CN112942248B - Anti-cracking construction method for anti-seepage face plate of dam - Google Patents

Anti-cracking construction method for anti-seepage face plate of dam Download PDF

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CN112942248B
CN112942248B CN202110431314.7A CN202110431314A CN112942248B CN 112942248 B CN112942248 B CN 112942248B CN 202110431314 A CN202110431314 A CN 202110431314A CN 112942248 B CN112942248 B CN 112942248B
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dam
construction method
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CN112942248A (en
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杨宝成
邱仁斌
庄凉庭
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Hefei Yuqiang Information Technology Co ltd
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Fujian Zhongda Construction Development Co ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/12Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
    • E02B3/128Coherent linings made on the spot, e.g. cast in situ, extruded on the spot
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/24Safety or protective measures preventing damage to building parts or finishing work during construction
    • E04G21/246Safety or protective measures preventing damage to building parts or finishing work during construction specially adapted for curing concrete in situ, e.g. by covering it with protective sheets

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Abstract

The application relates to a dam construction technology, in particular to an anti-cracking construction method for an anti-seepage panel of a dam, which comprises the steps of layered construction, template construction, steel bar construction, cooling pipeline arrangement, concrete pouring, temperature control maintenance, interlayer pipeline arrangement and the like; the cooling pipeline with the protective outer pipe is adopted, so that the overall strength of the cooling pipeline is improved, and the problem that the cooling pipeline is easy to damage is solved; the internal and external temperature of the concrete is adjusted in multiple aspects, and the internal and external temperature difference of the concrete is reduced, so that the generation of cracks is reduced, and the whole dam panel achieves the anti-seepage effect.

Description

一种大坝防渗面板防裂施工方法An anti-crack construction method for dam anti-seepage panels

技术领域technical field

本申请涉及大坝施工技术,尤其涉及的是一种大坝防渗面板防裂施工方法。The present application relates to dam construction technology, and in particular, to a crack-prevention construction method for seepage-proof panels of dams.

背景技术Background technique

大坝施工建设是水利工程中的重要组成部分。大坝主要采用钢筋混凝土构建筑成。由于大坝的结构截面较大,水泥用量较多,浇筑完成后水泥与水结合将产生大量热量,出现水热化,可能致使混凝土体积膨胀。凝固过程中,混凝土内外冷却速度不一致,外表散热较内部快;可能会出现外表收缩内部膨胀的情况,从而使大坝出现裂缝,影响大坝的正常使用。Dam construction is an important part of water conservancy projects. The dam is mainly constructed of reinforced concrete. Due to the large structural section of the dam and the large amount of cement, the combination of cement and water will generate a lot of heat after the pouring is completed, resulting in hydrothermalization, which may cause the volume of the concrete to expand. During the solidification process, the cooling rate inside and outside the concrete is inconsistent, and the exterior heat dissipation is faster than the interior; the exterior may shrink and the interior expands, which will cause cracks in the dam and affect the normal use of the dam.

目前,大坝施工过程中可通过对凝固过程中混凝土的温度控制,解决上述因混凝土水热化导致大坝出现裂缝的温度。对混凝土的温度控制方式,具体为:在浇筑过程中,于钢筋混凝土内部预埋冷却水管,再在混凝土凝固时,向冷却水管输注循环冷水,用于降低混凝土内部温度,减小混凝土外表与内部的温度差,以此达到减少裂缝的目的。而且预埋的冷却水管多采用便于变形折弯的PVC管。At present, during the construction of the dam, the temperature of the concrete during the solidification process can be controlled to solve the above-mentioned temperature of cracks in the dam caused by the hydrothermalization of the concrete. The concrete temperature control method is as follows: during the pouring process, the cooling water pipe is pre-buried inside the reinforced concrete, and then when the concrete is solidified, the circulating cold water is poured into the cooling water pipe to reduce the internal temperature of the concrete and reduce the appearance and appearance of the concrete. The internal temperature difference, in order to achieve the purpose of reducing cracks. Moreover, the pre-buried cooling water pipes are mostly made of PVC pipes that are easy to deform and bend.

为了减少浇筑过程中对冷却水管的破坏,预埋的冷却水管多为金属管道,相邻冷却水管之间通过连接管连接。In order to reduce the damage to the cooling water pipes during the pouring process, most of the pre-buried cooling water pipes are metal pipes, and the adjacent cooling water pipes are connected by connecting pipes.

针对上述中的相关技术,发明人认为浇筑过程中,经常采用振捣设备提高混凝土均匀填充效率,该过程中PVC管可能被振捣设备压折破坏,影响PVC管作为冷却水管的使用,从而影响大坝减少出现裂缝的施工。In view of the above-mentioned related technologies, the inventor believes that in the pouring process, vibrating equipment is often used to improve the uniform filling efficiency of concrete. During this process, the PVC pipe may be crushed and damaged by the vibrating equipment, which affects the use of the PVC pipe as a cooling water pipe, thereby affecting the Dams reduce construction where cracks appear.

发明内容SUMMARY OF THE INVENTION

为了减少出现因冷却水管被破坏影响冷却使用问题,提升大坝面板防裂性能,本申请提供一种大坝防渗面板防裂施工方法。In order to reduce the problem that the cooling water pipe is damaged and affect the use of cooling, and improve the anti-cracking performance of the dam face, the present application provides a crack-proof construction method for the anti-seepage face of the dam.

本申请提供的一种大坝防渗面板防裂施工方法,采用如下的技术方案:A dam anti-seepage panel anti-cracking construction method provided by the application adopts the following technical solutions:

一种大坝防渗面板防裂施工方法,包括以下步骤:An anti-crack construction method for an anti-seepage panel of a dam, comprising the following steps:

钢筋施工,根据设计要求在目标位置进行钢筋结构的施工;Reinforcement construction, according to the design requirements, the construction of the reinforcement structure is carried out at the target location;

冷却管道布设,于钢筋结构中布设若干道冷却管道;每一所述冷却管道包括防护外管和耐折内管;所述耐折内管穿设于防护外管;The cooling pipeline is laid, and several cooling pipelines are arranged in the reinforced structure; each of the cooling pipelines includes a protective outer tube and a folding-resistant inner tube; the folding-resistant inner tube is worn through the protective outer tube;

混凝土浇筑,于预埋有冷却管道的钢筋结构中浇筑混凝土;Concrete pouring, pouring concrete in a reinforced structure with pre-embedded cooling pipes;

控温养护,于耐折内管内输注用于降温的介质,并于冷却管道的进口与出口之间连接与耐折内管连通的冷却设备。For temperature control and maintenance, the medium for cooling is infused into the folding-resistant inner tube, and a cooling device connected to the folding-resistant inner tube is connected between the inlet and outlet of the cooling pipeline.

通过采用上述技术方案,采用具有防护外管的冷却管道,提高冷却管道的整体强度,改善冷却管道容易被破坏的问题。By adopting the above technical solution, a cooling pipe with a protective outer pipe is adopted, the overall strength of the cooling pipe is improved, and the problem that the cooling pipe is easily damaged is improved.

冷却设备对介质进行降温并驱动介质循环流动,形成循环冷却通道,以此达到冷却降低混凝土内部的温度,减少内外温度差,以实现降低裂缝的产生,使大坝面板整体达到防渗透效果。The cooling equipment cools the medium and drives the medium to circulate to form a circulating cooling channel, so as to achieve cooling and reduce the temperature inside the concrete, reduce the temperature difference between the inside and outside, so as to reduce the generation of cracks and make the dam face as a whole achieve anti-penetration effect.

可选的,所述防护外管为金属伸缩软管、金属管、混凝土预制管或钢塑复合管中的一种;所述耐折内管为波纹管。Optionally, the protective outer tube is one of a metal telescopic hose, a metal tube, a concrete prefabricated tube or a steel-plastic composite tube; the folding-resistant inner tube is a corrugated tube.

通过采用上述技术方案,金属伸缩软管具有一定的自由伸缩量,配合波纹管,使冷却管道整体可实现折弯布设;金属管及钢塑复合管具有较高的硬度,可以为耐折内管提供抵挡来自振捣设备或混凝土骨料等压折力,而且若金属管与钢塑复合管按需求折弯后,还可用于使耐折内管保持一定的轴线;混凝土预制管材质与浇筑的混凝土材质类似,具有相近的膨胀伸缩系数,配合耐折内管,可减少因控温养护完成后混凝土收缩与冷却管道收缩量的差异而出现的裂缝。By adopting the above technical solution, the metal telescopic hose has a certain amount of free expansion and contraction, and with the corrugated pipe, the cooling pipe can be bent and laid out as a whole; Provide resistance to the compressive force from vibrating equipment or concrete aggregates, and if the metal pipe and the steel-plastic composite pipe are bent as required, it can also be used to maintain a certain axis of the bending-resistant inner pipe; The concrete is similar in material and has similar expansion and expansion coefficients. With the folding-resistant inner tube, cracks caused by the difference between the shrinkage of the concrete and the shrinkage of the cooling pipe after the completion of temperature-controlled curing can be reduced.

可选的,还包括模板施工,根据设计要求于目标位置的外侧架设浇筑模板;所述浇筑模板包括若干模板单元,所述模板单元靠内一侧设置有用于控制温度的腔道;不同所述模板单元的腔道通过连模板连管连通,形成模板控温管道;所述模板单元外侧面设有嵌槽,所述嵌槽可拆卸安装有保温板。Optionally, it also includes formwork construction, and a pouring formwork is erected on the outer side of the target position according to design requirements; the pouring formwork includes several formwork units, and the inner side of the formwork unit is provided with a cavity for controlling temperature; The cavities of the formwork unit are connected by connecting formwork and connecting pipes to form a formwork temperature control pipeline; an insert groove is provided on the outer side of the formwork unit, and a heat preservation board is detachably installed in the insert groove.

通过采用上述技术方案,通过模板控温管道可助于利用浇筑模板对大坝面板的保温,利于缩小大坝面板中混凝土内外温度差,减少出现裂缝。By adopting the above technical solution, the temperature control pipeline through the formwork can help the heat preservation of the dam face plate by using the pouring formwork, which is beneficial to reduce the temperature difference between the inside and outside of the concrete in the dam face plate, and reduce the occurrence of cracks.

实际使用时,可根据需求选择连接不同模板单元的腔道,形成不同的模板控温管道;然后直接往模板控温管道内输注控温介质,或者利用其它控温设备调整浇筑模板的温度。还可以根据需求选择是否往嵌槽中安装保温板。In actual use, the cavities connecting different formwork units can be selected according to requirements to form different formwork temperature control pipes; then the temperature control medium is directly injected into the formwork temperature control pipes, or other temperature control equipment is used to adjust the temperature of the pouring formwork. You can also choose whether to install insulation boards in the embedded grooves according to your needs.

可选的,所述控温养护步骤还包括将所述模板控温管道与耐折内管的出口连通。Optionally, the temperature-controlling and curing step further includes connecting the temperature-controlling pipeline of the template with the outlet of the folding-resistant inner tube.

通过采用上述技术方案,控温养护过程中,通过冷却管道对混凝土浇筑步骤后完成的大坝面板的内部进行降温冷却,并通过浇筑模板对大坝面板的外表进行保温,以此缩小混凝土内外温度差。而由冷却管道出口流出的介质经过温度较高的混凝土内部,实现热交换,该介质的温度一般情况下较混凝土外部的温度高。此时将流出的介质再传送至模板控温管道,可直接对模板单元进行加热升温,提高浇筑模板对混凝土外部的保温需求,同时合理回收利用经由冷却管道出口流出的介质的温度,节约能源。By adopting the above technical solution, in the process of temperature control and maintenance, the interior of the dam face plate completed after the concrete pouring step is cooled and cooled through the cooling pipe, and the outer surface of the dam face plate is kept warm through the pouring formwork, so as to reduce the temperature inside and outside the concrete Difference. The medium flowing out from the outlet of the cooling pipe passes through the concrete with a higher temperature to achieve heat exchange, and the temperature of the medium is generally higher than the temperature outside the concrete. At this time, the flowing medium is transferred to the formwork temperature control pipeline, which can directly heat the formwork unit to increase the heat preservation demand of the pouring formwork on the outside of the concrete. At the same time, the temperature of the medium flowing out through the outlet of the cooling pipeline can be reasonably recycled to save energy.

可选的,所述浇筑模板连接有模板控温设备;所述模板控温设备通过控温介质连通于模板控温管道。Optionally, the pouring template is connected with a template temperature control device; the template temperature control device is connected to the template temperature control pipeline through a temperature control medium.

通过采用上述技术方案,通过模板控温设备可向模板控温管道输送控温介质,用于通过模板控温管道对模板单元进行温度调节,进而对位于浇筑模板内侧空间的环境温度调节。比如在控温养护步骤,可通过该方式对大坝面板的混凝土外部进行保温,缩小混凝土内外温度差;在混凝土浇筑步骤中,可通过该方式降低浇筑模板内侧的环境温度,降低混凝土浇筑温度,进而降低混凝土浇筑完成后混凝土的最高温度,缩小混凝土内外温度差,减少出现因混凝土内外温度差产生裂缝。By adopting the above technical solution, the temperature control medium can be transported to the template temperature control pipeline through the template temperature control equipment, which is used to adjust the temperature of the template unit through the template temperature control pipeline, and then adjust the ambient temperature in the inner space of the pouring template. For example, in the temperature control and curing step, the concrete outside of the dam face can be insulated in this way, and the temperature difference between the inside and outside of the concrete can be reduced; in the concrete pouring step, the ambient temperature inside the pouring formwork can be reduced in this way, and the concrete pouring temperature can be reduced. Then, the maximum temperature of the concrete after the concrete is poured is reduced, the temperature difference between the inside and outside of the concrete is reduced, and the occurrence of cracks caused by the temperature difference between the inside and outside of the concrete is reduced.

可选的,还包括分层施工,将面板沿高程方向分成至少两个仓层;每一所述仓层分别进行钢筋施工、冷却管道布设、混凝土浇筑和控温养护;Optionally, it also includes layered construction, and the panel is divided into at least two warehouse layers along the elevation direction; each of the warehouse layers is respectively subjected to reinforcement construction, cooling pipeline layout, concrete pouring and temperature-controlled maintenance;

待位于下面仓层控温养护步骤达到养护阈值,再进行位于上面仓层的钢筋施工;After the temperature control and maintenance steps of the warehouse layer below reach the maintenance threshold, the reinforcement construction of the warehouse layer above is carried out;

位于上面仓层的钢筋结构与位于下面仓层预留的钢筋结构连接;位于下面仓层的冷却管道的进口与出口延伸至位于上面仓层的上面。The reinforced structure located on the upper warehouse layer is connected with the reserved reinforced structure located on the lower warehouse layer; the inlet and outlet of the cooling pipe located on the lower warehouse layer extend to the top located on the upper warehouse layer.

通过采用上述技术方案,大坝面板作为拦截流水的重要结构,属于大体积混凝土,因此将大坝面板沿高程方向分成至少两个仓层,并在位于下面仓层控温养护达到养护阈值后,再进行位于上面仓层的施工,可有效提高大坝面板的养护效果,缩小养护过程中混凝土内外温度差,减少出现裂缝。养护阈值可根据大坝面板仓层的高度、长度、宽度或混凝土配比等参数进行设定。By adopting the above technical solution, the dam face plate, as an important structure for intercepting flowing water, belongs to the mass concrete. Therefore, the dam face plate is divided into at least two warehouse layers along the elevation direction, and after the temperature-controlled maintenance of the warehouse layer below reaches the maintenance threshold, The construction on the upper warehouse floor can effectively improve the maintenance effect of the dam face, reduce the temperature difference between the inside and outside of the concrete during the curing process, and reduce the occurrence of cracks. The maintenance threshold can be set according to parameters such as the height, length, width or concrete ratio of the dam face slab.

而相邻仓层之间的钢筋结构固定连接,可确保大坝面板整体连接强度。The steel structure fixed connection between adjacent warehouse layers can ensure the overall connection strength of the dam face.

冷却管道的进口与出口位于上面仓层上方,方便继续对位于下面仓层的混凝土内部进行降温养护。The inlet and outlet of the cooling pipe are located above the upper warehouse floor, which is convenient to continue cooling and curing the concrete inside the lower warehouse floor.

可选的,所述分层施工还包括于位于下面仓层的上表面沿平行于大坝面板的跨度方向布设层间管道;所述层间管道的进口与出口连接有层间控温设备。Optionally, the layered construction further includes arranging interlayer pipelines on the upper surface of the lower warehouse layer along the span direction parallel to the dam deck; the inlet and outlet of the interlayer pipelines are connected with interlayer temperature control equipment.

通过采用上述技术方案,位于上面仓层完成混凝土浇筑步骤后,位于上面仓层的上表面处于暴露状态,可通过土工布等遮盖进行保温,而外侧壁同样可通过模板或土工布等进行保温,以此降低该仓层混凝土养护过程中的内外温度差;但仓层的下面与位于下面的仓层直接连接,二者之间存在温度差。即此时位于上面仓层的混凝土同时具有混凝土内外温度差、上下仓层之间混凝土温度差,这两个温度差均可能产生混凝土裂纹;前一个温度差可通过内置于混凝土内部的冷却管道进行冷却降温,后一个温度差可通过层间管道进行控温。By adopting the above technical scheme, after the concrete pouring step is completed on the upper warehouse layer, the upper surface of the upper warehouse layer is in an exposed state, which can be covered by geotextiles for thermal insulation, and the outer side walls can also be insulated by formwork or geotextiles, etc. In this way, the temperature difference between the inside and outside during the curing process of the concrete of the warehouse layer is reduced; however, the bottom of the warehouse layer is directly connected with the warehouse layer located below, and there is a temperature difference between the two. That is to say, at this time, the concrete located on the upper silo layer has the temperature difference between the inside and outside of the concrete and the concrete temperature difference between the upper and lower silo layers. Both of these temperature differences may cause concrete cracks; Cooling and cooling, the latter temperature difference can be controlled by the interlayer pipeline.

可选的,所述层间管道包括层间内管和层间外管;所述层间内管与层间外管之间填充有可破壁的胶囊,胶囊内设有填缝胶;所述胶囊具有破壁结构;所述层间外管设有供填缝胶渗透至层间外管外侧的缝隙。Optionally, the interlayer pipeline includes an interlayer inner pipe and an interlayer outer pipe; a wall-breakable capsule is filled between the interlayer inner pipe and the interlayer outer pipe, and a gap filler is arranged in the capsule; The capsule has a wall-breaking structure; the interlayer outer tube is provided with a gap for the seam filling glue to penetrate to the outside of the interlayer outer tube.

通过采用上述技术方案,在控温养护步骤,层间外管具有防护层间内管的作用,确保层间内管顺利配合层间控温设备完成仓层之间控温需求。在控温养护步骤完成后,可通过增大对层间内管的压力,迫使胶囊挤压于层间外管与层间内管之间,进而使破壁结构刺破胶囊侧壁,使得胶囊中的填缝胶溢出并经层间外管流出到层间外管外侧,填补层间外管、相邻仓层之间可能存在的缝隙,减少出现裂缝,提高防渗透性能。By adopting the above technical solution, in the temperature control and maintenance step, the interlayer outer pipe has the function of protecting the interlayer inner pipe, ensuring that the interlayer inner pipe can smoothly cooperate with the interlayer temperature control equipment to complete the temperature control requirements between the warehouse layers. After the temperature control and curing step is completed, the pressure on the interlayer inner tube can be increased to force the capsule to be squeezed between the interlayer outer tube and the interlayer inner tube, so that the wall-breaking structure pierces the side wall of the capsule, making the capsule The caulking glue overflows and flows out to the outside of the interlayer outer pipe through the interlayer outer pipe, filling the possible gaps between the interlayer outer pipe and the adjacent warehouse layers, reducing the occurrence of cracks and improving the anti-permeability performance.

可选的,所述破壁结构包括内置于胶囊内的刺块;所述刺块外表面向外突出有足以刺破胶囊侧壁的凸刺;所述凸刺的长度小于胶囊侧壁与层间内管侧壁之和。Optionally, the wall-breaking structure includes a thorn block built into the capsule; the outer surface of the thorn block protrudes outwardly with a thorn sufficient to pierce the side wall of the capsule; the length of the thorn is smaller than the length of the side wall of the capsule and the interlayer. The sum of the inner tube side walls.

通过采用上述技术方案,通过刺块的凸刺刺破胶囊侧壁,可使胶囊内的填缝胶顺利流出;同时凸刺的长度小于胶囊侧壁与层间内管侧壁之和,因此可减少对层间内管的破坏。By adopting the above technical solution, the capsule side wall is pierced by the protruding thorns of the thorn block, so that the sealing glue in the capsule can flow out smoothly; at the same time, the length of the protruding thorn is less than the sum of the capsule side wall and the interlayer inner tube side wall, so it can be Reduce damage to the inner tube between layers.

可选的,所述钢筋结构中布设有位于不同位置的多个无线测温单元;每一所述无线测温单元的均具有独立的位置标识。Optionally, a plurality of wireless temperature measuring units located at different positions are arranged in the steel bar structure; each wireless temperature measuring unit has an independent position identification.

通过采用上述技术方案,利用无线测温单元可以更清楚获取混凝土内部各个位置的具体温度,便于根据获取的具体温度控制冷却管道的温度。By adopting the above technical solution, the wireless temperature measuring unit can obtain the specific temperature of each position inside the concrete more clearly, and it is convenient to control the temperature of the cooling pipe according to the obtained specific temperature.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

1.采用具有防护外管的冷却管道,提高冷却管道的整体强度,改善冷却管道容易被破坏的问题;1. Adopt the cooling pipe with protective outer pipe to improve the overall strength of the cooling pipe and improve the problem that the cooling pipe is easily damaged;

2.多方面调节混凝土内外温度,减少混凝土内外温度差,以实现降低裂缝的产生,使大坝面板整体达到防渗透效果。2. Adjust the temperature inside and outside of the concrete in many ways, reduce the temperature difference between the inside and outside of the concrete, so as to reduce the generation of cracks and make the dam face plate achieve the anti-penetration effect as a whole.

附图说明Description of drawings

图1是本申请施工方法流程框图;Fig. 1 is the flow chart of the construction method of the present application;

图2是本申请大坝面板结构示意图;Fig. 2 is the structural schematic diagram of the dam face plate of the present application;

图3是本申请浇筑模板结构示意图;Fig. 3 is the pouring formwork structure schematic diagram of the present application;

图4是本申请模板控温管道结构示意图;Fig. 4 is the template temperature control pipeline structure schematic diagram of the present application;

图5是本申请钢筋结构、冷却管道及无线测温单元等结构示意图;Fig. 5 is the structural schematic diagram of the steel structure, cooling pipe and wireless temperature measuring unit of the present application;

图6是本申请冷却通道结构示意图;Fig. 6 is the structural schematic diagram of the cooling channel of the present application;

图7是本申请冷却管道剖视结构示意图;Fig. 7 is the cross-sectional structural schematic diagram of the cooling pipeline of the present application;

图8是本申请层间管道结构示意图;8 is a schematic diagram of the structure of the interlayer pipeline of the present application;

图9是本申请层间管道剖视结构示意图。FIG. 9 is a schematic cross-sectional structural diagram of an interlayer pipeline of the present application.

附图标记说明:1、仓层;11、止水板;Description of reference numerals: 1. Warehouse layer; 11. Water stop plate;

2、浇筑模板;21、模板单元;211、抵接侧;212、支护侧;213、支撑架;214、腔道;215、嵌槽;22、模板连管;23、保温板;24、支杆;25、模板控温管道;2. Casting formwork; 21. Formwork unit; 211. Abutting side; 212. Supporting side; 213. Supporting frame; 214. Tunnel; Support rod; 25. Template temperature control pipeline;

3、冷却管道;31、防护外管;32、耐折内管;3. Cooling pipe; 31. Protective outer pipe; 32. Fold-resistant inner pipe;

4、钢筋结构;41、混凝土条块;4. Reinforced structure; 41. Concrete bar;

5、无线测温单元;5. Wireless temperature measurement unit;

6、冷却设备;6. Cooling equipment;

7、层间管道;71、层间内管;72、层间外管;73、胶囊;731、填缝胶;74、破壁结构;741、刺块;742、凸刺;7. Interlayer pipe; 71, Interlayer inner pipe; 72, Interlayer outer pipe; 73, Capsule; 731, caulking glue; 74, broken wall structure; 741, thorn block;

8、模板控温设备;9、层间控温设备。8. Template temperature control equipment; 9. Interlayer temperature control equipment.

具体实施方式Detailed ways

以下结合附图1-9对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-9.

本申请实施例公开一种大坝防渗面板防裂施工方法。The embodiment of the present application discloses an anti-cracking construction method for a dam seepage-proof panel.

参照图1,大坝防渗面板防裂施工方法包括A010分层施工、S010模板施工、S020钢筋施工、S030冷却管道3布设、S040混凝土浇筑和S050控温养护等施工步骤。Referring to Figure 1, the anti-crack construction method of the dam anti-seepage panel includes the construction steps of A010 layered construction, S010 formwork construction, S020 steel reinforcement construction, S030 cooling pipeline 3 layout, S040 concrete pouring and S050 temperature control maintenance.

参考图1、图2,A010分层施工包括:根据大坝面板的结构,将面板沿高程方向分成至少两个仓层1;并对每一仓层1分别进行S010模板施工、S020钢筋施工、S030冷却管道3布设、S040混凝土浇筑和S050控温养护的施工作业。Referring to Figure 1 and Figure 2, A010 layered construction includes: according to the structure of the dam faceplate, the faceplate is divided into at least two warehouse layers 1 along the elevation direction; and S010 formwork construction, S020 reinforcement construction, S030 cooling pipeline 3 layout, S040 concrete pouring and S050 temperature control curing construction.

参考图2、图3,步骤S010模板施工包括:根据设计要求于目标位置的外侧架设浇筑模板2,目标位置可以为大坝面板施工位置、也可以是位于下面仓层1的上部。Referring to Figure 2 and Figure 3, step S010 formwork construction includes: erecting a pouring formwork 2 on the outside of the target position according to the design requirements, and the target position can be the dam face plate construction position or the upper part of the lower warehouse floor 1.

浇筑模板2包括若干模板单元21,每一模板单元21的内侧为金属材质制成的用于抵接混凝土的抵接侧211,另一侧为安装有支撑架213的支护侧212。模板单元21的抵接侧211设有贯穿模板至少两个侧壁的腔道214。The pouring formwork 2 includes a plurality of formwork units 21 , the inner side of each formwork unit 21 is an abutment side 211 made of metal material for abutting against concrete, and the other side is a support side 212 on which a support frame 213 is installed. The abutting side 211 of the template unit 21 is provided with a channel 214 penetrating at least two side walls of the template.

本实施例中,模板单元21采用铝材制成,铝材具有较高的导热性能。模板单元21抵接侧211的剖视面为矩形状,每一模板单元21至少设有两道不连通且交叉的贯穿相对侧壁的腔道214,其中一腔道214为水平向,另一腔道214为竖直向。In this embodiment, the template unit 21 is made of aluminum material, and the aluminum material has high thermal conductivity. The cross-sectional surface of the abutting side 211 of the template unit 21 is rectangular, and each template unit 21 is provided with at least two non-connected and intersecting channels 214 penetrating the opposite side walls, one of the channels 214 is horizontal, and the other is horizontal. The channel 214 is vertical.

参考图3、图4,模板单元21抵接侧211位于每一腔道214的进口与出口的位置均具有避让区域,相邻模板单元21或不同模板单元21的腔道214之间可采用模板连管22连接,形成模板控温管道25。腔道214未被使用时,腔道214的进口与出口可通过密封塞堵塞,减少杂质等进入腔道214,影响腔道214的施工。由于每一模板单元21具有至少两个方向的腔道214,因此根据控温需求(比如延长控温路径),可将不同模板单元21的腔道214连接,形成不同流动方向的模板控温管道25。Referring to FIGS. 3 and 4 , the abutting side 211 of the template unit 21 at the inlet and the outlet of each cavity 214 has an avoidance area, and a template can be used between adjacent template units 21 or between the cavities 214 of different template units 21 The connecting pipes 22 are connected to form a template temperature control pipe 25 . When the cavity 214 is not in use, the inlet and the outlet of the cavity 214 can be blocked by sealing plugs to reduce impurities and the like entering the cavity 214 and affect the construction of the cavity 214 . Since each template unit 21 has cavities 214 in at least two directions, according to temperature control requirements (such as extending the temperature control path), the cavities 214 of different template units 21 can be connected to form template temperature control pipes with different flow directions 25.

模板单元21支护侧212设有嵌槽215,嵌槽215可拆卸安装有保温板23,保温板23可为包括保温棉的复合板。嵌槽215靠支撑架213的一侧可设置锁紧件,当保温板23安装于嵌槽215时,通过锁紧件固定保温板23。The support side 212 of the formwork unit 21 is provided with an embedded groove 215, and the embedded groove 215 is detachably installed with a thermal insulation board 23, and the thermal insulation board 23 can be a composite board including thermal insulation cotton. A locking piece can be provided on the side of the inserting groove 215 close to the support frame 213 , and when the heat insulating board 23 is installed in the inserting groove 215 , the heat insulating board 23 is fixed by the locking piece.

相邻模板单元21之间还可通过支杆24连接支撑架213,使浇筑模板2连接稳定。The support frame 213 can also be connected between the adjacent formwork units 21 through the struts 24 to stabilize the connection of the pouring formwork 2 .

参考图4、图5,步骤S020钢筋施工包括:根据设计要求在目标位置进行钢筋结构4的施工。实际施工时步骤S010模板施工可与步骤S020钢筋施工步骤同时进行,也可与步骤S020钢筋施工步骤交错进行,提高钢筋结构4的绑扎效率。Referring to FIG. 4 and FIG. 5 , step S020 reinforcement construction includes: performing construction of reinforcement structure 4 at a target location according to design requirements. During actual construction, the template construction in step S010 can be performed simultaneously with the reinforcement construction in step S020 , or it can be performed staggered with the reinforcement construction in step S020 , so as to improve the binding efficiency of the reinforcement structure 4 .

参考图4、图5,步骤S030冷却管道3布设包括:于钢筋结构4中布设若干道冷却管道33。安装前先采用多个混凝土条块41固定于相邻钢筋之间,再将冷却管道3铺设固定在混凝土条块41上面,使冷却管道3与钢筋具有一定间隔。冷却管道3沿水平方向及竖直方向折弯布设于钢筋结构4中部,且冷却管道3的进口与开口均位于钢筋结构4的上方。Referring to FIG. 4 and FIG. 5 , the step S030 of laying the cooling pipes 3 includes: laying a plurality of cooling pipes 33 in the reinforced structure 4 . Before installation, a plurality of concrete blocks 41 are used to fix between adjacent steel bars, and then the cooling pipes 3 are laid and fixed on the concrete blocks 41, so that the cooling pipes 3 and the steel bars have a certain interval. The cooling pipe 3 is bent and arranged in the middle of the steel structure 4 along the horizontal direction and the vertical direction, and the inlet and the opening of the cooling pipe 3 are located above the steel structure 4 .

在步骤S020钢筋施工、S030冷却管道3布设过程中,在钢筋结构4中布设有位于不同位置的多个无线测温单元5;每一无线测温单元5的均具有独立的位置标识。During step S020 reinforcement construction and S030 cooling pipeline 3 laying process, a plurality of wireless temperature measurement units 5 located at different positions are arranged in the reinforcement structure 4; each wireless temperature measurement unit 5 has an independent position identification.

参考图6、图7;每一冷却管道3包括防护外管31和耐折内管32;耐折内管32穿设于防护外管31。防护外管31为金属伸缩软管、金属管、混凝土预制管或钢塑复合管中的一种;耐折内管32可为PVC材质成的波纹管。本实施例中防护外管31为金属管。Referring to FIG. 6 and FIG. 7 ; each cooling duct 3 includes a protective outer tube 31 and a folding-resistant inner tube 32 ; The protective outer pipe 31 is one of a metal telescopic hose, a metal pipe, a concrete prefabricated pipe or a steel-plastic composite pipe; the folding-resistant inner pipe 32 can be a corrugated pipe made of PVC material. In this embodiment, the protective outer tube 31 is a metal tube.

参考图8、图9,在步骤S020钢筋施工、S030冷却管道3布设过程中,可使用模板控温设备8连接浇筑模板2,使其通过控温介质连通于模板控温管道25。通过模板控温管道25对模板单元21进行温度调节,进而对位于浇筑模板2内侧空间的环境温度调节,降低浇筑模板2内侧的环境温度,在高温天气可以此降低施工人员工作环境的温度,降低钢筋结构4的温度。8 and 9 , during step S020 reinforcement construction and S030 cooling pipeline 3 laying process, the formwork temperature control device 8 can be used to connect the pouring formwork 2 so that it is connected to the formwork temperature control pipeline 25 through the temperature control medium. The temperature of the formwork unit 21 is adjusted through the formwork temperature control pipe 25, thereby adjusting the ambient temperature in the space inside the pouring formwork 2, reducing the ambient temperature inside the pouring formwork 2, and in high temperature weather, the temperature of the working environment of the construction workers can be reduced, reducing the The temperature of the rebar structure 4.

参考图5,步骤S040混凝土浇筑包括:于预埋有冷却管道3的钢筋结构4中浇筑混凝土。Referring to FIG. 5 , the concrete pouring in step S040 includes: pouring concrete in the steel structure 4 in which the cooling pipes 3 are embedded.

参考图4,在步骤S040混凝土浇筑中,可使用模板控温设备8连接浇筑模板2,使其通过控温介质连通于模板控温管道25,降低浇筑模板2内侧的环境温度,降低混凝土浇筑温度,进而降低混凝土浇筑完成后混凝土的最高温度,缩小混凝土内外温度差,减少出现因混凝土内外温度差产生裂缝。Referring to Fig. 4, in the concrete pouring in step S040, the formwork temperature control device 8 can be used to connect the pouring formwork 2, so that it is communicated with the formwork temperature control pipeline 25 through the temperature control medium, thereby reducing the ambient temperature inside the pouring formwork 2 and reducing the concrete pouring temperature. , and then reduce the maximum temperature of the concrete after the concrete is poured, reduce the temperature difference between the inside and outside of the concrete, and reduce the occurrence of cracks caused by the temperature difference between the inside and outside of the concrete.

参考图6、图7,步骤S050控温养护包括:于耐折内管32内输注用于降温的介质,并于冷却管道3的进口与出口之间连接与耐折内管32连通的冷却设备6。冷却设备6对介质进行降温并驱动介质循环流动,形成循环冷却通道,以此达到冷却降低混凝土内部的温度,减少混凝土内外温度差,以实现降低裂缝的产生,使大坝面板整体达到防渗透效果。Referring to FIGS. 6 and 7 , step S050 temperature control and maintenance includes: injecting a medium for cooling in the folding-resistant inner tube 32 , and connecting the cooling tube connected to the folding-resistant inner tube 32 between the inlet and the outlet of the cooling pipe 3 . equipment 6. The cooling device 6 cools the medium and drives the medium to circulate to form a circulating cooling channel, so as to achieve cooling and reduce the temperature inside the concrete, reduce the temperature difference between the inside and outside of the concrete, so as to reduce the generation of cracks and make the dam face as a whole achieve anti-penetration effect .

为进一步缩小混凝土内外温度差,可将模板控温管道25与耐折内管32的出口连通。具体的,耐折内管32的进口连通于冷却设备6,耐折内管32的出口连接于模板控温管道25的进口,模板控温管道25的出口连接于冷却设备6,由此形成循环调温控制通道,利于降低混凝土内部温度,提高混凝土外部温度,缩小二者温度差,减少出现混凝土裂纹,改善大坝面板的防渗透性能。In order to further reduce the temperature difference between the inside and outside of the concrete, the temperature control pipe 25 of the formwork can be communicated with the outlet of the folding-resistant inner pipe 32 . Specifically, the inlet of the folding-resistant inner tube 32 is connected to the cooling device 6, the outlet of the folding-resistant inner tube 32 is connected to the inlet of the template temperature control pipeline 25, and the outlet of the template temperature control pipeline 25 is connected to the cooling device 6, thereby forming a cycle The temperature adjustment control channel is beneficial to reduce the internal temperature of the concrete, increase the external temperature of the concrete, reduce the temperature difference between the two, reduce the occurrence of concrete cracks, and improve the anti-penetration performance of the dam face.

参考图8,步骤A010分层施工还包括:Referring to Figure 8, the layered construction in step A010 also includes:

待位于下面仓层1控温养护步骤达到养护阈值,再进行位于上面仓层1的钢筋施工,可有效提高大坝面板的养护效果,缩小养护过程中混凝土内外温度差,减少出现裂缝。养护阈值可根据大坝面板仓层1的高度、长度、宽度或混凝土配比等参数进行设定。After the temperature control and curing step of the lower warehouse layer 1 reaches the curing threshold, the reinforcement construction of the upper warehouse layer 1 can be carried out, which can effectively improve the maintenance effect of the dam face, reduce the temperature difference between the inside and outside of the concrete during the curing process, and reduce the occurrence of cracks. The maintenance threshold can be set according to the parameters such as the height, length, width or concrete ratio of the dam face slab layer 1.

位于上面仓层1的钢筋结构4与位于下面仓层1预留的钢筋结构4连接;位于下面仓层1的冷却管道3的进口与出口延伸至位于上面仓层1的上面。The reinforced structure 4 located in the upper warehouse layer 1 is connected with the reserved reinforced structure 4 located in the lower warehouse layer 1;

相邻仓层1之间设置有止水板11,止水板11用于补强相邻仓层1之间的止水性能。A water stop plate 11 is arranged between the adjacent warehouse layers 1 , and the water stop plate 11 is used to reinforce the water stop performance between the adjacent warehouse layers 1 .

于位于下面仓层1的上表面沿平行于大坝面板的跨度方向布设层间管道7;止水板11两侧均设有独立的层间管道7。The interlayer pipelines 7 are arranged on the upper surface of the lower silo layer 1 along the span direction parallel to the dam face; independent interlayer pipelines 7 are provided on both sides of the water stop plate 11 .

参考图8、图9,层间管道7的进口与出口连接有层间控温设备9。层间管道7的进口与出口均位于位于上面仓层1钢筋结构4的上方。Referring to FIG. 8 and FIG. 9 , an interlayer temperature control device 9 is connected to the inlet and outlet of the interlayer pipeline 7 . Both the inlet and the outlet of the interlayer pipeline 7 are located above the reinforced structure 4 of the upper warehouse layer 1 .

层间管道7包括层间内管71和层间外管72;层间内管71与层间外管72之间填充有可破壁的胶囊73,胶囊73内设有填缝胶731;胶囊73具有破壁结构74;层间外管72设有供填缝胶731渗透至层间外管72外侧的缝隙,本实施例中层间外管72为金属网管,层间内管71为弹性软管,可往层间内管71内输送具有一定温度的空气,以使仓层1之间的温度与位于上面仓层1中间混凝土温度的温度差保持在合理范围,以减少仓层1下表面出现裂缝。The interlayer pipeline 7 includes an interlayer inner pipe 71 and an interlayer outer pipe 72; a wall-breakable capsule 73 is filled between the interlayer inner pipe 71 and the interlayer outer pipe 72, and the capsule 73 is provided with a caulking glue 731; 73 has a wall-breaking structure 74; the interlayer outer pipe 72 is provided with a gap for the caulking glue 731 to penetrate to the outside of the interlayer outer pipe 72. In this embodiment, the interlayer outer pipe 72 is a metal mesh pipe, and the interlayer inner pipe 71 is elastic The hose can transport air with a certain temperature into the interlayer inner pipe 71, so as to keep the temperature difference between the temperature between the warehouse layers 1 and the concrete temperature in the middle of the upper warehouse layer 1 within a reasonable range, so as to reduce the temperature of the warehouse layer 1. Cracks appear on the surface.

参考图9,破壁结构74包括内置于胶囊73内的刺块741;刺块741外表面向外突出有足以刺破胶囊73侧壁的凸刺742;凸刺742的长度小于胶囊73侧壁与层间内管71侧壁之和。胶囊73侧壁刺破后,填缝胶731将从胶囊73内流出,并透过层间外管72,填充于相邻仓层1之间。胶囊73侧壁刺破后,填缝胶731将从胶囊73内流出,并透过层间外管72,填充于相邻仓层1之间,减少出现裂缝,提高防渗透性能。9, the wall-breaking structure 74 includes a thorn block 741 built into the capsule 73; the outer surface of the thorn block 741 protrudes outwardly with a thorn 742 sufficient to pierce the side wall of the capsule 73; The sum of the side walls of the interlayer inner tube 71 . After the side wall of the capsule 73 is punctured, the seam filling glue 731 will flow out from the capsule 73, pass through the interlayer outer tube 72, and be filled between the adjacent compartment layers 1. After the side wall of the capsule 73 is pierced, the seam filling glue 731 will flow out from the capsule 73, pass through the interlayer outer tube 72, and be filled between the adjacent warehouse layers 1, thereby reducing cracks and improving the anti-permeability.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be included in the protection scope of the present application. Inside.

Claims (7)

1. An anti-cracking construction method for an impermeable face plate of a dam is characterized by comprising the following steps:
the construction of the steel bar, namely the construction of the steel bar structure (4) is carried out at the target position according to the design requirement;
the cooling pipelines (3) are distributed, and a plurality of cooling pipelines (3) are distributed in the steel bar structure (4); each cooling pipeline (3) comprises a protective outer pipe (31) and a folding-resistant inner pipe (32); the folding-resistant inner pipe (32) is arranged in the protective outer pipe (31) in a penetrating way;
pouring concrete, namely pouring concrete in the steel bar structure (4) pre-embedded with the cooling pipeline (3);
controlling temperature and maintaining, infusing a medium for cooling in the folding-resistant inner pipe (32), and connecting a cooling device (6) communicated with the folding-resistant inner pipe (32) between an inlet and an outlet of the cooling pipeline (3);
the method also comprises the step of layered construction, wherein the panel is divided into at least two bin layers (1) along the elevation direction; each bin layer (1) is respectively subjected to steel bar construction, cooling pipeline (3) arrangement, concrete pouring and temperature control maintenance;
when the temperature-controlled maintenance step of the lower bin layer (1) reaches a maintenance threshold value, constructing the reinforcing steel bars of the upper bin layer (1);
the steel bar structure (4) positioned on the upper bin layer (1) is connected with the steel bar structure (4) reserved on the lower bin layer (1); the inlet and the outlet of the cooling pipeline (3) of the lower bin layer (1) extend to the upper part of the upper bin layer (1);
the layered construction also comprises an interlayer pipeline (7) arranged on the upper surface of the lower warehouse layer (1) along the span direction parallel to the dam panel; an inlet and an outlet of the interlayer pipeline (7) are connected with interlayer temperature control equipment (9);
the interlayer pipeline (7) comprises an interlayer inner pipe (71) and an interlayer outer pipe (72); a capsule (73) capable of breaking the wall is filled between the interlayer inner tube (71) and the interlayer outer tube (72), and joint filling glue (731) is arranged in the capsule (73); the capsule (73) has a wall-breaking structure (74); the interlayer outer pipe (72) is provided with a gap for the joint filling glue (731) to penetrate to the outer side of the interlayer outer pipe (72).
2. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 1, wherein the construction method comprises the following steps: the protective outer pipe (31) is one of a metal pipe, a concrete prefabricated pipe or a steel-plastic composite pipe; the folding-resistant inner pipe (32) is a corrugated pipe.
3. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 1, wherein the construction method comprises the following steps: the method also comprises template construction, namely erecting a pouring template (2) at the outer side of a target position according to design requirements; the pouring template (2) comprises a plurality of template units (21), and a cavity (214) for controlling temperature is arranged at one side, close to the inner side, of each template unit (21); the cavities (214) of different template units (21) are communicated through a template connecting pipe (22) to form a template temperature control pipeline (25); the outer side face of the template unit (21) is provided with an embedding groove (215), and the heat preservation plate (23) is detachably mounted in the embedding groove (215).
4. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 3, wherein the construction method comprises the following steps: the temperature-controlled maintenance step also comprises the step of communicating the template temperature-controlled pipeline (25) with an outlet of the folding-resistant inner pipe (32).
5. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 3, wherein the construction method comprises the following steps: the pouring template (2) is connected with a template temperature control device (8); the template temperature control equipment (8) is communicated with the template temperature control pipeline (25) through a temperature control medium.
6. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 1, wherein the construction method comprises the following steps: the wall breaking structure (74) comprises a thorn block (741) arranged in the capsule (73); the outer surface of the puncture block (741) protrudes outwards to form a protruding puncture (742) which is enough to puncture the side wall of the capsule (73); the length of the protruding thorn (742) is smaller than the sum of the side wall of the capsule (73) and the side wall of the interlayer inner tube (71).
7. The anti-cracking construction method for the impermeable face plate of the dam as claimed in claim 1, wherein the construction method comprises the following steps: a plurality of wireless temperature measuring units (5) positioned at different positions are distributed in the steel bar structure (4); each wireless temperature measuring unit (5) is provided with an independent position mark.
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