydrazine aqueous solution as liquid B, starting a delivery pump, delivering the liquid A and the liquid B to a first reaction module of a microchannel reactor, and reacting the two materials in the first reaction module;
(2) after the reaction liquid passes through a plurality of reaction modules, obtaining an aqueous solution containing 1-methyl-5-hydroxypyrazole from a discharge hole;
(3) and (3) evaporating the aqueous solution of the 1-methyl-5-hydroxypyrazole prepared in the step (2) to dryness, adding a solvent, stirring, cooling, crystallizing, filtering, and drying to obtain the 1-methyl-5-hydroxypyrazole.
Preferably, the microchannel reactor is an enhanced mass transfer microchannel reactor.
Preferably, the temperature of the reaction module is set to be 0-50 ℃.
Preferably, in the step (1), the feeding molar ratio of the methyl 3-methoxyacrylate to the methylhydrazine is 1: 1.0-1.5.
Preferably, in the step (1), the feeding molar ratio of the methyl 3-methoxyacrylate to the methylhydrazine is 1: 1.05-1.1.
Preferably, in the step (2), the reaction solution passes through 10 reaction modules, and the residence time in each reaction module is 1-25 s.
Preferably, in the step (3), the aqueous solution of the 1-methyl-5-hydroxypyrazole is evaporated to dryness until the water content is less than or equal to 0.1%.
Preferably, in the step (3), the solvent is an anhydrous solvent, such as ethanol, ethyl acetate, or a mixture thereof.
Preferably, in the step (3), the crystallization temperature is-5 to 10 ℃, and the crystallization time is 4 to 24 hours.
The invention has the beneficial effects that:
the invention adopts a microchannel reactor to prepare 1-methyl-5-hydroxypyrazole, and replaces the existing kettle type reaction. Compared with the kettle type reaction, the method has the advantages that the yield and the reaction purity are obviously improved. Moreover, the invention does not use solvent in the preparation process, so that the hazardous waste generated is less. The invention uses the microchannel reactor to prepare the 1-methyl-5-hydroxypyrazole, can realize continuous production, simplifies the operation process and improves the production efficiency and safety.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a gas phase detection spectrum of a reaction liquid of example 1 of the present invention;
FIG. 2 is a gas-phase detection spectrum of a reaction solution of example 2 of the present invention;
FIG. 3 is a gas phase detection spectrum of a reaction liquid of a comparative example of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Microchannel reactor model: RMCS1010, 10 reaction modules, a single-chip reaction unit with liquid holdup of 0.75mL and a pipeline and joint with liquid holdup of 2.9 mL; the infusion pump model: PF100 semi-preparative medium pressure infusion pump.
The preparation method comprises the following steps:
(1) 592g of methyl 3-methoxyacrylate with the content of 98 percent is placed in a liquid storage bottle A and is marked as solution A; 600g of 40% methylhydrazine aqueous solution is placed in a liquid storage bottle B and labeled as solution B. The flow rate of the liquid A is set to be 15.6g/min, the flow rate of the liquid B is set to be 15.8g/min, the temperature of the reaction modules is 10 ℃, and the residence time of each reaction module is 2 s. And starting the delivery pump, and delivering the solution A and the solution B to a first reaction module of the microchannel reactor for reaction.
(2) After the reaction liquid passes through 10 reaction modules, the aqueous solution containing 1-methyl-5-hydroxypyrazole is obtained from a discharge hole. The reaction solution was temporarily stored in a receiving vessel. Sampling gas phase detection shows that the purity of the 1-methyl-5-hydroxypyrazole in the reaction liquid is 91.3279%, and the specific detection value is shown in Table 1.
(3) And (3) evaporating the aqueous solution of the 1-methyl-5-hydroxypyrazole prepared in the step (2) to dryness under negative pressure. Then 1000mL of absolute ethyl alcohol is added, the mixture is stirred and cooled to 0 ℃ for crystallization for 6h, and 1-methyl-5-hydroxypyrazole 341g is obtained after filtration and drying. The purity by gas phase detection was 98.3%, and the yield was 69.6%.
TABLE 1 gas phase test results of the reaction solution of example 1
Peak number Retention time/min Peak height Peak area Content/%
1 1.830 7594.660 8231.336 4.9827
2 1.888 3918.805 5617.642 3.4005
3 1.955 93090.258 150871.953 91.3279
4 2.842 309.000 477.200 0.2889
Example 2
Microchannel reactor model: RMCS402, 10 reaction modules, a single-chip reaction unit liquid holdup of 9.2mL, and a pipeline and joint liquid holdup of 7.8 mL; the infusion pump model: PF100 semi-preparative medium pressure infusion pump.
The preparation method comprises the following steps:
(1) putting 5kg of methyl 3-methoxyacrylate with the content of 98% in a liquid storage bottle A, and marking as solution A; 5.3kg of 40% methylhydrazine aqueous solution was placed in a liquid storage bottle B and labeled as solution B. The flow rate of the liquid A is set to be 58.2g/min, the flow rate of the liquid B is set to be 61.8g/min, the temperature of the reaction modules is set to be 30 ℃, and the residence time of each reaction module is set to be 5 s. And starting the delivery pump, and delivering the solution A and the solution B to a first reaction module of the microchannel reactor for reaction.
(2) After the reaction liquid passes through 10 reaction modules, the aqueous solution containing 1-methyl-5-hydroxypyrazole is obtained from a discharge hole. The reaction solution was temporarily stored in a receiving vessel. Sampling gas phase detection shows that the purity of the 1-methyl-5-hydroxypyrazole in the reaction liquid is 94.4231%, and the specific detection value is shown in Table 2.
(3) And (3) evaporating the aqueous solution of the 1-methyl-5-hydroxypyrazole prepared in the step (2) to dryness under negative pressure. Then 10L of absolute ethyl alcohol is added, the mixture is stirred and cooled to 5 ℃ for crystallization for 10h, and the mixture is filtered and dried to obtain 2.92kg of 1-methyl-5-hydroxypyrazole, the purity is 98.7 percent by gas phase detection, and the yield is 70.5 percent.
TABLE 2 gas phase test results of the reaction solution of example 2
Peak number Retention time/min Peak height Peak area Content/%
1 1.712 1933.001 1976.100 1.1270
2 1.792 212.857 161.550 0.0921
3 1.867 4072.412 7201.979 4.1073
4 1.937 84337.477 165567.250 94.4231
5 3.677 76.748 329.200 0.1877
6 4.285 58.368 110.100 0.0628
Comparative example
The kettle type reaction is adopted to prepare the 1-methyl-5-hydroxypyrazole, and the specific method is as follows:
(1) adding 1500kg of anhydrous methanol into a reaction kettle, adding 1000kg of 98% methyl 3-methoxyacrylate under stirring, cooling to 5-10 ℃ after stirring and dissolving, and slowly adding 1067kg of 40% methylhydrazine aqueous solution; after the addition is finished, the temperature is raised to 80-85 ℃ for reaction, and GC monitors that the reaction of the 3-methoxy methyl acrylate is complete, wherein the total time is 16 hours. The purity of 1-methyl-5-hydroxypyrazole in the reaction solution at the end of the reaction was 83.0714%, and the specific detection values are shown in Table 3.
(2) Evaporating the reaction solution prepared in the step (1) to dryness under negative pressure, adding 2000L of absolute ethanol, stirring, cooling to 5 ℃ for crystallization for 11h, filtering, and drying to obtain 267kg of 1-methyl-5-hydroxypyrazole, wherein the purity is 98.5% by gas phase detection, and the yield is 32.2%.
TABLE 3 gas phase test results of comparative example reaction solution
Peak number Retention time/min Peak height Peak area Content/%
1 1.807 16988.158 19544.121 11.9211
2 1.865 4743.316 6219.829 3.7938
3 1.940 76933.977 136191.750 83.0714
4 2.832 172.444 105.000 0.0640
5 3.890 100.667 192.500 0.1174
6 4.623 81.438 291.600 0.1779
7 6.215 58.537 1400.700 0.8544
As can be seen from the comparison of the examples 1 and 2 with the comparative example, the invention adopts the microchannel reactor, the reaction time and the purity of the 1-methyl-5-hydroxypyrazole in the reaction liquid prepared after the reaction are both better than the kettle type reaction, and the yield of the finally obtained product is much higher than that of the comparative example. Therefore, the conversion rate of the reaction and the production efficiency can be effectively improved by adopting the microchannel reactor.
Although the present invention has been described in detail by referring to the drawings in connection with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and these modifications or substitutions are within the scope of the present invention/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. A method for preparing 1-methyl-5-hydroxypyrazole by using a microchannel reactor is characterized by comprising the following reaction formula:
Figure FDA0002994356810000011
the preparation method comprises the following steps:
(1) marking 3-methoxy methyl acrylate as liquid A, marking methyl hydrazine aqueous solution as liquid B, starting a delivery pump, delivering the liquid A and the liquid B to a first reaction module of a microchannel reactor, and reacting the two materials in the first reaction module;
(2) after the reaction liquid passes through a plurality of reaction modules, obtaining an aqueous solution containing 1-methyl-5-hydroxypyrazole from a discharge hole;
(3) and (3) evaporating the aqueous solution of the 1-methyl-5-hydroxypyrazole prepared in the step (2) to dryness, adding a solvent, stirring, cooling, crystallizing, filtering, and drying to obtain the 1-methyl-5-hydroxypyrazole.
2. The process of claim 1 wherein the microchannel reactor is an enhanced mass transfer microchannel reactor.
3. The method of claim 1, wherein the temperature of the reaction module is set to 0 to 50 ℃.
4. The method according to claim 1, wherein in the step (1), the feeding molar ratio of the methyl 3-methoxyacrylate to the methylhydrazine is 1: 1.0-1.5.
5. The method according to any one of claims 1 or 4, wherein in the step (1), the feeding molar ratio of the methyl 3-methoxyacrylate to the methylhydrazine is 1: 1.05-1.1.
6. The method according to claim 1, wherein in the step (2), the reaction solution passes through 10 reaction modules, and the residence time in each reaction module is 1-25 s.
7. The method according to claim 1, wherein in the step (3), the aqueous solution of 1-methyl-5-hydroxypyrazole is evaporated to dryness until the water content is 0.1% or less.
8. The method according to claim 1, wherein in the step (3), the solvent is selected from anhydrous solvents, and the anhydrous solvent is at least one selected from ethanol and ethyl acetate.
9. The method according to claim 1, wherein in the step (3), the crystallization temperature is-5 to 10 ℃ and the crystallization time is 4 to 24 hours.
CN202110325290.7A 2021-03-26 2021-03-26 Method for preparing 1-methyl-5-hydroxypyrazole by using microchannel reactor Pending CN112979550A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040082804A1 (en) * 2002-10-22 2004-04-29 Brophy John H. Multiphasic microchannel reactions
CN109320457A (en) * 2018-10-12 2019-02-12 凯莱英医药化学(阜新)技术有限公司 The preparation method and device of hydroxypyrazoles
CN112062720A (en) * 2020-09-10 2020-12-11 江苏七洲绿色化工股份有限公司 Continuous preparation method of 1-methyl-3-hydroxypyrazole-4-carboxylic acid ethyl ester

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040082804A1 (en) * 2002-10-22 2004-04-29 Brophy John H. Multiphasic microchannel reactions
CN109320457A (en) * 2018-10-12 2019-02-12 凯莱英医药化学(阜新)技术有限公司 The preparation method and device of hydroxypyrazoles
CN112062720A (en) * 2020-09-10 2020-12-11 江苏七洲绿色化工股份有限公司 Continuous preparation method of 1-methyl-3-hydroxypyrazole-4-carboxylic acid ethyl ester

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨光富: "《有机合成》", 31 August 2016, 华东理工大学出版社 *

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Application publication date: 20210618