CN112940631B - Anti-explosion sponge rubber for wrapping wire rods and manufacturing method of wrapped cotton wire rods - Google Patents
Anti-explosion sponge rubber for wrapping wire rods and manufacturing method of wrapped cotton wire rods Download PDFInfo
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- CN112940631B CN112940631B CN202110131183.0A CN202110131183A CN112940631B CN 112940631 B CN112940631 B CN 112940631B CN 202110131183 A CN202110131183 A CN 202110131183A CN 112940631 B CN112940631 B CN 112940631B
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- sponge
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 229920000742 Cotton Polymers 0.000 title claims abstract description 15
- 229920001971 elastomer Polymers 0.000 title claims description 15
- 238000004880 explosion Methods 0.000 title abstract description 4
- 239000003292 glue Substances 0.000 claims abstract description 58
- 230000001070 adhesive effect Effects 0.000 claims abstract description 40
- 239000000853 adhesive Substances 0.000 claims abstract description 39
- 239000002390 adhesive tape Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 3
- 230000008439 repair process Effects 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 description 15
- 239000004814 polyurethane Substances 0.000 description 14
- 239000010408 film Substances 0.000 description 10
- 239000000123 paper Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000006260 foam Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 238000002955 isolation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229920000891 common polymer Polymers 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/26—Porous or cellular plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2475/00—Presence of polyurethane
- C09J2475/006—Presence of polyurethane in the substrate
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesive Tapes (AREA)
Abstract
The invention relates to an anti-explosion sponge adhesive for wrapping wires and a manufacturing method of the wrapped wires, wherein the sponge adhesive comprises a release film (1), a double-sided adhesive tape (2) without a base material and PU sponge (3) which are sequentially attached. The sponge glue also comprises a first glue area (11) and a second glue area (12) which are separately arranged. The manufacturing method of the wrapped cotton wire comprises the following steps: (1) placing the wire on the middle glue area (21); (2) Tearing off the release films on the first handle area (111) and the first glue area (11), and wrapping the first glue area (11) outside the wire rod; (3) And tearing off the release films on the second handle area (121) and the second glue area (12), and wrapping the second glue area (12) to obtain the cotton wrapping wire. Compared with the prior art, the invention has the advantages of improving the product quality and reducing the later repair cost.
Description
Technical Field
The invention relates to the field of sponge rubber, in particular to anti-explosion sponge rubber for wrapping wires and a manufacturing method of the wrapped cotton wires.
Background
Chemical sponges, such as polyurethane, are the most common polymer materials in life and are widely used for manufacturing various sponge products. And resilient materials for shock absorbing, anti-friction applications, such as shoe soles, tractor tank track liners. The production process comprises mixing foaming resin, foaming auxiliary agent and adhesive resin, foaming, and breaking closed pores with mechanical force to obtain foamed sponge with density of 0.028g/cm 3 The 25% compression hardness was 1.9KPa.
The sponge is mostly made of polyurethane, and the PU sponge mainly comprises polyester and polyether types, and can be sliced or rolled, and can also be compositely processed according to requirements, hot-pressed, blasted and perforated, and the like. The PU sponge has the characteristics of heat preservation, heat insulation, sound absorption, shock absorption, flame retardance, static electricity prevention, good air permeability and the like, so that the PU sponge relates to various industries, including the automobile industry, the battery industry, the cosmetic industry, the chest underwear manufacturing industry, the high-grade furniture manufacturing industry and the like.
The PU sponge is used as sound absorption cotton, and can be used for wrapping the mobile phone antenna together with double faced adhesive tape. However, the product has no problem in the process of manufacturing the product, but after the linear material is placed in the product for a period of time, a part of wrapped foam is exploded, so that the product is scrapped, and the defective product needs to be repaired or reworked or selected, which wastes time.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the explosion-proof sponge rubber for wrapping the wire rods and the manufacturing method of the wrapped cotton wire rods, which improve the product quantity and reduce the later repair cost.
The purpose of the invention can be realized by the following technical scheme:
the inventor knows that the double-sided adhesive tape for wrapping linear materials such as mobile phone antennas and the like in the prior art generally adopts a double-sided adhesive tape with a base material, namely, a cotton paper, a PET film, a PVC film, a non-woven fabric, a foam, an acrylic foam or a thin film and the like are taken as the base material, an elastic pressure-sensitive adhesive, a resin pressure-sensitive adhesive or an acrylic pressure-sensitive adhesive and the like are uniformly coated on the two sides of the base material, and a rolled or sheet adhesive tape made on the base material consists of the base material, an adhesive and a piece of barrier paper.
This is equivalent to that, the substrate double-sided adhesive is prepared by coating glue on both sides of a substrate, so that the fluidity of the glue is weak, and thus if the substrate double-sided adhesive is placed for a long time in the manufacturing process, the viscosity of the double-sided adhesive is reduced, and finally the product is degummed and fried, and in order to thoroughly solve the problems, the inventor proposes the following specific scheme:
the utility model provides a prevent blown-out's sponge rubber for parcel wire rod, this sponge rubber is including the release film, no substrate double faced adhesive tape and the PU sponge of laminating in proper order.
Furthermore, the sponge glue also comprises a first glue area and a second glue area which are separately arranged.
Further, the width a of the first glue area is 1.5-2.5 times of the diameter d of the wire.
Furthermore, the width b of the second glue area is 5-10 times of the diameter d of the wire.
Further, first gluey district and second glue and be equipped with middle gluey district between the district, should glue the district and only include no substrate double faced adhesive tape and PU sponge in the middle of, when the parcel wire rod, should glue the district and the wire rod laminating in the middle.
Further, the width c of the middle glue area is 1-1.5 times of the diameter d of the wire.
Further, first gluey district one side still be equipped with the first handle district that conveniently tears, this first handle district only includes from the type membrane.
In the present invention, the first glue area is identified as the area that does not contain the first handle area.
Further, the length E of the first handle area is 5-15% of the length A of the first glue area.
Further, the second glue district one side still be equipped with the second handle district that conveniently tears, this second handle district only includes from the type membrane.
In the present invention, the second glue region is identified as the region that does not contain the second handle region.
Further, the length F of the second handle area is 5-15% of the length B of the second glue area.
Furthermore, the double-sided adhesive tape without the base material only comprises two parts, namely an adhesive and release paper.
In the invention, the double-sided adhesive tape without base material is a roll-shaped or sheet-shaped adhesive tape prepared by coating an adhesive such as an elastomer pressure-sensitive adhesive, a resin pressure-sensitive adhesive or an acrylic pressure-sensitive adhesive on a release paper material. The non-substrate double-sided adhesive is formed by coating glue on release type isolation paper, so that the glue is high in flowability, the pasting area of the non-substrate double-sided adhesive is larger than that of the substrate double-sided adhesive, and the glue can be better pasted on PU sponge when the non-substrate double-sided adhesive is pasted.
A method for manufacturing the cotton-wrapped wire by using the sponge rubber comprises the following steps:
(1) Placing the wire on the middle glue area;
(2) Tearing off the release films on the first handle area and the first glue area, and wrapping the first glue area outside the wire rod;
(3) And tearing off the release films on the second handle area and the second adhesive area, and wrapping the second adhesive area to obtain the cotton-wrapped wire.
Compared with the prior art, the invention has the following advantages:
(1) In the invention, through a plurality of tests and repeated research and thinking, the root cause of the cotton soaking and frying in the prior art is mastered, and a solid foundation is laid for later-stage improvement;
(2) The invention changes the bad condition of cotton soaking and opening, thereby improving the product quantity and reducing the cost of manual later repair
Drawings
FIG. 1 is a top view of the sponge of the example;
FIG. 2 is a basic layer diagram of the sponge in the example;
the reference numbers in the figures indicate: the release film 1, the first adhesive area 11, the first handle area 111, the second adhesive area 12, the second handle area 121, the double-sided adhesive tape 2 without base material, the middle adhesive area 21 and the PU sponge 3.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
An explosion-proof sponge adhesive for wrapping wires, as shown in fig. 1-2, comprises a release film 1, a double-sided adhesive tape without base material 2 and a PU sponge 3 which are sequentially attached. The sponge further comprises a first glue area 11 and a second glue area 12 which are separately arranged.
The width a of the first glue area 11 is 1.5-2.5 times the wire diameter d. The width b of the second glue area 12 is 5-10 times the diameter d of the wire. Be equipped with middle gluey district 21 between first gluey district 11 and the second gluey district 12, this middle gluey district 21 only includes no substrate double faced adhesive tape 2 and PU sponge 3, and when the parcel wire rod, this middle gluey district 21 and wire rod laminating. The width c of the central glue area 21 is 1-1.5 times the wire diameter d. First glue district 11 one side still is equipped with the first handle district 111 that conveniently tears, and this first handle district 111 only includes from type membrane 1. The length E of the first handle area 111 is 10-15% of the length a of the first glue area 11. The second handle area 121 convenient for tearing is further arranged on one side of the second adhesive area 12, and the second handle area 121 only comprises a release film 1. The length F of the second handle area 121 is 10-15% of the length B of the second glue area 12.
The double-sided adhesive tape 2 without the base material only comprises two parts of adhesive and release paper. The double-sided adhesive tape without base material is a rolled or sheet adhesive tape prepared by coating an adhesive such as an elastomer pressure-sensitive adhesive, a resin pressure-sensitive adhesive or an acrylic pressure-sensitive adhesive on a release paper material. The non-substrate double-sided adhesive is formed by coating glue on release type isolation paper, so that the glue is high in flowability, the pasting area of the non-substrate double-sided adhesive is larger than that of the substrate double-sided adhesive, and the glue can be better pasted on PU sponge when the non-substrate double-sided adhesive is pasted.
A method for manufacturing the cotton-wrapped wire by using the sponge rubber comprises the following steps:
(1) The wire is placed on the middle glue area 21;
(2) Tearing off the release films on the first handle area 111 and the first glue area 11, and wrapping the first glue area 11 outside the wire rod;
(3) And tearing off the release films on the second handle area 121 and the second adhesive area 12, and wrapping the second adhesive area 12 to obtain the cotton wrapping wire.
Example 1
In this embodiment, the base-material-free double-sided tape 2 is a 3M 468 double-sided tape, is a base-material-free double-sided tape, is directly coated with acrylic acid glue, is transparent in color, belongs to a 3M 200MP series adhesive system, and has the specification: 1219MM 55M 0.13MMT, the adhesive still has excellent adhesive effect, can prevent falling off, has excellent waterproof performance, good processability and temperature resistance, and has better permanent adhesion; the release paper is waterproof kraft paper with a polymer coating, and cannot wrinkle in a high-humidity environment; good temperature resistance, which can resist 149 ℃ for a long time and 204 ℃ for a short time. The 3M 468 double faced adhesive tape meets the ROHS regulation requirement in the aspect of environmental protection, and is used for adhering panels, metal nameplates, electric appliance parts, shockproof foam and the like.
In this example, a + b + c =20mm, c =2mm, e = f =6mm, e + a = f + b =100mm. Tests on the cotton-wrapped wire rods packaged by 100PCS show that the cotton-wrapped wire rods are not fried after being placed at high temperature and high humidity for 24 hours and still not fried after 48 hours.
Comparative example 1
The difference from example 1 is that a conventional double-sided adhesive tape with a substrate, such as VHB tape, is used between the release film 1 and the PU sponge 3, and the wrapped cotton wires after 100PCS packaging are tested and found to be placed at high temperature and high humidity, fried to about 10PCS after 24 hours and fried to about 20PCS after 48 hours.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (2)
1. A manufacturing method for manufacturing a wrapped cotton wire by using sponge glue is characterized in that the sponge glue comprises a release film (1), a double-sided adhesive tape (2) without a base material and PU sponge (3) which are sequentially attached; the sponge glue also comprises a first glue area (11) and a second glue area (12) which are separately arranged;
an intermediate adhesive area (21) is arranged between the first adhesive area (11) and the second adhesive area (12), the intermediate adhesive area (21) only comprises a double-sided adhesive tape (2) without a base material and PU sponge (3), and when the wire is wrapped, the intermediate adhesive area (21) is attached to the wire;
the double-sided adhesive (2) without the base material only comprises two parts, namely an adhesive and release paper, wherein the adhesive is an elastomer pressure-sensitive adhesive, a resin pressure-sensitive adhesive or an acrylic pressure-sensitive adhesive;
the width a of the first glue area (11) is 1.5-2.5 times of the diameter d of the wire; the width b of the second glue area (12) is 5-10 times of the diameter d of the wire; the width c of the middle glue area (21) is 1-1.5 times of the diameter d of the wire;
a first handle area (111) convenient to tear is further arranged on one side of the first glue area (11), the first handle area (111) only comprises a release film (1), a second handle area (121) convenient to tear is further arranged on one side of the second glue area (12), and the second handle area (121) only comprises the release film (1);
the manufacturing method of the wrapped cotton wire comprises the following steps:
(1) -placing the wire on the intermediate glue zone (21);
(2) Tearing off the release films on the first handle area (111) and the first glue area (11), and wrapping the first glue area (11) outside the wire rod;
(3) And tearing off the release films on the second handle area (121) and the second adhesive area (12), and wrapping the second adhesive area (12) to obtain the wrapped cotton wire.
2. The method for manufacturing the cotton-wrapped strand by using the sponge rubber as claimed in claim 1, wherein the length E of the first handle area (111) is 5-15% of the length A of the first rubber area (11), and the length F of the second handle area (121) is 5-15% of the length B of the second rubber area (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110131183.0A CN112940631B (en) | 2021-01-30 | 2021-01-30 | Anti-explosion sponge rubber for wrapping wire rods and manufacturing method of wrapped cotton wire rods |
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CN202110131183.0A CN112940631B (en) | 2021-01-30 | 2021-01-30 | Anti-explosion sponge rubber for wrapping wire rods and manufacturing method of wrapped cotton wire rods |
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CN112940631A CN112940631A (en) | 2021-06-11 |
CN112940631B true CN112940631B (en) | 2022-11-25 |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102482546A (en) * | 2009-09-29 | 2012-05-30 | 琳得科株式会社 | Adhesive agent and adhesive sheet |
CN102746799A (en) * | 2012-07-27 | 2012-10-24 | 天津博苑高新材料有限公司 | Heat-conducting insulated pressure sensitive tape and preparation method thereof |
CN207079193U (en) * | 2017-04-05 | 2018-03-09 | 广州市众科电器有限公司 | A kind of celloidin band and automotive wire bundle for automotive wire bundle |
CN207347483U (en) * | 2017-04-28 | 2018-05-11 | 常州昊天塑胶科技有限公司 | One kind buffering Heat dissipation adhesive tape |
CN108219697A (en) * | 2018-02-10 | 2018-06-29 | 苏州荣泽电子科技有限公司 | A kind of strip Double-face adhesive film |
CN207987084U (en) * | 2018-01-29 | 2018-10-19 | 广州凯密科汽车零部件有限公司 | Web-like cracks sandwich rubber band |
CN108977108A (en) * | 2018-07-19 | 2018-12-11 | 比克希汽车科技(合肥)有限公司 | A kind of celloidin band for automotive wire bundle |
CN209210703U (en) * | 2018-12-07 | 2019-08-06 | 鹤源电子通讯配件(深圳)有限公司 | High water absorption grenadine foam composite construction for electronic product |
-
2021
- 2021-01-30 CN CN202110131183.0A patent/CN112940631B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102482546A (en) * | 2009-09-29 | 2012-05-30 | 琳得科株式会社 | Adhesive agent and adhesive sheet |
CN102746799A (en) * | 2012-07-27 | 2012-10-24 | 天津博苑高新材料有限公司 | Heat-conducting insulated pressure sensitive tape and preparation method thereof |
CN207079193U (en) * | 2017-04-05 | 2018-03-09 | 广州市众科电器有限公司 | A kind of celloidin band and automotive wire bundle for automotive wire bundle |
CN207347483U (en) * | 2017-04-28 | 2018-05-11 | 常州昊天塑胶科技有限公司 | One kind buffering Heat dissipation adhesive tape |
CN207987084U (en) * | 2018-01-29 | 2018-10-19 | 广州凯密科汽车零部件有限公司 | Web-like cracks sandwich rubber band |
CN108219697A (en) * | 2018-02-10 | 2018-06-29 | 苏州荣泽电子科技有限公司 | A kind of strip Double-face adhesive film |
CN108977108A (en) * | 2018-07-19 | 2018-12-11 | 比克希汽车科技(合肥)有限公司 | A kind of celloidin band for automotive wire bundle |
CN209210703U (en) * | 2018-12-07 | 2019-08-06 | 鹤源电子通讯配件(深圳)有限公司 | High water absorption grenadine foam composite construction for electronic product |
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Address after: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Patentee after: Shanghai Haobai Zhizao Precision Electronics Co.,Ltd. Address before: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Patentee before: HOPINES ELECTRONIC TECHNOLOGY (SHANGHAI) Co.,Ltd. |