CN112941897A - Dyeing process of polyester fabric - Google Patents

Dyeing process of polyester fabric Download PDF

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Publication number
CN112941897A
CN112941897A CN202110126079.2A CN202110126079A CN112941897A CN 112941897 A CN112941897 A CN 112941897A CN 202110126079 A CN202110126079 A CN 202110126079A CN 112941897 A CN112941897 A CN 112941897A
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Prior art keywords
retardant
flame
polyester fabric
namely
dyeing process
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Inventor
黄巨水
邹妙琴
屈海敏
卢磊鑫
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Zhejiang Jindian Printing And Dyeing Co ltd
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Zhejiang Jindian Printing And Dyeing Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins
    • D06M15/427Amino-aldehyde resins modified by alkoxylated compounds or alkylene oxides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/13Ammonium halides or halides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/70Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
    • D06M11/71Salts of phosphoric acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/422Hydrazides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/44Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/6436Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The application relates to the technical field of textile processing, and particularly discloses a dyeing process of a polyester fabric. A dyeing process of a polyester fabric comprises the following steps of S1, pretreatment, wherein the polyester fabric is pretreated; s2, dyeing, namely dyeing the polyester fabric subjected to the S1; s3, post-processing, namely, post-processing the terylene fabric subjected to the S2; s4, performing flame-retardant after-finishing, preparing flame-retardant finishing liquid, and performing flame-retardant after-finishing on the polyester fabric subjected to S3 to obtain a finished flame-retardant polyester fabric; the flame-retardant finishing liquid is prepared from the following raw materials in parts by weight: 100 portions and 150 portions of fire retardant; 7-10 parts of disodium hydrogen phosphate; 60-100 parts of methylated melamine resin; 4-5 parts of ammonium chloride; 20-24 parts of a softening agent; 10-12 parts of a penetrating agent. This application is through carrying out fire-retardant after-treatment to dacron surface fabric for dacron surface fabric has better fire behaviour and fire-retardant durability.

Description

Dyeing process of polyester fabric
Technical Field
The application relates to the technical field of textile processing, in particular to a dyeing process of a polyester fabric.
Background
Polyester fiber, also called polyester fiber, PET fiber for short, is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dihydric alcohol, and is widely applied to textiles due to excellent comprehensive performance.
Although the polyester fiber has many advantages and huge market, its LOI is only about 20%, and it is flammable fiber, and in case of fire accident, it is a great proportion caused by fire of fiber textile. Meanwhile, the terylene can generate molten drop phenomenon in the combustion process, the molten drop can cause the fire to spread to other places, and the molten drop is easy to cause secondary injuries such as scalding, burning and the like.
In view of the above related technologies, the inventor thinks that in the practical application process, people need the polyester fabric not only for the properties of beauty, durability and the like, but also for the safety of the polyester fabric, people put forward a new requirement on the flame retardant property of the polyester fabric, and thus a polyester fabric with good flame retardant effect and high durability is urgently needed.
Disclosure of Invention
In order to improve the problem that the flame retardant effect of traditional dacron surface fabric is not good, this application provides a dyeing process of dacron surface fabric.
The dyeing process of the polyester fabric adopts the following technical scheme:
a dyeing process of a polyester fabric comprises the following steps:
s1, preprocessing, namely preprocessing the terylene fabric;
s2, dyeing, namely dyeing the polyester fabric subjected to the S1;
s3, post-processing, namely, post-processing the terylene fabric subjected to the S2;
s4, performing flame-retardant after-finishing, preparing flame-retardant finishing liquid, and performing flame-retardant after-finishing on the polyester fabric subjected to S3 to obtain a finished flame-retardant polyester fabric;
the flame-retardant finishing liquid is prepared from the following raw materials in parts by weight:
Figure BDA0002923567620000021
by adopting the technical scheme, due to the addition of the flame retardant, the flame-retardant after-finishing terylene fabric has a certain flame-retardant effect; because the disodium hydrogen phosphate is added, the disodium hydrogen phosphate is dissolved in water and then hydrolyzed to generate hydrogen phosphate ions and phosphate ions, and the phosphate ions can be mixed with calcium and magnesium ions in the water to generate insoluble precipitates of calcium phosphate and magnesium phosphate, thereby playing a role in softening water and reducing Ca2+、Mg2+Impact on flame retardant finishing liquor; the penetrant is added to play a role in reducing the surface tension of the flame-retardant finishing liquid and further promoting the flame-retardant finishing liquid to permeate into the polyester fabric; due to the fact that the flame-retardant after-finishing possibly affects the hand feeling of the polyester fabric, and due to the addition of the softening agent, the polyester fabric has soft and comfortable hand feeling.
Preferably, the flame retardant is prepared from the following raw materials in parts by weight:
Figure BDA0002923567620000022
Figure BDA0002923567620000031
by adopting the technical scheme, the flame retardant FRC-1 is an ideal polyester flame retardant, and the polyester fabric can obtain better flame retardant performance only by fixing 1-1.5% on the surface of the fabric, has better washing fastness, has less influence on color change and does not irritate the skin. Due to the addition of dimethyl phosphite, formaldehyde and tetraethylenepentamine, the organic phosphorus/nitrogen flame retardant can be obtained through Mannich reaction, and when the organic phosphorus/nitrogen flame retardant is used for the polyester fabric, the organic phosphorus/nitrogen flame retardant has a phosphorus-nitrogen synergistic effect, so that the polyester fabric can obtain better flame retardant performance under the condition of small using amount, and has smaller smoke generation amount.
Meanwhile, during combustion, the organic phosphorus/nitrogen flame retardant can generate phosphoric acid, metaphosphoric acid, polymetaphosphoric acid and the like during combustion, so that the surface of the polymer can be carbonized to form a compact carbonized layer, and the polymetaphosphoric acid is sticky molten glass and covers the surface of an unburned material, so that the functions of preventing free radicals from escaping and isolating oxygen are achieved, and the flame retardant effect is achieved.
The flame retardant FRC-1 is matched with the organic phosphorus and nitrogen flame retardant for use, so that the polyester fabric can obtain flame retardant performance with better durability under the condition of smaller consumption of the flame retardant.
Preferably, the softening agent is prepared from the following raw materials in parts by weight:
Figure BDA0002923567620000032
by adopting the technical scheme, the linear double-end epoxy carbonyl polysiloxane intermediate with high reactivity is synthesized by utilizing the hydrosilylation reaction of hydrogen-terminated dimethyl polysiloxane and glycidyl methacrylate; and then, the modified polysiloxane is synthesized by utilizing the nucleophilic ring-opening reaction of an epoxy group and an amino group between the linear double-end epoxy group carbonyl polysiloxane and diethylenetriamine, so that the softness and the washability of the polyester fabric are further improved, the hydrophilicity and the whiteness value are improved, and the problems that the emulsion of amino silicone oil is unstable, the fabric is poor in hydrophilicity and easy to yellow after the amino silicone oil is used for finishing are solved.
Meanwhile, the condition that partial dimethyl phosphite and formaldehyde are not completely reacted in the flame retardant is inevitable, and the diethylenetriamine can react with the unreacted dimethyl phosphite and formaldehyde to generate the organic phosphorus/nitrogen flame retardant, so that the flame retardant performance of the flame retardant finishing liquid is further improved.
Preferably, the penetrating agent is JFC, and the softening agent: the penetrant JFC is prepared from the following components in a mass ratio of 2: 1.
by adopting the technical scheme, the addition of the penetrating agent JFC has the effect of reducing the surface tension of the flame-retardant finishing liquid and further promoting the flame-retardant finishing liquid to penetrate into the polyester fabric. Meanwhile, the penetrating agent JFC has a synergistic emulsification effect on the softening agent, so that the softening agent forms emulsion in the flame-retardant finishing liquid, the stability of the softening agent in the flame-retardant finishing liquid is further improved, and the softening effect of the softening agent on the polyester fabric is further improved.
Preferably, the flame-retardant finishing liquid also comprises 5-7 parts by weight of carbohydrazide.
By adopting the technical scheme, the polyester fabric treated by carbohydrazide is easy to color, the adsorption capacity of the polyester fabric to dye is improved, wrinkles are reduced, and the corrosion resistance and the durability of the polyester fabric are further improved; meanwhile, the flame retardant contains a part of unreacted formaldehyde, and the formaldehyde has irritation to eyes, noses and the like of a human body, so that the content of the unreacted formaldehyde needs to be further reduced. Carbohydrazide can react with formaldehyde under acidic condition and is dehydrated and polymerized to form polymer, and the reaction is irreversible reaction, so that stable absorption of formaldehyde is completed.
Preferably, the flame-retardant finishing liquid also comprises a pH regulator, and the pH regulator is composed of one or more of citric acid and EDTA.
By adopting the technical scheme, the addition of EDTA and citric acid can adjust the pH value of the flame-retardant finishing liquid, so that the pH value of a system is maintained to be about 5-7, EDTA and citric acid can generate chelate ions in the solution, and the chelate ions can react with metal ions Ca in water2+、Mg2+The metal ions are complexed, thereby reducing Ca in the water2+、Mg2+Impact on flame retardant finishing liquor.
Preferably, the flame-retardant finishing liquid is prepared by the following process steps:
preparing disodium hydrogen phosphate, methylated melamine resin and ammonium chloride into a solution, heating the solution, controlling the temperature of the solution to be 50 ℃, sequentially adding a flame retardant, a softening agent and a penetrating agent into the solution, stirring the mixed solution at the stirring speed of 100-150r/min, adding carbohydrazide and a pH regulator into the mixed solution, and regulating the pH value of the mixed solution to be 5-7 to obtain the flame-retardant finishing liquid.
By adopting the technical scheme, the temperature of the flame-retardant finishing liquid is controlled to be 50 ℃, so that the flame retardant and the active components in the softening agent are in a better reaction degree, the unreacted and complete diethylenetriamine in the softening agent is promoted to react with the unreacted and complete formaldehyde and dimethyl phosphite in the flame retardant, and the content of formaldehyde in the flame-retardant finishing liquid is reduced; and finally, adding carbohydrazide to adsorb residual formaldehyde in the flame-retardant finishing liquid, thereby reducing the formaldehyde content on the flame-retardant post-finished polyester fabric.
Preferably, the flame retardant post-finishing in S4 includes the following process steps:
a, soaking and rolling twice, namely soaking the polyester fabric subjected to S3 into the flame-retardant finishing liquid for soaking and rolling twice;
b, drying, namely drying the terylene fabric passing through the A at the drying temperature of 100 ℃ and 110 ℃ for 2-3 min;
c, baking, namely baking the terylene fabric passing through the B, wherein the baking temperature is controlled to be 180-200 ℃, and the baking time is controlled to be 1-2 min;
d, washing, namely washing the terylene fabric subjected to the step C;
and E, drying, namely drying the terylene fabric subjected to the step D, wherein the drying temperature is controlled to be 100-110 ℃, and the drying time is controlled to be 2-3min, so as to obtain the finished flame-retardant terylene fabric.
By adopting the technical scheme, the amount of the effective flame-retardant components in the flame-retardant finishing liquid attached to the polyester fabric is further increased by using a two-dipping and two-rolling process; because the macromolecular motion of dacron takes place in the heat setting in-process, polyester is changed into the crystalline state from the amorphous state of initial state during this, and the fire retardant can only get into amorphous district, can't get into crystalline phase structure in, control stoving temperature and baking temperature to make the degree of crystallinity of fabric be in better state, and then make dacron surface fabric obtain best fire-retardant finishing effect.
In summary, the present application has the following beneficial effects:
1. because the flame retardant FRC-1, the dimethyl phosphite, the formaldehyde, the tetraethylenepentamine and the diethylenetriamine are adopted, the dimethyl phosphite, the formaldehyde, the tetraethylenepentamine and the diethylenetriamine can generate Mannich reaction, so that the organic phosphorus/nitrogen flame retardant with good flame retardant durability is obtained, and the organic phosphorus/nitrogen flame retardant is matched with the flame retardant FRC-1 for use, so that the polyester fabric with excellent flame retardant durability and flame retardant property can be obtained under the condition of less flame retardant consumption.
2. The hydrogen-terminated dimethyl polysiloxane, glycidyl methacrylate, diethylenetriamine and isopropanol are preferably adopted in the application, and the hydrogen-terminated dimethyl polysiloxane and the glycidyl methacrylate can generate hydrosilylation reaction, so that linear double-end epoxy carbonyl polysiloxane which is an intermediate with high reactivity is synthesized, and then the nucleophilic ring-opening reaction of epoxy groups and amino groups is generated between the linear double-end epoxy carbonyl polysiloxane and diethylenetriamine to obtain modified polysiloxane, so that the problems that emulsion is unstable, fabric is poor in hydrophilicity and easy to turn yellow after amino silicone oil is used as a textile soft finishing agent are solved.
Detailed Description
The information on the source of each raw material component in the following examples, comparative examples and preparation examples is detailed in table 1.
Table 1 raw material component source table
Figure BDA0002923567620000071
Figure BDA0002923567620000081
Preparation example
Preparation example 1
A flame retardant is prepared from the following raw materials in parts by weight: 70kg of flame retardant FRC-1; 10kg of dimethyl phosphite; 10kg of formaldehyde solution; 10kg of tetraethylenepentamine;
the preparation process of the flame retardant specifically comprises the following process steps:
step 1, adding tetraethylenepentamine into a reaction kettle according to a proportion, heating and stirring the reaction kettle, controlling the temperature of a system in the reaction kettle to be 35 ℃ and the stirring speed to be 100r/min, dropwise adding a formaldehyde solution into the reaction kettle according to the proportion, maintaining the temperature of the system in the reaction kettle to be 35 ℃ in the dropwise adding process, and cooling the temperature of the system in the reaction kettle to room temperature for reaction for 30min after the dropwise adding is finished.
And 2, heating and stirring the reaction kettle, controlling the temperature of the internal system of the reaction kettle to be 35 ℃ and the stirring speed to be 100r/min, dropwise adding dimethyl phosphite into the reaction kettle in proportion, maintaining the temperature of the internal system of the reaction kettle to be 35 ℃ in the dropwise adding process, after dropwise adding is finished, heating the temperature of the mixed solution in the reaction kettle to 50 ℃, controlling the stirring speed to be 100r/min and the reaction time to be 5h to obtain an initial product, and mixing the initial product with 70kg of flame retardant FRC-1 to obtain the flame retardant.
Preparation examples 2 to 5
The differences in the parts by weight of the raw materials and the process parameters in preparation examples 2 to 5 from preparation example 1 are shown in Table 2, and the rest is the same as in preparation example 1.
TABLE 2 preparation examples 2-5 parts by weight of raw materials and Process parameters
Figure BDA0002923567620000091
Preparation example 6
The softening agent is prepared from the following raw materials in parts by weight: 4kg of hydrogen-terminated dimethylpolysiloxane having a molecular weight of approximately 3100; 8kg of glycidyl methacrylate; 3kg of diethylenetriamine; 5kg of isopropanol;
the preparation process of the softening agent specifically comprises the following process steps:
step 1, adding 0.1kg of chloroplatinic acid into 5kg of isopropanol, stirring the isopropanol, controlling the stirring speed to be 100r/min, and stirring for 5min to obtain a mixed solution, and placing the mixed solution into an ultrasonic oscillator of a water bath at 50 ℃ for treatment for 25min to obtain a catalyst solution.
And 2, adding 4kg of hydrogen-terminated dimethyl polysiloxane and 8kg of glycidyl methacrylate into a reaction kettle in proportion, heating and stirring the reaction kettle at a stirring speed of 200r/min, adding a catalyst solution into the reaction kettle after the temperature of the internal system of the reaction kettle reaches 85 ℃, controlling the stirring speed at 200r/min, controlling the temperature of the internal system of the reaction kettle to be constant at 100 ℃, and controlling the reaction time to be 3.5 hours to obtain a reaction intermediate.
And 3, adding the reaction intermediate and 3kg of diethylenetriamine into a reaction kettle according to a proportion, introducing nitrogen into the reaction kettle, heating and stirring the reaction kettle, controlling the stirring speed to be 200r/min, controlling the temperature of a system in the reaction kettle to be constant at 80 ℃, and controlling the reaction time to be 3 hours to obtain the softener.
Preparation examples 7 to 10
Preparation examples 7 to 10 the difference between the parts by weight of the raw materials and the process parameters of the softener and those of preparation example 6 is shown in Table 3, and the rest is the same as that of preparation example 6.
TABLE 3 parts by weight of raw materials and processing parameters in preparation examples 7-10 of softeners
Figure BDA0002923567620000101
Figure BDA0002923567620000111
Examples
Example 1
A dyeing process of a polyester fabric specifically comprises the following process steps:
s1, preprocessing the terylene fabric, and sequentially desizing, bleaching and washing the terylene fabric.
And S2, dyeing, namely dyeing the polyester fabric to obtain the dyed polyester fabric.
And S3, post-processing, namely performing post-processing technology on the dyed polyester fabric, and sequentially performing cleaning and shaping procedures on the dyed polyester fabric.
S4, performing flame-retardant after-finishing, preparing flame-retardant finishing liquid, and performing a flame-retardant after-finishing process on the polyester fabric subjected to S3 to obtain a finished flame-retardant polyester fabric;
the flame-retardant after-finishing method specifically comprises the following process steps:
a, carrying out secondary dipping and secondary rolling, namely, putting the polyester fabric processed by the S3 into prepared flame-retardant finishing liquid to carry out a secondary dipping and secondary rolling process;
b, drying, namely performing a drying process on the polyester fabric treated by the A, wherein the drying temperature is controlled to be 100 ℃, and the drying time is controlled to be 2 min;
c, baking, namely performing a baking process on the terylene fabric processed by the B, wherein the baking temperature is controlled to be 180 ℃, and the baking time is controlled to be 1 min;
d, washing, namely performing a washing process on the polyester fabric subjected to the C treatment;
e, drying; and D, drying the polyester fabric at the drying temperature of 100 ℃ for 2min to obtain the finished flame-retardant polyester fabric.
The flame-retardant finishing liquid is prepared from the following raw materials in parts by weight: 100kg of a flame retardant; 7kg of disodium hydrogen phosphate; 60kg of methylated melamine resin; 4kg of ammonium chloride; 20kg of a softening agent; 10kg of penetrant;
wherein the flame retardant is selected from flame retardant F/RP-44 of American Stauff chemical company, and the softener is selected from CGF organosilicon softener produced by dye chemical plant in the garden city subarea; the penetrant is selected from penetrant T produced by Biotech limited of Xinhai Nature, Zhejiang.
The flame-retardant finishing liquid is prepared by the following process steps: preparing disodium hydrogen phosphate, methylated melamine resin and ammonium chloride into a solution, sequentially adding a flame retardant F/RP-44, a CGF organic silicon softening agent and a penetrating agent T into the solution, stirring the mixed solution, dropwise adding a pH regulator into the mixed solution, and regulating the pH to 5-7 to obtain the flame-retardant finishing liquid, wherein the pH regulator consists of citric acid and EDTA.
Example 2
The difference between the dyeing process of the polyester fabric and the example 1 is that 5kg of carbohydrazide is added into the flame-retardant finishing liquid.
Example 3
The dyeing process of the polyester fabric is different from the example 2 in that the flame-retardant finishing liquid is prepared by the following process steps:
preparing disodium hydrogen phosphate, methylated melamine resin and ammonium chloride into a solution, heating the solution, controlling the temperature of the solution to be 50 ℃, sequentially adding a flame retardant, a softening agent and a penetrating agent into the solution, stirring the mixed solution at a stirring speed of 100r/min, adding carbohydrazide and a pH regulator into the mixed solution, and regulating the pH value of the mixed solution to be 5-7 to obtain the flame-retardant finishing liquid, wherein the pH regulator consists of citric acid and EDTA.
Example 4
The difference between the dyeing process of the polyester fabric and the dyeing process of the polyester fabric in the embodiment 1 is that the flame retardant prepared in the preparation 1 is selected as the flame retardant.
Example 5
The dyeing process of the polyester fabric is different from that of the example 1 in that the softening agent prepared in the preparation example 6 is selected as the softening agent.
Example 6
The dyeing process of the polyester fabric is different from that of the example 1 in that the flame retardant prepared in the preparation example 1 is selected as the flame retardant, and the softener prepared in the preparation example 6 is selected as the softener.
Example 7
The dyeing process of the polyester fabric is different from the dyeing process of the embodiment 1 in that the flame retardant is selected from the flame retardant prepared in the preparation 1, the softener is selected from the softener prepared in the preparation 6, and the penetrating agent is selected from the penetrating agent JFC.
Example 8
The difference between the dyeing process of the polyester fabric and the dyeing process of the embodiment 7 is that 5kg of carbohydrazide is added into the flame-retardant finishing liquid.
Example 9
The dyeing process of the polyester fabric is different from the example 8 in that the flame-retardant finishing liquid is prepared by the following process steps:
preparing disodium hydrogen phosphate, methylated melamine resin and ammonium chloride into a solution, heating the solution, controlling the temperature of the solution to be 50 ℃, sequentially adding a flame retardant, a softening agent and a penetrating agent into the solution, stirring the mixed solution at a stirring speed of 100r/min, adding carbohydrazide and a pH regulator into the mixed solution, and regulating the pH value of the mixed solution to be 5-7 to obtain the flame-retardant finishing liquid, wherein the pH regulator consists of citric acid and EDTA.
Examples 10 to 13
The differences between the raw material ratios and the process parameters of the flame-retardant finishing liquids in examples 10 to 13 and those in example 9 are shown in Table 4, and the rest is the same as that in example 9.
Table 4 examples 10-13 parts by weight of raw materials in flame retardant finishing liquor and process parameters
Figure BDA0002923567620000141
Figure BDA0002923567620000151
Examples 14 to 17
The raw material ratios of the flame retardant and the softening agent in examples 14 to 17 are shown in Table 5, which is different from example 9, and the rest is the same as example 9.
TABLE 5 raw material ratios of flame retardant and softener in examples 14-17
Figure BDA0002923567620000161
Comparative example
Comparative example 1
The difference between the dyeing process of the polyester fabric and the dyeing process of the polyester fabric in the embodiment 1 is that no flame retardant is added.
Comparative example 2
The dyeing process of the polyester fabric is different from that of the example 1 in that a softening agent is not added.
Comparative example 3
The difference between the dyeing process of the polyester fabric and the dyeing process of the polyester fabric in the embodiment 1 is that no penetrating agent is added.
Comparative example 4
The dyeing process of the polyester fabric is different from that of the example 1 in that flame-retardant after-finishing is not carried out.
Performance test
For the polyester fabrics provided in examples 1-17 and comparative examples 1-4 of the present application, the flame retardant performance of the polyester fabrics was tested according to GB/T5455-1997 textile flammability test vertical method, and the flame retardant performance before soaping and after soaping for 10 times were tested, and the test data are shown in Table 6.
Table 6 table of performance testing data
Figure BDA0002923567620000171
Figure BDA0002923567620000181
As can be seen by combining examples 1-5 and comparative example 4 with Table 6, the flame retardant F/RP-44 from Stauff chemical, USA, and the CGF silicone softener produced by the dye house in the Ministry of the Weifang City; the penetrant T produced by Xinhai-Tian-Biotechnology Limited of Zhejiang, and the flame retardant and the softening agent are added, so that the polyester fabric obtains better flame retardant performance after a flame retardant after-finishing process, but after being soaped for ten times, the flame retardant performance of the polyester fabric is reduced, and the flame retardant durability is required to be improved.
It can be seen by combining examples 1-17 and comparative examples 1-4 and combining table 6 that the flame retardant, the softening agent and the penetrating agent JFC in the application can significantly improve the flame retardant performance of the flame-retardant after-finishing polyester fabric, and enable the polyester fabric to have better flame retardant durability, and the flame retardant performance of the polyester fabric is basically maintained after being soaped for ten times.
Meanwhile, the flame retardant and the softening agent are used in a matched manner, so that the flame retardant performance of the polyester fabric can be further improved, and the reason for analysis is probably that the completely unreacted diethylenetriamine in the softening agent reacts with the completely unreacted formaldehyde and dimethyl phosphite in the flame retardant to generate a new organic phosphorus/nitrogen flame retardant, so that the flame retardant performance of the polyester fabric is further improved.
Secondly, the penetrant JFC is used in combination with the flame retardant and the softening agent in the application, so that the flame retardant performance of the polyester fabric is further improved, and the reason for analysis is probably that the softening agent is promoted to exist in the flame-retardant finishing liquid stably due to the synergistic effect of the penetrant JFC and the softening agent in the application, so that the effect of further softening the polyester fabric is achieved, and meanwhile, the adhesive force between the flame retardant and the polyester fabric in the process of being attached to the polyester fabric is improved.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (8)

1. The dyeing process of the polyester fabric is characterized by comprising the following steps of:
s1, preprocessing, namely preprocessing the terylene fabric;
s2, dyeing, namely dyeing the polyester fabric subjected to the S1;
s3, post-processing, namely, post-processing the terylene fabric subjected to the S2;
s4, performing flame-retardant after-finishing, preparing flame-retardant finishing liquid, and performing flame-retardant after-finishing on the polyester fabric subjected to S3 to obtain a finished flame-retardant polyester fabric;
the flame-retardant finishing liquid is prepared from the following raw materials in parts by weight:
Figure FDA0002923567610000011
2. the dyeing process of the polyester fabric according to claim 1, wherein the flame retardant is prepared from the following raw materials in parts by weight:
Figure FDA0002923567610000012
3. the dyeing process of the polyester fabric according to claim 1, wherein the softener is prepared from the following raw materials in parts by weight:
Figure FDA0002923567610000013
Figure FDA0002923567610000021
4. the dyeing process of the polyester fabric according to claim 3, wherein the penetrating agent is a penetrating agent JFC, and the softening agent: the penetrant JFC is prepared from the following components in a mass ratio of 2: 1.
5. the dyeing process of the polyester fabric according to claim 1, wherein the flame-retardant finishing liquid further comprises 5-7 parts by weight of carbohydrazide.
6. The dyeing process of the polyester fabric according to claim 5, wherein the flame-retardant finishing liquid further comprises a pH regulator, and the pH regulator is one or more of citric acid and EDTA.
7. The dyeing process of the polyester fabric according to claim 6, wherein the flame-retardant finishing liquid is prepared by the following process steps:
preparing disodium hydrogen phosphate, methylated melamine resin and ammonium chloride into a solution, heating the solution, controlling the temperature of the solution to be 50 ℃, sequentially adding a flame retardant, a softening agent and a penetrating agent into the solution, stirring the mixed solution at the stirring speed of 100-150r/min, adding carbohydrazide and a pH regulator into the mixed solution, and regulating the pH value of the mixed solution to be 5-7 to obtain the flame-retardant finishing liquid.
8. The dyeing process of the polyester fabric according to claim 7, characterized in that: the flame-retardant after-finishing in the S4 comprises the following process steps:
a, soaking and rolling twice, namely soaking the polyester fabric subjected to S3 into the flame-retardant finishing liquid for soaking and rolling twice;
b, drying, namely drying the terylene fabric passing through the A at the drying temperature of 100 ℃ and 110 ℃ for 2-3 min;
c, baking, namely baking the terylene fabric passing through the B, wherein the baking temperature is controlled to be 180-200 ℃, and the baking time is controlled to be 1-2 min;
d, washing, namely washing the terylene fabric subjected to the step C;
and E, drying, namely drying the terylene fabric subjected to the step D, wherein the drying temperature is controlled to be 100-110 ℃, and the drying time is controlled to be 2-3min, so as to obtain the finished flame-retardant terylene fabric.
CN202110126079.2A 2021-01-29 2021-01-29 Dyeing process of polyester fabric Pending CN112941897A (en)

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CN105239193A (en) * 2015-10-21 2016-01-13 东华大学 Method for preparing high-tenacity polyester blending type flame retardant
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CN105113286A (en) * 2015-07-28 2015-12-02 太仓市宝明化纤有限公司 High-fixation high-flame retardation polyester fabric dyeing and finishing technology
CN105239193A (en) * 2015-10-21 2016-01-13 东华大学 Method for preparing high-tenacity polyester blending type flame retardant
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