CN112974102A - Automatic gluing production system and gluing process for motor rotor sheet - Google Patents
Automatic gluing production system and gluing process for motor rotor sheet Download PDFInfo
- Publication number
- CN112974102A CN112974102A CN202110167296.6A CN202110167296A CN112974102A CN 112974102 A CN112974102 A CN 112974102A CN 202110167296 A CN202110167296 A CN 202110167296A CN 112974102 A CN112974102 A CN 112974102A
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- glue
- fixedly connected
- bevel gear
- shaped plate
- rotating
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000003292 glue Substances 0.000 claims description 82
- 238000010438 heat treatment Methods 0.000 claims description 40
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 238000010073 coating (rubber) Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 3
- 230000002337 anti-port Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Coating Apparatus (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention belongs to the technical field of motor manufacturing, in particular to an automatic gluing production system and a gluing process for a motor rotor sheet, wherein the automatic gluing production system for the motor rotor sheet comprises a workbench, two symmetrical rotating grooves are arranged at the top of the workbench, the inner walls of two sides of the two rotating grooves are connected with the same first U-shaped plate in a sliding manner, a driving assembly for moving the first U-shaped plate is arranged in the workbench, and a placing frame is fixedly connected to the top of the workbench. Influence the health and improve the gluing efficiency.
Description
Technical Field
The invention relates to the technical field of motor manufacturing, in particular to an automatic gluing production system and a gluing process for a motor rotor sheet.
Background
The rare earth rotor assembly is formed by punching and laminating silicon steel sheets with the thickness of 0.35-0.5 mm, and punching holes which are uniformly distributed on the silicon steel sheets are used for placing the rotor windings. The iron core silicon steel sheets and the like used by the rotor are collectively called as rotor sheets, and in the traditional motor, the rotor is fixed after being strung together by using copper cage bars, cast aluminum cage bars or other metal cage bars after being superposed and then assembled into the motor.
But among the prior art scheme, the coating of motor rotor piece adopts the manual coating mostly, but the glue of the long-time contact motor rotor lamination of painter, there is certain influence to the health, also environmental protection, adopt manual rubber coating moreover, the rubber coating is also uneven, be unfavorable for the equipment of later stage motor rotor piece, and can't in time dry with gluing after artifical rubber coating finishes, lead to motor rotor piece glue in handling easily to be rubbed off, artifical rubber coating not only efficiency is not high in addition still increased motor manufacturing cost.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automatic gluing production system and a gluing process for a motor rotor sheet, which are compact in structure, free of manual gluing, uniform gluing and timely drying and capable of improving gluing efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic gluing production system for motor rotor sheets comprises a workbench, wherein two symmetrical rotating grooves are formed in the top of the workbench, the inner walls of two sides of the two rotating grooves are connected with the same first U-shaped plate in a sliding mode, a driving assembly used for enabling the first U-shaped plate to move is arranged in the workbench, a placing frame is fixedly connected to the top of the workbench, a placing groove is formed in the placing frame, a rotor sheet is arranged on the inner wall of the bottom of the placing groove, a fixing assembly used for fixing the rotor sheet is arranged on the top of the first U-shaped plate, a nut is rotatably connected to the top of the first U-shaped plate, a first bevel gear is fixedly sleeved on the outer wall of the nut, supporting plates are fixedly connected to the inner walls of two sides of the first U-shaped plate, second U-shaped plates are slidably connected to the inner walls of the tops of the two supporting plates, and the tops of the two second U-shaped plates are, two the top inner wall and the bottom inner wall of second U template all rotate and are connected with same pivot, be equipped with in the rack and be used for the rubber coating subassembly of rubber coating, be equipped with the interpolation subassembly that is used for adding glue in the second U template.
The driving assembly comprises a transmission groove arranged in the workbench, a driving motor is fixedly connected to the inner wall of the bottom of the transmission groove, a first synchronous wheel and two first lead screws are fixedly connected to output shafts of the driving motor, the inner walls of the two sides of the rotation groove are respectively and rotatably connected with the same lead screw, the two lead screws are respectively and fixedly connected with second synchronous wheels, one ends of the lead screws are respectively extended into the transmission groove, and the outer sides of the second synchronous wheels and the first synchronous wheels are respectively and rotatably connected with the same synchronous belt.
The fixed subassembly includes fixed connection at the rotation motor at first U template top, the output shaft fixedly connected with third bevel gear of rotating the motor, third bevel gear and first bevel gear mesh mutually, nut female connection has first screw rod, be equipped with the second rectangular channel in the rack, the both sides inner wall sliding connection of standing groove has same clamp splice, the bottom of first screw rod run through the second rectangular channel and with the top sliding connection of clamp splice.
The gluing assembly comprises first rectangular grooves arranged on two sides of the placement frame, the top inner walls and the bottom inner walls of the two first rectangular grooves are connected with the same sliding block in a sliding manner, the ends, far away from each other, of the two sliding blocks are connected with a second U-shaped plate in a sliding manner, the bottoms of the two sliding blocks are fixedly connected with straight racks, the outer walls of the two rotating shafts are fixedly sleeved with a roller brush and a straight gear, the two straight gears are meshed with the straight racks, one sides, near to each other, of the two straight racks are fixedly connected with first springs, the ends, far away from the straight racks, of the two first springs are fixedly connected with the placement frame, the top of the first U-shaped plate is provided with two symmetrical sliding grooves, the top of the first U-shaped plate is rotatably connected with two symmetrical second screw rods, and one ends, near to each other, of the two second screw rods are fixedly connected, the two second bevel gears are meshed with the first bevel gear, the inner walls of the two sides of the sliding grooves are connected with the same connecting plate in a sliding mode, one ends, far away from each other, of the two second screws penetrate through the connecting plate and are connected with the connecting plate in a threaded mode, and one sides, close to each other, of the two connecting plates are fixedly connected with the second U-shaped plate.
The adding assembly comprises glue tanks which are respectively and fixedly connected with the inner walls of the tops of the two second U-shaped plates, two grooves are respectively arranged in the glue tanks, the inner walls of the tops and the inner walls of the bottoms of the two grooves are respectively and fixedly connected with fixed columns, the outer walls of the two fixed columns are respectively and rotatably sleeved with a rotating rod, the inner wall of one side of each of the two rotating rods is respectively and fixedly connected with a third spring and a stop block, one ends of the two third springs, far away from the rotating rod, are respectively and fixedly connected with the inner walls of the grooves, one ends of the two rotating rods, far away from the third spring are respectively provided with a sliding groove, the inner walls of the two sides of the two sliding grooves are respectively and slidably connected with the same oblique tooth, the inner wall of one side of the two sliding grooves is respectively and fixedly connected with a second spring, one ends, the bottom of glue export is equipped with to the glue pipe that is linked together, a plurality of through-holes of having arranged of the bottom equidistance of glue pipe, it is a plurality of the through-hole all is located the cylinder brush top, two the outer wall of pivot is all fixed the cover and is equipped with the helical gear.
The both sides of rack all fixedly connected with collecting vat can be collected the glue that drips from the rotor piece through the collecting vat.
Two the equal fixedly connected with in top of second U template collects the box, two the bottom of pivot all runs through and collects the box and rotate with collecting the box and be connected, can collect the glue that drips from the cylinder brush through collecting the box.
The bottom of the clamping block is fixedly connected with a limiting block, and the rotor sheet can be limited through the limiting block.
The top fixedly connected with air-blower and the heating cabinet of first U template, the air outlet of air-blower extends to in the heating cabinet, a plurality of heating pipes of having arranged equally apart from in the top inner wall and the bottom inner wall of heating cabinet, the both sides of heating cabinet all are equipped with the play tuber pipe that is linked together, two the one end of going out the tuber pipe is all fixed the cover and is equipped with the shower nozzle, two the rotor piece is all aimed at to the air outlet of shower nozzle.
A gluing process of an automatic gluing production system of a motor rotor sheet comprises the following steps:
s1, placing a plurality of rotor sheets in a placing groove, starting a rotating motor to drive a third bevel gear to rotate, wherein the first bevel gear is respectively meshed with the third bevel gear and a second bevel gear, the third bevel gear drives a first bevel gear, a nut, a second bevel gear and a second screw to rotate, and the nut is in threaded connection with the first screw, so that the first screw drives a clamping block to slide downwards along with the rotation of the nut, the clamping block can fix the rotor sheets, meanwhile, the second screw drives a connecting plate and a second U-shaped plate to move towards the middle, and two roller brushes can be in contact with the rotor sheets;
s2, then, a driving motor is started to drive a first synchronous wheel to rotate, the first synchronous wheel drives a second synchronous wheel and a lead screw to rotate through a synchronous belt, the lead screw is in threaded connection with a first U-shaped plate, the first U-shaped plate starts to slide to one side along with the rotation of the lead screw, the straight gear is meshed with a straight rack, the straight gear drives a helical gear, a rotating shaft and a roller brush to start to rotate along with the movement of the first U-shaped plate and the second U-shaped plate under the action of the straight rack, the roller brush can uniformly glue two sides of a rotor sheet, the straight gear drives the helical gear to rotate, and the helical gear pushes a second spring to one side to start to compress along with the rotation of the helical gear;
s3, when the first U-shaped plate drives the roller brush to glue, starting an air blower and a heating pipe, blowing outside air into a heating box by the air blower, heating the air in the heating box by the heating pipe, and drying the glue on the two sides of the rotor sheet by the heated air through an air outlet pipe and a spray head;
s4, when the roller brush is used for gluing and drying the rotor sheet, the rotating motor is started, the third bevel gear rotates reversely, the clamping block moves upwards, the roller brush moves outwards, the rotor sheet is released from being fixed, and at the moment, the rotor sheet is taken out of the placing frame;
s5, start driving motor after that, drive first synchronous wheel antiport, the lead screw drives first U template and moves back, and helical gear, straight-teeth gear, pivot and cylinder brush also antiport simultaneously, because helical gear antiport, the external tooth of helical gear drives skewed tooth and dwang and uses the fixed column to rotate as the fulcrum, along with the rotation of dwang, the third spring begins to stretch, the dog moves along with the rotation of dwang, thereby the shutoff to the glue export is relieved to the dog, glue in the glue case passes through in the glue export gets into the glue pipe, glue drips on the pivoted cylinder brush through the through-hole, add glue for the cylinder brush, make things convenient for the later stage to continue the rubber coating.
The invention has the following advantages:
1. the third bevel gear is driven by the starting rotating motor to rotate, the third bevel gear drives the nut and the first bevel gear to rotate, and then the placing frame can drive the clamping block to move downwards, so that the clamping block can fix the rotor sheet, and the rotor sheet is prevented from shaking in the gluing process.
2. When the third bevel gear drives the clamping block to move downwards to fix the rotor sheet, the third bevel gear can drive the second bevel gear and the second screw to rotate, so that the two roller brushes move towards the middle to clamp the rotor sheet, and the roller brushes can conveniently apply glue to the rotor sheet.
3. The driving motor is started to drive the first synchronizing wheel to rotate, the first U-shaped plate moves to one side along with the rotation of the first synchronizing wheel, and the spur gear and the roller brush start to rotate along with the movement of the first U-shaped plate due to the fact that the spur gear is meshed with the spur rack, and the rotor sheet is coated with glue.
4. When the first synchronizing wheel rotates in the direction, the helical gear and the straight gear rotate in the opposite direction, the rotating rod starts to rotate by taking the fixed column as a pivot along with the rotation of the helical gear, the blocking of the stop block on the glue outlet is removed, and glue can be added to the roller brush.
5. When the cylinder brush is to the rotor piece rubber coating, the air heating of heating incasement is heated to the heating pipe, in time dries for the rotor piece through going out tuber pipe and shower nozzle, prevents that later stage transport rotor piece from smearing the glue on the rotor piece.
6. Be equipped with on second U template and rack and collect box and collecting vat, can collect the glue that drips during the rubber coating, prevent that glue from dripping on the workstation, cause the pollution.
The automatic gluing machine is simple in structure and convenient to operate, the clamping blocks and the roller brush can fix the rotor sheet by starting the rotating motor, the first U-shaped plate drives the roller brush to rotate while moving to glue the rotor sheet, the nozzle can timely dry the rotor sheet while gluing, manual gluing is not needed in the gluing process, and accordingly, workers are prevented from being in contact with glue for a long time to affect body health, and gluing efficiency is improved.
Drawings
Fig. 1 is a top view of an automatic gluing production system for motor rotor sheets according to the present invention;
FIG. 2 is a side sectional view of an automatic gluing production system for motor rotor sheets according to the present invention;
FIG. 3 is a partial top cross-sectional view of an automatic gluing production system for motor rotor sheets according to the present invention;
FIG. 4 is a front view of a second U-shaped plate of the automatic gluing production system for the motor rotor sheet, which is provided by the invention;
FIG. 5 is a top cross-sectional view of a second U-shaped plate of the automatic gluing production system for the motor rotor sheets, which is provided by the invention;
fig. 6 is a side view of a placing rack of the automatic gluing production system for the motor rotor sheets, which is provided by the invention;
fig. 7 is a top view of a placing rack of the automatic gluing production system for the motor rotor sheets, which is provided by the invention;
fig. 8 is a front view of a placing rack of the automatic gluing production system for the motor rotor sheets, which is provided by the invention;
fig. 9 is a front sectional view of a rack of the automatic gluing production system for motor rotor sheets, which is provided by the invention;
FIG. 10 is an enlarged view of the position A of the automatic gluing production system for the motor rotor sheet provided by the invention;
FIG. 11 is an enlarged view of a portion B of the automatic gluing production system for motor rotor sheets, which is provided by the invention;
FIG. 12 is an enlarged view of the position C of the automatic gluing production system for the motor rotor sheet provided by the invention;
FIG. 13 is a top cross-sectional view of a glue tank and a bevel gear of an automatic gluing production system for motor rotor sheets according to the present invention;
FIG. 14 is a side sectional view of a glue tank of the automatic gluing production system for motor rotor sheets according to the present invention;
FIG. 15 is a side sectional view of a glue tube of the automatic gluing production system for motor rotor sheets according to the present invention;
fig. 16 is a top view of an automatic gluing production system for motor rotor sheets according to the second embodiment;
fig. 17 is a side sectional view of the heating box of the second embodiment.
In the figure: 1. a work table; 2. a rotating groove; 3. a lead screw; 4. a first U-shaped plate; 5. a transmission groove; 6. a drive motor; 7. a first synchronizing wheel; 8. a second synchronizing wheel; 9. a synchronous belt; 10. a support plate; 11. a second U-shaped plate; 12. a sliding groove; 13. a connecting plate; 14. a rotating shaft; 15. a roller brush; 16. placing a rack; 17. a placement groove; 18. a rotor sheet; 19. a helical gear; 20. a spur gear; 21. a first rectangular groove; 22. a slider; 23. straight rack; 24. a first spring; 25. a second rectangular groove; 26. a first screw; 27. a nut; 28. a first bevel gear; 29. a second screw; 30. a second bevel gear; 31. rotating the motor; 32. a third bevel gear; 33. a clamping block; 34. a glue tank; 35. a groove; 36. fixing a column; 37. rotating the rod; 38. a chute; 39. helical teeth; 40. a second spring; 41. a stopper; 42. a third spring; 43. a glue pipe; 44. a through hole; 45. a glue outlet; 46. a blower; 47. a heating box; 48. heating a tube; 49. an air outlet pipe; 50. a spray head; 51. a collection box; 52. collecting tank; 53. and a limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-15, an automatic gluing production system for motor rotor sheets comprises a workbench 1, two symmetrical rotating grooves 2 are arranged at the top of the workbench 1, the inner walls at the two sides of the two rotating grooves 2 are slidably connected with the same first U-shaped plate 4, a driving assembly for moving the first U-shaped plate 4 is arranged in the workbench 1, a placing frame 16 is fixedly connected to the top of the workbench 1, a placing groove 17 is arranged in the placing frame 16, a rotor sheet 18 is arranged on the inner wall at the bottom of the placing groove 17, a fixing assembly for fixing the rotor sheet 18 is arranged at the top of the first U-shaped plate 4, a nut 27 is rotatably connected to the top of the first U-shaped plate 4, a first bevel gear 28 is fixedly sleeved on the outer wall of the nut 27, supporting plates 10 are fixedly connected to the inner walls at the two sides of the first U-shaped plate 4, second U-shaped plates 11 are slidably connected to the inner walls at the top of the two supporting plates 10, the tops of the, the top inner wall and the bottom inner wall of two second U template 11 all rotate and are connected with same pivot 14, are equipped with in the rack 16 and are used for the rubber coating subassembly of rubber coating, are equipped with the interpolation subassembly that is used for adding glue in the second U template 11.
According to the invention, the driving assembly comprises a transmission groove 5 arranged in the workbench 1, the inner wall of the bottom of the transmission groove 5 is fixedly connected with a driving motor 6, the output shaft of the driving motor 6 is fixedly connected with a first synchronizing wheel 7, the inner walls of two sides of two rotating grooves 2 are rotatably connected with the same lead screw 3, one end of each lead screw 3 extends into the transmission groove 5 and is fixedly connected with a second synchronizing wheel 8, and the outer sides of the second synchronizing wheel 8 and the first synchronizing wheel 7 are in transmission connection with the same synchronous belt 9.
According to the invention, the fixing component comprises a rotating motor 31 fixedly connected to the top of the first U-shaped plate 4, an output shaft of the rotating motor 31 is fixedly connected with a third bevel gear 32, the third bevel gear 32 is meshed with a first bevel gear 28, a nut 27 is connected with a first screw 26 in an internal thread manner, a second rectangular groove 25 is arranged in the placing frame 16, the inner walls of two sides of the placing groove 17 are connected with a same clamping block 33 in a sliding manner, and the bottom end of the first screw 26 penetrates through the second rectangular groove 25 and is connected with the top of the clamping block 33 in a sliding manner.
In the invention, the gluing component comprises first rectangular grooves 21 arranged at two sides of a placing rack 16, the inner walls at the top and the bottom of the two first rectangular grooves 21 are both connected with the same sliding block 22 in a sliding way, the ends, far away from each other, of the two sliding blocks 22 are both connected with a second U-shaped plate 11 in a sliding way, the bottoms of the two sliding blocks 22 are both fixedly connected with straight racks 23, the outer walls of two rotating shafts 14 are both fixedly sleeved with a roller brush 15 and a straight gear 20, the two straight gears 20 are both meshed with the straight racks 23, the sides, near to each other, of the two straight racks 23 are both fixedly connected with first springs 24, the ends, far away from the straight racks 23, of the two first springs 24 are both fixedly connected with the placing rack 16, the top of the first U-shaped plate 4 is provided with two symmetrical sliding grooves 12, the top of the first U-shaped plate 4 is rotatably connected with two symmetrical second screw rods 29, and, two second bevel gears 30 all mesh with first bevel gear 28 mutually, and the equal sliding connection in both sides inner wall of two sliding tray 12 has same connecting plate 13, and the one end that two second screws 29 kept away from each other all runs through connecting plate 13 and all with connecting plate 13 threaded connection, and the one side that two connecting plates 13 are close to each other all with second U template 11 fixed connection.
In the invention, the adding component comprises glue tanks 34 respectively fixedly connected with the inner walls of the tops of the two second U-shaped plates 11, grooves 35 are respectively arranged in the two glue tanks 34, the inner walls of the tops and the bottoms of the two grooves 35 are respectively fixedly connected with fixed columns 36, the outer walls of the two fixed columns 36 are respectively rotatably sleeved with a rotating rod 37, the inner wall of one side of each of the two rotating rods 37 is respectively fixedly connected with a third spring 42 and a stop block 41, one ends of the two third springs 42 far away from the rotating rod 37 are respectively fixedly connected with the inner walls of the grooves 35, one ends of the two rotating rods 37 far away from the third springs 42 are respectively provided with a sliding chute 38, the inner walls of the two sides of the two sliding chutes 38 are respectively and slidably connected with the same oblique tooth 39, the inner wall of one side of each of the two sliding chutes 38 is respectively and fixedly connected with a second spring 40, the stop block 41 blocks the glue outlet 45, the bottom end of the glue outlet 45 is provided with a plurality of through holes 44 communicated with the glue pipe 43, the bottom of the glue pipe 43 is equidistantly distributed, the through holes 44 are all positioned above the roller brush 15, and the outer walls of the two rotating shafts 14 are fixedly sleeved with the helical gears 19.
In the present invention, collecting troughs 52 are fixedly connected to both sides of the placing rack 16, and the glue dripping from the rotor sheet 18 can be collected by the collecting troughs 52.
In the invention, the top parts of the two second U-shaped plates 11 are fixedly connected with the collecting box 51, the bottom ends of the two rotating shafts 14 penetrate through the collecting box 51 and are rotatably connected with the collecting box 51, and the glue dripping from the roller brush 15 can be collected through the collecting box 51.
In the invention, the bottoms of the clamping blocks 33 are fixedly connected with the limiting blocks 53, and the rotor sheets 18 can be limited by the limiting blocks 53.
A gluing process of an automatic gluing production system of a motor rotor sheet comprises the following steps:
s1, placing a plurality of rotor sheets 18 in a placing groove 17, starting a rotating motor 31 to drive a third bevel gear 32 to rotate, wherein the first bevel gear 28 is respectively meshed with the third bevel gear 32 and a second bevel gear 30, the third bevel gear 32 drives the first bevel gear 28, a nut 27, the second bevel gear 30 and a second screw 29 to rotate, the first screw 26 drives a clamping block 33 to slide downwards along with the rotation of the nut 27 due to the threaded connection of the nut 27 and the first screw 26, so that the clamping block 33 can fix the rotor sheets 18, meanwhile, the second screw 29 drives a connecting plate 13 and a second U-shaped plate 11 to move towards the middle, and then two roller brushes 15 can be contacted with the rotor sheets 18;
s2, then, the driving motor 6 is started to drive the first synchronous wheel 7 to rotate, the first synchronous wheel 7 drives the second synchronous wheel 8 and the lead screw 3 to rotate through the synchronous belt 9, the lead screw 3 is in threaded connection with the first U-shaped plate 4, the first U-shaped plate 4 starts to slide to one side along with the rotation of the lead screw 3, due to the fact that the straight gear 20 is meshed with the straight rack 23, along with the movement of the first U-shaped plate 4 and the second U-shaped plate 11, the straight gear 20 drives the helical gear 19, the rotating shaft 14 and the roller brush 15 to start to rotate under the action of the straight rack 23, the roller brush 15 can evenly glue two sides of the rotor sheet 18, the helical gear 20 drives the helical gear 19 to rotate, and along with the rotation of the helical gear 19, the helical gear 19 pushes the helical gear 39 to one side to drive the;
s3, when the first U-shaped plate 4 drives the roller brush 15 to glue, the air blower 46 and the heating pipe 48 are started, the air blower 46 blows outside air into the heating box 47, the heating pipe 48 heats the air in the heating box 47, and the heated air dries glue on two sides of the rotor sheet 18 through the air outlet pipe 49 and the spray head 50;
s4, after the roller brush 15 finishes gluing and drying the rotor sheet 18, starting the rotating motor 31, reversely rotating the third bevel gear 32, moving the clamping block 33 upwards, moving the roller brush 15 outwards, releasing the fixation of the rotor sheet 18, and taking the rotor sheet 18 out of the placing rack 16;
s5, then the driving motor 6 is started, the first synchronous wheel 7 is driven to rotate reversely, the lead screw 3 drives the first U-shaped plate 4 to move back, the helical gear 19, the straight gear 20, the rotating shaft 14 and the roller brush 15 also rotate reversely, due to the fact that the helical gear 19 rotates reversely, the helical gear 19 drives the helical gear 39 and the rotating rod 37 to rotate by taking the fixed column 36 as a fulcrum, the third spring 42 starts to stretch along with the rotation of the rotating rod 37, the stop block 41 moves along with the rotation of the rotating rod 37, the stop block 41 stops blocking the glue outlet 45, glue in the glue tank 34 enters the glue pipe 43 through the glue outlet 45, the glue drips on the rotating roller brush 15 through the through hole 44, glue is added to the roller brush 15, and continuous glue coating in the later period is facilitated.
Example two: as shown in fig. 16-17, the present embodiment differs from the first embodiment in that: the top fixedly connected with air-blower 46 and heating cabinet 47 of first U type board 4, in air outlet of air-blower 46 extended to heating cabinet 47, a plurality of heating pipes 48 of equidistant arranging of top inner wall and bottom inner wall of heating cabinet 47, the both sides of heating cabinet 47 all were equipped with the play tuber pipe 49 that is linked together, two one end of going out tuber pipe 49 all fixed the cover be equipped with shower nozzle 50, the air outlet of two shower nozzles 50 all aims at rotor piece 18.
However, as is well known to those skilled in the art, the working principle and wiring method of the driving motor 6, the rotating motor 31, the blower 46 and the heating pipe 48 are common and are conventional means or common knowledge, and will not be described herein, and those skilled in the art can make any choice according to their needs or convenience.
The working principle is as follows: firstly, a plurality of rotor sheets 18 are placed in a placing groove 17, a rotating motor 31 is started to drive a third bevel gear 32 to rotate, a first bevel gear 28 is respectively meshed with the third bevel gear 32 and a second bevel gear 30, the third bevel gear 32 drives the first bevel gear 28, a nut 27, the second bevel gear 30 and a second screw 29 to rotate, the first screw 26 drives a clamping block 33 to slide downwards along with the rotation of the nut 27 due to the threaded connection of the nut 27 and the first screw 26, so that the rotor sheets 18 can be fixed by the clamping block 33, meanwhile, the second screw 29 drives a connecting plate 13 and a second U-shaped plate 11 to move towards the middle, so that two roller brushes 15 can be in contact with the rotor sheets 18, and then a driving motor 6 is started to drive a first synchronous wheel 7 to rotate, the first synchronous wheel 7 drives a second synchronous wheel 8 and a lead screw 3 to rotate through a synchronous belt 9, and the lead screw 3 is in threaded connection with the first U-shaped plate 4, the first U-shaped plate 4 starts to slide to one side along with the rotation of the screw rod 3, because the straight gear 20 is meshed with the straight rack 23, along with the movement of the first U-shaped plate 4 and the second U-shaped plate 11, the straight gear 20 drives the helical gear 19, the rotating shaft 14 and the roller brush 15 to start to rotate under the action of the straight rack 23, the roller brush 15 can evenly glue the two sides of the rotor sheet 18, the straight gear 20 drives the helical gear 19 to rotate, along with the rotation of the helical gear 19, the helical gear 19 pushes the helical gear 39 to one side to push the second spring 40 to start to compress, in the third step, when the first U-shaped plate 4 drives the roller brush 15 to glue, the air blower 46 and the heating pipe 48 are started, the air blower 46 blows outside air into the heating box 47, the heating pipe 48 heats the air in the heating box 47, and the heated air dries the glue on the two sides of the rotor sheet 18 through the air outlet pipe, fourthly, after the roller brush 15 coats the rotor sheet 18 and the drying is finished, the rotating motor 31 is started, the third bevel gear 32 reversely rotates, the clamping block 33 upwards moves, the roller brush 15 outwards moves to release the fixation of the rotor sheet 18, the rotor sheet 18 is taken out of the placing rack 16 at the moment, the fifth step is executed, then the driving motor 6 is started to drive the first synchronous gear 7 to reversely rotate, the lead screw 3 drives the first U-shaped plate 4 to move backwards, the bevel gear 19, the straight gear 20, the rotating shaft 14 and the roller brush 15 also reversely rotate simultaneously, as the bevel gear 19 reversely rotates, the external teeth of the bevel gear 19 drive the bevel gear 39 and the rotating rod 37 to rotate by taking the fixed column 36 as a fulcrum, as the rotating rod 37 rotates, the third spring 42 starts to stretch, the stop block 41 moves along with the rotation of the rotating rod 37, so that the stop block 41 releases the blocking of the glue outlet 45, and the glue in the glue tank 34 enters the glue pipe 43 through the glue outlet 45, the glue drops on the rotating roller brush 15 through the through hole 44, and the glue is added to the roller brush 15, so that the glue can be continuously applied in the later period.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The automatic gluing production system for the motor rotor sheets comprises a workbench (1) and is characterized in that two symmetrical rotating grooves (2) are formed in the top of the workbench (1), two inner walls of two sides of the rotating grooves (2) are connected with the same first U-shaped plate (4) in a sliding mode, a driving assembly used for enabling the first U-shaped plate (4) to move is arranged in the workbench (1), a placing frame (16) is fixedly connected to the top of the workbench (1), a placing groove (17) is formed in the placing frame (16), the rotor sheets (18) are arranged on the inner wall of the bottom of the placing groove (17), a fixing assembly used for fixing the rotor sheets (18) is arranged at the top of the first U-shaped plate (4), a nut (27) is rotatably connected to the top of the first U-shaped plate (4), and a first bevel gear (28) is fixedly sleeved on the outer wall of the nut (27), the equal fixedly connected with backup pad (10) of both sides inner wall of first U template (4), two the equal sliding connection of top inner wall of backup pad (10) has second U template (11), two the top of second U template (11) all with the top inner wall sliding connection of first U template (4), two the top inner wall and the bottom inner wall of second U template (11) all rotate and are connected with same pivot (14), be equipped with in rack (16) and be used for the rubber coating subassembly of rubber coating, be equipped with the interpolation subassembly that is used for adding glue in second U template (1).
2. The automatic gluing production system for the motor rotor sheets as claimed in claim 1, wherein the driving assembly comprises a transmission groove (5) arranged in the workbench (1), a driving motor (6) is fixedly connected to the inner wall of the bottom of the transmission groove (5), a first synchronizing wheel (7) is fixedly connected to an output shaft of the driving motor (6), the inner walls of two sides of the two rotation grooves (2) are both rotatably connected with a same lead screw (3), one end of each lead screw (3) extends into the transmission groove (5) and is both fixedly connected with a second synchronizing wheel (8), and the outer sides of the second synchronizing wheel (8) and the first synchronizing wheel (7) are both rotatably connected with a same synchronizing belt (9).
3. The automatic gluing production system for the motor rotor sheets as claimed in claim 1, wherein the fixing assembly comprises a rotating motor (31) fixedly connected to the top of the first U-shaped plate (4), an output shaft of the rotating motor (31) is fixedly connected with a third bevel gear (32), the third bevel gear (32) is meshed with the first bevel gear (28), a first screw (26) is connected to the nut (27) in an internal thread manner, a second rectangular groove (25) is formed in the placing frame (16), the inner walls of two sides of the placing groove (17) are slidably connected with the same clamping block (33), and the bottom end of the first screw (26) penetrates through the second rectangular groove (25) and is slidably connected with the top of the clamping block (33).
4. The automatic gluing production system of the motor rotor sheet as claimed in claim 1, wherein the gluing assembly comprises first rectangular grooves (21) arranged on two sides of a placement frame (16), the top inner walls and the bottom inner walls of the two first rectangular grooves (21) are connected with the same sliding block (22) in a sliding manner, one ends of the two sliding blocks (22) far away from each other are connected with a second U-shaped plate (11) in a sliding manner, the bottoms of the two sliding blocks (22) are fixedly connected with spur racks (23), the outer walls of the two rotating shafts (14) are fixedly sleeved with roller brushes (15) and spur gears (20), the two spur gears (20) are meshed with the spur racks (23), one sides of the two spur racks (23) close to each other are fixedly connected with first springs (24), one ends of the two first springs (24) far away from the spur racks (23) are fixedly connected with the placement frame (16), the top of first U template (4) is equipped with two symmetrical sliding tray (12), the top of first U template (4) is rotated and is connected with two symmetrical second screw rods (29), two the equal fixedly connected with second bevel gear (30) of one end that second screw rod (29) are close to each other, two second bevel gear (30) all mesh with first bevel gear (28), two the equal sliding connection of both sides inner wall of sliding tray (12) has same connecting plate (13), two the one end that second screw rod (29) kept away from each other all runs through connecting plate (13) and all with connecting plate (13) threaded connection, two one side that connecting plate (13) are close to each other all with second U template (11) fixed connection.
5. The automatic gluing production system of the motor rotor sheet according to claim 1, wherein the adding assembly comprises glue tanks (34) fixedly connected to the top inner walls of the two second U-shaped plates (11), grooves (35) are formed in the two glue tanks (34), fixing columns (36) are fixedly connected to the top inner walls and the bottom inner walls of the two grooves (35), rotating rods (37) are rotatably sleeved on the outer walls of the two fixing columns (36), third springs (42) and stoppers (41) are fixedly connected to the inner walls of one sides of the two rotating rods (37), one ends of the two third springs (42) far away from the rotating rods (37) are fixedly connected to the inner walls of the grooves (35), sliding grooves (38) are formed in the ends of the two rotating rods (37) far away from the third springs (42), inclined teeth (39) are slidably connected to the inner walls of the two sliding grooves (38), two equal fixedly connected with second spring (40), two of one side inner wall of spout (38) one end that dwang (37) were kept away from in second spring (40) all with skewed tooth (39) fixed connection, be equipped with glue export (45) that are linked together in gluewater tank (34), dog (41) exports glue (45) shutoff, the bottom of glue export (45) is equipped with to gluewater pipe (43) that are linked together, a plurality of through-holes (44) of having arranged of bottom equidistance of gluewater pipe (43), it is a plurality of through-hole (44) all are located cylinder brush (15) top, two the outer wall of pivot (14) is the fixed cover all and is equipped with helical gear (19).
6. The automatic gluing production system of motor rotor sheets according to claim 1, wherein collecting troughs (52) are fixedly connected to both sides of the placing frame (16).
7. The automatic gluing production system of the motor rotor sheet as claimed in claim 1, wherein a collection box (51) is fixedly connected to the top of each of the two second U-shaped plates (11), and the bottom ends of the two rotating shafts (14) penetrate through the collection box (51) and are rotatably connected with the collection box (51).
8. The automatic gluing production system of the motor rotor sheet as claimed in claim 3, wherein the bottom of each clamping block (33) is fixedly connected with a limiting block (53).
9. The automatic gluing production system for the motor rotor sheets as claimed in claim 1, wherein an air blower (46) and a heating box (47) are fixedly connected to the top of the first U-shaped plate (4), an air outlet of the air blower (46) extends into the heating box (47), a plurality of heating pipes (48) are arranged on the inner wall of the top and the inner wall of the bottom of the heating box (47) at equal intervals, air outlet pipes (49) communicated with each other are arranged on both sides of the heating box (47), a spray head (50) is fixedly sleeved on one end of each of the two air outlet pipes (49), and air outlets of the two spray heads (50) are aligned with the rotor sheets (18).
10. Gluing process for an automatic gluing production system of motor rotor sheets according to any one of claims 1 to 9, characterised in that it comprises the following steps,
s1, placing a plurality of rotor sheets (18) in a placing groove (17), starting a rotating motor (31) to drive a third bevel gear (32) to rotate, wherein a first bevel gear (28) is respectively meshed with the third bevel gear (32) and a second bevel gear (30), the third bevel gear (32) drives the first bevel gear (28), a nut (27), the second bevel gear (30) and a second screw (29) to rotate, and the first screw (26) drives a clamping block (33) to slide downwards along with the rotation of the nut (27) due to the threaded connection of the nut (27) and the first screw (26), so that the clamping block (33) can fix the rotor sheets (18), and meanwhile, the second screw (29) drives a connecting plate (13) and a second U-shaped plate (11) to move towards the middle, so that two roller brushes (15) can be in contact with the rotor sheets (18);
s2, starting a driving motor (6) to drive a first synchronous wheel (7) to rotate, driving a second synchronous wheel (8) and a lead screw (3) to rotate by the first synchronous wheel (7) through a synchronous belt (9), connecting the lead screw (3) with a first U-shaped plate (4) in a threaded manner, starting the first U-shaped plate (4) to slide to one side along with the rotation of the lead screw (3), because the straight gear (20) is meshed with the straight rack (23), the straight gear (20) drives the helical gear (19), the rotating shaft (14) and the roller brush (15) to start autorotation under the action of the straight rack (23) along with the movement of the first U-shaped plate (4) and the second U-shaped plate (11), so that the roller brush (15) can evenly glue the two sides of the rotor sheet (18), the straight gear (20) drives the helical gear (19) to rotate, and along with the rotation of the helical gear (19), the helical gear (19) pushes the helical gear (39) to one side to push the second spring (40) to start to compress;
s3, when the first U-shaped plate (4) drives the roller brush (15) to glue, starting an air blower (46) and a heating pipe (48), blowing outside air into a heating box (47) by the air blower (46), heating the air in the heating box (47) by the heating pipe (48), and drying the glue on the two sides of the rotor sheet (18) by the heated air through an air outlet pipe (49) and a spray head (50);
s4, after the roller brush (15) coats the rotor sheet (18) with glue and dries, the rotating motor (31) is started, the third bevel gear (32) rotates reversely, the clamping block (33) moves upwards, the roller brush (15) moves outwards, the rotor sheet (18) is released from being fixed, and at the moment, the rotor sheet (18) is taken out of the placing rack (16);
s5, then a driving motor (6) is started, a first synchronous wheel (7) is driven to rotate reversely, a lead screw (3) drives a first U-shaped plate (4) to move back, a helical gear (19), a straight gear (20), a rotating shaft (14) and a roller brush (15) also rotate reversely, due to the reverse rotation of the helical gear (19), external teeth of the helical gear (19) drive helical teeth (39) and a rotating rod (37) to rotate by taking a fixed column (36) as a fulcrum, a third spring (42) begins to stretch along with the rotation of the rotating rod (37), a stop block (41) moves along with the rotation of the rotating rod (37), so that the stop block (41) removes the blockage of a glue outlet (45), glue in a glue tank (34) enters a glue pipe (43) through the glue outlet (45), drops on the rotating roller brush (15) through a through hole (44), and is added with the roller brush (15), the glue is convenient to continue to be coated at the later stage.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111231258.9A CN113828497B (en) | 2021-02-05 | 2021-02-05 | Motor rotor sheet gluing device and gluing process |
| CN202110167296.6A CN112974102B (en) | 2021-02-05 | 2021-02-05 | Automatic gluing production system and gluing process for motor rotor sheet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110167296.6A CN112974102B (en) | 2021-02-05 | 2021-02-05 | Automatic gluing production system and gluing process for motor rotor sheet |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111231258.9A Division CN113828497B (en) | 2021-02-05 | 2021-02-05 | Motor rotor sheet gluing device and gluing process |
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| CN112974102A true CN112974102A (en) | 2021-06-18 |
| CN112974102B CN112974102B (en) | 2021-12-07 |
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| CN202111231258.9A Active CN113828497B (en) | 2021-02-05 | 2021-02-05 | Motor rotor sheet gluing device and gluing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113714763A (en) * | 2021-09-08 | 2021-11-30 | 昆山市珍和模具五金机械有限公司 | Environment-friendly metal router shell apparatus for producing |
| CN113953134A (en) * | 2021-10-22 | 2022-01-21 | 漳州市天辰纸品包装有限公司 | Gluing device for paper product packaging box |
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| CN114571740A (en) * | 2022-02-16 | 2022-06-03 | 宋德璇 | Anti-aging FRP glass fiber reinforced plastic pipe production equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112974102B (en) | 2021-12-07 |
| CN113828497B (en) | 2022-09-13 |
| CN113828497A (en) | 2021-12-24 |
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