CN112955520A - Compositions comprising difluoromethane, tetrafluoropropene, and carbon dioxide and uses thereof - Google Patents

Abstract

In accordance with the present invention, refrigerant compositions are disclosed. The composition comprises a mixture consisting essentially of HFC-32, HFO-1234yf and CO₂A refrigerant mixture of compositions. The composition is useful as a refrigerant in processes for cooling and heating, a refrigerant in a process for replacing refrigerant R-410A, and a refrigerant in a refrigeration system, air conditioning system, or heat pump system. These inventive compositions match the cooling capacity of R-410A to within 20% at GWP of less than 250 or less than 200.

Description

Compositions comprising difluoromethane, tetrafluoropropene, and carbon dioxide and uses thereof

Background

1. The technical field is as follows:

the present disclosure relates to compositions for use in refrigeration, air conditioning or heat pump systems. The compositions of the present invention are useful in methods of cooling and heating, as well as methods for replacing refrigerants, and in refrigeration, air-conditioning and heat pump equipment.

2. Correlation technique：

The refrigeration industry has been working for the past few decades to find replacement refrigerants for ozone depleting chlorofluorocarbons (CFCs) and Hydrochlorofluorocarbons (HCFCs) that have been phased out as a result of the montreal protocol. The solution for most refrigerant producers is to commercialize Hydrofluorocarbon (HFC) refrigerants. These currently most widely used HFC refrigerants, including HFC-134a, R-32 and R-410A, among others, have zero ozone depletion potential and are therefore not affected by the current phase-out regulations of the initial montreal protocol. With the implementation of the basal galileo amendment of the montreal protocol, alternative refrigerants of even lower GWP are being sought.

Alternative refrigerants for R-410A having a GWP of less than 250 and other parameters within acceptable ranges have not been identified.

Disclosure of Invention

It has been found that particular compositions comprising difluoromethane, tetrafluoropropene and carbon dioxide have suitable characteristics to allow their use as replacements for currently commercially available refrigerants having relatively high GWPs, in particular R-410A. Thus, the present inventors have discovered a refrigerant gas that is not ozone depleting and has significantly less direct global warming potential and matches the performance of R-410A, thus being an environmentally sustainable alternative.

In accordance with the present invention, compositions comprising refrigerant blends are disclosed. The refrigerant mixture consists essentially of difluoromethane, tetrafluoropropene, and carbon dioxide. In addition, the refrigerant mixture consists of difluoromethane, tetrafluoropropene, and carbon dioxide.

In processes for producing refrigeration or heat, in processes for replacing refrigerant R-410A, particularly air conditioning and heat pump equipment and systems, the refrigerant mixture may be used as a component in a composition that also includes a non-refrigerant component (e.g., a lubricant).

Detailed Description

Before addressing details of the embodiments described below, some terms are defined or clarified.

Definition of

As used herein, the term heat transfer fluid (also referred to as a heat transfer medium) means a composition used to carry heat from a heat source to a heat sink.

A heat source is defined as any space, location, object, or object from which it is desirable to add, transfer, move, or remove heat. Examples of heat sources are spaces (open or closed) that require refrigeration or cooling, such as in the case of supermarket refrigerators or freezers, transport refrigeration containers, building spaces that require air conditioning, industrial water coolers or automobile passenger compartments that require air conditioning. In some embodiments, the heat transfer composition may remain normal (i.e., not evaporate or condense) throughout the transfer process. In other embodiments, evaporative cooling processes may also utilize heat transfer compositions.

A heat sink is defined as any space, location, object or object capable of absorbing heat. A vapor compression refrigeration system is one example of such a heat sink.

A refrigerant is defined as a heat transfer fluid that undergoes a liquid to gas phase change and returns during a cycle for transferring heat.

A heat transfer system is a system (or apparatus) for producing a heating or cooling effect in a particular space. The heat transfer system may be a mobile system or a stationary system.

Examples of heat transfer systems are any type of refrigeration and air conditioning system, including, but not limited to, stationary heat transfer systems, air conditioners, chillers, refrigerators, heat pumps, water chillers, flooded evaporator chillers, direct expansion chillers, walk-in coolers, mobile refrigerators, mobile heat transfer systems, mobile air conditioning units, dehumidifiers, and combinations thereof.

Refrigeration capacity (also referred to as cooling capacity) is a term that defines the change in enthalpy of a refrigerant in an evaporator per pound of refrigerant circulated, or the heat removed by the refrigerant in the evaporator per unit volume of refrigerant vapor leaving the evaporator (volumetric capacity). The amount of refrigeration measures the ability of the refrigerant or heat transfer composition to refrigerate. Thus, the higher the capacity, the more cooling is produced. The cooling rate refers to the amount of heat removed by the refrigerant in the evaporator per unit time.

The coefficient of performance (COP) is the amount of heat removed divided by the energy input required to operate the cycle. The higher the COP, the higher the energy efficiency. COP is directly related to the Energy Efficiency Ratio (EER), i.e. the evaluation of the efficiency of a refrigeration or air-conditioning apparatus at a specific set internal and external temperature.

The term "subcooling" refers to the point of saturation of a liquid when the temperature of the liquid is reduced below a given pressure. The saturation points are the following temperatures: the vapor is completely condensed to liquid, but subcooling continues to cool the liquid to a cryogenic liquid at a given pressure. By cooling the liquid below the saturation temperature (or bubble point temperature), the net cooling capacity may be increased. Subcooling thus improves the refrigeration capacity and energy efficiency of the system. Supercooling is the amount of cooling below the saturation temperature (in degrees).

Superheat is a term that defines how far a vapor composition is heated beyond its saturated vapor temperature (the temperature at which the first drop of liquid is formed if the composition is allowed to cool, also referred to as the "dew point").

Temperature glide (sometimes referred to simply as "glide") is the absolute value of the difference between the starting temperature and the ending temperature of a refrigerant phase change process within a component of a refrigerant system, excluding any subcooling or superheating. The term may be used to describe the condensation or evaporation of a near-azeotropic or non-azeotropic composition. When referring to temperature glide for a refrigeration system, air conditioning system or heat pump system, it is common to provide an average temperature glide, i.e. an average of the temperature glide in the evaporator and the temperature glide in the condenser.

The net refrigeration effect is the amount of heat absorbed per kilogram of refrigerant in the evaporator to produce usable cooling.

The mass flow rate is the amount of refrigerant (in kilograms) circulated through a refrigeration system, heat pump system, or air conditioning system over a given period of time.

As used herein, the term "lubricant" means any material added to the composition or compressor (and contacting any heat transfer composition used within any heat transfer system) that provides lubricity to the compressor to help prevent component seizure.

As used herein, compatibilizers are compounds that improve the solubility of the hydrofluorocarbons of the disclosed compositions in heat transfer system lubricants. In some embodiments, the compatibilizer improves oil recovery of the compressor. In some embodiments, the composition is used with a system lubricant to reduce the rich phase viscosity.

As used herein, oil-return refers to the ability of the heat transfer composition to carry lubricant through the heat transfer system and back to the compressor. In other words, in use, it is not uncommon for a portion of the compressor lubricant to be carried by the heat transfer composition from the compressor to other parts of the system. In such systems, if the lubricant is not effectively returned to the compressor, the compressor will eventually fail due to a lack of lubricity.

As used herein, an "ultraviolet" dye is defined as a UV fluorescent or phosphorescent composition that absorbs light in the ultraviolet or "near" ultraviolet region of the electromagnetic spectrum. Fluorescence generated by the UV fluorescent dye under irradiation by UV light that emits at least some radiation in the wavelength range of 10 nanometers to about 775 nanometers may be detected.

Flammability is a term used to refer to the ability of a composition to ignite and/or propagate a flame. For refrigerant and other heat transfer compositions, the lower flammability limit ("LFL") refers to the minimum concentration of the heat transfer composition in air that is capable of spreading a flame through a homogeneous mixture of the composition and air under the test conditions specified in ASTM (American Society of Testing and Materials) E681. The upper flammability limit ("UFL") refers to the maximum concentration of the heat transfer composition in air that is capable of spreading a flame through a homogeneous mixture of the composition and air under the same test conditions. Determination of whether a refrigerant compound or mixture is flammable or nonflammable is also conducted via testing under the conditions of ASTM-681.

During a refrigerant leak, the lower boiling point components in the mixture may tend to leak. Thus, the composition in the system and the vapor leak may vary over the leak period. Thus, the non-flammable mixture may become flammable in the event of a leak. And in order to be classified as non-flammable by ASHRAE (American Society of Heating and Air-conditioning Engineers), as the refrigerant or heat transfer composition formulated must be non-flammable, and so under leakage conditions.

Global Warming Potential (GWP) is an index for estimating relative global warming contribution due to atmospheric emission of one kilogram of a specific greenhouse gas, compared to emission of one kilogram of carbon dioxide. GWP can be calculated over different time ranges, showing the effect on atmospheric lifetime for a given gas. As part of the fourth evaluation report by the inter-government climate change committee (IPCC), working group I, 2007(AR4), GWP values for conventional refrigerant molecules were available. These are generally values used for evaluating the refrigerant at this time. For GWP in the 100 year time frame is usually the reference value. For mixtures, the weighted average may be calculated based on the individual GWPs of each component.

Ozone Depletion Potential (ODP) is a number that refers to the amount of ozone depletion by a substance. ODP is the ratio of the effect of a chemical on ozone compared to the effect of a similar mass of CFC-11 (trichlorofluoromethane). Accordingly, CFC-11 has an ODP of 1.0. Other CFCs and HCFCs have ODPs in the range of 0.01 to 1.0. HFCs and HFOs have zero ODP because they do not contain chlorine or other ozone depleting halogens.

As used herein, the terms "comprises," "comprising," "includes," "including," "has," "having" or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.

The transitional phrase "consisting of" does not include any unspecified elements, steps or ingredients. If in the claims that follow, no protection is intended for materials other than those described except for impurities normally associated therewith. When the phrase "consisting of" appears in a clause of the subject matter of the claims, rather than immediately following the preamble, it only restricts the elements described in that clause; other elements are not excluded from the entire claims.

The transitional phrase "consisting essentially of" is used to define a composition, method, or apparatus that includes materials, steps, features, components, or elements in addition to those disclosed in the literature, provided that those additional included materials, steps, features, components, or elements do not materially affect the basic and novel characteristics of the claimed invention. The term "consisting essentially of occupies an intermediate position between" comprising "and" consisting of. Typically, the components of the refrigerant mixture and the refrigerant mixture itself may contain minor amounts (e.g., less than about 0.5 weight percent total) of impurities and/or byproducts (e.g., refrigerant components from the preparation of the refrigerant components or re-use from other systems) that do not substantially affect the novel and essential characteristics of the refrigerant mixture.

Where applicants have defined an invention, or a portion thereof, in an open-ended term such as "comprising," it should be readily understood (unless otherwise specified) that the specification should be interpreted to also use the term "consisting essentially of or" consisting of to describe such an invention.

In addition, "a" or "an" is used to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. The description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of embodiments of the disclosed compositions, suitable methods and materials are described below. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety, unless a particular passage is cited. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.

2, 3, 3, 3-tetrafluoropropene may also be referred to as HFO-1234yf, HFC-1234yf, or R-1234 yf. HFO-1234yf may be prepared by methods known in the art, such as by dehydrofluorination of 1, 1, 1, 2, 3-pentafluoropropane (HFC-245eb) or 1, 1, 1, 2, 2-pentafluoropropane (HFC-245 cb).

Difluoromethane (HFC-32 or R-32) is commercially available or can be prepared by methods known in the art, such as by dehydrochlorination (dechlorination) of methylene chloride.

Carbon dioxide (CO)₂) Are commercially available from a variety of gas supply chambers or can be produced by any of a variety of well-known methods.

Composition comprising a metal oxide and a metal oxide

The refrigerant industry strives to develop new refrigerant products that provide acceptable performance and environmental sustainability. The new global warming regulations may establish an upper limit for the Global Warming Potential (GWP) of the new refrigerant compositions. Therefore, the industry must search for low GWP, low toxicity, low Ozone Depletion Potential (ODP) compositions that also provide good performance for cooling and heating. R-410A (a blend of 50 wt% HFC-32 and 50 wt% HFC-125) has been used as a replacement for R-22 in air-conditioning and heat pumps for many years, but it also has a high GWP and must be replaced. The compositions as described herein provide such alternatives with lower GWP than previously proposed alternative refrigerants.

In one embodiment, the refrigerant mixture has a GWP of 300 or less based on the AR4 data. In another embodiment, the refrigerant mixture has a GWP of 250 or less based on the AR4 data. In another embodiment, the refrigerant mixture has a GWP of 200 or less based on the AR4 data.

The present inventors have identified compositions that provide performance characteristics to serve as a replacement for R-410A in refrigeration, air conditioning and heat pump equipment. These compositions comprise a refrigerant mixture consisting essentially of difluoromethane, 2, 3, 3, 3-tetrafluoropropene, and carbon dioxide. In one embodiment, the composition comprises a refrigerant mixture consisting of difluoromethane, 2, 3, 3, 3-tetrafluoropropene, and carbon dioxide.

Identifying alternative refrigerants with the appropriate balance of properties required for certain applications is not an easy task. The industry is constantly striving to find high capacity refrigerants with adequate temperature glide. In particular, there is a need for a refrigerant for replacement of R-410A that can match the cooling capacity of R-410A, have an acceptable temperature glide, and have a GWP of 250 or less, or even 200 or less.

Disclosed herein are compositions for replacing R-410A comprising a refrigerant mixture consisting essentially of from about 25 to about 38 weight percent difluoromethane (HFC-32), from about 55 to about 65 weight percent 2, 3, 3, 3-tetrafluoropropene (HFO-1234yf), and from about 3 to about 10 weight percent carbon dioxide (CO)₂) And (4) forming. The composition may also comprise a composition for replacing a refrigerant mixture of R-410A consisting of from about 25 wt% to about 38 wt% HFC-32, from about 55 wt% to about 65 wt% HFO-1234yf, and from about 3 wt% to about 10 wt% CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of from about 25 weight percent to about 37 weight percent HFC-32, from about 56 weight percent to about 64 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 weight percent to about 10 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 25 to about 37 weight percent HFC-32, from about 56 to about 64 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to about 10 weight percent CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of from about 27 to 36 weight percent HFC-32, from about 57 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 10 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 27 to 36 weight percent HFC-32, from about 57 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 10 weight percent CO₂Composition of。

In another embodiment, the refrigerant mixture consists essentially of from about 28 to 36 weight percent HFC-32, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 9 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 28 to 36 weight percent HFC-32, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 9 weight percent CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of from about 29 to 36 weight percent HFC-32, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 8 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 29 to 36 weight percent HFC-32, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 8 weight percent CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of from about 35 to 37 weight percent HFC-32, from about 57 to 59 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 7 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 35 to 37 weight percent HFC-32, from about 57 to 59 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 7 weight percent CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of about 36 weight percent difluoromethane, about 58 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 weight percent CO₂And (4) forming. The composition may also comprise a refrigerant mixture. The composition may further comprise from about 36 weight percent difluoromethane, about 58 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 weight percent CO₂A refrigerant mixture of compositions.

In another embodiment, the refrigerant blend consists essentially of from about 28 weight percent to 30 weight percent HFC-32, from about 62 weight percent to 64 weight percent 2, 3, 3, 3-tetrafluoropropeneAnd about 5 to 7 weight percent CO₂And (4) forming. The composition may further comprise a refrigerant blend of from about 35 to 37 weight percent HFC-32, from about 57 to 59 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 7 to 9 weight percent CO₂And (4) forming.

In another embodiment, the refrigerant mixture consists essentially of about 29 weight percent HFC-32, about 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 8 weight percent CO₂And (4) forming. The composition may also comprise a refrigerant blend consisting of about 29 weight percent HFC-32, about 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 8 weight percent CO₂And (4) forming.

In any of the above embodiments, the total amount of refrigerant mixture must of course be increased to 100%.

In one embodiment, the refrigerant blend provides a replacement for R-410A with a cooling capacity within 20% of the cooling capacity of R-410A. In another embodiment, the refrigerant blend provides a replacement for R-410A with a cooling capacity within 15% of the cooling capacity of R-410A. In another embodiment, the refrigerant blend provides a replacement for R-410A with a cooling capacity within 10% of the cooling capacity of R-410A. In another embodiment, the refrigerant blend provides a replacement for R-410A with a cooling capacity that matches or improves the cooling capacity of R-410A.

In one embodiment, the refrigerant blend provides a replacement for R-410A, wherein the average temperature glide in the heat exchanger is 10.0 ℃ or less. In another embodiment, the refrigerant blend provides a replacement for R-410A, wherein the average temperature glide in the heat exchanger is 8.0 ℃ or less.

In some embodiments, the disclosed compositions may comprise optional non-refrigerant components in addition to difluoromethane, 2, 3, 3, 3-tetrafluoropropene, and carbon dioxide. As, disclosed herein is a composition comprising a refrigerant mixture consisting essentially of difluoromethane, 2, 3, 3, 3-tetrafluoropropene, and carbon dioxide, further comprising one or more optional non-refrigerant components selected from the group consisting of: lubricants, dyes (including UV dyes), solubilizers, compatibilizers, stabilizers, tracers, anti-wear agents, extreme pressure agents, corrosion and oxidation inhibitors, metal surface energy reducers, metal surface deactivators, free radical scavengers, foam control agents, viscosity index improvers, pour point depressants, detergents, viscosity modifiers, and mixtures thereof. In some embodiments, the optional non-refrigerant components may be referred to as additives. Indeed, many of these optional non-refrigerant components fit into one or more of these categories and may have qualities that enable them to achieve one or more performance characteristics themselves.

In some embodiments, one or more non-refrigerant components are present in minor amounts relative to the overall composition. In some embodiments, the concentration of the additive in the disclosed compositions is in an amount of less than about 0.1% by weight up to about 5% by weight of the total composition. In some embodiments of the invention, the additive is present in the disclosed compositions in an amount between about 0.1% to about 5% by weight of the total composition or in an amount between about 0.1% to about 3.5% by weight. The additive components selected for use in the disclosed compositions are selected based on utility and/or individual equipment component or system requirements.

In one embodiment, the lubricant is selected from the group consisting of mineral oils, alkylbenzenes, polyol esters, polyalkylene glycols, polyvinyl ethers, polycarbonates, perfluoropolyethers, silicones, silicates, phosphates, paraffins, naphthenes, polyalphaolefins, and combinations thereof.

The lubricants disclosed herein may be commercially available lubricants. For example, the lubricant may be a paraffinic mineral oil sold by BVA Oils as BVM 100N; naphthenic mineral oils, by Crompton Co

1GS、

3GS and

5GS is sold; naphthenic mineral oil, tradename of Pennzoil

372LT sale; naphthenic mineral oils, tradename of Calumet Lubricants

Selling RO-30; linear alkylbenzenes, sold under the trade name by Shrieve Chemicals

75、

150 and

500, selling; and branched alkylbenzenes sold by Nippon Oil as HAB 22; polyol esters (POE), trade name

100 sold by Castrol, United Kingdom; polyalkylene glycols (PAGs), such as RL-488A, available from Dow (Dow Chemical, Midland, Michigan); and mixtures thereof (meaning mixtures of any of the lubricants disclosed in this paragraph).

In the compositions of the present invention comprising a lubricant, the lubricant is present in an amount of less than 40.0 wt.%, relative to the total composition. In other embodiments, the amount of lubricant is less than 20% by weight of the total composition. In other embodiments, the amount of lubricant is less than 10 weight percent of the total composition. In other embodiments, the lubricant is about between about 0.1% and 5.0% by weight of the total composition.

Notwithstanding the above weight ratios of the compositions disclosed herein, it should be understood that in some heat transfer systems, additional lubricant may be taken from one or more equipment components of such heat transfer systems where the compositions are used. For example, in some refrigeration, air conditioning, and heat pump systems, lubricant may be charged to the compressor and/or the compressor lubricant sump. Such lubricants, in addition to any lubricant additives, will be present in the refrigerant of such systems. In use, the refrigerant composition may take an amount of the apparatus lubricant while in the compressor to vary the refrigerant-lubricant composition from an initial ratio.

The non-refrigerant components used with the compositions of the present invention may include at least one dye. The dye may be at least one Ultraviolet (UV) dye. The UV dye may be a fluorescent dye. The fluorescent dye may be selected from the group consisting of naphthalimides, perylenes, coumarins, anthracenes, phenanthrenes, xanthenes, thioxanthenes, benzoxanthenes, fluorescein, and derivatives of said dyes, and combinations thereof (meaning mixtures of any of the foregoing dyes or derivatives thereof disclosed in this paragraph).

In some embodiments, the disclosed compositions comprise from about 0.001% to about 1.0% by weight of a UV dye. In other embodiments, the UV dye is present in an amount from about 0.005 wt% to about 0.5 wt%; and in other embodiments, the UV dye is present in an amount of from 0.01% to about 0.25% by weight of the total composition.

UV dyes are useful components for detecting leaks in compositions by allowing fluorescence of the dye at or near the point of leak in a viewing device, such as a refrigeration unit, air conditioner or heat pump. UV emission, such as fluorescence of a dye, can be observed under ultraviolet light. Thus, if a composition containing such a UV dye leaks from a given point in the device, fluorescence can be detected at or near the leak.

Another non-refrigerant component that may be used with the compositions of the present invention may include at least one solubilizing agent selected to improve the solubility of one or more dyes in the disclosed compositions. In some embodiments, the weight ratio of dye to solubilizer ranges from about 99: 1 to about 1: 1. The solubilizing agent comprises at least one compound selected from the group consisting of: hydrocarbons, hydrocarbon ethers, polyoxyalkylene glycol ethers (such as dipropylene glycol dimethyl ether), amides, nitriles, ketones, chlorocarbons (such as methylene chloride, trichloroethylene, chloroform, or mixtures thereof), esters, lactones, aromatic ethers, fluoroethers, and 1, 1, 1-trifluoroalkanes and mixtures thereof (meaning mixtures of any of the solubilizing agents disclosed in this paragraph).

In some embodiments, the non-refrigerant component comprises at least one compatibilizer to improve the compatibility of one or more lubricants with the disclosed compositions. The compatibilizer may be selected from hydrocarbons, hydrocarbon ethers, polyoxyalkylene glycol ethers (such as dipropylene glycol dimethyl ether), amides, nitriles, ketones, chlorocarbons (such as methylene chloride, trichloroethylene, chloroform, or mixtures thereof), esters, lactones, aromatic ethers, fluoroethers, 1, 1, 1-trifluoroalkanes, and mixtures thereof (meaning mixtures of any of the compatibilizers disclosed in this paragraph).

The solubilising agent and/or compatibiliser may be selected from hydrocarbon ethers consisting of ethers containing only carbon, hydrogen and oxygen, such as dimethyl ether (DME) and mixtures thereof (meaning mixtures of any of the hydrocarbon ethers disclosed in this paragraph).

The compatibilizer may be a linear or cyclic aliphatic or aromatic hydrocarbon compatibilizer containing 3 to 15 carbon atoms. The compatibilizer can be at least one hydrocarbon that can be selected from at least one of propane (including propylene and propane), butane (including n-butane and isobutylene), pentane (including n-pentane, isopentane, neopentane, and cyclopentane), hexane, octane, nonane, and decane, among others. Commercially available hydrocarbon compatibilizers include, but are not limited to, those under the trade names

H those sold by Exxon Chemical (USA), undecane (C)₁₁) With dodecane (C)₁₂) Mixture of (2) (high purity C)₁₁To C₁₂Isoparaffin), Aromatic150 (C)₉To C₁₁Aromatic), Aromatic 200 (C)₉To C₁₅Aromatic) and Naptha 140 (C)₅To C₁₁Mixtures of paraffins, naphthenes and aromatics), and mixtures thereof (meaning mixtures of any of the hydrocarbons disclosed in this paragraph).

The compatibilizer can alternatively be at least one polyA compatibilizer for the compound. The polymeric compatibilizer may be a random copolymer of fluorinated and non-fluorinated acrylates wherein the polymer comprises a copolymer of the formula CH₂＝C(R¹)CO₂R²、CH₂＝C(R³)C₆H₄R⁴And CH₂＝C(R⁵)C₆H₄XR⁶Repeating units of at least one monomer represented by (a) wherein X is oxygen or sulfur; r¹、R³And R⁵Independently selected from the group consisting of H and C₁-C₄Alkyl groups; and R is²、R⁴And R⁶Independently selected from carbon chain based groups containing C and F, and may further comprise H, Cl, ether oxygen, or sulfur in the form of a thioether, sulfoxide, or sulfone group, and mixtures thereof. Examples of such polymeric compatibilizers include those available under the trade name

Those commercially available from e.i. dupont DE Nemours and Company, (Wilmington, DE, 19898, USA).

PHS is a random copolymer prepared by polymerizing: 40% by weight of CH2 ═ C (CH)₃)CO₂CH₂CH₂(CF₂CF₂) mF (also known as

Fluoro methacrylate or ZFM) where m is 1 to 12, mainly 2 to 8, and 60% by weight of lauryl methacrylate (CH2 ═ C)₃)CO₂(CH₂)₁₁CH₃Also known as LMA).

In some embodiments, the compatibilizer component comprises about 0.01 to 30 weight percent (based on the total amount of compatibilizer) of an additive that reduces the surface energy of metallic copper, aluminum, steel, or other metals and their metal alloys present in the heat exchanger in a manner that reduces the adhesion of the lubricant to the metal. Examples of the metal surface energy reducing additive include the following compoundsName of article

FSA、

FSP and

FSJ is those commercially available from DuPont.

Another optional non-refrigerant component that may be used with the compositions of the present invention may be a metal surface deactivator. The metal surface deactivators are selected from the group consisting of oxalyl bis (benzylidene) hydrazide (CAS registry No. 6629-10-3), N '-bis (3, 5-di-tert-butyl-4-hydroxyhydrocinnamoyl hydrazide (CAS registry No. 32687-78-8), 2,' -oxamido bis-ethyl- (3, 5-di-tert-butyl-4-hydroxyhydrocinnamate (CAS registry No. 70331-94-1), N, n' - (disalicylidene) -1, 2-diaminopropane (CAS registry No. 94-91-7) and ethylenediaminetetraacetic acid (CAS registry No. 60-00-4) and salts thereof, and mixtures thereof (meaning mixtures of any of the metal surface deactivators disclosed in this paragraph).

The optional non-refrigerant component used with the composition of the present invention may alternatively be a stabilizer selected from the group consisting of: hindered phenols, thiophosphates, butylated triphenyl thiophosphate, organophosphates, or phosphites, arylalkyl ethers, terpenes, terpenoids, epoxides, fluorinated epoxides, oxetanes, ascorbic acid, thiols, lactones, thioethers, amines, nitromethane, alkylsilanes, benzophenone derivatives, aryl thioethers, divinyl terephthalic acid, diphenyl terephthalic acid, ionic liquids, and mixtures thereof (meaning mixtures of any of the stabilizers disclosed in this paragraph).

The stabilizer may be selected from: a tocopherol; hydroquinone; tert-butyl hydroquinone; a monothiophosphate ester; and dithiophosphoric acid esters, trade names

63 from Ciba Specialty Chemicals (Basel, Switzerland) (hereinafter "Ciba") is commercially available; dialkyl thiophosphates, respectively trade name

353 and

350 is commercially available from Ciba; butylated Triphenyl thiophosphate, trade name

232 commercially available from Ciba; amine phosphates, trade name

349(Ciba) is commercially available from Ciba; hindered phosphite salts of

168 commercially available from Ciba, and tris- (di-tert-butylphenyl) phosphite, under the trade name

OPH is commercially available from Ciba; (di-n-octyl phosphite); and isodecyl diphenyl phosphite, trade name

DDPP is commercially available from Ciba; trialkyl phosphates such as trimethyl phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, and tris (2-ethylhexyl) phosphate; triaryl phosphates including triphenyl phosphate, tricresyl phosphate, and trixylenyl phosphate; and mixed alkyl-aryl phosphates including isopropyl phenyl phosphate (IPPP) and bis (tert-butylphenyl) phenyl phosphate (TBPP); butylated triphenyl phosphate, such as that sold under the trade name

Those commercially available, including

8784; tert-butylated triphenyl phosphate, such as that sold under the trade name

620 those commercially available; isopropylated triphenyl phosphates, such as those sold under the tradename

220 and

110 those commercially available; anisole; 1, 4-dimethoxybenzene; 1, 4-diethoxybenzene; 1, 3, 5-trimethoxybenzene; myrcene, alloocine, limonene (especially d-limonene); retinal; pinene; menthol; geraniol; farnesol; phytol; a vitamin A; terpinene; delta-3-carene; terpinolene; phellandrene; fenchylene; dipentene; carotenoids such as lycopene, beta carotene, and xanthophylls such as zeaxanthin; retinoids, such as hepatic lutein and isotretinoin; camphane; 1, 2-propylene oxide; 1, 2-butylene oxide; n-butyl glycidyl ether; trifluoromethyl oxirane; 1, 1-bis (trifluoromethyl) oxirane; 3-ethyl-3-hydroxymethyl-oxetane, such as OXT-101(Toagosei co., Ltd); 3-ethyl-3- ((phenoxy) methyl) -oxetane, such as OXT-211(Toagosei co., Ltd); 3-ethyl-3- ((2-ethyl-hexyloxy) methyl) -oxetane, such as OXT-212(Toagosei co., Ltd); ascorbic acid; methyl mercaptan (methyl mercaptan); ethanethiol (ethyl mercaptan); coenzyme A; dimercaptosuccinic acid (DMSA); grapefruit mercaptan ((R) -2- (4-methylcyclohex-3-enyl) propane-2-thiol)); cysteine ((R) -2-amino-3-sulfanyl-propionic acid); lipoamide (1, 2-dithiolane-3-pentanamide); 5, 7-bis (1, 1-dimethylethyl) -3- [2, 3 (or 3, 4) -dimethylphenyl]-2(3H) -benzofuranone, trade name

HP-136 is commercially available from Ciba; benzylphenylsulfide; diphenylsulfideAn ether; diisopropylamine; dioctadecyl 3, 3' -thiodipropionate, known under the trade name

PS 802(Ciba) is commercially available from Ciba; 3, 3' -Didodecyl thiopropionate, trade name

PS 800 is commercially available from Ciba; bis- (2, 2, 6, 6-tetramethyl-4-piperidyl) sebacate, trade name

770 commercially available from Ciba; succinic acid poly- (N-hydroxyethyl-2, 2, 6, 6-tetramethyl-4-hydroxy-piperidyl ester, trade name

622LD (Ciba) is commercially available from Ciba; methyl ditallowamine; ditalloxamine; phenol- α -naphthylamine; bis (dimethylamino) methylsilane (DMAMS); tris (trimethylsilyl) silane (TTMSS); vinyltriethoxysilane; vinyl trimethoxysilane; 2, 5-difluorobenzophenone; 2 ', 5' -dihydroxyacetophenone; 2-aminobenzophenone; 2-chlorobenzophenone; benzylphenylsulfide; diphenyl sulfide; dibenzyl sulfide; an ionic liquid; and mixtures and combinations thereof.

The optional non-refrigerant component used with the composition of the present invention may alternatively be an ionic liquid stabilizer. The ionic liquid stabilizer may be selected from organic salts that are liquid at room temperature (about 25 ℃), those salts comprising a cation selected from pyridinium, pyridazinium, pyrimidinium, pyrazinium, imidazolium, pyrazolium, thiazolium, oxazolium, and triazolium, and mixtures thereof; and is selected from [ BF₄]-、[PF₆]-、[SbF₆]-、[CF₃SO₃]-、[HCF₂CF₂SO₃1-、[CF₃HFCCF₂SO₃]-、[HCClFCF₂SO₃]-、[(CF₃SO₂)₂N]-、[(CF₃CF₂SO₂)₂N]-、[(CF₃SO₂)₃C]-、[CF₃CO₂]-and F-and mixtures thereof. In some embodiments, the ionic liquid stabilizer is selected from emim BF₄(1-ethyl-3-methylimidazolium tetrafluoroborate); bmim BF₄(1-butyl-3-methylimidazole tetraborate); emim PF₆(1-ethyl-3-methylimidazolium hexafluorophosphate); and bmim PF₆(1-butyl-3-methylimidazolium hexafluorophosphate), all available from Fluka (Sigma-Aldrich).

In some embodiments, the stabilizer may be a hindered phenol, which is any substituted phenol compound, including phenols comprising one or more substituted or cyclic, linear, or branched aliphatic substituents, such as alkylated monophenols, including 2, 6-di-tert-butyl-4-methylphenol; 2, 6-di-tert-butyl-4-ethylphenol; 2, 4-dimethyl-6-tert-butylphenol; a tocopherol; and the like; hydroquinone and alkylated hydroquinones including tert-butyl hydroquinone, other derivatives of hydroquinone; and the like; hydroxylated thiodiphenyl ethers, including 4, 4' -thio-bis (2-methyl-6-tert-butylphenol); 4, 4' -thiobis (3-methyl-6-tert-butylphenol); 2, 2' -thiobis (4 methyl-6-tert-butylphenol); and the like; an alkylidene-bisphenol comprising: 4, 4' -methylenebis (2, 6-di-tert-butylphenol); 4, 4' -bis (2, 6-di-tert-butylphenol); derivatives of 2, 2' -or 4, 4-biphenol diol; 2, 2' -methylenebis (4-ethyl-6-tert-butylphenol); 2, 2' -methylenebis (4-methyl-6-tert-butylphenol); 4, 4-butylidenebis (3-methyl-6-tert-butylphenol); 4, 4-isopropylidenebis (2, 6-di-tert-butylphenol); 2, 2' -methylenebis (4-methyl-6-nonylphenol); 2, 2 '-isobutylenebis (4, 6-dimethylphenol; 2, 2' -methylenebis (4-methyl-6-cyclohexylphenol, 2, 2-or 4, 4-biphenyldiol, including 2, 2 '-methylenebis (4-ethyl-6-tert-butylphenol); butylated hydroxytoluene (BHT, or 2, 6-di-tert-butyl-4-methylphenol), heteroatom-containing bisphenols, including 2, 6-di-tert-alpha-dimethylamino-p-cresol, 4-thiobis (6-tert-butyl-m-cresol); and the like; amidophenols; 2, 6-di-tert-butyl-4 (N, N' -dimethylaminomethylphenol); including thioethers; bis (3-methyl-4-hydroxy-5-tert-butylbenzyl) sulfide; bis (3, 5-di-tert-butyl-4-hydroxybenzyl) sulfide and mixtures thereof (meaning mixtures of any of the phenols disclosed in this paragraph).

In some embodiments, the stabilizing agent may be a single stabilizing compound as described in detail above. In other embodiments, the stabilizing agent may be a mixture of two or more of the stabilizing compounds, which may be from the same class of compounds or from different classes of compounds, which classes are described in detail above.

The optional non-refrigerant component used with the composition of the present invention may alternatively be a tracer. The tracer may be a single compound or two or more tracer compounds from the same class of compounds or from different classes of compounds. In some embodiments, the tracer is present in the composition at a total concentration of about 1 part per million by weight (ppm) to about 5000ppm based on the weight of the total composition. In other embodiments, the tracer is present at a total concentration of about 10ppm to about 1000 ppm. In other embodiments, the tracer is present at a total concentration of about 20ppm to about 500 ppm. In other embodiments, the tracer is present at a total concentration of about 25ppm to about 500 ppm. In other embodiments, the tracer is present at a total concentration of about 50ppm to about 500 ppm. Alternatively, the tracer is present at a total concentration of about 100ppm to about 300 ppm.

The tracer may be selected from Hydrofluorocarbons (HFCs), deuterated hydrofluorocarbons, chlorofluorocarbons (CFCs), Hydrochlorofluorocarbons (HCFCs), chlorocarbons, perfluorocarbons, fluoroethers, brominated compounds, iodinated compounds, alcohols, aldehydes and ketones, nitrous oxide, and combinations thereof. Alternatively, the tracer may be selected from trifluoromethane (HFC-23), dichlorodifluoromethane (CFC-12), chlorodifluoromethane (HCFC-22), chloromethane (R-40), chlorofluoromethane (HCFC-31), fluoroethane (HFC-161), 1, 1, -difluoroethane (HFC-152a), 1, 1, 1-trifluoroethane (HFC-143a), pentafluorochloroethane (CFC-115), 1, 2-dichloro-1, 1, 2, 2-tetrafluoroethane (CFC-114), 1, 1-dichloro-1, 2, 2, 2-tetrafluoroethane (CFC-114a), 2-chloro-1, 1, 1, 2-tetrafluoroethane (HCFC-1)24) Pentafluoroethane (HFC-125), 1, 1, 2, 2-tetrafluoroethane (HFC-134), 1, 1, 1, 2-tetrafluoroethane (HFC-134a), 1, 1, 1, 3, 3, 3-hexafluoropropane (HFC-236fa), 1, 1, 1, 2, 3, 3, 3-heptafluoropropane (HFC-227ea), 1, 1, 1, 2, 2, 3, 3-heptafluoropropane (HFC-227ea), 1, 1, 1, 3, 3-pentafluoropropane (HFC-245fa), 1, 1, 1, 2, 2-pentafluoropropane (HFC-245cb), 1, 1, 1, 2, 3-pentafluoropropane (HFC-245eb), 1, 1, 2, 2-tetrafluoropropane (HFC-254cb), 1, 1, 1, 2-tetrafluoropropane (HFC-254eb), 1, 1, 1-trifluoropropane (HFC-263fb), 1, 1-difluoro-2-chloroethylene (HCFC-1122), 2-chloro-1, 1, 2-trifluoroethylene (CFC-1113), 1, 1, 1, 3, 3-pentafluorobutane (HFC-365mfc), 1, 1, 1, 2, 3, 4, 4, 5, 5, 5-decafluoropentane (HFC-43-10mee), 1, 1, 1, 2, 2, 3, 4, 5, 5, 6, 6, 7, 7, 7-tetradecafluoroheptane, hexafluorobutadiene, 3, 3, 3-trifluoropropyne, trifluoroiodomethane, deuterated hydrocarbons, deuterated hydrofluorocarbons, perfluorocarbons, fluoroethers, brominated compounds, iodo compounds, alcohols, aldehydes, ketones, nitrous oxide (N-fluoropropane)₂O) and mixtures thereof. In some embodiments, the tracer is a blend comprising two or more hydrofluorocarbons, or a combination of one hydrofluorocarbon and one or more perfluorocarbons. In other embodiments, the tracer is a blend of at least one CFC and at least one HCFC, HFC, or PFC.

A tracer may be added to the compositions of the invention in a predetermined amount to allow detection of any diluted, contaminated or otherwise altered composition. Additionally, the tracer may allow for detection of products infringing an existing patent right by identifying the patent owner's product versus a competitive infringing product. Furthermore, in one embodiment, the tracer compound may allow for the detection of the manufacturing process producing the product, thereby allowing for the detection of patent infringement of a particular manufacturing process chemistry.

The additive that may be used with the composition of the present invention may alternatively be a perfluoropolyether, as detailed in US2007-0284555, which is incorporated herein by reference.

It will be appreciated that certain of the above-mentioned additives, as applicable to the non-refrigerant components, have been identified as potential refrigerants. However, according toThe present invention, when such additives are used, they are not present in amounts that will affect the novel and essential characteristics of the refrigerant blends of the present invention. Preferably, the refrigerant mixture and the inventive composition comprising the same comprise no more than about 0.5 weight percent of a material other than HFC-32, HFO-1234yf, and CO₂And an external refrigerant.

In one embodiment, the compositions disclosed herein can be prepared by any convenient method of mixing the desired amounts of the individual components. A preferred method is to weigh the required amounts of the components and then combine the components in a suitable container. Stirring may be used if desired.

The compositions of the present invention have zero ozone depletion potential and low Global Warming Potential (GWP). Alternatively, the compositions of the present invention will have global warming potentials that are less than many of the hydrofluorocarbon refrigerants currently in use and even less than many of the proposed alternatives.

Apparatus and method of use

The compositions disclosed herein can be used as heat transfer compositions or refrigerants. Specifically, compositions consisting essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions is useful as a refrigerant. And, comprises a mixture consisting essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions may be used as a substitute for R-410A in refrigeration systems, air conditioning systems, or heat pump systems. Specifically, compositions consisting essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions may be used as a replacement for R-410A in air conditioning and heat pump systems and equipment. Alternatively, compositions consisting of HFC-32, HFO-1234yf and CO are included₂The composition of the refrigerant mixture of compositions is useful as a replacement for R-410A in air conditioning and heat pump systems and equipment, including mobile air conditioning systems and equipment for cooling the passenger compartment of an automobile. Furthermore, the compositions are useful in automotive heat pumps, especially those used in hybrid or electric vehicles. Additionally, comprising a mixture consisting essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions can be used as a replacement for R-410A in refrigeration systems and equipment. In addition, the method can be used for producing a composite materialComprising HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions can be used as a replacement for R-410A in refrigeration systems and equipment. And the use of the compositions of the present invention in refrigeration systems and equipment is suitable for use in low and medium temperature refrigeration.

Accordingly, disclosed herein is a method for producing refrigeration comprising contacting a refrigerant composition consisting essentially of HFC-32, HFO-1234yf, and CO₂The composition of the refrigerant mixture of constituents evaporates in the vicinity of the object to be cooled and the composition is then condensed. Alternatively, the method for producing refrigeration comprises contacting a refrigerant consisting of HFC-32, HFO-1234yf, and CO₂The composition of the refrigerant mixture of constituents evaporates in the vicinity of the object to be cooled and the composition is then condensed. In one embodiment, the method may be used in refrigeration, air conditioning and heat pumps. In another embodiment, the use of the method for cooling can be in refrigeration. In another embodiment, the use of the method for cooling may be in cryogenic refrigeration. In another embodiment, the method for cooling can be used in medium temperature refrigeration. In another embodiment, the method for cooling may be used in an air conditioner. In another embodiment, the use of the method for cooling may be in a heat pump. In another embodiment, the use of the method for cooling may be in a motor vehicle air conditioning or heat pump system. In another embodiment, the use of the method for cooling may be in an automotive heat pump for use in a hybrid vehicle or an electric vehicle.

In another embodiment, disclosed herein is a method of producing heat comprising contacting a refrigerant comprising at least one of HFC-32, HFO-1234yf, and CO₂The composition of the refrigerant mixture of constituents evaporates and then condenses in the vicinity of the object to be heated. Alternatively, the method for producing heat includes a method comprising reacting a mixture of HFC-32, HFO-1234yf, and CO₂The composition of the refrigerant mixture of constituents evaporates and then condenses in the vicinity of the object to be heated. In one embodiment, the method is used in a heat pump. In another embodiment, the method for heating is usedIn automotive heat pump systems. In another embodiment, the use of the method for heating is for heating a passenger compartment in an automobile, in particular in a hybrid and/or electric vehicle.

Vapor compression refrigeration systems, air conditioning systems, and heat pump systems include an evaporator, a compressor, a condenser, and an expansion device. The refrigeration cycle reuses refrigerant in multiple steps, creating a cooling effect in one step and a heating effect in a different step. This cycle can be described briefly as follows. The liquid refrigerant enters the evaporator through an expansion device, and the liquid refrigerant boils in the evaporator at a low temperature to form a gas and refrigerates by extracting heat from the environment. Typically, air or a heat transfer fluid flows over or around the evaporator to transfer the cooling effect caused by the evaporation of the refrigerant in the evaporator to the object to be cooled. The low pressure gas enters the compressor where it is compressed to increase its pressure and temperature. The high pressure (compressed) gas refrigerant then enters a condenser where the refrigerant condenses and rejects its heat to the environment. The refrigerant returns to the expansion device, through which the liquid is expanded from a higher pressure level in the condenser to a lower pressure level in the evaporator, thereby repeating the cycle.

An object to be cooled or heated may be defined as any space, location, object or object where it is desirable to provide cooling or heating. Examples include spaces (open or closed) requiring air conditioning, cooling or heating, such as rooms, apartments, or buildings, such as apartment buildings, university dormitories, allied villas, or other free standing or single family residences, hospitals, office buildings, supermarkets, college or university classrooms, or administrative offices, and automobile or truck passenger compartments.

By "near". means that the evaporator of the system containing the refrigerant composition is located within or adjacent to the object to be cooled such that air moving over the evaporator will move into or around the object to be cooled. In a method for producing heat, "in.. near" means that the condenser of the system containing the refrigerant composition is located within or adjacent to the object to be heated such that air moving over the evaporator will move into or around the object to be heated.

Methods are provided for replacing R-410A in an air conditioning system or heat pump system comprising replacing a refrigerant consisting essentially of HFC-32, HFO-1234yf, and CO₂A composition of refrigerant mixtures of compositions replaces said R-410A to replace R-410A in said air conditioning system or heat pump system. Alternatively, a method for replacing R-410A in an air conditioning system or a heat pump system includes a method comprising mixing HFC-32, HFO-1234yf, and CO₂A composition of refrigerant mixtures of compositions replaces said R-410A to replace R-410A in said air conditioning system or heat pump system.

In general, replacement refrigerants are most useful if they can be used in initial refrigeration equipment designed for different refrigerants. Additionally, the compositions as disclosed herein can be used as a replacement for R-410A in devices designed for R-410A with little to no modification to the system. In addition, the compositions are useful for particular modification or complete production of compositions comprising HFC-32, HFO-1234yf, and CO₂In the apparatus of the new composition replaces R-410A.

In many applications, some embodiments of the disclosed compositions can be used as refrigerants, and at least provide comparable cooling performance (meaning cooling capacity) as refrigerants for which replacement is sought.

In one embodiment, a method for replacing R-410A is provided comprising charging an air conditioning system or a heat pump system comprising HFC-32, HFO-1234yf, and CO₂A combination of refrigerant blends of the composition as a replacement for said R-410A.

In one embodiment of the process, the catalyst composition consists essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions provides a cooling capacity within about 20% of the cooling capacity produced by R-410A under the same operating conditions. In another embodiment of the process, a catalyst composition consisting essentially of HFC-32, HFO-1234yf and CO₂The cooling capacity provided by the composition of the refrigerant mixture of compositions is the cooling capacity produced by R-410A under the same operating conditionsWithin about 15%. In another embodiment of the process, a catalyst composition consisting essentially of HFC-32, HFO-1234yf and CO₂The composition of the refrigerant mixture of compositions provides a cooling capacity within about 10% of the cooling capacity produced by R-410A under the same operating conditions.

Additionally, disclosed herein is an air conditioning system or heat pump system comprising an evaporator, a compressor, a condenser, and an expansion device, said system characterized by comprising a composition comprising HFC-32, HFO-1234yf and CO₂。

In another embodiment, disclosed herein is a refrigeration system comprising an evaporator, a compressor, a condenser, and an expansion device, characterized in that the system comprises a refrigerant comprising HFC-32, HFO-1234yf, and CO₂The composition of (1). The apparatus may be intended for low temperature refrigeration or for medium temperature refrigeration.

It has been found that the compositions of the present invention will have some temperature glide in the heat exchanger. Thus, the system will work more efficiently if the heat exchanger is operated in a counter-flow mode or a cross-flow mode with a tendency to counter-flow. The counterflow tendency means that the closer the heat exchanger is to counterflow mode, the more efficient the heat transfer. Thus, air conditioning heat exchangers, particularly evaporators, are designed to provide some aspect of the counterflow tendency. Accordingly, provided herein is an air conditioning system or heat pump system, wherein the system comprises one or more heat exchangers (evaporator, condenser, or both) operating in a counter-flow mode or a cross-flow mode with a tendency to counter-flow.

Additionally, the compositions of the present invention can be used in systems having heat exchangers that operate in a cross-flow mode.

In another embodiment, provided herein is a refrigeration system, air conditioning system, or heat pump system, wherein the system comprises one or more heat exchangers (evaporator, condenser, or both) operating in a counter-flow mode, a cross-flow mode, or a cross-flow mode with a tendency to counter-flow.

In one embodiment, the refrigeration system, air conditioning system, or heat pump system is a stationary refrigeration system, air conditioning system, or heat pump system. In another embodiment, the refrigeration system, air conditioning system, or heat pump system is a mobile refrigeration system, air conditioning system, or heat pump system. In particular, the compositions of the present invention are useful in air conditioning and heat pump systems. It may be a stationary air conditioning system or a heat pump system or a mobile air conditioning system or a heat pump system.

Additionally, in some embodiments, the disclosed compositions can serve as the primary refrigerant in a secondary loop system, providing cooling to a remote location by using a second heat transfer fluid, which can comprise water, a brine solution (e.g., calcium chloride), ethylene glycol, carbon dioxide, or a fluorinated hydrocarbon fluid. In this case, the second heat transfer fluid is the object to be cooled when it is adjacent to the evaporator and is cooled before moving to the second remote object to be cooled.

Examples of air conditioning systems or heat pump systems include, but are not limited to, residential air conditioners, residential heat pumps, chillers (including flooded evaporator chillers, direct expansion chillers, and centrifugal or screw chillers), mobile air conditioning units, dehumidifiers, and combinations thereof.

As used herein, a mobile refrigeration, air conditioning or heat pump system refers to any refrigeration, air conditioning or heat pump apparatus incorporated into a road, rail, sea or air transport unit. The mobile air conditioning system or heat pump system may be used in an automobile, truck, railcar, or other transportation system. Mobile refrigeration may include transport refrigeration in trucks, airplanes, or railcars. In addition, equipment intended to provide refrigeration for a system independent of any moving carrier (referred to as an "intermodal" system) is included in the present invention. Such intermodal systems include "containers" (combined sea/land transport) and "dump trucks" (combined road and rail transport). In addition, mobile air conditioners and heat pumps include systems designed to cool and heat the passenger compartment of an automobile. Furthermore, the composition of the invention can be used in heat pumps designed for cooling and heating the passenger compartment of hybrid and/or electric vehicles.

As used herein, a stationary air conditioning system or heat pump system is a system that is fixed in one location during operation. The stationary air conditioning system or heat pump system may be connected or attached within any of a variety of buildings. These stationary applications may be stationary air conditioners and heat pumps, including but not limited to chillers, heat pumps (including residential and high temperature heat pumps), residential, commercial or industrial air conditioning systems, and include those external to but connected to a building, such as rooftop systems, ductless, ducted, integrated terminals, and those external to the building.

Examples of refrigeration systems in which the disclosed compositions can be used are devices including commercial, industrial, or residential refrigerators and freezers, ice makers, stand-alone coolers and freezers, flooded evaporator coolers, direct expansion coolers, walk-in and reach-in coolers and freezers, and combined systems. In some embodiments, the disclosed compositions can be used in supermarket refrigeration systems. Additionally, stationary applications may utilize a secondary loop system that uses a primary refrigerant to refrigerate at one location, transferred to a remote location via a secondary heat transfer fluid.

In particular, the compositions of the present invention are useful in air conditioners and heat pumps. In addition, the compositions of the present invention may be used in air conditioning systems and equipment. Furthermore, the composition of the present invention can be used in heat pump equipment for cooling and heating air.

In the refrigeration, air conditioning and heat pump system of the present invention, the heat exchanger will operate within certain temperature limits. For air conditioning, in one embodiment, the evaporator will operate at a midpoint temperature of about 0 ℃ to about 20 ℃. In another embodiment, the evaporator will be operated at a midpoint temperature of about 0 ℃ to about 15 ℃. In another embodiment, the evaporator will be operated at a midpoint temperature of about 5 ℃ to about 10 ℃.

For medium temperature refrigeration, in one embodiment, the evaporator will be operated at a midpoint temperature of about-25 ℃ to about 0 ℃. In another embodiment, the evaporator will be operated at a midpoint temperature of about-18 ℃ to about-1 ℃.

For low temperature refrigeration, in one embodiment, the evaporator will be operated at a midpoint temperature of about-45 ℃ to about-10 ℃. In another embodiment, the evaporator will be operated at a midpoint temperature of about-40 ℃ to about-18 ℃.

In one embodiment, the condenser will operate at an average temperature of from about 15 ℃ to about 60 ℃. In another embodiment, the condenser will operate at a midpoint temperature of about 20 ℃ to about 60 ℃. In another embodiment, the condenser will operate at a midpoint temperature of about 20 ℃ to about 50 ℃.

Examples

The concepts disclosed herein will be further described in the following examples, which do not limit the scope of the invention described in the claims.

Examples

Cooling performance

The cooling performance of the inventive compositions for air conditioning and heat pump equipment under typical conditions was determined and is shown in table 1 in comparison to R-410A. GWP is worth reporting from the International Panel on Climate Change, IPCC, fourth assessment report I working group (AR4) between the governments in 2007. The average temperature glide (average temperature glide: average of temperature glide in evaporator and temperature glide in condenser), cooling capacity (capacity), and COP (coefficient of performance) were calculated from the physical property measurements of the composition of the present invention under the following specific conditions:

TABLE 1

All of the compositions of the present invention provided in table 1 provide a volume capacity within 20% of the volume capacity of R-410A while providing an average temperature glide of 11 ℃ or less. Some of the claimed compositions of the invention of table 1 provide a volume capacity within 15% of the volume capacity of R-410A. Alternatively, some of the compositions of table 1 provide a volume capacity within 10% of the volume capacity of R-410A. And all compositions showed excellent energy efficiency (as COP versus R-410A), an improvement over R-410A. And all compositions of the invention in table 1 have a GWP of less than 250.

In addition, as can be seen from Table 1, the prior art compositions lack a practical alternative for use as R-410A in at least one parameter. The binary composition of 1234yf and R32, while providing good performance, has a GWP that is much higher than that of the composition of the present invention. For those with lower GWP, either the capacity is significantly lower or the average slip is higher, neither of which is desirable. Thus, the compositions of the present invention provide an optimal balance of properties, with GWP < 250 as a replacement for R-410A.

Selected embodiments

Embodiment A1: a composition comprising a refrigerant mixture for replacing R-410A, the refrigerant mixture consisting essentially of difluoromethane, 2, 3, 3, 3-tetrafluoropropene, and carbon dioxide.

Embodiment A2: the composition of embodiment a1, comprising a refrigerant mixture for replacement of R-410A consisting essentially of from about 25 to about 38 weight percent difluoromethane, from about 55 to about 65 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 3 to about 10 weight percent carbon dioxide.

Embodiment A3: the composition of any of embodiments a1 and a2, the refrigerant mixture consisting essentially of from about 25% to about 37% by weight difluoromethane, from about 56% to about 64% by weight 2, 3, 3, 3-tetrafluoropropene, and from about 5% to about 10% by weight carbon dioxide.

Embodiment A4: root of herbaceous plantThe composition of any of embodiments a 1-A3, the refrigerant mixture consisting essentially of about 27 to 36 weight percent difluoromethane, about 57 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 5 to 10 weight percent carbon dioxide.

Embodiment A5: the composition of any of embodiments a1-a 4, the refrigerant mixture consisting essentially of about 28 to 36 weight percent difluoromethane, about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 to 9 weight percent carbon dioxide.

Embodiment A6: the composition of any of embodiments a1-a 5, the refrigerant mixture consisting essentially of about 29 to 36 weight percent HFC-32, about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 to 8 weight percent CO₂And (4) forming.

Embodiment A7: the composition of any of embodiments a 1-A3, the refrigerant mixture consisting essentially of about 35 to 37 weight percent difluoromethane, about 57 to 59 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 5 to 7 weight percent carbon dioxide.

Embodiment A8: the composition of any of embodiments a1-a 7, the refrigerant mixture consisting essentially of about 36 weight percent difluoromethane, about 58 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 weight percent carbon dioxide.

Embodiment A10: the composition of any of embodiments a1 and A3, the refrigerant mixture consisting essentially of about 28% to about 30% by weight difluoromethane, about 62% to about 64% by weight 2, 3, 3, 3-tetrafluoropropene, and about 7% to about 9% by weight carbon dioxide.

Embodiment A12: the composition of any of embodiments a1-a 6 and a10, the refrigerant mixture consisting essentially of about 29 weight percent difluoromethane, about 63 weight percent 2, 3, 3, 3-tetrafluoropropene, andabout 8% by weight carbon dioxide.

Embodiment A13: the composition of any one of embodiments a1 to a12, further comprising one or more components selected from: lubricants, dyes, solubilizers, compatibilizers, stabilizers, tracers, antiwear agents, extreme pressure agents, corrosion and oxidation inhibitors, metal surface energy reducers, metal surface deactivators, free radical scavengers, foam control agents, viscosity index improvers, pour point depressants, detergents, viscosity modifiers, and mixtures thereof.

Embodiment a 14:the composition of any of embodiments a1 to a12, further comprising a lubricant selected from the group consisting of mineral oil, alkylbenzenes, polyol esters, polyalkylene glycols, polyvinyl ethers, polycarbonates, perfluoropolyethers, synthetic paraffins, synthetic naphthenes, polyalphaolefins, and combinations thereof.

Embodiment a 15:the composition of embodiment a13, wherein the lubricant is selected from the group consisting of mineral oil, alkylbenzenes, polyol esters, polyalkylene glycols, polyvinyl ethers, polycarbonates, perfluoropolyethers, synthetic paraffins, synthetic naphthenes, polyalphaolefins, and combinations thereof.

Embodiment a 16:the composition according to embodiment a13, wherein the stabilizer is selected from the group consisting of: hindered phenols, thiophosphates, butylated triphenyl thiophosphate, organophosphates, or phosphites, arylalkyl ethers, terpenes, terpenoids, epoxides, fluorinated epoxides, oxetanes, ascorbic acid, thiols, lactones, thioethers, amines, nitromethane, alkylsilanes, benzophenone derivatives, aryl thioethers, divinyl terephthalic acid, diphenyl terephthalic acid, ionic liquids, and mixtures thereof.

Embodiment B1:a process for producing refrigeration, the process comprising condensing a composition according to any one of embodiments a1-a12, and then evaporating the composition in the vicinity of an object to be cooled.

Embodiment B2:a method for producing heat, the method comprising evaporating a composition according to any one of embodiments a1-a12, and then condensing the composition in the vicinity of an object to be heated.

Embodiment C1:a method of replacing R-410A in an air conditioning system or a heat pump system, the method comprising providing the composition according to any one of embodiments a1-a12 to the system as a replacement for the R-410A in the air conditioning system or heat pump system.

Embodiment C2:a method of replacing R-410A in a refrigeration system, the method comprising providing the composition according to any one of embodiments a1-a12 to the system as a replacement for the R-410A in the air conditioning system or heat pump system.

Embodiment C3: the method of embodiment C1, wherein the system comprises an evaporator, and wherein the evaporator operates at a midpoint temperature between about 0 ℃ to about 20 ℃.

Embodiment C4: the method of embodiment C2, wherein the system comprises an evaporator, and wherein the evaporator operates at a midpoint temperature between about-45 ℃ to about-10 ℃.

Embodiment C5: the method of embodiment C2, wherein the system comprises an evaporator, and wherein the evaporator operates at a midpoint temperature between about-25 ℃ to about 0 ℃.

Embodiment D1: an air conditioning system or heat pump system comprising an evaporator, a compressor, a condenser and an expansion device, characterized in that said system comprises a composition according to any one of embodiments a1-a 12.

Embodiment D2:the air conditioning system or heat pump system of embodiment D1, wherein the system comprises one or more heat exchangers operating in a counter-flow mode, a cross-flow mode, or a cross-flow mode with a counter-flow tendency.

Embodiment D3:bagA refrigeration system comprising an evaporator, a compressor, a condenser and an expansion device, characterized in that said system comprises a composition according to any one of embodiments a1-a 12.

Embodiment D4:the refrigeration system of embodiment D3, wherein the system comprises one or more heat exchangers operating in a counter-flow mode, a cross-flow mode, or a cross-flow mode with a counter-flow tendency.

Embodiment D5: the refrigeration system of embodiment D3 or D4, wherein the system comprises a cryogenic refrigeration system, and wherein the evaporator operates at a midpoint temperature between about-45 ℃ to about-10 ℃.

Embodiment D6: the refrigeration system of embodiment D3 or D4, wherein the system comprises a medium temperature refrigeration system, and wherein the evaporator operates at a midpoint temperature between about-25 ℃ to about 0 ℃.

Embodiment D7: the air conditioning or heat pump system of embodiment D1 or D2, wherein the evaporator operates at a midpoint temperature between about 0 ℃ to about 20 ℃.

Embodiment E1: the composition according to any one of embodiments a1-a12, the method according to embodiment B1 or B2, the method according to embodiment C1-C5, or the system according to any one of embodiments D1-D7, wherein the refrigerant mixture has a GWP of 250 or less.

Embodiment E2: the composition according to any one of embodiments a1-a12, the method according to embodiment B1 or B2, the method according to embodiment C1-C5, or the system according to any one of embodiments D1-D7, wherein the refrigerant mixture has a GWP of 200 or less.

Claims (25)

1. A composition comprising a refrigerant mixture for replacing R-410A consisting essentially of about 25 to about 38 weight percent difluoromethane, about 55 to about 65 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 3 to about 10 weight percent carbon dioxide.

2. The composition of claim 1, said refrigerant mixture consisting essentially of from about 25 to about 37 weight percent difluoromethane, from about 56 to about 64 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to about 10 weight percent carbon dioxide.

3. The composition of claim 1, said refrigerant mixture consisting essentially of from about 27 to 36 weight percent difluoromethane, from about 57 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 10 weight percent carbon dioxide.

4. The composition of claim 1, said refrigerant mixture consisting essentially of from about 28 to 36 weight percent difluoromethane, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 9 weight percent carbon dioxide.

5. The composition of claim 1, said refrigerant mixture consisting essentially of from about 29 to 36 weight percent difluoromethane, from about 58 to 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 6 to 8 weight percent carbon dioxide.

6. The composition of claim 1, said refrigerant mixture consisting essentially of from about 35 to 37 weight percent difluoromethane, from about 57 to 59 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 5 to 7 weight percent carbon dioxide.

7. The composition of claim 1, said refrigerant mixture consisting essentially of about 36 weight percent difluoromethane, about 58 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 6 weight percent carbon dioxide.

8. The composition of claim 1, said refrigerant mixture consisting essentially of from about 28 to about 30 weight percent difluoromethane, from about 62 to about 64 weight percent 2, 3, 3, 3-tetrafluoropropene, and from about 7 to about 9 weight percent carbon dioxide.

9. The composition of claim 1, said refrigerant mixture consisting essentially of about 29 weight percent difluoromethane, about 63 weight percent 2, 3, 3, 3-tetrafluoropropene, and about 8 weight percent carbon dioxide.

10. The composition of claim 1, further comprising one or more components selected from the group consisting of: lubricants, dyes, solubilizers, compatibilizers, stabilizers, tracers, antiwear agents, extreme pressure agents, corrosion and oxidation inhibitors, metal surface energy reducers, metal surface deactivators, free radical scavengers, foam control agents, viscosity index improvers, pour point depressants, detergents, viscosity modifiers, and mixtures thereof.

11. The composition of claim 10, wherein the lubricant is selected from the group consisting of mineral oil, alkylbenzenes, polyol esters, polyalkylene glycols, polyvinyl ethers, polycarbonates, perfluoropolyethers, synthetic paraffins, synthetic naphthenes, polyalphaolefins, and combinations thereof.

12. The composition of claim 10, wherein the stabilizer is selected from the group consisting of: hindered phenols, thiophosphates, butylated triphenyl thiophosphate, organophosphates, or phosphites, arylalkyl ethers, terpenes, terpenoids, epoxides, fluorinated epoxides, oxetanes, ascorbic acid, thiols, lactones, thioethers, amines, nitromethane, alkylsilanes, benzophenone derivatives, aryl thioethers, divinyl terephthalic acid, diphenyl terephthalic acid, ionic liquids, and mixtures thereof.

13. A process for producing refrigeration, said process comprising condensing a composition according to claim 1 and then evaporating said composition in the vicinity of an object to be cooled.

14. A process for producing heat, the process comprising evaporating the composition of claim 1 and then condensing the composition in the vicinity of an object to be heated.

15. A method of replacing R-410A in an air conditioning system or a heat pump system, the method comprising providing the composition of claim 1 as a replacement for the R-410A in the air conditioning system or heat pump system.

16. The method of claim 15, wherein the air conditioning system or heat pump system comprises an evaporator, and the evaporator operates at a midpoint temperature of about 0 ℃ to about 20 ℃.

17. An air conditioning system or heat pump system comprising an evaporator, a compressor, a condenser and an expansion device, characterized in that said system comprises a composition according to claim 1.

18. The air conditioning or heat pump system of claim 17, wherein the evaporator operates at a midpoint temperature of about 0 ℃ to about 20 ℃.

19. The air conditioning or heat pump system of claim 17, wherein the system comprises one or more heat exchangers operating in a counter-flow mode, a cross-flow mode, or a cross-flow mode with a counter-flow tendency.

20. A method of replacing R-410A in a refrigeration system, the method comprising providing the composition of claim 1 as a replacement for the R-410A in the refrigeration system.

21. A refrigeration system comprising an evaporator, a compressor, a condenser and an expansion device, characterized in that said system comprises a composition according to claim 1.

22. The refrigeration system of claim 21, wherein the evaporator operates at a midpoint temperature of about-25 ℃ to about 0 ℃.

23. The refrigeration system of claim 21, wherein the evaporator operates at a midpoint temperature of about-45 ℃ to about-10 ℃.

24. The refrigeration system of claim 21, wherein the system comprises one or more heat exchangers operating in a counter-flow mode, a cross-flow mode, or a cross-flow mode with a counter-flow tendency.

25. The composition of claim 3, wherein the global warming potential is less than 250.