CN112960911A - Silicone oil modified anti-dazzle anti-reflection coating solution, preparation method and application - Google Patents

Silicone oil modified anti-dazzle anti-reflection coating solution, preparation method and application Download PDF

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CN112960911A
CN112960911A CN202110264843.2A CN202110264843A CN112960911A CN 112960911 A CN112960911 A CN 112960911A CN 202110264843 A CN202110264843 A CN 202110264843A CN 112960911 A CN112960911 A CN 112960911A
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silicone oil
coating solution
modified
glass
ether
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陈刚
王科
周志文
蔡敬
陈海峰
陈志鸿
何进
唐高山
纪朋远
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CSG Holding Co Ltd
Dongguan CSG Solar Glass Co Ltd
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CSG Holding Co Ltd
Dongguan CSG Solar Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/28Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
    • C03C17/30Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/44Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
    • C03C2217/445Organic continuous phases
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/73Anti-reflective coatings with specific characteristics
    • C03C2217/732Anti-reflective coatings with specific characteristics made of a single layer
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
    • C03C2218/118Deposition methods from solutions or suspensions by roller-coating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/32After-treatment

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
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Abstract

The invention discloses a silicone oil modified anti-dazzle anti-reflection coating solution, a preparation method and application, and relates to the technical field of solar glass. The silicone oil modified anti-glare anti-reflection coating solution provided by the invention contains modified hydroxyl silicone oil sol, a pore-forming agent, a silane coupling agent and a diluent, and after a coating film is coated on the surface of glass by a roller coating process, particles in the modified hydroxyl silicone oil sol form a micro-convex structure in the film layer, so that the glass has an anti-glare effect. The method adopts a chemical synthesis method to prepare the coating solution, is suitable for the roller coating process with the highest coating efficiency, has simple processing, and does not need to adopt an atomization spraying mode; and a multilayer film is not required to be plated additionally, so that the production efficiency can be improved and the production cost can be reduced.

Description

Silicone oil modified anti-dazzle anti-reflection coating solution, preparation method and application
Technical Field
The invention relates to the technical field of solar glass, in particular to a silicone oil modified anti-dazzle anti-reflection coating solution, a preparation method and application.
Background
The photovoltaic glass original sheet is plated with 1 layer or multiple layers of anti-reflection film (AR film) suede toughened glass, is applied to a photovoltaic module as cover plate glass, is installed outdoors, and can generate serious reflected light at a certain angle to form a glare effect.
With the popularization and application of photovoltaic modules, the photovoltaic modules gradually enter urban curtain walls, roofs and private homes from power stations in mountainous areas, seasides and deserts, but the existing photovoltaic modules have the defects of strong light reflection, dazzling, light pollution and the like, so that the application of the photovoltaic modules in the cities is limited, photovoltaic module manufacturers also put forward higher requirements on the photovoltaic modules in the areas such as the curtain walls, the roofs and the highway sides, and the photovoltaic module cover plate glass is required to have the dazzling-proof and anti-dazzle effects, so that the solar anti-dazzle glass comes across the requirements.
The simplest method for reducing the glass glare phenomenon is to form a suede on the surface of the glass to enable light to form diffuse reflection, light trapping and transmission, so that the purpose of preventing glare is achieved. At present, there are several methods for producing anti-glare glass:
1) the method is characterized in that the method is simple and the corrosion speed is high. However, the method has the defects that the harm is great, hydrofluoric acid is extremely corrosive acid, can greatly damage and pollute human bodies, the atmosphere and the soil environment, is strictly controlled and used by China, and can only achieve the anti-dazzle effect without the anti-reflection effect. For example, in the patent "anti-glare and visible light antireflection dual-function coated glass and the preparation method thereof", the anti-glare film layer is obtained by adopting a weak acid corrosion method.
2) Plating an anti-dazzle coating, atomizing the anti-dazzle coating solution into liquid beads through atomization spraying, coating the liquid beads on the surface of glass, and forming a rough surface with accumulated particles after curing and drying to achieve the anti-dazzle effect. The method has the characteristics that particles formed by atomization are organic high-molecular polymers, toughening treatment cannot be performed, used glass needs to be plated immediately before and after, the weather resistance is poor, and the anti-reflection effect is avoided. For example, patent "a method for preparing high-efficiency anti-reflection glass" discloses coating AR coating solution on the surface of glass.
3) And pressing a concave-convex structure on the surface of the glass. The method specifically comprises the steps of directly pressing special patterns on the upper surface of the glass through a special pressing roller in the glass forming stage, and increasing the surface roughness and the reflection radian to increase the diffuse reflection effect, so that the anti-glare glass is prepared. However, in the application of the glass in a photovoltaic module, an antireflection film needs to be plated for the second time to achieve an antireflection effect.
Disclosure of Invention
The invention aims to solve the technical problem that the existing photovoltaic module glass cannot have the anti-reflection function simultaneously when being used for treating the anti-dazzle effect, or needs to be plated with an anti-reflection film for the second time, and has various working procedures.
In order to solve the above problems, the present invention proposes the following technical solutions:
a silicone oil modified anti-dazzle anti-reflection coating solution comprises the following components in percentage by mass:
5 to 20 percent of pore-forming agent;
10 to 25 percent of modified hydroxyl silicone oil sol;
0.1 to 1 percent of silane coupling agent;
54% -85% of diluent;
the modified hydroxyl silicone oil sol is obtained by modifying hydroxyl silicone oil, and the hydroxyl silicone oil is one or a mixture of more of molecular weight 500-9000.
The modified hydroxyl silicone oil sol is prepared from 10-30% of alkoxy silane, 1-10% of hydroxyl silicone oil, 60-70% of solvent and 0.01-0.1% of catalyst by mass percent.
The further technical scheme is that the alkoxy silane is selected from one or more of tetraethoxysilane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, tetramethoxysilane, vinyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane and gamma- (2, 3-glycidoxy) propyltrimethoxysilane.
The further technical scheme is that the solvent is selected from any three or more of water, methanol, ethanol, ethylene glycol, N-propanol, isopropanol, propylene glycol, glycerol, N-butanol, carbon tetrachloride, benzene, chloroform, diethyl ether, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether, and N, N-dimethylformamide.
The further technical scheme is that the catalyst is selected from one or more of hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, acetic acid, citric acid, oxalic acid, sodium hydroxide, potassium hydroxide, urea, ethylamine, ethylenediamine or triethylamine.
The pore-forming agent is a polymer of mixed monomers, and the mixed monomers are at least two selected from acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl acrylate, styrene, isooctyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, N-hydroxymethyl acrylamide, dibutyl maleate, monobutyl maleate, ethylene glycol dimethyl ester, diethylene glycol dimethyl ester and dibutyl phthalate.
The further technical scheme is that the diluent is selected from one or more of methanol, ethanol, ethylene glycol, n-propanol, isopropanol, propylene glycol, glycerol, n-butanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether.
The technical scheme is that the solid content of the anti-dazzle anti-reflection coating solution modified by the silicone oil is 3-6%.
The invention also provides application of the silicone oil modified anti-dazzle anti-reflection coating solution in preparation of glass with anti-dazzle anti-reflection effect.
The invention also provides glass with the anti-dazzle and anti-reflection effects, and the anti-dazzle and anti-reflection coating solution modified by the silicone oil is coated on a glass substrate, and is baked, cured and tempered to obtain a finished product of the anti-dazzle and anti-reflection glass.
Compared with the prior art, the invention can achieve the following technical effects:
the silicone oil modified anti-glare anti-reflection coating solution provided by the invention contains modified hydroxyl silicone oil sol, and after a coating film is coated on the surface of glass by a roller coating process, particles in the modified hydroxyl silicone oil sol form a micro-convex structure in the film layer, and the micro-convex structure has diffuse reflection and light trapping effects on incident light, so that the glare effect on the surface of the glass of a photovoltaic module can be effectively reduced, and the glass has an anti-glare effect. The method adopts a chemical synthesis method to prepare the coating solution, is suitable for the roller coating process with the highest coating efficiency, has simple processing, and does not need to adopt an atomization spraying mode; and a multilayer film is not required to be plated additionally, so that the production efficiency can be improved and the production cost can be reduced.
Detailed Description
The technical solutions in the embodiments will be clearly and completely described below. It is apparent that the embodiments to be described below are only a part of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the embodiments of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments of the invention. As used in the description of embodiments of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
The embodiment of the invention provides a silicone oil modified anti-dazzle anti-reflection coating solution, which comprises the following components in percentage by mass:
5 to 20 percent of pore-forming agent;
10 to 25 percent of modified hydroxyl silicone oil sol;
0.1 to 1 percent of silane coupling agent;
54% -85% of diluent;
the modified hydroxyl silicone oil sol is obtained by modifying hydroxyl silicone oil, and the hydroxyl silicone oil is one or a mixture of more of molecular weight 500-9000.
The components are detailed below: unless otherwise specified, "%" means mass percent.
Modified hydroxyl silicone oil sol
The modified hydroxyl silicone oil sol is obtained by modifying hydroxyl silicone oil, and the hydroxyl silicone oil is one or a mixture of more of molecular weight 500-9000.
The modified hydroxyl silicone oil sol is prepared from 10-30% of alkoxy silane, 1-10% of hydroxyl silicone oil, 60-70% of solvent and 0.01-0.1% of catalyst.
The modified hydroxyl silicone oil sol is prepared by adding hydroxyl silicone oil with different molecular weights into a silica sol synthesis process to polymerize terminal hydroxyl on the hydroxyl silicone oil and silicon hydroxyl in a silica sol system to form the modified hydroxyl silicone oil silica sol so as to ensure that the modified hydroxyl silicone oil silica sol is stably and uniformly dispersed in a solution system. And the thickness of the film layer is further controlled by a film coating process, so that after film forming, along with the volatilization of the solvent, methyl on the main chain of the hydroxyl silicone oil has lower surface energy, and the methyl can be contracted into particles to be distributed on the surface of the film layer in the film forming process to form a slightly convex structure, so that the film layer has an anti-glare effect.
Wherein the alkoxy silane is selected from one or more of tetraethoxy silane, methyl trimethoxy silane, methyl triethoxy silane, dimethyl diethoxy silane, tetramethoxy silane, vinyl triethoxy silane, gamma-methacryloxypropyl trimethoxy silane and gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane.
The hydroxyl silicone oil is one or a mixture of more of molecular weight 500-9000. It is preferable to use a mixture of a plurality of hydroxy silicone oils having a large difference in molecular weight.
The solvent is selected from any three or more of water, methanol, ethanol, ethylene glycol, N-propanol, isopropanol, propylene glycol, glycerol, N-butanol, carbon tetrachloride, benzene, chloroform, diethyl ether, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether, and N, N-dimethylformamide.
The catalyst is selected from one or more of hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, acetic acid, citric acid, oxalic acid, sodium hydroxide, potassium hydroxide, urea, ethylamine, ethylenediamine or triethylamine.
The synthetic method of the modified hydroxyl silicone oil sol comprises the following steps: proportionally adding alkoxy silane and a solvent into a four-mouth bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant-pressure funnel, starting stirring, dropwise adding a catalyst, adding hydroxyl silicone oil after dropwise adding, heating to a reaction temperature, carrying out heat preservation reaction, cooling to room temperature after the reaction is finished, discharging and filtering to obtain the modified hydroxyl silicone oil sol.
Specifically, the reaction temperature is room temperature to 90 ℃; the adding time of the catalyst is 5 min-2 h; the reaction time is 2-8 h.
Synthesis of modified Hydroxysilicone Sol example 1
Adding 20g of tetraethoxysilane and 330g of ethanol into a 500ml four-opening bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant pressure funnel, starting stirring at room temperature, beginning to dropwise add 50ml of 2mol/L hydrochloric acid, completing dropwise adding within 5min, adding 3g of hydroxyl silicone oil with the molecular weight of 500, raising the temperature to 80 ℃, preserving the temperature for 8 hours, discharging and filtering to obtain the modified hydroxyl silicone oil sol.
Synthesis of modified Hydroxysilicone Sol example 2
Adding 30g of tetraethoxysilane, 10g of methyltriethoxysilane, 200g of ethanol and 100g of isopropanol into a 500ml four-opening bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant-pressure funnel, starting stirring at room temperature, beginning to dropwise add 60ml of 1mol/L phosphoric acid, completing dropwise addition within 1 hour, adding 5g of hydroxy silicone oil with the molecular weight of 500, keeping the temperature for 5 hours when the temperature rises to 60 ℃, discharging and filtering to obtain the modified hydroxy silicone oil sol.
Synthesis of modified Hydroxysilicone Sol example 3
Adding 60g of tetraethoxysilane, 20g of methyltrimethoxysilane, 200g of propylene glycol monomethyl ether and 120g of N, N-dimethylformamide into a 500ml four-opening bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant pressure funnel, starting stirring, dropwise adding 80ml of 5mol/L acetic acid, completing dropwise adding within 2 hours, adding 3g of hydroxyl silicone oil with the molecular weight of 500 and 3g of hydroxyl silicone oil with the molecular weight of 1000, heating to 90 ℃, preserving heat for 2 hours, discharging and filtering to obtain the modified hydroxyl silicone oil sol.
Pore-forming agent
The pore-forming agent is a polymer of mixed monomers and is prepared from 5-30% of the mixed monomers, 20-90% of a mixed solvent and 1-5% of an initiator.
Wherein the mixed monomer is at least two selected from acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl acrylate, styrene, isooctyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, N-methylolacrylamide, dibutyl maleate, monobutyl maleate, ethylene glycol dimethyl ester, diethylene glycol dimethyl ester and dibutyl phthalate.
The mixed solvent is at least one selected from water, methanol, ethanol, isopropanol, ethylene glycol, propylene glycol, n-butanol, isobutanol, n-pentanol, isoamyl alcohol, n-hexanol, n-octanol, isooctanol, butanediol, hexanediol, ethylene glycol methyl ether, ethylene glycol ethyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, diethylene glycol methyl ether, ethylene glycol monobutyl ether, diethylene glycol ethyl ether and diethylene glycol monobutyl ether.
The initiator is selected from one or more of potassium persulfate, ammonium persulfate, sodium persulfate, monobutyl tin peroxide, benzoyl peroxide, azobisisobutyronitrile, azobisisoheptonitrile, diisopropylbenzene peroxide, tert-butyl peroxybenzene potassium ester, di-tert-butyl peroxide, tert-butyl peroxymaleic acid tert-butyl peroxycarbonate and the like.
The preparation method of the pore-forming agent comprises the following steps: adding a certain amount of mixed solvent into a four-mouth bottle provided with a thermometer, an electric stirrer, a condenser pipe and a constant-pressure funnel, starting stirring and heating; adding a certain stoichiometric initiator when the temperature reaches a preset reaction temperature; after the temperature is stable, starting to add the mixed monomer weighed in advance, finishing the addition of the mixed monomer within a preset time, and carrying out heat preservation reaction; after the reaction is finished, cooling to 40-50 ℃, adding an auxiliary agent for neutralization, adjusting the pH value to a proper range, filtering, and discharging to obtain the pore-forming agent.
Specifically, the reaction temperature is 60-135 ℃; the adding time of the mixed monomer is 2-6 hours; the reaction time is 4-16 hours; the pH range of the pore-forming agent is 4-10; the assistant used for neutralization comprises one or more of ammonia water, sodium hydroxide, monoethanolamine, diethanolamine, triethanolamine, triethylamine and the like.
Pore-forming agent Synthesis example 1
Adding 300g of ethanol into a 500ml four-mouth bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant-pressure funnel, starting stirring and heating; when the temperature reaches 73-75 ℃, adding 4g of azodiisobutyronitrile; after the temperature is stable, adding a solution of a pre-weighed mixed monomer, dropwise adding for 2 hours, and reacting for 6 hours under heat preservation; and after the heat preservation is finished, cooling to 40-50 ℃, adding 6g of 25% ammonia water, adjusting the pH value to 8-9, filtering, and discharging to obtain the pore-forming agent.
In this example, the mixed monomer solution includes 20g of styrene, 8g of methacrylic acid, 15g of methyl methacrylate, 10g of butyl acrylate, 3g of hydroxyethyl acrylate, 6g of N-methylol acrylamide, and 30g of deionized water.
Pore-forming agent Synthesis example 2
Adding 220g of methanol into a 500ml four-mouth bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant-pressure funnel, starting stirring and heating; when the temperature reaches 60 ℃, 8g of azobisisobutyronitrile is added; after the temperature is stable, adding a solution of a pre-weighed mixed monomer, dropwise adding the monomer for 6 hours, and reacting for 14 hours under heat preservation; and after the heat preservation is finished, cooling to 40-50 ℃, adding 15g of ammonia water and 5g of triethylamine, adjusting the pH value to 10, filtering, and discharging to obtain the pore-forming agent.
In this example, the mixed monomer solution includes 25g of styrene, 15g of acrylic acid, 20g of methyl methacrylate, 25g of isooctyl acrylate, 15g of hydroxyethyl methacrylate, 5g of dibutyl maleate, 10g of N-methylol acrylamide, 5g of ethylene glycol dimethyl ester, and 32g of ethanol.
Pore-forming agent Synthesis example 3
Adding 140g of propylene glycol methyl ether into a 500ml four-mouth bottle provided with a thermometer, an electric stirrer, a condenser tube and a constant-pressure funnel, starting stirring and heating; when the temperature reaches 110 ℃, 40g of benzoyl peroxide is added; after the temperature is stable, beginning to add a solution of a pre-weighed mixed monomer, dropwise adding the monomer for 3 hours, and carrying out heat preservation reaction for 5 hours; after the heat preservation is finished, the temperature is reduced to 40-50 ℃, and the pore-forming agent is obtained after filtration and discharging.
In this example, the mixed monomer solution includes 40g of styrene, 25g of methacrylic acid, 32g of methyl methacrylate, 20g of ethyl acrylate, 55g of isooctyl acrylate, 20g of hydroxypropyl methacrylate, 18g of monobutyl maleate, and 10g of dibutyl phthalate.
Silane coupling agent
The silane coupling agent used in the invention is selected from one or more of KH550, KH560, KH570, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, dimethyldimethoxysilane and phenyltriethoxysilane.
Diluent
The diluent is selected from one or more of methanol, ethanol, ethylene glycol, n-propanol, isopropanol, propylene glycol, glycerol, n-butanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether.
The preparation method of the silicone oil modified anti-dazzle anti-reflection coating solution comprises the following steps:
uniformly mixing the synthesized pore-forming agent and the modified hydroxyl silicone oil sol in proportion, adding the silane coupling agent, uniformly stirring, heating to a preset reaction temperature of 50-90 ℃, carrying out heat preservation reaction for 2-8 h, cooling to room temperature after the reaction is finished, and diluting the reaction system to a solid content of 3-6% by using a diluent, thereby preparing the stable silicone oil modified anti-glare anti-reflection coating solution.
Example 1 of Silicone oil-modified anti-glare antireflective coating solution
Mixing 20g of the pore-forming agent of synthesis example 1 and 40g of the modified hydroxyl silicone oil sol of synthesis example 3, adding 0.4g of KH560, stirring uniformly, heating to 90 ℃, preserving heat for 2 hours, then cooling to room temperature, adding 340g of isopropanol, and diluting the solution to a solid content of 3% to obtain the stable coating solution.
Example 2 of Silicone oil-modified anti-glare antireflective coating solution
Mixing 40g of the pore-forming agent of synthesis example 3 and 60g of the modified hydroxyl silicone oil sol of synthesis example 2, adding 1gKH550, stirring uniformly, heating to 50 ℃, keeping the temperature for 8 hours, then cooling to room temperature, adding 300g of isopropanol, and diluting the solution to a solid content of 4% to obtain the stable coating liquid.
Example 3 of Silicone oil-modified anti-glare antireflective coating solution
Mixing 80g of pore-forming agent in synthesis example 2 and 100g of modified hydroxyl silicone oil sol in synthesis example 1, adding 4g of KH570, stirring uniformly, heating to 75 ℃, keeping the temperature for 5 hours, cooling to room temperature, adding 216g of isopropanol, and diluting the solution to a solid content of 6% to obtain the stable coating solution.
The embodiment of the invention also provides glass with an anti-dazzle and anti-reflection effect, and the preparation method comprises the following steps: the silicone oil modified anti-glare anti-reflection coating solution is coated on a clean and dry glass substrate, the surface of the glass substrate is dried and then baked and cured at 80-250 ℃ to form a film, and finally the film and glass are toughened at 500-750 ℃ for 3-5 minutes to obtain an anti-glare anti-reflection glass finished product.
The thickness of the film formed by the coating solution is larger than the particle size of the modified silicone oil sol. Generally speaking, the thickness of the film layer is 100-140nm, the modified silicone oil sol obtained by the invention is a mixture of a plurality of hydroxyl silicone oils with large molecular weight differences, and the particle size of the obtained sol is 100-600nm, preferably 120-600 nm. The particle size of the silicon oil sol is larger than the thickness of the film layer, and after the solution is dried, a micro-convex structure can be formed on the surface of the film layer, so that an anti-dazzle effect is achieved.
The finished anti-glare and anti-reflection glass products obtained in the examples are subjected to performance test, and the test method comprises the following steps:
in a darkroom environment, the center of the disc with scales is connected with two rotating shafts, one is connected with a light source, the other is connected with a luminance meter, and the brightness of the reflected light of the light source irradiating the surface of the sample is tested. The light source intensity was confirmed using a Konika-Mentada T-10A irradiator and the reflected light brightness was measured using a Konika-Mentada LS160 luminance meter. The sample surface specular angle was tested for reflected light brightness (cd/m) at an incident illumination intensity 15130lx at 10 ° intervals2) The results of the reflected light brightness contrast test of the finished anti-glare and anti-reflection glass products of the examples are shown in table 2 below.
Table 2:
10° 20° 30° 40° 50° 60° 70°
comparative example 1 61200 66580 68270 80760 108000 175000 315400
Comparative example 2 25480 26780 27410 29630 39510 83560 204900
Example 1 16070 17200 18110 19680 21810 33650 83380
Example 2 16280 17110 18230 19540 21660 34100 85650
Example 3 16100 17320 18190 19430 21790 33890 84890
The comparative example 1 is conventional solar photovoltaic rolled toughened original glass, and the comparative example 2 is conventional solar photovoltaic rolled coated toughened glass.
Transmittance T value of original glass: 91.87 percent; the light transmittance T value of the conventional coated toughened glass is as follows: 94.06% (with a transparency Δ T of 2.29% (typically in the range of 2.2% to 2.4)); the embodiment of the invention provides anti-dazzle transparency-increased coated glass with an average light transmittance T value: 94.03% (the transparency enhancement DeltaT is 2.26% (generally in the range of 2.2-2.4)), and it can be seen that the anti-glare transparency-enhanced coated glass provided by the embodiment of the invention has an obvious anti-glare function and does not affect the transparency enhancement effect.
The silicone oil modified anti-dazzle anti-reflection coating solution provided by the invention is prepared by a chemical synthesis method, is suitable for a roller coating process with the highest coating efficiency, is simple to process, and does not need to adopt an atomization spraying mode; and a multilayer film is not required to be plated additionally, so that the production efficiency can be improved and the production cost can be reduced.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
While the invention has been described with reference to specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The silicone oil modified anti-dazzle anti-reflection coating solution is characterized by comprising the following components in percentage by mass:
5 to 20 percent of pore-forming agent;
10 to 25 percent of modified hydroxyl silicone oil sol;
0.1 to 1 percent of silane coupling agent;
54% -85% of diluent;
the modified hydroxyl silicone oil sol is obtained by modifying hydroxyl silicone oil, and the hydroxyl silicone oil is one or a mixture of more of molecular weight 500-9000.
2. The silicone oil-modified anti-glare antireflection coating solution according to claim 1, wherein the modified hydroxyl silicone oil sol is prepared from 10 to 30 mass percent of alkoxysilane, 1 to 10 mass percent of hydroxyl silicone oil, 60 to 70 mass percent of solvent and 0.01 to 0.1 mass percent of catalyst.
3. The silicone oil-modified anti-glare antireflection coating solution according to claim 2, wherein the alkoxysilane is one or more selected from tetraethoxysilane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, tetramethoxysilane, vinyltriethoxysilane, γ -methacryloxypropyltrimethoxysilane, γ - (2, 3-glycidoxy) propyltrimethoxysilane.
4. The silicone oil-modified anti-glare antireflection coating solution according to claim 2, wherein the solvent is selected from any three or more of water, methanol, ethanol, ethylene glycol, N-propanol, isopropanol, propylene glycol, glycerol, N-butanol, carbon tetrachloride, benzene, chloroform, diethyl ether, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether, and N, N-dimethylformamide.
5. The silicone oil-modified anti-glare antireflection coating solution according to claim 2, wherein the catalyst is one or more selected from hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, acetic acid, citric acid, oxalic acid, sodium hydroxide, potassium hydroxide, urea, ethylamine, ethylenediamine, and triethylamine.
6. The silicone oil-modified anti-glare antireflection coating solution according to claim 1, wherein the pore-forming agent is a polymer of a mixed monomer selected from at least two of acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl acrylate, styrene, isooctyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, N-methylolacrylamide, dibutyl maleate, monobutyl maleate, ethylene glycol dimethyl ester, diethylene glycol dimethyl ester, and dibutyl phthalate.
7. The silicone oil-modified anti-glare antireflection coating solution according to claim 1, wherein the diluent is one or more selected from methanol, ethanol, ethylene glycol, n-propanol, isopropanol, propylene glycol, glycerol, n-butanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, dipropylene glycol methyl ether, propylene glycol dimethyl ether, tripropylene glycol monomethyl ether and tripropylene glycol monoethyl ether.
8. The silicone oil-modified anti-glare antireflection coating solution according to claim 1, wherein the solid content of the silicone oil-modified anti-glare antireflection coating solution is 3-6%.
9. Use of the silicone oil-modified anti-glare antireflection coating solution according to any one of claims 1 to 8 for preparing glass with anti-glare antireflection effect.
10. Glass with an anti-dazzle and anti-reflection effect is characterized in that a glass substrate is coated with the anti-dazzle and anti-reflection coating solution modified by the silicone oil according to any one of claims 1 to 8, and is baked, cured and tempered to obtain a finished anti-dazzle and anti-reflection glass product.
CN202110264843.2A 2021-03-04 2021-03-04 Silicone oil modified anti-dazzle anti-reflection coating solution, preparation method and application Pending CN112960911A (en)

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Application publication date: 20210615