CN112959593B - Cushion processing die for fitness equipment and processing method thereof - Google Patents

Cushion processing die for fitness equipment and processing method thereof Download PDF

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Publication number
CN112959593B
CN112959593B CN202110148458.1A CN202110148458A CN112959593B CN 112959593 B CN112959593 B CN 112959593B CN 202110148458 A CN202110148458 A CN 202110148458A CN 112959593 B CN112959593 B CN 112959593B
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plate
fixedly connected
groups
grooves
lower die
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CN202110148458.1A
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CN112959593A (en
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张飞
张松
黄雪
王娟
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Anhui Tianxu Technology Co ltd
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Anhui Tianxu Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/58Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/20Opening, closing or clamping
    • B29C33/22Opening, closing or clamping by rectilinear movement
    • B29C33/24Opening, closing or clamping by rectilinear movement using hydraulic or pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/303Mounting, exchanging or centering centering mould parts or halves, e.g. during mounting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B29C33/442Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/36Feeding the material to be shaped
    • B29C44/38Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
    • B29C44/42Feeding the material to be shaped into a closed space, i.e. to make articles of definite length using pressure difference, e.g. by injection or by vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/58Moulds
    • B29C44/588Moulds with means for venting, e.g. releasing foaming gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/58Upholstery or cushions, e.g. vehicle upholstery or interior padding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a cushion processing die for fitness equipment and a processing method thereof, and relates to the technical field of processing dies. The lower die and the lower die core are split, and the lower die core are fixed and limited through the clamp holder, so that a user can conveniently detach and replace the lower die and the lower die core when needed, and A, B two gears are arranged in the clamp holder, so that the lower die and the lower die core can be respectively fixed at the same time, and the lower die can also be independently fixed.

Description

Cushion processing die for fitness equipment and processing method thereof
Technical Field
The invention relates to the technical field of processing dies, in particular to a cushion processing die for fitness equipment and a processing method thereof.
Background
The body-building equipment is often divided into a single function type and a comprehensive type multifunctional type by the training function, in the body-building equipment, some equipment can be provided with a cushion for a user to use, when the cushion is processed, a mold is adopted to cool and shape a foaming material, the mold is a tool for manufacturing a molded article, the tool is composed of various parts, different molds are composed of different parts, the processing of the appearance of the article is mainly realized through the change of the physical state of the molded material, and besides the mold, a mold seat, a mold frame, a mold core lead to a product ejection device and the like are also needed for the mold to assist the mold production.
Through retrieval, chinese patent discloses an electric vehicle wrapping foaming cushion, a die and a method for processing the cushion (publication number: CN 108656427A), wherein the cushion comprises a plastic seat plate, and a PU filling layer and a PU leather surface which are integrally formed through foaming are arranged on the plastic seat plate. During processing, the upper die and the leather pressing plate of the foaming die can be lifted by hands, PU leather is paved on the sealing inlay frame, then the cavity is vacuumized, the PU leather stretches and expands when vacuumized due to the characteristic of the PU leather, finally, the PU leather is integrally stuck to the upper surface of the cavity, then PU foaming materials are poured into the cavity to fill the cavity, meanwhile, a prefabricated plastic seat plate is used as an insert and is placed on the core, and then the mold is closed for foaming for 8-10 minutes, so that the formed wrapping foaming cushion is obtained.
The existing cushion mold is inconvenient to replace the lower mold and the mold core as required when in use, so that the difficulty is high when the mold core is replaced, the consumed time is long, and the product is inconvenient to separate from the mold after being molded.
Disclosure of Invention
In order to overcome the technical problems that when the existing cushion mold is used, the lower mold and the mold core are inconvenient to replace according to the needs, so that the difficulty is high when the mold core is replaced, the time consumption is long, and after a product is molded, the existing mold is inconvenient to separate the product from the mold, the invention aims to provide a cushion processing mold for body-building equipment and a processing method thereof, which mainly solve the following problems:
1. the speed is improved when the lower die and the die core are replaced, the difficulty in replacement is reduced, and meanwhile, the integrity and the firmness of the die are maintained while the replacement is convenient;
2. how to separate the product from the mold rapidly after the product is cooled and molded, so as to avoid the product from adhering to the mold core.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a cushion mold processing for body-building equipment, includes the drive plate, the upper surface fixedly connected with base plate of drive plate, the fixed box of upper surface fixedly connected with of base plate, and the both sides that the base plate upper surface is close to the fixed box all fixedly connected with a plurality of guide pillar, two sets of a plurality of the outside of guide pillar all sliding connection has the connecting plate, the lower surface fixedly connected with of connecting plate goes up the mould, the lower surface embedding of going up the mould is connected with the mold core, the fixer is all installed to the both sides of fixed box inside, the inside of fixer is all fixedly connected with solenoid assembly, and two sets of holders are all installed to one side of fixer, and the lower mould is held to the clamp between the two sets of holders, the upper surface mounting of lower mould has lower mold core.
The driver is installed to one side of drive plate upper surface, and the drive frame is installed to the opposite side of drive plate upper surface, the one end that the drive plate is close to the drive frame fixedly connected with dead lever, the link is installed on the top of drive frame, the sliding plate is installed on the top of dead lever.
As a further scheme of the invention: the two sets of the one end that lower mold core was kept away from to the fixer all with the inner wall sliding connection of fixed box, and two sets of all adhesion is connected with the elastic block between the lower surface of fixer and the fixed box, the inside equal fixedly connected with a plurality of spring post in both ends that are close to lower mold core bottom of fixed box, two sets of a plurality of the top of spring post all contacts with lower mold core.
As a further scheme of the invention: the lower die is characterized in that a plurality of top plates are embedded and connected in the lower die, the lower surfaces of the top plates are fixedly connected with ejector rods, the bottoms of the ejector rods extend to the inside of the fixed box and are the same in height, the outer sides of the ejector rods are sleeved with fixed plates, the outer sides of the ejector rods are fixedly connected with limiting rings close to the upper sides of the fixed plates, the bottom ends of the ejector rods are fixedly connected with nuts, and first connecting springs are fixedly connected between the two sides of the upper surface of the fixed plates and the lower die;
the fixed box is internally provided with a plurality of first electric push rods which are fixedly connected with the lower side close to the lower die, and a lifting plate is fixedly connected between the output ends of the first electric push rods.
As a further scheme of the invention: the holder is including embedding the reversing lever in the inside reversing lever of fixer, the one end fixedly connected with riser that reversing lever is located the fixer outside, and just be located fixedly connected with circular arc board between reversing lever outside and the riser, equal fixedly connected with second connecting spring between the both sides of circular arc board and the fixer, one side fixedly connected with a plurality of side pinion rack of riser orientation lower mould, and one side fixedly connected with a plurality of embedding rod that the riser side is close to side pinion rack, a plurality of the embedding rod runs through the lower mould and extends to the inside of lower mold core, the side tooth's socket with side pinion rack block has all been seted up to the side of lower mould.
As a further scheme of the invention: the inside of the driving plate is rotationally connected with a bidirectional screw rod, one side, close to the bidirectional screw rod, of the driving plate is fixedly connected with a driving motor, and the driving motor is in transmission connection with the bidirectional screw rod through two groups of gears in meshed connection;
the pusher comprises a servo motor, a connecting block is fixedly connected to the lower surface of the servo motor, the connecting block and a driving frame are respectively connected to two sides of a bidirectional screw in a threaded mode, the output end of the servo motor is fixedly connected with a fixing groove through a coupler, the inside of the fixing groove is fixedly connected with a horizontal hydraulic rod, and the output end of the hydraulic rod is connected with a pushing plate in a threaded mode.
As a further scheme of the invention: the connecting frame comprises a horizontal first assembling plate, a second assembling plate is fixedly connected to one end of the first assembling plate, facing the fixed box, of the first assembling plate, an included angle between the first assembling plate and the second assembling plate is 130-145 degrees, a connecting groove in threaded connection with the driving frame is formed in the connecting position of the first assembling plate and the second assembling plate, a groove is formed in one side, facing the fixed box, of the second assembling plate, and sliding grooves are formed in two sides of the lower surface of the first assembling plate;
the sliding plate comprises two groups of sliding frames, the two groups of sliding frames are respectively connected with the two groups of sliding grooves in a sliding mode, and inclined sliding plates are fixedly connected between the two groups of sliding frames.
As a further scheme of the invention: the two sides of the inner part of the upper die are provided with equipment grooves, air extraction grooves are formed between the two groups of equipment grooves and the upper die core in the inner part of the upper die, one side, close to the two groups of equipment grooves, of the inner part of the upper die is provided with communication grooves, and air outlets of the two groups of communication grooves are provided with air extraction pipes;
the two groups of air extraction grooves comprise main grooves communicated with the equipment grooves, secondary grooves are formed in the lower surfaces of the main grooves, and the upper sides and the lower sides of the secondary grooves are respectively communicated with the main grooves and the upper mold cores;
the two groups of equipment grooves are internally and fixedly connected with second electric push rods, and the output ends of the two groups of second electric push rods are fixedly connected with embedded plates;
the two groups of embedded plates comprise leakage-proof plates, the lower surfaces of the embedded plates are fixedly connected with sealing plates, and the two groups of sealing plates are respectively embedded into the two groups of secondary grooves and are mutually attached.
The invention also discloses a processing method of the cushion processing die for the body-building equipment, which comprises the following steps:
step one: starting an electromagnetic coil assembly, horizontally moving a reversing rod, accommodating the reversing rod into a lower die, putting a lower die core into the lower die, closing the electromagnetic coil assembly, driving the reversing rod to move along a fixer by a second connecting spring, embedding a side toothed plate into a side tooth groove of the lower die, embedding the reversing rod into the inner wall of the lower die core, screwing a nut to the bottom end of a push rod, connecting an extruder with an injection port of an upper die, screwing a cylinder with the upper surface of a connecting plate, connecting two groups of exhaust pipes with an air pump, starting the cylinder, sliding the upper die to the upper side of the lower die along the connecting plate, and folding the upper die core and the lower die core;
step two: starting two groups of second electric push rods, pumping the embedded plate out of the air pumping groove, starting an air pump, pumping air in the upper mold core and the lower mold core, starting the second electric push rods, re-embedding the embedded plate into the air pumping groove, starting the extruder, injecting raw materials into the upper mold core and the lower mold core through the feed inlets of the upper mold and the upper mold core, and cooling and molding the raw materials in the mold to obtain an initial product;
step three: starting a first electric push rod, wherein the first electric push rod drives the lifting plate to ascend, each group of ejector rods ascend through compressing the first connecting springs, and after the ejector rods ascend, the top plate is driven to ascend, so that an initial product is ejected out of the lower mold core;
step four: starting a servo motor, turning a hydraulic rod and a push plate to a fixed box, starting a driving motor, driving the bidirectional screw rod to rotate by the driving motor, driving a pusher and a driving frame to move towards the direction of the fixed box, driving a first assembling plate to slide along two groups of sliding racks when the driving frame moves, stopping the driving motor after the pusher and the connecting frame move to one side of the fixed box, starting the hydraulic rod, horizontally moving the push plate, pushing an initial product to the upper side of the connecting frame from a top plate, falling the initial product onto a sliding plate along the connecting frame, and sliding out of the device along the sliding plate.
As a further scheme of the invention: the electromagnetic coil assembly is provided with A, B gear, after A gear is started, the reversing rod is driven to horizontally move through the compression of the second connecting spring, the embedded rod is taken away from the lower die core, the side toothed plate stays in the side tooth groove of the lower die, and when A gear is started, the lower die core can move, and the lower die is in a fixed state;
and after the B gear is started, the reversing rod is driven to horizontally move through the compressed second connecting spring, the embedded rod and the side toothed plate are both taken away from the side tooth grooves of the lower die, and the lower die core and the lower die can both move.
The invention has the beneficial effects that:
according to the invention, the lower die and the lower die core are split, and the lower die core are fixed and limited through the clamp holder, so that a user can conveniently detach and replace the lower die and the lower die core when needed, the clamp holder is internally provided with A, B two gears which can be respectively fixed with the lower die and the lower die core at the same time, and the lower die can also be independently fixed, so that the user can conveniently select the lower die according to the needs, and the side toothed plate and the embedded rod are arranged in the fixer, so that the firmness of the lower die and the lower die core can be improved, and the problem of shaking of the lower die and the lower die core when the lower die core is used is prevented;
the lower die and the lower die core are internally provided with the top plate and the top rod, and the top rod and the fixed plate are fixed through nuts, so that the lower die is convenient to disassemble, and meanwhile, when the lower die is used, the top rod and the top plate can be driven to move through the first electric push rod, so that a product can be ejected from the lower die core;
on the other hand, after the product is ejected from the lower mold core, the product can be pushed by the pusher, and meanwhile, the connecting frame can be moved to one side of the lower mold, so that the product can be received, and the product can slide out of the device along the connecting frame and the sliding plate.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the fixed box, lower mold and lower mold core of the present invention;
FIG. 3 is a perspective view of the holder of the present invention;
FIG. 4 is a cross-sectional view of a drive plate of the present invention;
FIG. 5 is a perspective view of a connector and a slide plate of the present invention;
FIG. 6 is a cross-sectional view of an upper die of the present invention;
fig. 7 is an enlarged partial view of the portion a of fig. 6 in accordance with the present invention.
In the figure: 1. a driving plate; 2. a substrate; 3. a guide post; 4. a fixed box; 5. a lower die; 6. a connecting plate; 7. an upper die; 8. an upper mold core; 9. a pusher; 10. a drive rack; 11. a connecting frame; 12. a fixed rod; 13. a sliding plate; 14. a holder; 15. a spring post; 16. a top plate; 17. a push rod; 18. a fixing plate; 19. a first connecting spring; 20. a first electrical push rod; 21. lifting a plate; 22. a holder; 23. an electromagnetic coil assembly; 24. an exhaust pipe; 25. a communication groove; 26. an equipment tank; 27. a second electric push rod; 28. an embedded plate; 29. an air extraction groove; 30. a lower mold core; 291. a main groove; 292. a secondary tank; 281. a leakage-proof plate; 282. a sealing plate; 141. a reversing lever; 142. an arc plate; 143. a second connecting spring; 144. a riser; 145. side toothed plates; 146. an embedded rod; 101. a bidirectional screw; 102. a driving motor; 91. a servo motor; 92. a connecting block; 93. a fixing groove; 94. a hydraulic rod; 95. a push plate; 111. a first assembly plate; 112. a second assembly plate; 113. a connecting groove; 114. a groove; 115. a chute; 131. a carriage; 132. and (3) a sliding plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, a cushion processing mold for fitness equipment comprises a driving plate 1, wherein the upper surface of the driving plate 1 is fixedly connected with a base plate 2, the upper surface of the base plate 2 is fixedly connected with a fixed box 4, two sides of the upper surface of the base plate 2, which are close to the fixed box 4, are fixedly connected with a plurality of guide posts 3, the outer sides of the two groups of the plurality of guide posts 3 are respectively and slidably connected with a connecting plate 6, the lower surface of the connecting plate 6 is fixedly connected with an upper mold 7, the lower surface of the upper mold 7 is connected with an upper mold core 8 in an embedded manner, two sides of the inside of the fixed box 4 are respectively provided with a fixer 22, the inside of the fixer 22 is fixedly connected with an electromagnetic coil assembly 23, one sides of the two groups of the fixer 22 are respectively provided with a clamp 14, a lower mold 5 is clamped between the two groups of the clamp 14, and the upper surface of the lower mold 5 is provided with a lower mold core 30;
the impeller 9 is installed to one side of drive plate 1 upper surface, and drive frame 10 is installed to the opposite side of drive plate 1 upper surface, and drive plate 1 is close to drive frame 10's one end fixedly connected with dead lever 12, and link 11 is installed on drive frame 10's top, and slide plate 13 is installed on the top of dead lever 12.
One ends of the two groups of retainers 22 far away from the lower mold core 30 are in sliding connection with the inner wall of the fixed box 4, elastic blocks are adhered and connected between the lower surfaces of the two groups of retainers 22 and the fixed box 4, a plurality of spring columns 15 are fixedly connected to two ends, close to the bottom of the lower mold core 30, of the fixed box 4, and the tops of the two groups of spring columns 15 are in contact with the lower mold core 30.
The inside of the lower die 5 is embedded and connected with a plurality of top plates 16, the lower surfaces of the plurality of top plates 16 are fixedly connected with ejector rods 17, the bottoms of the plurality of ejector rods 17 extend to the inside of the fixed box 4 and are the same in height, the outer sides of the plurality of ejector rods 17 are sleeved with fixed plates 18, the outer sides of the plurality of ejector rods 17 are fixedly connected with limiting rings close to the upper sides of the fixed plates 18, the bottom ends of the plurality of ejector rods 17 are fixedly connected with nuts through threads, and first connecting springs 19 are fixedly connected between the two sides of the upper surfaces of the plurality of fixed plates 18 and the lower die 5;
the fixed box 4 is internally and fixedly connected with a plurality of first electric push rods 20 near the lower side of the lower die 5, and a lifting plate 21 is fixedly connected between the output ends of the plurality of first electric push rods 20.
The holder 14 includes the reversing lever 141 of embedding inside fixer 22, the one end fixedly connected with riser 144 that reversing lever 141 is located the fixer 22 outside, and reversing lever 141 outside just is located fixedly connected with circular arc board 142 between fixer 22 and the riser 144, all fixedly connected with second connecting spring 143 between the both sides of circular arc board 142 and the fixer 22, one side fixedly connected with a plurality of side pinion rack 145 of riser 144 orientation lower mould 5, and one side fixedly connected with a plurality of embedded lever 146 of riser 144 side near side pinion rack 145, a plurality of embedded lever 146 runs through lower mould 5 and extends to the inside of lower mold core 30, the side tooth groove with side pinion rack 145 block is all seted up to the side of lower mould 5, through the side tooth groove, the fastness between lower mould and the holder 14 can be increased.
The inside of the driving plate 1 is rotationally connected with a bidirectional screw rod 101, one side, close to the bidirectional screw rod 101, of the inside of the driving plate 1 is fixedly connected with a driving motor 102, and the driving motor 102 is in transmission connection with the bidirectional screw rod 101 through two groups of gears in meshed connection;
the pusher 9 includes servo motor 91, servo motor 91's lower surface fixedly connected with connecting block 92, connecting block 92 and drive frame 10 threaded connection respectively in the both sides of two-way screw rod 101, and the rotatory opposite direction of two-way screw rod 101 both sides screw thread, servo motor 91's output pass through shaft coupling fixedly connected with fixed slot 93, and the inside fixedly connected with horizontally hydraulic rod 94 of fixed slot 93, hydraulic rod 94's output spiro union has push pedal 95.
The link 11 includes horizontally first equipment board 111, the one end fixedly connected with second equipment board 112 of first equipment board 111 orientation fixed box 4, and contained angle between first equipment board 111 and the second equipment board 112 is 130, the spread groove 113 with the drive frame 10 spiro union is seted up to the junction of first equipment board 111 and second equipment board 112, and recess 114 has been seted up to one side of second equipment board 112 orientation fixed box 4, spout 115 has all been seted up to the both sides of first equipment board 111 lower surface, outside to lower mould 5 can be established to second equipment board 112 cover through recess 114, thereby distance between second equipment board 112 and the product can be increased.
The sliding plate 13 comprises two groups of sliding frames 131, the two groups of sliding frames 131 are respectively connected with the two groups of sliding grooves 115 in a sliding manner, an inclined sliding plate 132 is fixedly connected between the two groups of sliding frames 131, and the sliding plate 13 is in a fixed state, so that a worker can conveniently connect the sliding plate with a storage device or other processing equipment.
The two sides of the inner part of the upper die 7 are provided with equipment grooves 26, the inner part of the upper die 7 is positioned between the two groups of equipment grooves 26 and the upper die core 8 and is provided with air exhaust grooves 29, one side of the inner part of the upper die 7, which is close to the two groups of equipment grooves 26, is provided with communication grooves 25, and air outlets of the two groups of communication grooves 25 are provided with air exhaust pipes 24;
the two groups of air extraction grooves 29 comprise a main groove 291 communicated with the equipment groove 26, the lower surface of the main groove 291 is provided with a secondary groove 292, and the upper side and the lower side of the secondary groove 292 are respectively communicated with the main groove 291 and the upper mold core 8;
the second electric push rods 27 are fixedly connected to the inside of the two groups of equipment grooves 26, and embedded plates 28 are fixedly connected to the output ends of the two groups of second electric push rods 27;
the two sets of embedded plates 28 all include leak protection board 281, and the lower surface of embedded plate 28 all fixedly connected with closing plate 282, and two sets of closing plate 282 imbeds respectively in the inside of two sets of secondary groove 292 and laminating each other, through laminating setting, can prevent when moulding plastics that the raw materials from overflowing in the secondary groove 292.
The electromagnetic coil assembly 23 is provided with a A, B gear, after the A gear is started, the reversing lever 141 is driven to horizontally move by compressing the second connecting spring 143, the embedded lever 146 is taken away from the lower die core 30, the side toothed plate 145 is stopped in the side tooth groove of the lower die 5, the lower die core 30 can move when the A gear is started, and the lower die 5 is in a fixed state;
after the B gear is started, the reversing lever 141 is driven to horizontally move by compressing the second connecting spring 143, the embedded lever 146 and the side toothed plate 145 are both taken away from the side tooth grooves of the lower die 5, and the lower die core 30 and the lower die 5 can both move.
The processing method of the cushion processing die for the body-building equipment comprises the following steps:
starting the electromagnetic coil assembly 23, horizontally moving the reversing rod 141, accommodating the embedded rod 146 into the lower die 5, putting the lower die core 30 into the lower die 5, closing the electromagnetic coil assembly 23, driving the reversing rod 141 to move along the fixer 22 by the second connecting spring 143, embedding the side toothed plate 145 into the side toothed groove of the lower die 5, embedding the embedded rod 146 into the inner wall of the lower die core 30, penetrating the fixed plate 18 by the ejector rod 17, screwing a nut to the bottom end of the ejector rod 17, connecting the fixed plate 18 with the ejector rod 17 by the limiting ring and the nut, connecting the extruder with an injection port of the upper die 7, screwing a cylinder with the upper surface of the connecting plate 6, connecting two groups of exhaust pipes 24 with an air pump, starting the cylinder, sliding the upper die 7 to the upper side of the lower die 5 along the connecting plate 6, and folding the upper die core 8 with the lower die core 30;
starting two groups of second electric push rods 27, extracting the embedded plate 28 from the air extraction groove 29, mutually communicating the air extraction pipe 24, the communication groove 25, the equipment groove 26 and the air extraction groove 29, starting an air pump, extracting air in the upper mold core 8 and the lower mold core 30, starting the second electric push rods 27, re-embedding the embedded plate 28 into the air extraction groove 29, tightly attaching the sealing plate 282 and the secondary groove 292, embedding the leakage-proof plate 281 into the main groove 291, starting an extruder, injecting raw materials into the upper mold core 8 and the lower mold core 30 through the feeding holes of the upper mold 7 and the upper mold core 8, and cooling and molding the raw materials in the mold to obtain an initial product;
starting a first electric push rod 20, wherein the first electric push rod 20 drives a lifting plate 21 to ascend, each group of ejector rods 17 ascend through compressing a first connecting spring 19, and after the ejector rods 17 ascend, a top plate 16 is driven to ascend, so that an initial product is ejected from a lower mold core 30;
the servo motor 91 is started to turn the hydraulic rod 94 and the push plate 95 to the fixed box 4, the driving motor 102 is started, the driving motor 102 drives the bidirectional screw 101 to rotate, so that the pusher 9 and the driving frame 10 are driven to move towards the fixed box 4, the driving frame 10 drives the first assembling plate 111 to slide along the two groups of sliding frames 131 when moving, the driving motor 102 is stopped after the pusher 9 and the connecting frame 11 move to one side of the fixed box 4, the hydraulic rod 94 is started to horizontally move the push plate 95, an initial product is pushed to the upper side of the connecting frame 11 from the top plate 16, the initial product falls onto the sliding plate 13 along the connecting frame 11, and the initial product slides out of the device along the sliding plate 13.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.

Claims (1)

1. The utility model provides a cushion mold processing for body-building equipment, includes drive plate (1), the upper surface fixedly connected with base plate (2) of drive plate (1), the upper surface fixedly connected with fixed box (4) of base plate (2), and the both sides that are close to fixed box (4) of base plate (2) upper surface are all fixedly connected with a plurality of guide pillar (3), two sets of a plurality of the outside of guide pillar (3) all sliding connection has connecting plate (6), the lower surface fixedly connected with upper mould (7) of connecting plate (6), the lower surface embedding of upper mould (7) is connected with upper mould core (8), a serial communication port, fixer (22) are all installed to the inside both sides of fixed box (4), the inside of fixer (22) is all fixedly connected with solenoid assembly (23), and two sets of holder (14) are all installed to one side of fixer (22), hold lower mould (5) between two sets of holder (14), lower mould core (30) are installed to the upper surface mounting of lower mould (5);
a pusher (9) is arranged on one side of the upper surface of the driving plate (1), a driving frame (10) is arranged on the other side of the upper surface of the driving plate (1), a fixed rod (12) is fixedly connected to one end, close to the driving frame (10), of the driving plate (1), a connecting frame (11) is arranged at the top end of the driving frame (10), and a sliding plate (13) is arranged at the top end of the fixed rod (12);
one ends of the two groups of retainers (22) far away from the lower mold core (30) are both in sliding connection with the inner wall of the fixed box (4), elastic blocks are adhered and connected between the lower surfaces of the two groups of retainers (22) and the fixed box (4), a plurality of spring columns (15) are fixedly connected to two ends, close to the bottom of the lower mold core (30), of the fixed box (4), and the top ends of the two groups of spring columns (15) are in contact with the lower mold core (30);
the inside embedding of lower mould (5) is connected with a plurality of roof (16), a plurality of the lower surface of roof (16) is all fixedly connected with ejector pin (17), a plurality of the bottom of ejector pin (17) all extends to the inside of fixed box (4) and highly the same, and a plurality of the outside of ejector pin (17) all overlaps and is equipped with fixed plate (18), a plurality of the outside of ejector pin (17) is close to the upside of fixed plate (18) and all fixedly connected with spacing ring, and a plurality of the bottom of ejector pin (17) all threaded connection has the nut, a plurality of all fixedly connected with first connecting spring (19) between both sides of fixed plate (18) upper surface and lower mould (5);
a plurality of first electric push rods (20) are fixedly connected to the lower side, close to the lower die (5), of the inside of the fixed box (4), and lifting plates (21) are fixedly connected between output ends of the first electric push rods (20);
the clamp holder (14) comprises a reversing rod (141) embedded in the fixer (22), one end of the reversing rod (141) located at the outer side of the fixer (22) is fixedly connected with a vertical plate (144), an arc plate (142) is fixedly connected between the outside of the reversing rod (141) and the vertical plate (144), second connecting springs (143) are fixedly connected between two sides of the arc plate (142) and the fixer (22), a plurality of side toothed plates (145) are fixedly connected to one side of the vertical plate (144) facing the lower die (5), a plurality of embedded rods (146) are fixedly connected to one side, close to the side toothed plates (145), of the side of the vertical plate (144), of the embedded rods (146) penetrate through the lower die (5) and extend into the lower die core (30), and side tooth grooves clamped with the side toothed plates (145) are formed in the side faces of the lower die (5);
the inside of the driving plate (1) is rotationally connected with a bidirectional screw rod (101), one side, close to the bidirectional screw rod (101), of the inside of the driving plate (1) is fixedly connected with a driving motor (102), and the driving motor (102) is in transmission connection with the bidirectional screw rod (101) through two groups of gears in meshed connection;
the pusher (9) comprises a servo motor (91), a connecting block (92) is fixedly connected to the lower surface of the servo motor (91), the connecting block (92) and the driving frame (10) are respectively connected to two sides of a bidirectional screw rod (101) in a threaded mode, the output end of the servo motor (91) is fixedly connected with a fixing groove (93) through a coupler, a horizontal hydraulic rod (94) is fixedly connected to the inside of the fixing groove (93), and a push plate (95) is connected to the output end of the hydraulic rod (94) in a threaded mode;
the connecting frame (11) comprises a horizontal first assembling plate (111), one end of the first assembling plate (111) facing the fixed box (4) is fixedly connected with a second assembling plate (112), an included angle between the first assembling plate (111) and the second assembling plate (112) is 130-145 degrees, a connecting groove (113) which is in threaded connection with the driving frame (10) is formed in the connecting part of the first assembling plate (111) and the second assembling plate (112), a groove (114) is formed in one side of the second assembling plate (112) facing the fixed box (4), and sliding grooves (115) are formed in two sides of the lower surface of the first assembling plate (111);
the sliding plate (13) comprises two groups of sliding frames (131), the two groups of sliding frames (131) are respectively connected with the two groups of sliding grooves (115) in a sliding manner, and inclined sliding plates (132) are fixedly connected between the two groups of sliding frames (131);
the two sides of the inner part of the upper die (7) are provided with equipment grooves (26), the inner part of the upper die (7) is positioned between the two groups of equipment grooves (26) and the upper die core (8) and is provided with air extraction grooves (29), one side, close to the two groups of equipment grooves (26), of the inner part of the upper die (7) is provided with communication grooves (25), and air outlets of the two groups of communication grooves (25) are provided with air extraction pipes (24);
the two groups of air extraction grooves (29) comprise main grooves (291) communicated with the equipment grooves (26), secondary grooves (292) are formed in the lower surfaces of the main grooves (291), and the upper sides and the lower sides of the secondary grooves (292) are respectively communicated with the main grooves (291) and the upper mold cores (8);
the inside of the two groups of equipment grooves (26) is fixedly connected with a second electric push rod (27), and the output ends of the two groups of second electric push rods (27) are fixedly connected with an embedded plate (28);
the two groups of embedded plates (28) comprise leakage-proof plates (281), the lower surfaces of the embedded plates (28) are fixedly connected with sealing plates (282), and the two groups of sealing plates (282) are respectively embedded into the two groups of secondary grooves (292) and are mutually attached;
the processing method of the cushion processing die for the fitness equipment comprises the following steps of:
step one: starting an electromagnetic coil assembly (23), horizontally moving a reversing rod (141), accommodating an embedded rod (146) into a lower die (5), putting a lower die core (30) into the lower die (5), closing the electromagnetic coil assembly (23), driving the reversing rod (141) to move along a fixer (22) by a second connecting spring (143), embedding a side toothed plate (145) into a side tooth groove of the lower die (5), embedding the embedded rod (146) into the inner wall of the lower die core (30), screwing a nut to the bottom end of a push rod (17), connecting an extruder with an injection port of an upper die (7), screwing a cylinder with the upper surface of a connecting plate (6), connecting two groups of exhaust pipes (24) with an air pump, starting the cylinder, sliding the upper die (7) to the upper side of the lower die (5) along the connecting plate (6), and folding the upper die core (8) and the lower die core (30);
step two: starting two groups of second electric push rods (27), pumping the embedded plates (28) out of the air pumping grooves (29), starting an air pump, pumping air inside the upper mold core (8) and the lower mold core (30), restarting the second electric push rods (27), re-embedding the embedded plates (28) into the air pumping grooves (29), starting the extruder, injecting raw materials into the upper mold core (8) and the lower mold core (30) through the feeding ports of the upper mold (7) and the upper mold core (8), and cooling and forming the raw materials inside the mold to obtain an initial product;
step three: starting a first electric push rod (20), enabling the first electric push rod (20) to drive a lifting plate (21) to ascend, enabling each group of ejector rods (17) to ascend through compressing a first connecting spring (19), driving a top plate (16) to ascend after the ejector rods (17) ascend, and ejecting an initial product from a lower die core (30);
step four: starting servo motor (91), turn to fixed box (4) with hydraulic stem (94) and push pedal (95), start driving motor (102), driving motor (102) drive bi-directional screw (101) rotate, thereby drive the direction removal of impeller (9) and drive frame (10) towards fixed box (4), drive frame (10) when removing, drive first equipment board (111) and slide along two sets of balladeur train (131), stop driving motor (102) after impeller (9) and link (11) remove one side of fixed box (4), start hydraulic stem (94), with push pedal (95) horizontal migration, promote initial product from roof (16) to link (11) upside, initial product falls on sliding plate (13) along link (11), and roll-off device along sliding plate (13).
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CN115302707A (en) * 2022-07-11 2022-11-08 江苏鑫瑞德模具科技有限公司 Synchronous belt arc inner tooth forming die

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JP2004050577A (en) * 2002-07-18 2004-02-19 Meiki Co Ltd Molding machine
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