CN112961408A - Physically modified starch suitable for tray, fully-degradable composite material and preparation method - Google Patents

Physically modified starch suitable for tray, fully-degradable composite material and preparation method Download PDF

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CN112961408A
CN112961408A CN202110163310.5A CN202110163310A CN112961408A CN 112961408 A CN112961408 A CN 112961408A CN 202110163310 A CN202110163310 A CN 202110163310A CN 112961408 A CN112961408 A CN 112961408A
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composite material
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high amylose
modified starch
starch
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CN112961408B (en
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陈沙
李煜
于新
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Ruitai Gaozhi Biotechnology Wuhan Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The invention discloses physically modified starch suitable for a tray, a fully degradable composite material and a preparation method, and belongs to the field of degradable high polymer materials. The physically modified starch comprises high amylose starch, glycerol, monoglyceride, stearic acid, sorbitol, and calcium sulfate; high amylose starch contains more than 50% amylose. The fully degradable composite material comprises: physically modified starch, inorganic filler, polylactic acid, degradable polyester, inorganic flame retardant, plasticizer, coupling agent, lubricant and antioxidant; the preparation method comprises the steps of preparing, mixing and extruding the physically modified starch. The product of the invention has good mechanical property; the color is not easy to turn yellow during processing; the invention is a full-degradable product and is environment-friendly. The tray prepared by the product can be used for carrying various medicament finished products for refrigeration or freezing for a long time. The preparation method has the advantages of easily available raw materials, simple method, high reaction yield and suitability for industrial production, and can be completed by two steps of mixing and extruding.

Description

Physically modified starch suitable for tray, fully-degradable composite material and preparation method
Technical Field
The invention relates to the field of degradable high polymer materials, in particular to physically modified starch suitable for a tray, a fully degradable composite material and a preparation method thereof.
Background
At present, the medicinal trays used for holding injections or oral liquid in the pharmaceutical industry are mostly made of hard polyvinyl chloride (PVC). The material has low price, good mechanical property and certain flame retardance, can be prepared into tray products with various shapes, and better meets various requirements of medicinal trays. However, the thermal decomposition temperature (130 ℃) and the softening point temperature (80-85 ℃) of the PVC material are low, so the processing temperature range is narrow, meanwhile, the PVC material can generate a large amount of toxic and harmful odor in the process of processing and preparing the medicinal tray at high temperature, and in addition, the PVC material has poor biodegradability and is easy to cause serious environmental pollution, and the defects greatly limit the application range of the PVC material.
In order to overcome the existing defects of the PVC material, a common mode is to add other components into the PVC material to change the properties of the PVC material so as to meet the requirements of different fields. For example, CN200910116208.9 discloses a PVC material and a preparation method thereof; the toughness of the pipe is increased by adding light calcium carbonate; for example, CN201110194896.8 discloses a degradable plastic; an environmentally friendly partially degradable plastic article prepared by mixing pullulan and a PVC material; for example, cn201110150638.x discloses a modified polyvinyl chloride composite material and a preparation process thereof; the material characteristics are changed by adding substances such as amylopectin, calcium sulfate and the like, and the starch for the materials is suitable for multiple purposes, but the starch for the materials is the amylopectin, has low gelatinization temperature and poor heat resistance, is easy to turn yellow during processing, and influences the appearance.
The starch used by the materials is amylopectin, has poor heat resistance, is easy to turn yellow during processing, and has low Vicat softening point; in addition, the method has the defects of partial degradation, complete biodegradation and secondary white pollution.
Disclosure of Invention
The invention provides a physically modified starch suitable for a tray, a fully degradable composite material and a preparation method thereof, and a finished product of the physically modified starch and the fully degradable composite material can meet the requirements of various physical properties of a medicinal tray and has excellent environmental-friendly degradation characteristics.
The first purpose of the invention is realized by the following technical scheme:
a physically modified starch comprising, in mass percent:
68-81% of high amylose starch
3-7% of glycerin
3 to 7 percent of monoglyceride
2 to 7 percent of stearic acid
Sorbitol 2-6%
2-6% of calcium sulfate;
the high amylose starch contains more than or equal to 50% of amylose by mass, and the water content is 12-14%.
The second purpose of the invention is realized by the following technical scheme:
a high amylose fully degradable composite material suitable for pallets comprises the following components in percentage by mass:
Figure BDA0002936408410000031
the high amylose starch contains more than 50% of amylose and has a water content of 12-14%.
Preferably, the inorganic filler includes at least one of calcium carbonate, talc and mica powder.
Preferably, the polylactic acid includes at least one of L-polylactic acid, D-polylactic acid, and DL-polylactic acid.
Preferably, the degradable polyester is at least one of PBAT (terpolymer of butanediol, adipic acid and terephthalic acid), PBS (polybutylene succinate) and PHA (polyhydroxyalkanoate).
Preferably, the inorganic flame retardant is at least one of aluminum hydroxide, magnesium hydroxide and antimony trioxide.
Preferably, the plasticizer is at least one of polyethylene wax, stearic acid and liquid paraffin;
preferably, the coupling agent is at least one of a silane coupling agent, an aluminate, and a titanate.
Preferably, the lubricant is at least one of polyethylene wax, polypropylene wax, and calcium stearate.
Preferably, the antioxidant is at least one of antioxidant 1010, antioxidant 1076, antioxidant 168 and antioxidant 2246.
The third purpose of the invention is realized by the following technical scheme:
the preparation method of the high amylose fully-degradable composite material suitable for the tray comprises the following steps:
(1) taking the components in the modified starch proportionally, heating and mixing uniformly; cooling to obtain physically modified starch; the heating temperature is 120-150 ℃, and the mixing time is 30-40 min;
(2) mixing the physically modified starch, the inorganic filler, the inorganic flame retardant, the plasticizer, the coupling agent, the lubricant, the polylactic acid, the degradable polyester and the antioxidant according to the proportion to obtain a mixture; the temperature during mixing is 80-120 ℃; mixing for 10-15 min;
(3) the mixture was fed into an extruder and extruded at a temperature of 155 ℃ and 185 ℃.
The function of each component in the invention is as follows:
high amylose starch, such as one or both of high amylose corn starch and high amylose potato starch, contains more than or equal to 50% by mass of amylose with a water content of 12-14% is the main base material in the system. The water content is a ratio of water contained in the object to the total mass of the object.
Glycerol, a plasticizer in the system, increases the plasticity of starch.
Monoglyceride is a modifier and a plasticizer in a system, in particular to high-purity monoglyceride (the content is more than 90 percent) of fatty acid after distillation and purification, which can not only carry out surface activation treatment on starch, but also play a part of plasticizing effect of glycerin and improve the hydrophobicity of the starch. Because monoglyceride (fatty acid monoglyceride) contains a lipophilic long-chain alkyl and two hydrophilic hydroxyls, it is a nonionic surfactant, has the properties of emulsification, lubrication, plasticization, lipophilicity, defoaming property and the like, and has the advantages of antibiosis, stable performance, insolubility in water, and more importantly, it is safe, nontoxic and edible. Monoglyceride and glycerol, are among the two most commonly used and best currently used adjuvants for the physical modification of starch.
Stearic acid is a lubricant and a modifier in the system, which not only carries out physical activation modification on hydroxyl in the starch, but also improves the plasticity of the starch. Because the chemical stability of stearic acid is relatively good in all fatty acids, the state is fine spherical solid particles; the starch is insoluble in water, the melting point is about 68 ℃, and the starch can be fully and uniformly dispersed and activated to react when being physically mixed and modified with starch at high temperature (more than or equal to 80 ℃); and the carboxyl of the stearic acid and a plurality of hydroxyl of the starch are subjected to partial esterification reaction, so that the hydrophilicity of the starch is reduced, and the stearic acid is relatively cheap and has wide sources, thereby being one of the starch modifiers with the highest cost performance.
Sorbitol, a modifier in the system, and hydroxyl groups in starch are partially chemically reacted. Sorbitol can participate in anhydrization, esterification, etherification, oxidation, reduction, isomerization and other reactions, has the special functions of moisturizing, chelating metal ions and improving tissues (making cakes fine and preventing starch from aging), and is one of the most suitable additives for chemically modifying starch.
Calcium sulfate is a filling reinforcing agent and a water absorbent in the system, and improves the hydrophobicity and the mechanical strength of starch. In contrast to inorganic minerals such as calcium carbonate and talc, anhydrous calcium sulfate (CaSO4) can be used as a desiccant in addition to inorganic filler enhancers, building materials, food additives, and fertilizers. It has excellent water absorption at room temperature and can be used in combination with starchFree water in the powder forms gypsum (CaSO4 & 2H)2O), the starch can be dehydrated as soon as possible during physical modification; and at a high temperature of 160 ℃ and 180 ℃ (the gypsum loses 1.5H at 128℃)2O, 2H loss at 163 DEG C2O) rapidly dehydrates to anhydrous CaSO during processing4And simultaneously, the volatilized water is immediately pumped out by a vacuum device on the extrusion granulator.
The invention has the following beneficial effects:
1. the physically modified starch prepared by the invention has good hydrophobicity, plasticity and processing temperature resistance; can be widely applied to the further processing of various plastic products.
2. The fully-degradable composite material prepared by the invention contains a large amount of high amylose starch, has good mechanical properties, and has the tensile strength of 25-45MPa and the elongation at break of 30-120%. Bending strength of 40-70MPa and notch impact strength of 8-24kJ/m2. By adjusting the proportion of the initial raw materials, the performance of the product can be controlled in a larger range, the comprehensive mechanical property is stronger than that of the amylopectin fully-degradable composite material added with the same proportion, particularly, the temperature of the amylopectin fully-degradable composite material added with the same proportion is 10-20 ℃ higher than that of the amylopectin fully-degradable composite material added with the same proportion on the Vicat softening point (index of good and bad reaction heat resistance).
3. The tray prepared from the fully-degradable composite material has good low-temperature resistance, can be used for loading various medicament finished products for refrigeration or freezing for a long time, and does not have embrittlement or cracking phenomena; the composite material has good flame-retardant and smog-inhibiting effects, because when the composite material is burnt at high temperature, under the combined action of two or more inorganic flame retardants of aluminum hydroxide, magnesium hydroxide and antimony trioxide, a large amount of water vapor and non-combustible metal oxides can be decomposed, the temperature during burning can be directly reduced, the surrounding oxygen concentration can be greatly diluted, the contact surface of combustible substances and oxygen is partially isolated, and the generation of a large amount of smog and the concentration of smog are inhibited at the same time.
4. The fully-degradable composite material prepared by the invention is easy to biodegrade; can completely replace partial petrochemical materials, and is environment-friendly; the biodegradation rate of the fully-degradable composite material prepared by the invention is more than or equal to 95 percent within 180 days; meets the standard of biodegradable starch resin in national standard GB/T27868.
5. The fully-degradable composite material prepared by the invention has good forming and processing properties, and is most suitable for being made into various medicinal trays and packaging boxes by using sheet materials. Other types of plastic products may also be formed by extrusion, pulling on tabs, blow molding, foaming, and the like.
6. The preparation method of the fully-degradable composite material is simple, can be completed by two steps of mixing and extruding, has high reaction yield, and is suitable for industrial production.
Detailed Description
The following specific examples are provided to further illustrate the present invention so that those skilled in the art may better understand the invention and practice it, but the examples are not intended to limit the invention. Other various modifications, substitutions and alterations of the above-described structures of the present invention will occur to those skilled in the art without departing from the basic technical spirit of the invention as described herein.
Properties of physically modified starch
In order to investigate the influence of different ratios on the performance of physically modified starch, physically modified starch with different ratios was prepared and tested for its performance, as shown in table 1 below.
TABLE 1 formulation and Performance comparison of physically modified starches
Figure BDA0002936408410000071
Figure BDA0002936408410000081
The high amylose starch is high amylose corn starch, contains more than 50% (mass ratio) of amylose, and has a water content of 12-14% (mass ratio).
As is clear from table 1, the physically modified starches No. 1, No. 2, and No. 3 are the most excellent in performance, and therefore, the physically modified starches No. 1, No. 2, and No. 3 were selected as the physically modified starches used in the examples.
Example 1
The physical modified starch No. 1 comprises the following components in percentage by mass: 81% high amylose corn starch, 7% glycerol, 3% monoglyceride, 3% stearic acid, 2% sorbitol and 4% calcium sulphate.
1) Adding the above components into a high-speed mixer, stirring at 120-150 deg.C for about 40-40min, mixing, discharging, cooling, and naturally discharging water from the system through the upper cover of the high-speed mixer or forcibly pumping out water by a vacuum pump.
The speed of the high-speed mixer is 900 plus 100rpm, and the whole water content of the system is controlled to be less than or equal to 5 percent (mass ratio) during discharging.
2) Adding 10kg of physically modified starch prepared in the step 1), 5kg of talcum powder, 15kg of magnesium hydroxide, 50kg of polylactic acid (L-polylactic acid), 15kg of PHA, 1.8kg of stearic acid, 1kg of aluminate, 2kg of polyethylene wax, 0.1kg of antioxidant 168 and 0.1kg of antioxidant 1010 into a high-speed mixer, stirring for 15min at 90 ℃, uniformly mixing, cooling and discharging.
The speed of the high-speed mixer is 900 plus 100rpm, and the whole water content of the system is controlled to be less than or equal to 2 percent (mass ratio) during discharging.
3) Adding the material obtained in the step 2) into a double-screw extruder, performing reaction extrusion at the temperature of 155 ℃ and the temperature of 175 ℃ and under the pressure of less than or equal to 8Mpa, and stretching and granulating. The physicochemical properties of the fully degradable composite material prepared in this example are as follows: tensile strength of 43.8MPa and elongation at break of 43.6 percent; the bending strength is 69.1MPa, and the notch impact strength is 9.7kJ/m2Vicat softening point 88 ℃; according to the determination method of the final aerobic biological decomposition capacity of the material under the controlled composting condition, a method for determining the released carbon dioxide is adopted, and the biodegradation rate in 180 days of example 1 reaches 97 percent by using a determination method of GB/T19277; the flame retardant rating of this material was V-0.
The common amylopectin degrading material with the same proportion has the advantages that the high amylose starch in the physically modified starch is replaced by the common amylopectin, and other physically modified auxiliary agents and the proportion are unchanged (the common amylopectin is the common jade in the present situation)Rice starch, containing 70-80% of amylopectin by mass and 12-14% of water by mass), and other biodegradable materials and additives for blending have unchanged components and proportion; the physicochemical properties under the same measurement conditions were: the tensile strength is 38.5Mpa, and the elongation at break is 38.9%; the bending strength is 61.2 Mpa; notched impact strength of 8.4kJ/m2(ii) a Vicat softening point 76 ℃; according to the determination method of the final aerobic biological decomposition capacity of the material under the controlled composting condition, a method for determining the released carbon dioxide is adopted, and the biodegradation rate within 180 days reaches 92 percent according to the determination method of GB/T19277; the flame retardant rating of this material was V-0.
Example 2 example 10
Examples 2-10 were prepared in the same manner as in example 1, differing from example 1 in the partial component content and the processing conditions, as shown in table 2, and in the mechanical properties of the finished product as shown in table 2.
TABLE 2 data sheet of composition, processing conditions, mechanical properties
Figure BDA0002936408410000101
Figure BDA0002936408410000111
Figure BDA0002936408410000121
In table 2, the component contents are calculated by mass percentage. The data in parentheses are the physical properties of the same formulation of a conventional amylopectin degrading material. Knowledge about flame retardancy grade: the flame retardant grade of the degradable plastic (material) is gradually increased from HB, V-2 and V-1 to V-0, namely from the lowest grade HB to V-0, and the higher the flame retardant grade of the material is, the less easily the material is burnt, namely the stronger the flame retardant property is. The method comprises the following specific steps:
1, HB: the lowest flame retardant rating in the UL94 standard. Requiring a burn rate of less than 40 mm per minute for samples 3 to 13 mm thick; a sample less than 3 mm thick with a burning rate less than 70 mm per minute; or extinguished before the 100 mm mark.
2, V-2: after two 10 second burn tests on the samples, the flame extinguished within 60 seconds. There may be combustion products falling.
V-1: after two 10 second burn tests on the samples, the flame extinguished within 60 seconds. No combustible material can fall off.
V-0: after two 10 second burn tests on the samples, the flame extinguished within 30 seconds. No combustible material can fall off.

Claims (10)

1. A physically modified starch, comprising, in mass percent:
68-81% of high amylose starch
3-7% of glycerin
3 to 7 percent of monoglyceride
2 to 7 percent of stearic acid
Sorbitol 2-6%
2-6% of calcium sulfate;
the high amylose starch contains more than or equal to 50% of amylose by mass, and the water content is 12-14%.
2. A high amylose fully degradable composite material suitable for use in pallets comprising the physically modified starch of claim 1, comprising in mass percent:
10-50% of physically modified starch
5 to 25 percent of inorganic filler
10 to 50 percent of polylactic acid
10 to 50 percent of degradable polyester
5 to 15 percent of inorganic flame retardant
1 to 4 percent of plasticizer
0.5 to 1.5 percent of coupling agent
2 to 5 percent of lubricant
0.2 to 0.6 percent of antioxidant.
3. The high amylose fully degradable composite material suitable for use in a tray of claim 2 wherein the inorganic filler comprises at least one of calcium carbonate, talc and mica powder.
4. The high amylose fully degradable composite material suitable for use in a tray of claim 2 wherein the polylactic acid comprises at least one of L-polylactic acid, D-polylactic acid and DL-polylactic acid.
5. The fully degradable high amylose composite material suitable for pallets as claimed in claim 2, wherein the degradable polyester is at least one of PBAT, PBS and PHA.
6. The fully degradable high amylose starch composite material suitable for pallets according to claim 2, wherein the inorganic flame retardant is at least one of aluminum hydroxide, magnesium hydroxide and antimony trioxide.
7. The high amylose fully degradable composite material suitable for use in a tray of claim 2, wherein the plasticizer is at least one of polyethylene wax, stearic acid and liquid paraffin.
8. The fully degradable high amylose composite material suitable for pallets as claimed in claim 2, wherein the coupling agent is at least one of a silane coupling agent, an aluminate and a titanate.
9. The high amylose fully degradable composite material suitable for use in a tray as claimed in claim 2, wherein the lubricant is at least one of polyethylene wax, polypropylene wax and calcium stearate;
the antioxidant is at least one of antioxidant 1010, antioxidant 1076, antioxidant 168 and antioxidant 2246.
10. The method for preparing the high amylose fully degradable composite material suitable for pallets as claimed in any one of claims 2 to 9, comprising the steps of:
(1) taking the components in the modified starch proportionally, heating and mixing uniformly; cooling to obtain physically modified starch; the heating temperature is 120-150 ℃, and the mixing time is 30-40 min;
(2) mixing the physically modified starch, the inorganic filler, the inorganic flame retardant, the plasticizer, the coupling agent, the lubricant, the polylactic acid, the degradable polyester and the antioxidant according to the proportion to obtain a mixture; the temperature during mixing is 80-120 ℃; mixing for 10-15 min;
(3) the mixture was fed into an extruder and extruded at a temperature of 155 ℃ and 185 ℃.
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