CN112947323B - Chemical process distributed control method for explicit model predictive control optimization - Google Patents

Chemical process distributed control method for explicit model predictive control optimization Download PDF

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CN112947323B
CN112947323B CN202110106896.1A CN202110106896A CN112947323B CN 112947323 B CN112947323 B CN 112947323B CN 202110106896 A CN202110106896 A CN 202110106896A CN 112947323 B CN112947323 B CN 112947323B
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滕忆明
吴锋
张日东
李平
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Hangzhou Dianzi University
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Abstract

The invention discloses a chemical process distributed control method for explicit model predictive control optimization, which comprises the following steps: step 1, establishing a novel improved model by distributed model predictive control; and 2, improving the design of the distributed model predictive control controller under the model. The invention establishes a novel explicit distributed model predictive control method under an improved model by means of data acquisition, model establishment, predictive mechanism, optimization and the like and according to related ideas of distributed control, and can well process a multivariable coupling system and improve the overall control performance of the system by utilizing the method on the premise of ensuring high control precision and stability.

Description

Chemical process distributed control method for explicit model predictive control optimization
Technical Field
The invention belongs to the technical field of automation, and relates to a chemical process distributed control method for explicit model predictive control optimization.
Background
With the development of computer network technology, centralized control cannot meet all requirements of complex process industries, and distributed control structures are occupying more and more weight. For a complex and high-dimensional large-scale system, although the distributed model predictive control can already meet basic requirements, for some industrial processes with input and output constraints and high requirements on the dynamic performance and robustness of the system, relevant standards may not be met, and particularly, under the condition of introducing interference, the output cannot better track a set value, so that the improvement of the distributed model predictive control method is particularly important.
Disclosure of Invention
The invention aims to provide a novel explicit distributed model predictive control method under an improved model aiming at the defects of distributed model predictive control in processing constraint and multivariable process control, and the method is applied to a common industrial heating furnace system in a chemical process to control the system. The method simultaneously considers the influence of output error, measurement output and input on the design of the model predictive controller, model predictive control based on the novel improved model inherits the advantages of a traditional model, simultaneously considers the important control performance index of tracking error, combines an explicit control method to process the constraint of the system, makes up the defects of the traditional distributed model predictive control in a high-precision industrial process, and improves the overall control performance of the system.
The invention establishes a novel explicit distributed model predictive control method under an improved model by means of data acquisition, model establishment, predictive mechanism, optimization and the like and according to related ideas of distributed control, and can well process a multivariable coupling system and improve the overall control performance of the system by utilizing the method on the premise of ensuring high control precision and stability. The specific technical scheme is as follows:
a chemical process distributed control method for explicit model predictive control optimization comprises the following steps:
step 1, establishing a novel improved model by distributed model predictive control;
and 2, improving the design of the distributed model predictive control controller under the model.
Further, the step 1 specifically comprises the following steps:
step 1.1 establishment of distributed model predictive control model
Considering a multivariable N-in-N-out large-scale system in an industrial process as consisting of N subsystems of first-order inertia plus pure hysteresis (FOPDT) models, an N-in-N-out multivariable FOPDT system of the form:
Figure BDA0002916501850000021
wherein, KijThe steady state gain, T, of the j (1 ≦ j ≦ n) th input to the i (1 ≦ i ≦ n) th output for the multivariable process objectijTime constant, τ, for the jth input to ith output of a multivariable process objectijA lag time for a jth input to an ith output of the multivariable process object;
step 1.2, dispersing an N-input N-output large-scale system into N subsystems according to a distributed predictive control idea;
in the multivariate selection process, the transfer function of the input of the jth subsystem to the output of the ith subsystem is:
Figure BDA0002916501850000022
step 1.3 at sampling time TsDiscretizing the first-order plus pure lag model of the ith subsystem under the conditionThe following model was obtained:
Figure BDA0002916501850000023
here, let
Figure BDA0002916501850000024
The above equation can be simplified to:
Figure BDA0002916501850000025
wherein, yi(k),yi(k-1),yi(k-2) the output of the ith subsystem at time k-1 and time k-2, ui(k-1) is the input of the ith subsystem at time k-1, uj(k-1) is the input of the jth subsystem at time k-1,
Figure BDA0002916501850000031
the influence of the input of other subsystems on the output of the ith subsystem at the moment of k-1 is reflected;
step 1.4, obtaining the first-order difference after the discretization model orientation:
Figure BDA0002916501850000032
step 1.5, selecting a state variable output by the ith subsystem:
Δxi,j(k)=[Δyi(k),Δyi(k-1),Δui(k-1),…,Δui(k-d),Δuj(k-1),…,Δuj(k-d)]T
wherein d is
Figure BDA0002916501850000033
The model of the ith subsystem can be found as:
Δxi,j(k+1)=Ai,j,mΔxi,j(k)+Bi,j,mΔui(k)+Di,j,mΔuj(k)
Δyi(k+1)=Ci,j,mΔxi,j(k+1)
wherein the content of the first and second substances,
Figure BDA0002916501850000034
Bi,j,m=[0 0 1 0 0 … 0]T
Ci,j,m=[1 0 0 … 0 0 0 0];
Di,j,m=[0 … 0 0 1 0 … 0];
Ai,j,mis a (2d +2) × (2d +2) matrix, Bi,j,m,Ci,j,m,Di,j,mIs a (2d +2) -dimensional vector;
step 1.6 establishment of novel improved model for distributed model predictive control
And further converting the model of the ith subsystem into a novel improved model containing output tracking errors and state variables:
zi(k+1)=Azi(k)+BΔui(k)+DΔuj(k)+CΔri(k+1)
wherein the content of the first and second substances,
Figure BDA0002916501850000041
ei(k)=yi(k)-ri(k),Δei(k)=Δyi(k)-Δri(k),
ei(k+1)=ei(k)+Δei(k+1)
=ei(k)+Δyi(k+1)-Δri(k+1)
=ei(k)+Ci,j,mΔxi,j,(k)-Δri(k+1)
=ei(k)+Ci,j,mAi,j,mΔxi,j(k)+Ci,j,mBi,j,mΔui(k)+Ci,j,mDi,j,mΔuj(k)-Δri(k+1)
Figure BDA0002916501850000042
ri(k) for reference trajectory,. DELTA.ri(k +1) is the reference track increment, ei(k),eiAnd (k +1) is the error between the system output and the reference track at the moment k and k +1 respectively.
Further, step 2 is specifically as follows:
step 2.1 according to step 1.6, a vector form of model output of the ith subsystem at the future k + i moment can be obtained, and the vector form is obtained by sorting:
Zi=Gzi(k)+S1ΔUi+S2ΔUj+ΨΔRi
wherein the content of the first and second substances,
Figure BDA0002916501850000043
Figure BDA0002916501850000044
ΔUi=[Δui(k) Δui(k+1) … Δui(k+M-1)]T
ΔUj=[Δuj(k) Δuj(k+1) … Δuj(k+M-1)]T
ΔRi=[Δri(k+1) Δri(k+2) … Δri(k+P)]T
ri(k+m)=λmyi(k)+(1-λm)ci(k),m=1,2,…,P
step 2.2 based on the idea of rolling optimization, the ith subsystem objective function is taken:
Ji=Zi TQi,mZi+ΔUi TRi,mΔUi
wherein Q isi,m=block diag(Qi,1,Qi,2,…,Qi,P-1,Qi,P) λ is a reference trajectory softening factor, ci(k) Is the set value of the ith subsystem at the moment k;
Figure BDA0002916501850000051
step 2.3 implements the ith subsystem objective function:
Figure BDA0002916501850000052
the control increment and the control quantity under the influence of other subsystems at the kth moment of the ith subsystem can be obtained as follows:
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
ui(k)=[1 0 … 0]ΔUi(k)+ui(k-1)
control increment Δ U with ith subsystemi(k) Obtaining the actual control quantity u of the ith subsystemi(k)=[1 0 … 0]ΔUi(k)+ui(k-1) operating on the ith subsystem;
then the control quantity of other subsystems can be obtained in the same way;
step 2.4 explicit distributed model predictive control controller design based on novel improved model
For this complex large system, the constraint is assumed to exist:
Δui,min≤ΔUi≤Δui,max
ui,min≤Ui≤ui,max
yi,min≤yi(k+1)≤yi,max
wherein, Δ ui,minAnd Δ ui,maxConstrained input delta values, u, of minimum and maximum, respectivelyi,minAnd ui,maxConstraint control input values, y, being minimum and maximum, respectivelyi,minAnd yi,maxMinimum and maximum constraint output values, respectively.
Here, we further convert the constraint conditions of the ith subsystem into:
Wi,1ΔUi≤di,1
Wi,2ΔUi≤di,2
Wi,3ΔUi≤di,3
wherein the content of the first and second substances,
Figure BDA0002916501850000061
di,1=[-Δui,min,…,-Δui,min,Δui,max,…,Δui,max]T
di,2=[-(ui,min-ui(k-1)),…,-(ui,min-ui(k-1)),
(ui,max-ui(k-1)),…,(ui,max-ui(k-1))]T
di,3=[-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},
{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi}]T
wherein phi is from ZiExtract Δ y therefromi(k) A coefficient matrix of (a);
step 2.5 thus the ith subsystem solution problem of the explicit distributed model predictive control under the novel improved model is:
Figure BDA0002916501850000062
it is simplified and can be further rewritten as
Figure BDA0002916501850000063
Ai=S1 TQi,m[Gzi(k)+S2ΔUj+ΨΔRi]
Bi=S1 TQi,mS1+Ri,m,CiRepresents a constant
Step 2.6 when no constraint exists, the control increment of the ith subsystem at the kth moment of the distributed predictive control can be obtained as
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
Δui(k)=[1 0 … 0]ΔUi(k)
Step 2.7, when the solved control increment analytical solution does not meet the constraint condition, activating the constraint condition; firstly, converting the activated inequality constraint condition into an equality constraint condition, wherein the converted equality constraint condition is as follows:
Wi,εΔUi=di,ε
where ε represents the collective number of constraints activated at time k, Wi,ε,di,εRepresenting the specifically activated constraint matrix, satisfying the following conditions:
Figure BDA0002916501850000071
solutions that do not satisfy the constraint condition may be passed through an activated constraint matrix Wi,εThe value range and the kernel space of (A) are solved by performing a decomposition operation, and W can be first solvedi,ε TTo carry out
Figure BDA0002916501850000072
Decomposition of
Figure BDA0002916501850000073
Upper type double-side ride
Figure BDA0002916501850000074
Can further obtain
Figure BDA0002916501850000075
Further transformation can obtain
Figure BDA0002916501850000076
It can be seen that
Figure BDA0002916501850000077
To be activated constraint matrix Wi,εA set of bases of the null space of (a),
Figure BDA0002916501850000078
is Wi,εA value domain space of;
therefore, Δ UiIs divided into a value domain and a nuclear space for solving
Figure BDA0002916501850000079
Wherein, Delta Ua,iTo form Wi,εOf the value space of, Δ Ub,iIs Wi,εOf the nuclear space
General formula Wi,εΔUi=di,εTwo sides of the same ride Ei TIs obtained by
Figure BDA00029165018500000710
Because of the matrix
Figure BDA00029165018500000711
For the lower triangular matrix, further obtain
Figure BDA00029165018500000712
Will be provided with
Figure BDA00029165018500000713
Substituting the objective function
Figure BDA00029165018500000714
minJi=2Ai,1 TΔUa,i+2Ai,2 TΔUb,i+ΔUa,i TBi,11ΔUa,i+ΔUa,i TBi,12ΔUb,i
+ΔUb,i TBi,21ΔUa,i+ΔUb,i TBi,22ΔUb,i+Ci
Wherein the content of the first and second substances,
Figure BDA0002916501850000081
and can be derived
Figure BDA0002916501850000082
Therefore, the control increment after the constraint influence of the ith subsystem of the distributed model predictive control under the novel improved model is eliminated is obtained as follows:
Figure BDA0002916501850000083
step 2.8, the solution of the control increment at the kth time of the ith subsystem of the distributed model predictive control under the improved model is summarized as follows:
Figure BDA0002916501850000084
novel distributed model predictive control improved model for new round of Nash optimal solution in ith subsystem at kth moment
Figure BDA0002916501850000085
When the whole system meets the convergence condition, the control increment of the whole system can be further calculated as follows:
ΔUl+1(k)=[ΔU1 l+1(k),ΔU2 l+1(k),…,ΔUN l+1(k)]
then, further performing rolling optimization to solve the control increment at the next moment, so as to obtain an explicit analytic solution of the control increment at each moment of the distributed model predictive control system under the whole novel improved model;
and finally, taking the obtained control increment first term as an instant control law: Δ ui(k)=[1 0 … 0]ΔUi(k) And the actual control quantity u of the ith subsystem is usedi(k)=ui(k-1)+Δui(k) Acting on the respective subsystem; and repeating the steps, performing rolling optimization on the system, and solving the optimal solution at the next moment so as to complete the control optimization of the whole process.
The invention has the beneficial effects that: the invention provides a chemical process distributed control method for explicit model predictive control optimization. The method combines the tracking error to establish a novel improved model, and designs a novel distributed model predictive controller by using an explicit model predictive control method, thereby ensuring the overall performance of the system, further perfecting the processing of the controller on the system constraint, improving the overall control performance of the system and providing technical support for the actual industrial process with higher requirements.
Detailed Description
Taking the control of the hearth pressure of a common industrial heating furnace in the chemical process as an example:
the furnace pressure control system of an industrial heating furnace is a typical multivariable coupling process and is adjusted by controlling the valve opening of a flue damper.
Step 1, establishing a hearth pressure control system model of an industrial heating furnace, wherein the specific method comprises the following steps:
1.1 establishment of furnace pressure control System model of Industrial heating furnace
Considering a multivariable N-input-N-output large-scale system in a furnace pressure control system as a furnace subsystem consisting of N first-order inertia plus pure hysteresis (FOPDT) models, the N-input-N-output multivariable FOPDT system can be obtained in the following form:
Figure BDA0002916501850000091
wherein, KijThe steady-state gain T of the jth (j is more than or equal to 1 and less than or equal to n) input to the ith (i is more than or equal to 1 and less than or equal to n) output of the furnace chamber pressure control system of the heating furnaceijTime constant, tau, of jth input to ith output of furnace pressure control systemijThe lag time of the jth input to the ith output of the furnace hearth pressure control system of the heating furnace.
1.2, dispersing an N-input N-output heating furnace hearth pressure control system into N hearth subsystems according to a distributed predictive control idea;
then in the furnace pressure control system of the heating furnace, the transfer function of the input of the jth furnace subsystem to the output of the ith furnace subsystem is:
Figure BDA0002916501850000092
1.3 at sample time TsDiscretizing the first-order plus pure hysteresis model of the ith subsystem under the condition to obtain the following model:
Figure BDA0002916501850000101
here, let
Figure BDA0002916501850000102
The above equation can be simplified to:
Figure BDA0002916501850000103
wherein, yi(k),yi(k-1),yi(k-2) furnace pressures at time k-1 and k-2 of the ith furnace subsystem, ui(k-1) is the valve opening of the ith furnace subsystem at the time k-1, uj(k-1) is the valve opening of the jth furnace subsystem at the time k-1,
Figure BDA0002916501850000104
the influence of the opening of the valves of other furnace subsystems on the furnace pressure of the ith furnace subsystem at the moment of k-1 is reflected.
1.4 taking the first difference after the discretized model orientation to obtain:
Figure BDA0002916501850000105
1.5, selecting the state variable output by the ith furnace subsystem:
Δxi,j(k)=[Δyi(k),Δyi(k-1),Δui(k-1),…,Δui(k-d),Δuj(k-1),…,Δuj(k-d)]T
wherein d is
Figure BDA0002916501850000106
The improved model of the ith furnace subsystem can be obtained as follows:
Δxi,j(k+1)=Ai,j,mΔxi,j(k)+Bi,j,mΔui(k)+Di,j,mΔuj(k)
Δyi(k+1)=Ci,j,mΔxi,j(k+1)
wherein the content of the first and second substances,
Figure BDA0002916501850000111
Bi,j,m=[0 0 1 0 0 … 0]T
Ci,j,m=[1 0 0 … 0 0 0 0];
Di,j,m=[0 … 0 0 1 0 … 0];
Ai,j,mis a (2d +2) × (2d +2) matrix, Bi,j,m,Ci,j,m,Di,j,mIs a (2d +2) -dimensional vector.
1.6 establishment of novel improved model of furnace pressure control system of heating furnace
And further converting the model of the ith furnace subsystem into a novel improved model containing output tracking errors and state variables:
zi(k+1)=Azi(k)+BΔui(k)+DΔuj(k)+CΔri(k+1)
wherein the content of the first and second substances,
Figure BDA0002916501850000112
ei(k)=yi(k)-ri(k),Δei(k)=Δyi(k)-Δri(k),
ei(k+1)=ei(k)+Δei(k+1)
=ei(k)+Δyi(k+1)-Δri(k+1)
=ei(k)+Ci,j,mΔxi,j,(k)-Δri(k+1)
=ei(k)+Ci,j,mAi,j,mΔxi,j(k)+Ci,j,mBi,j,mΔui(k)+Ci,j,mDi,j,mΔuj(k)-Δri(k+1)
Figure BDA0002916501850000113
ri(k) to set the reference trajectory of the pressure, Δ ri(k +1) reference trace increment for set pressure, ei(k),eiAnd (k +1) is the error between the system output and the reference track at the moment k and k +1 respectively.
Step 2, designing a controller of a furnace pressure control system of a heating furnace, which comprises the following specific steps:
2.1 according to step 1.6, one can obtain:
Zi=Gzi(k)+S1ΔUi+S2ΔUj+ΨΔRi
wherein the content of the first and second substances,
Figure BDA0002916501850000121
Figure BDA0002916501850000122
ΔUi=[Δui(k) Δui(k+1) … Δui(k+M-1)]T
ΔUj=[Δuj(k) Δuj(k+1) … Δuj(k+M-1)]T
ΔRi=[Δri(k+1) Δri(k+2) … Δri(k+P)]T
ri(k+m)=λmyi(k)+(1-λm)ci(k),m=1,2,…,P
2.2 based on the idea of rolling optimization, taking an ith furnace subsystem objective function:
Ji=Zi TQi,mZi+ΔUi TRi,mΔUi
wherein Q isi,m=block diag(Qi,1,Qi,2,…,Qi,P-1,Qi,P) λ is a reference trajectory softening factor, ci(k) The furnace pressure is set for the ith furnace subsystem at time k.
Figure BDA0002916501850000123
2.3, the objective function of the ith furnace subsystem is implemented as follows:
Figure BDA0002916501850000124
the valve opening amount and the valve opening under the influence of other furnace subsystems at the kth moment of the ith furnace subsystem can be obtained as follows:
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
ui(k)=[1 0 … 0]ΔUi(k)+ui(k-1)
valve opening increment delta U by using ith furnace subsystemi(k) Obtaining the actual valve opening u of the ith furnace subsystemi(k)=[1 0 … 0]ΔUi(k)+ui(k-1) operating on the ith furnace subsystem;
and then obtaining the valve opening of other furnace subsystems in the same way.
2.4 related processing method of controller when there is constraint in furnace pressure control system of heating furnace
For the furnace pressure control system of the heating furnace, the constraint conditions are assumed to exist:
Δui,min≤ΔUi≤Δui,max
ui,min≤Ui≤ui,max
yi,min≤yi(k+1)≤yi,max
wherein, Δ ui,minAnd Δ ui,maxRespectively minimum and maximum valve opening incremental values ui,minAnd ui,maxMinimum and maximum valve opening values, y, respectivelyi,minAnd yi,maxRespectively, minimum and maximum furnace pressure values.
Here, we further convert the constraint conditions of the ith furnace subsystem into:
Wi,1ΔUi≤di,1
Wi,2ΔUi≤di,2
Wi,3ΔUi≤di,3
wherein the content of the first and second substances,
Figure BDA0002916501850000131
di,1=[-Δui,min,…,-Δui,min,Δui,max,…,Δui,max]T
di,2=[-(ui,min-ui(k-1)),…,-(ui,min-ui(k-1)),
(ui,max-ui(k-1)),…,(ui,max-ui(k-1))]T
di,3=[-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},
{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi}]T
wherein phi is from ZiExtract Δ y therefromi(k) The coefficient matrix of (2).
2.5 obtaining the solution problem of the ith furnace subsystem of the furnace pressure control system of the heating furnace as follows:
Figure BDA0002916501850000141
it is simplified and can be further rewritten as
Figure BDA0002916501850000142
Ai=S1 TQi,m[Gzi(k)+S2ΔUj+ΨΔRi]
Bi=S1 TQi,mS1+Ri,m,CiRepresents a constant
2.6 when no constraint exists, the valve opening increment of the ith furnace subsystem of the furnace pressure control system of the heating furnace at the kth moment can be obtained as
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
Δui(k)=[1 0 … 0]ΔUi(k)
And 2.7 when the solved valve opening increment analytical solution does not meet the constraint condition, activating the constraint condition at the moment. Here, the activated inequality constraint is first converted into an equality constraint, and the converted equality constraint is as follows:
Wi,εΔUi=di,ε
where ε represents the collective number of constraints activated at time k, Wi,ε,di,εRepresenting the specifically activated constraint matrix, satisfying the following conditions:
Figure BDA0002916501850000143
solutions that do not satisfy the constraint condition may be passed through an activated constraint matrix Wi,εThe value range and the kernel space of (A) are solved by performing a decomposition operation, and W can be first solvedi,ε TTo carry out
Figure BDA0002916501850000144
Decomposition of
Figure BDA0002916501850000145
Upper type double-side ride
Figure BDA0002916501850000146
Can further obtain
Figure BDA0002916501850000151
Further transformation can obtain
Figure BDA0002916501850000152
It can be seen that
Figure BDA0002916501850000153
To be activated constraint matrix Wi,εA set of bases of the null space of (a),
Figure BDA0002916501850000154
is Wi,εThe value range space of (a).
Therefore, Δ UiIs divided into a value range and a kernel spaceSolving in two parts
Figure BDA0002916501850000155
Wherein, Delta Ua,iTo form Wi,εOf the value space of, Δ Ub,iIs Wi,εOf the nuclear space
General formula Wi,εΔUi=di,εTwo sides of the same ride Ei TIs obtained by
Figure BDA0002916501850000156
Because of the matrix
Figure BDA0002916501850000157
For the lower triangular matrix, further obtain
Figure BDA0002916501850000158
Will be provided with
Figure BDA0002916501850000159
Substituting the objective function
Figure BDA00029165018500001510
minJi=2Ai,1 TΔUa,i+2Ai,2 TΔUb,i+ΔUa,i TBi,11ΔUa,i+ΔUa,i TBi,12ΔUb,i
+ΔUb,i TBi,21ΔUa,i+ΔUb,i TBi,22ΔUb,i+Ci
Wherein the content of the first and second substances,
Figure BDA00029165018500001511
and can be derived
Figure BDA00029165018500001512
Thus, the valve opening increment after the ith furnace subsystem of the furnace pressure control system of the heating furnace eliminates the constraint influence is obtained as follows:
Figure BDA0002916501850000161
2.8 the solving summary of the valve opening increment of the ith furnace subsystem of the furnace pressure control system of the heating furnace at the kth moment is as follows:
Figure BDA0002916501850000162
similarly, the new valve opening increment of the ith furnace subsystem of the furnace pressure control system of the heating furnace at the kth moment can be obtained
Figure BDA0002916501850000163
When the whole system meets the convergence condition, the valve opening increment of the whole system can be further obtained as follows:
ΔUl+1(k)=[ΔU1 l+1(k),ΔU2 l+1(k),…,ΔUN l+1(k)]
and then, the solution of the valve opening increment at the next moment can be further optimized in a rolling mode, so that an explicit analytic solution of the valve opening increment at each moment of the whole heating furnace hearth pressure control system is obtained.
And finally, taking the head term of the obtained valve opening increment as a real-time control law: Δ ui(k)=[1 0 … 0]ΔUi(k) And the actual valve opening u of the ith furnace subsystem of the furnace pressure control system of the heating furnacei(k)=ui(k-1)+Δui(k) Acting on the respective furnace subsystems. And repeating the steps, performing rolling optimization on the system, and solving the optimal valve opening at the next moment so as to complete the control optimization of the whole heating furnace hearth pressure control system.

Claims (1)

1. A chemical process distributed control method for explicit model predictive control optimization comprises the following steps:
step 1, establishing a novel improved model by distributed model predictive control;
step 2, improving the design of a distributed model predictive control controller under the model;
the step 1 is specifically as follows:
step 1.1 establishment of distributed model predictive control model
Considering a multivariable N-in-N-out large-scale system in an industrial process as consisting of N subsystems of first-order inertia plus a pure hysteresis FOPDT model, an N-in-N-out multivariable FOPDT system of the following form can be obtained:
Figure FDA0003470250960000011
wherein, KijThe steady state gain, T, of the j (1 ≦ j ≦ n) th input to the i (1 ≦ i ≦ n) th output for the multivariable process objectijTime constant, τ, for the jth input to ith output of a multivariable process objectijA lag time for a jth input to an ith output of the multivariable process object;
step 1.2, dispersing an N-input N-output large-scale system into N subsystems according to a distributed predictive control idea;
in the multivariate selection process, the transfer function of the input of the jth subsystem to the output of the ith subsystem is:
Figure FDA0003470250960000012
step 1.3 at sampling time TsDiscretizing the first-order plus pure hysteresis model of the ith subsystem under the condition to obtain the following model:
Figure FDA0003470250960000013
here, let
Figure FDA0003470250960000014
The above equation can be simplified to:
Figure FDA0003470250960000021
wherein, yi(k),yi(k-1),yi(k-2) the output of the ith subsystem at time k-1 and time k-2, ui(k-1) is the input of the ith subsystem at time k-1, uj(k-1) is the input of the jth subsystem at time k-1,
Figure FDA0003470250960000022
the influence of the input of other subsystems on the output of the ith subsystem at the moment of k-1 is reflected;
step 1.4, obtaining the first-order difference after the discretization model orientation:
Figure FDA0003470250960000023
step 1.5, selecting a state variable output by the ith subsystem:
Δxi,j(k)=[Δyi(k),Δyi(k-1),Δui(k-1),…,Δui(k-d),Δuj(k-1),…,Δuj(k-d)]T
wherein d is
Figure FDA0003470250960000024
The model of the ith subsystem can be found as:
Δxi,j(k+1)=Ai,j,mΔxi,j(k)+Bi,j,mΔui(k)+Di,j,mΔuj(k)
Δyi(k+1)=Ci,j,mΔxi,j(k+1)
wherein the content of the first and second substances,
Figure FDA0003470250960000025
Bi,j,m=[0 0 1 0 0 … 0]T
Ci,j,m=[1 0 0 … 0 0 0 0];
Di,j,m=[0 … 0 0 1 0 … 0];
Ai,j,mis a (2d +2) × (2d +2) matrix, Bi,j,m,Ci,j,m,Di,j,mIs a (2d +2) -dimensional vector;
step 1.6 establishment of novel improved model for distributed model predictive control
And further converting the model of the ith subsystem into a novel improved model containing output tracking errors and state variables:
zi(k+1)=Azi(k)+BΔui(k)+DΔuj(k)+CΔri(k+1)
wherein the content of the first and second substances,
Figure FDA0003470250960000031
ei(k)=yi(k)-ri(k),Δei(k)=Δyi(k)-Δri(k),
ei(k+1)=ei(k)+Δei(k+1)
=ei(k)+Δyi(k+1)-Δri(k+1)
=ei(k)+Ci,j,mΔxi,j,(k)-Δri(k+1)
=ei(k)+Ci,j,mAi,j,mΔxi,j(k)+Ci,j,mBi,j,mΔui(k)+Ci,j,mDi,j,mΔuj(k)-Δri(k+1)
Figure FDA0003470250960000032
ri(k) for reference trajectory,. DELTA.ri(k +1) is the reference track increment, ei(k),ei(k +1) are errors between the system output and the reference track at the moment k and k +1 respectively;
the step 2 is as follows:
step 2.1 according to step 1.6, a vector form of model output of the ith subsystem at the future k + i moment can be obtained, and the vector form is obtained by sorting:
Zi=Gzi(k)+S1ΔUi+S2ΔUj+ΨΔRi
wherein the content of the first and second substances,
Figure FDA0003470250960000033
Figure FDA0003470250960000041
ΔUi=[Δui(k) Δui(k+1) … Δui(k+M-1)]T
ΔUj=[Δuj(k) Δuj(k+1) … Δuj(k+M-1)]T
ΔRi=[Δri(k+1) Δri(k+2) … Δri(k+P)]T
ri(k+m)=λmyi(k)+(1-λm)ci(k),m=1,2,…,P
step 2.2 based on the idea of rolling optimization, the ith subsystem objective function is taken:
Ji=Zi TQi,mZi+ΔUi TRi,mΔUi
wherein Q isi,m=blockdiag(Qi,1,Qi,2,…,Qi,P-1,Qi,P) λ is a reference trajectory softening factor, ci(k) Is the set value of the ith subsystem at the moment k;
Figure FDA0003470250960000042
step 2.3 implements the ith subsystem objective function:
Figure FDA0003470250960000043
the control increment and the control quantity under the influence of other subsystems at the kth moment of the ith subsystem can be obtained as follows:
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
ui(k)=[1 0 … 0]ΔUi(k)+ui(k-1)
control increment Δ U with ith subsystemi(k) Obtaining the actual control quantity u of the ith subsystemi(k)=[1 0 … 0]ΔUi(k)+ui(k-1) operating on the ith subsystem;
then the control quantity of other subsystems can be obtained in the same way;
step 2.4 explicit distributed model predictive control controller design based on novel improved model
For this N-input N-output multivariable FOPDT system, assuming that constraints exist:
Δui,min≤ΔUi≤Δui,max
ui,min≤Ui≤ui,max
yi,min≤yi(k+1)≤yi,max
wherein, Δ ui,minAnd Δ ui,maxConstrained input delta values, u, of minimum and maximum, respectivelyi,minAnd ui,maxConstraint control input values, y, being minimum and maximum, respectivelyi,minAnd yi,maxMinimum and maximum constraint output values, respectively.
Here, we further convert the constraint conditions of the ith subsystem into:
Wi,1ΔUi≤di,1
Wi,2ΔUi≤di,2
Wi,3ΔUi≤di,3
wherein the content of the first and second substances,
Figure FDA0003470250960000051
di,1=[-Δui,min,…,-Δui,min,Δui,max,…,Δui,max]T
di,2=[-(ui,min-ui(k-1)),…,-(ui,min-ui(k-1)),(ui,max-ui(k-1)),…,(ui,max-ui(k-1))]T
di,3=[-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,-{φ[yi,min-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi},…,{φ[yi,max-yi(k)]-Gzi(k)-S2ΔUj-ΨΔRi}]T
wherein phi is from ZiExtract Δ y therefromi(k) A coefficient matrix of (a);
step 2.5 thus the ith subsystem solution problem of the explicit distributed model predictive control under the novel improved model is:
Figure FDA0003470250960000052
it is simplified and can be further rewritten as
Figure FDA0003470250960000053
Ai=S1 TQi,m[Gzi(k)+S2ΔUj+ΨΔRi]
Bi=S1 TQi,mS1+Ri,m,CiRepresents a constant
Step 2.6 when no constraint exists, the control increment of the ith subsystem at the kth moment of the distributed predictive control can be obtained as
ΔUi(k)=-(S1 TQi,mS1+Ri,m)-1S1 TQi,m(Gzi(k)+S2ΔUj+ΨΔRi)
Δui(k)=[1 0 … 0]ΔUi(k)
Step 2.7, when the solved control increment analytical solution does not meet the constraint condition, activating the constraint condition; firstly, converting the activated inequality constraint condition into an equality constraint condition, wherein the converted equality constraint condition is as follows:
Wi,εΔUi=di,ε
where ε represents the collective number of constraints activated at time k, Wi,ε,di,εRepresenting the specifically activated constraint matrix, satisfying the following conditions:
Figure FDA0003470250960000061
solutions that do not satisfy the constraint condition may be passed through an activated constraint matrix Wi,εThe value range and the kernel space of (A) are solved by performing a decomposition operation, and W can be first solvedi,ε TTo carry out
Figure FDA0003470250960000062
Decomposition of
Figure FDA0003470250960000063
Upper type double-side ride
Figure FDA0003470250960000064
Can further obtain
Figure FDA0003470250960000065
Further transformation can obtain
Figure FDA0003470250960000066
It can be seen that
Figure FDA0003470250960000067
To be activated constraint matrix Wi,εA set of bases of the null space of (a),
Figure FDA0003470250960000068
is Wi,εA value domain space of;
therefore, Δ UiIs divided into a value domain and a nuclear space for solving
Figure FDA0003470250960000069
Wherein, Delta Ua,iTo form Wi,εOf the value space of, Δ Ub,iIs Wi,εOf the nuclear space
General formula Wi,εΔUi=di,εTwo sides of the same ride Ei TIs obtained by
Figure FDA00034702509600000610
Because of the matrix
Figure FDA00034702509600000611
For the lower triangular matrix, further obtain
Figure FDA0003470250960000071
Will be provided with
Figure FDA0003470250960000072
Substituting the objective function
Figure FDA0003470250960000073
minJi=2Ai,1 TΔUa,i+2Ai,2 TΔUb,i+ΔUa,i TBi,11ΔUa,i+ΔUa,i TBi,12ΔUb,i+ΔUb,i TBi,21ΔUa,i+ΔUb,i TBi,22ΔUb,i+Ci
Wherein the content of the first and second substances,
Figure FDA0003470250960000074
and can be derived
Figure FDA0003470250960000075
Therefore, the control increment after the constraint influence of the ith subsystem of the distributed model predictive control under the novel improved model is eliminated is obtained as follows:
Figure FDA0003470250960000076
step 2.8, the solution of the control increment at the kth time of the ith subsystem of the distributed model predictive control under the improved model is summarized as follows:
Figure FDA0003470250960000077
novel distributed model predictive control improved model for new round of Nash optimal solution in ith subsystem at kth moment
Figure FDA0003470250960000078
When the whole system meets the convergence condition, the control increment of the whole system can be further calculated as follows:
ΔUl+1(k)=[ΔU1 l+1(k),ΔU2 l+1(k),…,ΔUN l+1(k)]
then, further performing rolling optimization to solve the control increment at the next moment, so as to obtain an explicit analytic solution of the control increment at each moment of the distributed model predictive control system under the whole novel improved model;
and finally, taking the obtained control increment first term as an instant control law: Δ ui(k)=[1 0 … 0]ΔUi(k) And the actual control quantity u of the ith subsystem is usedi(k)=ui(k-1)+Δui(k) Acting on the respective subsystem; and repeating the steps, performing rolling optimization on the system, and solving the optimal solution at the next moment so as to complete the control optimization of the whole process.
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