CN112936967B - Charcoal ball making device capable of eliminating burrs - Google Patents
Charcoal ball making device capable of eliminating burrs Download PDFInfo
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- CN112936967B CN112936967B CN202110145531.XA CN202110145531A CN112936967B CN 112936967 B CN112936967 B CN 112936967B CN 202110145531 A CN202110145531 A CN 202110145531A CN 112936967 B CN112936967 B CN 112936967B
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- China
- Prior art keywords
- fixedly connected
- underframe
- transmission rod
- rod
- transmission
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- 239000003610 charcoal Substances 0.000 title claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000004080 punching Methods 0.000 claims abstract description 37
- 238000009966 trimming Methods 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 172
- 239000000463 material Substances 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 38
- 235000021168 barbecue Nutrition 0.000 abstract description 2
- 241000143432 Daldinia concentrica Species 0.000 description 8
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- -1 and sawdust Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/16—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using pocketed rollers, e.g. two co-operating pocketed rollers
- B30B11/165—Roll constructions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/447—Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
The invention relates to the field of barbecue, in particular to a charcoal ball manufacturing device capable of eliminating burrs. The invention aims to solve the technical problems that: provides a charcoal ball manufacturing device capable of eliminating burrs. The technical scheme of the invention is as follows: a charcoal ball manufacturing device capable of eliminating burrs comprises a bottom frame, a feeding unit, a punching unit, a burr trimming unit, a control screen and a first collecting box; the underframe is connected with the feeding unit; the underframe is connected with the stamping unit; the underframe is connected with the burr trimming unit; the underframe is connected with the control screen; a punching unit is arranged below the feeding unit; the feeding unit is connected with the burr trimming unit; a burr trimming unit is arranged below the stamping unit; a first collecting box is arranged below the burr trimming unit. The invention realizes the manufacture of the carbon ball, prepares the carbon ball by stamping, and then removes the burrs of the carbon ball completely, thereby improving the quality of the product.
Description
Technical Field
The invention relates to the field of barbecue, in particular to a charcoal ball manufacturing device capable of eliminating burrs.
Background
The machine-made carbon, which is also known as artificial carbon, regenerated carbon and smokeless clean carbon manufactured by a machine, is a carbon rod-shaped substance which is extruded and processed by wood crushed aggregates. The raw materials of the stick charcoal are wide in sources, and rice hulls, peanut shells, cotton shells, corncobs, corn stalks, sorghum stalks and the like can be used as raw materials for producing the stick charcoal, and sawdust, wood shavings and bamboo scraps are the best. The product has the advantages of high density, high heat value, no smoke, no smell, no pollution, no explosion and flammability, and is an internationally recognized green environment-friendly product.
At present, the carbon ball is one of machine-made carbon, the existing device for producing the carbon ball is characterized in that carbon powder is placed between two pairs of rollers, symmetrical hemispherical grooves are formed in the surfaces of the two pairs of rollers, the carbon powder is compressed into a ball shape by the opposite rotation of the two pairs of rollers, but carbon powder can fall on the outer edges of the grooves when the carbon powder is placed in the grooves of the two rollers, burrs of the carbon ball are formed after the carbon powder is compressed, the shapes of the produced carbon balls are different, and the quality of products is affected.
In summary, there is a need to develop a charcoal ball manufacturing apparatus capable of eliminating burrs to overcome the above-mentioned problems.
Disclosure of Invention
In order to overcome the defect that the prior device for producing the carbon ball is used for placing carbon powder between two pairs of rollers, symmetrical hemispherical grooves are formed in the surfaces of the two pairs of rollers, the carbon powder is compressed into balls by the opposite rotation of the two pairs of rollers, but the carbon powder can fall on the outer edges of the grooves when the carbon powder is placed into the grooves of the two rollers, burrs of the carbon ball are formed after compression, the shapes of the produced carbon balls are different, and the quality of products is affected, the technical problem to be solved is that: provides a charcoal ball manufacturing device capable of eliminating burrs.
The technical scheme of the invention is as follows: a charcoal ball manufacturing device capable of eliminating burrs comprises a bottom frame, a feeding unit, a punching unit, a burr trimming unit, a control screen and a first collecting box; the underframe is connected with the feeding unit; the underframe is connected with the stamping unit; the underframe is connected with the burr trimming unit; the underframe is connected with the control screen; a punching unit is arranged below the feeding unit; the feeding unit is connected with the burr trimming unit; a burr trimming unit is arranged below the stamping unit; a first collecting box is arranged below the burr trimming unit.
As a preferable technical scheme of the invention, the feeding unit comprises a first driving wheel, a second driving wheel, a sleeve rod, a first driving rod, a first connecting plate, a first electric push rod, an inner gear, a first straight gear, a second driving rod, a third driving wheel, a fourth driving wheel, a third driving rod, a convex roller, a material rotating cylinder, a shrinkage tube, an electric slide plate and a carbon powder box; the first driving wheel is connected with the burr trimming unit; the outer ring surface of the first driving wheel is in driving connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with the loop bar; the loop bar is connected with the underframe; the axle center inside the loop bar is in sliding connection with the first transmission bar; the outer surface of the first transmission rod is fixedly connected with the first connecting plate; the outer surface of the first transmission rod is fixedly connected with the inner gear; the first connecting plate is fixedly connected with the first electric push rod; the first electric push rod is connected with the underframe; the side edge of the internal gear is provided with a first straight gear; the inner axle center of the first straight gear is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is connected with the underframe; the outer surface of the second transmission rod is fixedly connected with a third transmission wheel; the outer ring surface of the third driving wheel is in driving connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with a third driving rod; the outer surface of the third transmission rod is connected with the underframe; the outer surface of the third transmission rod is fixedly connected with the convex roller; the outer surface of the convex roller is rotationally connected with the rotary charging barrel; the material rotating cylinder is connected with the underframe; a carbon powder box is arranged above the rotary charging barrel; the carbon powder box is connected with the underframe; the lower part of the rotary charging barrel is connected with five shrinkage pipes; the shrinkage tube is fixedly connected with the electric skateboard; a stamping unit is arranged below the shrinkage tube; the electric skateboard is connected with the underframe.
As a preferable technical scheme of the invention, the stamping unit comprises a first motor, a fourth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a fifth transmission rod, a connecting block, a stamping cylinder, a turning block, a second electric push rod, a sliding rail and a stamping block; the output shaft of the first motor is fixedly connected with a fourth transmission rod; the outer surface of the fourth transmission rod is connected with the underframe; the outer surface of the fourth transmission rod is fixedly connected with a fifth transmission wheel; the outer ring surface of the fifth driving wheel is in driving connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with a fifth driving rod; the fifth transmission rod is connected with the underframe; the outer surface of the fifth transmission rod is fixedly connected with the connecting block; the connecting block is fixedly connected with the five stamping cylinders; the punching cylinder is in sliding connection with the punching block; a shrink tube is arranged above the punching cylinder; a material turning block is arranged below the punching cylinder; the lower part of the turning block is fixedly connected with a second electric push rod; the second electric push rod is connected with the underframe; a sliding rail is arranged at the side edge of the turning block; the sliding rail is connected with the underframe.
As a preferable technical scheme of the invention, the burr trimming unit comprises a second motor, a sixth transmission rod, a first bevel gear, a second bevel gear, a seventh transmission rod, a seventh transmission wheel, an eighth transmission rod, a column gear, a second straight gear, a screw rod, a first hemispherical shell, a third electric push rod, a connecting frame, a rack, a third straight gear, a ninth transmission rod, a second connecting plate, a screen, a collecting plate, a second collecting box, a spring and a second hemispherical shell; the second motor is connected with the underframe; the output shaft of the second motor is fixedly connected with a sixth transmission rod; the outer surface of the sixth transmission rod is connected with the underframe; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the outer surface of the sixth transmission rod is fixedly connected with the first bevel gear; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the first bevel gear is meshed with the second bevel gear; the inner axle center of the second bevel gear is fixedly connected with a seventh transmission rod; the outer surface of the seventh transmission rod is connected with the underframe; the outer surface of the seventh transmission rod is fixedly connected with a seventh transmission wheel; the outer ring surface of the seventh driving wheel is in driving connection with the eighth driving wheel through a belt; the inner axle center of the eighth driving wheel is fixedly connected with an eighth driving rod; the outer surface of the eighth transmission rod is connected with the underframe; the outer surface of the eighth transmission rod is fixedly connected with the post gear; the post gear is connected with the second straight gear; the inner axle center of the second straight gear is fixedly connected with the screw rod; the outer surface of the screw rod is connected with the underframe; the outer surface of the screw rod is fixedly connected with the second hemispherical shell; a first hemispherical shell is arranged below the second hemispherical shell; five groups of second spur gears, screw rods and second hemispherical shells are arranged, and the second spur gears are used as main output wheels for transmission; the third electric push rod is connected with the underframe; the third electric push rod is fixedly connected with the connecting frame; the connecting frame is connected with the underframe; the connecting frame is fixedly connected with the rack; the rack is meshed with the third straight gear; the inner axle center of the third straight gear is fixedly connected with a ninth transmission rod; the ninth transmission rod is connected with the underframe; the outer surface of the ninth transmission rod is fixedly connected with the second connecting plate; the second connecting plate is fixedly connected with the first hemispherical shell; the side of the first hemispherical shell is provided with a screen; the screen is connected with the underframe; a first collecting box is arranged below the screen; a collecting plate is arranged on the side edge below the screen; the lower part of the collecting plate is fixedly connected with four springs; the spring is fixedly connected with the second collecting box; the collecting plate is in sliding connection with the second collecting box; the second collecting box is connected with the underframe.
As a preferable technical scheme of the invention, the outer ring surface at the joint of the first transmission rod and the loop rod is provided with a straight section.
As a preferable technical scheme of the invention, the cross section of the convex roller is elliptic, and the long diameter of the ellipse is exactly the thickness of the rotary cylinder.
As a preferable technical scheme of the invention, the stamping block is provided with a weighting metal ball.
As a preferred embodiment of the present invention, the first half sphere is set to have a larger diameter than the second half sphere.
The invention has the advantages that: 1. in order to solve the problem that the existing carbon ball is a machine-made carbon, the existing device for producing the carbon ball is characterized in that carbon powder is placed between two pairs of rollers, symmetrical hemispherical grooves are formed in the surfaces of the two pairs of rollers, the carbon powder is compressed into balls by the two pairs of rollers rotating in opposite directions, but carbon powder can fall on the outer edges of the grooves when the carbon powder is placed in the grooves of the two rollers, burrs of the carbon ball are formed after the carbon powder is compressed, and the produced carbon ball has different shapes and affects the quality of products.
2. The invention is provided with a feeding unit, a stamping unit and a burr trimming unit; when in use, the charcoal ball manufacturing device capable of eliminating burrs is firstly placed at a position to be used, then a power supply is externally connected, and the device is controlled to be started through a control screen; firstly, uniformly stirring and transferring the carbon powder into a stamping unit by using a feeding unit, then compressing the carbon powder into spheres by using the stamping unit, and then transferring the carbon spheres into a burr trimming unit to remove burrs of the carbon spheres and then collecting the carbon spheres.
3. The invention realizes the manufacture of the carbon ball, prepares the carbon ball by stamping, and then removes the burrs of the carbon ball completely, thereby improving the quality of the product.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a feeding unit according to the present invention;
FIG. 4 is a schematic perspective view of a part of the structure of a feeding unit according to the present invention;
FIG. 5 is a schematic perspective view of a press unit according to the present invention;
FIG. 6 is an exploded view of the punch cylinder and punch block of the present invention;
FIG. 7 is a schematic perspective view of a trimming unit according to the present invention;
FIG. 8 is a schematic perspective view of a part of the burr trimming unit according to the present invention.
Marked in the figure as: 1-chassis, 2-feeding unit, 3-punching unit, 4-burr trimming unit, 5-control screen, 6-first collecting box, 201-first driving wheel, 202-second driving wheel, 203-loop bar, 204-first driving bar, 205-first connecting plate, 206-first electric push bar, 207-inner gear, 208-first straight gear, 209-second driving bar, 2010-third driving wheel, 2011-fourth driving wheel, 2012-third driving bar, 2013-convex roller, 2014-rotating cylinder, 2015-shrink tube, 2016-electric slide, 2017-carbon powder box, 301-first motor, 302-fourth driving bar, 303-fifth driving wheel, 304-sixth driving wheel, 305-fifth driving bar, 306-connecting block, 307-punching cylinder, 308-material-turning block, 309-second electric push rod, 3010-slide rail, 3011-punching block, 401-second motor, 402-sixth transmission rod, 403-first bevel gear, 404-second bevel gear, 405-seventh transmission rod, 406-seventh transmission wheel, 407-eighth transmission wheel, 408-eighth transmission rod, 409-column gear, 4010-second straight gear, 4011-screw rod, 4012-first half spherical shell, 4013-third electric push rod, 4014-connecting frame, 4015-rack, 4016-third straight gear, 4017-ninth transmission rod, 4018-second connecting plate, 4019-screen, 4020-collecting plate, 4021-second collecting box, 4022-spring, 4023-a second hemispherical shell.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description, but does not limit the scope of protection and the application of the invention.
Example 1
1-8, the charcoal ball manufacturing device capable of eliminating burrs comprises a bottom frame 1, a feeding unit 2, a punching unit 3, a burr trimming unit 4, a control screen 5 and a first collecting box 6; the underframe 1 is connected with the feeding unit 2; the underframe 1 is connected with the stamping unit 3; the underframe 1 is connected with the burr trimming unit 4; the underframe 1 is connected with the control screen 5; a stamping unit 3 is arranged below the feeding unit 2; the feeding unit 2 is connected with the burr trimming unit 4; a burr trimming unit 4 is arranged below the stamping unit 3; a first collecting box 6 is arranged below the trimming unit 4.
The working process comprises the following steps: when in use, the charcoal ball manufacturing device capable of eliminating burrs is firstly placed at a position to be used, then a power supply is externally connected, and the device is controlled to be started through the control screen 5; firstly, uniformly stirring and transferring carbon powder into a stamping unit 3 by using a feeding unit 2, then compressing the carbon powder into spheres by using the stamping unit 3, and then transferring the carbon spheres into a trimming unit 4 to remove burrs of the carbon spheres and then collecting the carbon spheres; the invention realizes the manufacture of the carbon ball, prepares the carbon ball by stamping, and then removes the burrs of the carbon ball completely, thereby improving the quality of the product.
The feeding unit 2 includes a first driving wheel 201, a second driving wheel 202, a sleeve rod 203, a first driving rod 204, a first connecting plate 205, a first electric push rod 206, an internal gear 207, a first straight gear 208, a second driving rod 209, a third driving wheel 2010, a fourth driving wheel 2011, a third driving rod 2012, a protruding roller 2013, a rotating cylinder 2014, a shrinkage tube 2015, an electric skateboard 2016 and a toner box 2017; the first driving wheel 201 is connected with the burr trimming unit 4; the outer annular surface of the first driving wheel 201 is in driving connection with the second driving wheel 202 through a belt; the inner axle center of the second driving wheel 202 is fixedly connected with the loop bar 203; the loop bar 203 is connected with the underframe 1; the inner axle center of the loop bar 203 is in sliding connection with the first transmission bar 204; the outer surface of the first transmission rod 204 is fixedly connected with a first connecting plate 205; the outer surface of the first transmission rod 204 is fixedly connected with the internal gear 207; the first connecting plate 205 is fixedly connected with the first electric push rod 206; the first electric push rod 206 is connected with the underframe 1; a first straight gear 208 is arranged on the side of the inner gear 207; the inner axle center of the first straight gear 208 is fixedly connected with a second transmission rod 209; the outer surface of the second transmission rod 209 is connected with the underframe 1; the outer surface of the second transmission rod 209 is fixedly connected with a third transmission wheel 2010; the outer ring surface of the third driving wheel 2010 is in driving connection with a fourth driving wheel 2011 through a belt; the inner axle center of the fourth driving wheel 2011 is fixedly connected with a third driving rod 2012; the outer surface of the third transmission rod 2012 is connected with the underframe 1; the outer surface of the third transmission rod 2012 is fixedly connected with the convex roller 2013; the outer surface of the convex roller 2013 is rotationally connected with the rotary cylinder 2014; the rotary cylinder 2014 is connected with the underframe 1; a toner box 2017 is arranged above the rotary cylinder 2014; the toner box 2017 is connected with the chassis 1; the lower part of the rotary cylinder 2014 is connected with five shrinkage tubes 2015; the shrink tube 2015 is fixedly connected with the electric skateboard 2016; a punching unit 3 is arranged below the shrink tube 2015; the motorized sled 2016 is coupled to the chassis 1.
Carbon powder is placed in the carbon powder box 2017, the carbon powder falls into the shrinkage tube 2015 through the material rotating cylinder 2014 through the material discharging hole of the carbon powder box 2017, then falls into the stamping unit 3, after the stamping unit 3 receives a specified amount of carbon powder, the first electric push rod 206 starts to drive the first connecting plate 205 to move, the first connecting plate 205 moves to drive the first transmission rod 204 and the connected internal gear 207 to slide in the sleeve rod 203, the sliding is stopped after the internal gear 207 is meshed with the first straight gear 208, the burr trimming unit 4 drives the first transmission wheel 201 to drive the second transmission wheel 202, the second transmission wheel 202 drives the sleeve rod 203 to drive the first transmission rod 204, the first transmission rod 204 drives the internal gear 207 to drive the first straight gear 208, the first straight gear 208 drives the second transmission rod 209 to drive the third 2010, the third transmission wheel 2010 drives the fourth transmission wheel 2011 to drive the third transmission rod, the third transmission rod 2012 drives the convex roller 2013 to rotate in the material rotating cylinder 2014, the convex roller 2013 rotates from a vertical state to a flat state, the material rotating cylinder 2014 stops after the material rotating cylinder 2014 is stopped, the material rotating cylinder is stopped, the sleeve 203 stops to drive the first transmission rod 203 drives the first transmission rod 204, the second transmission wheel is driven by the second transmission wheel 208, the second transmission wheel 209 is driven by the second transmission wheel 2010, the third transmission wheel is driven by the third transmission wheel 2010 is driven by the third transmission wheel, and the third transmission wheel is driven by the third transmission wheel and the transmission drum 2014, and the driving sheet and the driving 2014 is started.
The stamping unit 3 comprises a first motor 301, a fourth transmission rod 302, a fifth transmission wheel 303, a sixth transmission wheel 304, a fifth transmission rod 305, a connection block 306, a stamping cylinder 307, a rotor block 308, a second electric push rod 309, a sliding rail 3010 and a stamping block 3011; the output shaft of the first motor 301 is fixedly connected with a fourth transmission rod 302; the outer surface of the fourth transmission rod 302 is connected with the underframe 1; the outer surface of the fourth transmission rod 302 is fixedly connected with a fifth transmission wheel 303; the outer ring surface of the fifth driving wheel 303 is in driving connection with a sixth driving wheel 304 through a belt; the inner axle center of the sixth driving wheel 304 is fixedly connected with a fifth driving rod 305; the fifth transmission rod 305 is connected with the chassis 1; the outer surface of the fifth transmission rod 305 is fixedly connected with the connecting block 306; the connecting block 306 is fixedly connected with five punching cylinders 307; the punching cylinder 307 is slidably connected to the punching block 3011; a shrink tube 2015 is arranged above the punching cylinder 307; a rotor block 308 is arranged below the punching cylinder 307; the lower part of the turning block 308 is fixedly connected with a second electric push rod 309; the second electric putter 309 is connected to the chassis 1; a sliding rail 3010 is arranged at the side edge of the turning block 308; the slide 3010 is connected to the chassis 1.
The punching cylinder 307 is in a horizontal state at first, the opening is upward, carbon powder falls into the punching cylinder 307 from the shrinkage tube 2015, then the first motor 301 starts to drive the fourth transmission rod 302 to transmit the fifth transmission rod 303, the fifth transmission rod 303 drives the sixth transmission rod 304 to transmit the fifth transmission rod 305, the fifth transmission rod 305 drives the connecting block 306 to transmit the punching cylinder 307, the punching cylinder 307 is driven to rotate, the lower part of the punching block 3011 rotates to the uppermost part, the punching block 3011 slides down from the uppermost part and is matched with the hemispherical bottom of the punching cylinder 307 to compress the carbon powder into a sphere, then the punching cylinder 307 is continuously rotated until the punching cylinder 307 is restored to an initial state, the opening of the punching cylinder 307 is downward once in the rotating process, at this time, the carbon ball falls into the turning block 308 from the opening, then the carbon ball slides into the slide rail 3010, the burr trimming unit 4 through the slide rail 3010, in order to enable the turning block 308 not to block the punching of the carbon ball, a second electric push rod 309 is arranged below the turning block 308, when the punching cylinder 307 rotates to punch, the punching block 308 is driven to move down, the carbon ball is compressed into a sphere, and then the opening is not compressed to the opening is closed, and the carbon ball can be completely high.
The burr trimming unit 4 comprises a second motor 401, a sixth transmission rod 402, a first bevel gear 403, a second bevel gear 404, a seventh transmission rod 405, a seventh transmission wheel 406, an eighth transmission wheel 407, an eighth transmission rod 408, a post gear 409, a second spur gear 4010, a screw rod 4011, a first hemispherical shell 4012, a third electric push rod 4013, a connecting frame 4014, a rack 4015, a third spur gear 4016, a ninth transmission rod 4017, a second connecting plate 4018, a screen 4019, a collecting plate 4020, a second collecting box 4021, a spring 4022 and a second hemispherical shell 4023; the second motor 401 is connected with the chassis 1; an output shaft of the second motor 401 is fixedly connected with a sixth transmission rod 402; the outer surface of the sixth transmission rod 402 is connected with the underframe 1; the outer surface of the sixth transmission rod 402 is fixedly connected with the first transmission wheel 201; the outer surface of the sixth transmission rod 402 is fixedly connected with the first bevel gear 403; the outer surface of the sixth transmission rod 402 is fixedly connected with the first transmission wheel 201; the first bevel gear 403 is meshed with the second bevel gear 404; the inner axis of the second bevel gear 404 is fixedly connected with a seventh transmission rod 405; the outer surface of the seventh transmission rod 405 is connected with the chassis 1; the outer surface of the seventh transmission rod 405 is fixedly connected with a seventh transmission wheel 406; the outer ring surface of the seventh driving wheel 406 is in driving connection with an eighth driving wheel 407 through a belt; the inner axle center of the eighth driving wheel 407 is fixedly connected with an eighth driving rod 408; the outer surface of the eighth transmission rod 408 is connected with the underframe 1; the outer surface of the eighth transmission rod 408 is fixedly connected with a column gear 409; the post gear 409 is connected to a second spur gear 4010; the inner axis of the second spur gear 4010 is fixedly connected with a screw rod 4011; the outer surface of the screw rod 4011 is connected with the underframe 1; the outer surface of the screw rod 4011 is fixedly connected with a second hemispherical shell 4023; a first half ball shell 4012 is arranged below the second half ball shell 4023; five groups of second spur gears 4010, screw rods 4011 and second hemispherical shells 4023 are arranged, and the second spur gears 4010 are used as main output wheels for transmission; the third electric push rod 4013 is connected with the underframe 1; the third electric push rod 4013 is fixedly connected with the connecting frame 4014; the connecting frame 4014 is connected with the underframe 1; the connecting frame 4014 is fixedly connected with the rack 4015; the rack 4015 is meshed with a third spur gear 4016; the inner axis of the third straight gear 4016 is fixedly connected with a ninth transmission rod 4017; the ninth transmission rod 4017 is connected with the underframe 1; the outer surface of the ninth transmission rod 4017 is fixedly connected with a second connecting plate 4018; the second connecting plate 4018 is fixedly connected with the first hemispherical shell 4012; a screen 4019 is arranged on the side of the first hemispherical shell 4012; the screen 4019 is connected with the underframe 1; a first collecting box 6 is arranged below the screen 4019; a collecting plate 4020 is arranged on the side edge below the screen 4019; the lower part of the collecting plate 4020 is fixedly connected with four springs 4022; the spring 4022 is fixedly connected with the second collecting box 4021; the collection plate 4020 is slidably coupled to a second collection housing 4021; the second collection tank 4021 is connected to the chassis 1.
After the punched carbon balls possibly have burrs, the carbon balls fall on the first half spherical shell 4012 after rolling from the sliding rail 3010, the second motor 401 is started to drive the sixth transmission rod 402 to transmit the first bevel gear 403 and the first transmission wheel 201, the first bevel gear 403 drives the second bevel gear 404 to transmit the seventh transmission rod 405, the seventh transmission rod 405 drives the seventh transmission wheel 406 to transmit the eighth transmission wheel 407, the eighth transmission wheel 407 drives the eighth transmission rod 408 to transmit the post gear 409, the post gear 409 drives the second straight gear 4010 to transmit the screw rod 4011, the screw rod 4011 drives the second half spherical shell 4023 to rotate and simultaneously move downwards, and when moving downwards, the second straight gear 4010 is driven to move upwards and downwards in the post gear 409, the second half spherical shell 4023 rotates downwards and moves into the first half spherical shell 4012 to shave the burrs of the carbon balls, and after shaving, the second motor 401 reverses the second half spherical shell 4023 to move upwards and reset; then, the third electric push rod 4013 starts to drive the connecting frame 4014 to move, the connecting frame 4014 moves to drive the rack 4015 to move, the rack 4015 moves to drive the third straight gear 4016 to rotate, the third straight gear 4016 rotates to drive the ninth transmission rod 4017 to drive the second connection plate 4018, the second connection plate 4018 drives the first hemispherical shell 4012 connected with the second connection plate to rotate towards the screen 4019, the first hemispherical shell 4012 is rotated to fall on the screen 4019, then the third electric push rod 4013 drives the connecting frame 4014 to move back to reset, removed burrs fall into the first collecting box 6 from meshes of the screen 4019, carbon balls continue to roll onto the collecting plate 4020 to be collected, the collecting plate 4020 is pressed in the second collecting box 4021 to slide downwards, meanwhile the spring 4022 is compressed, the carbon balls cannot overflow, and the fallen carbon balls cannot be broken due to the action of gravity.
The outer ring surface of the joint of the first transmission rod 204 and the loop rod 203 is provided with a straight section.
The first transmission rod 204 can slide in the sleeve rod 203 and can be driven to rotate by the same.
The cross section of the convex roller 2013 is elliptic, and the long diameter of the ellipse is exactly the thickness of the rotary cylinder 2014.
It may be convenient to plug the rotor 2014.
The stamping block 3011 is provided with a piece of weighting metal ball connected.
The punching force can be increased so that the manufactured carbon ball is stronger.
The first half spherical shell 4012 is set to be larger in diameter than the second half spherical shell 4023.
Can conveniently remove the burrs of the carbon spheres.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (5)
1. The utility model provides a charcoal ball making devices that can eliminate deckle edge, includes chassis, control panel and first collecting box, its characterized in that: the device also comprises a feeding unit, a stamping unit and a burr trimming unit; the underframe is connected with the feeding unit; the underframe is connected with the stamping unit; the underframe is connected with the burr trimming unit; the underframe is connected with the control screen; a punching unit is arranged below the feeding unit; the feeding unit is connected with the burr trimming unit; a burr trimming unit is arranged below the stamping unit; a first collecting box is arranged below the burr trimming unit;
the feeding unit comprises a first driving wheel, a second driving wheel, a loop bar, a first driving rod, a first connecting plate, a first electric push rod, an inner gear, a first straight gear, a second driving rod, a third driving wheel, a fourth driving wheel, a third driving rod, a convex roller, a rotary charging barrel, a shrinkage tube, an electric slide plate and a carbon powder box; the first driving wheel is connected with the burr trimming unit; the outer ring surface of the first driving wheel is in driving connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with the loop bar; the loop bar is connected with the underframe; the axle center inside the loop bar is in sliding connection with the first transmission bar; the outer surface of the first transmission rod is fixedly connected with the first connecting plate; the outer surface of the first transmission rod is fixedly connected with the inner gear; the first connecting plate is fixedly connected with the first electric push rod; the first electric push rod is connected with the underframe; the side edge of the internal gear is provided with a first straight gear; the inner axle center of the first straight gear is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is connected with the underframe; the outer surface of the second transmission rod is fixedly connected with a third transmission wheel; the outer ring surface of the third driving wheel is in driving connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with a third driving rod; the outer surface of the third transmission rod is connected with the underframe; the outer surface of the third transmission rod is fixedly connected with the convex roller; the outer surface of the convex roller is rotationally connected with the rotary charging barrel; the material rotating cylinder is connected with the underframe; a carbon powder box is arranged above the rotary charging barrel; the carbon powder box is connected with the underframe; the lower part of the rotary charging barrel is connected with five shrinkage pipes; the shrinkage tube is fixedly connected with the electric skateboard; a stamping unit is arranged below the shrinkage tube; the electric skateboard is connected with the underframe;
the stamping unit comprises a first motor, a fourth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a fifth transmission rod, a connecting block, a stamping cylinder, a turning block, a second electric push rod, a sliding rail and a stamping block; the output shaft of the first motor is fixedly connected with a fourth transmission rod; the outer surface of the fourth transmission rod is connected with the underframe; the outer surface of the fourth transmission rod is fixedly connected with a fifth transmission wheel; the outer ring surface of the fifth driving wheel is in driving connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with a fifth driving rod; the fifth transmission rod is connected with the underframe; the outer surface of the fifth transmission rod is fixedly connected with the connecting block; the connecting block is fixedly connected with the five stamping cylinders; the punching cylinder is in sliding connection with the punching block; a shrink tube is arranged above the punching cylinder; a material turning block is arranged below the punching cylinder; the lower part of the turning block is fixedly connected with a second electric push rod; the second electric push rod is connected with the underframe; a sliding rail is arranged at the side edge of the turning block; the sliding rail is connected with the underframe;
the burr trimming unit comprises a second motor, a sixth transmission rod, a first bevel gear, a second bevel gear, a seventh transmission rod, a seventh transmission wheel, an eighth transmission rod, a column gear, a second straight gear, a screw rod, a first hemispherical shell, a third electric push rod, a connecting frame, a rack, a third straight gear, a ninth transmission rod, a second connecting plate, a screen, a collecting plate, a second collecting box, a spring and a second hemispherical shell; the second motor is connected with the underframe; the output shaft of the second motor is fixedly connected with a sixth transmission rod; the outer surface of the sixth transmission rod is connected with the underframe; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the outer surface of the sixth transmission rod is fixedly connected with the first bevel gear; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the first bevel gear is meshed with the second bevel gear; the inner axle center of the second bevel gear is fixedly connected with a seventh transmission rod; the outer surface of the seventh transmission rod is connected with the underframe; the outer surface of the seventh transmission rod is fixedly connected with a seventh transmission wheel; the outer ring surface of the seventh driving wheel is in driving connection with the eighth driving wheel through a belt; the inner axle center of the eighth driving wheel is fixedly connected with an eighth driving rod; the outer surface of the eighth transmission rod is connected with the underframe; the outer surface of the eighth transmission rod is fixedly connected with the post gear; the post gear is connected with the second straight gear; the inner axle center of the second straight gear is fixedly connected with the screw rod; the outer surface of the screw rod is connected with the underframe; the outer surface of the screw rod is fixedly connected with the second hemispherical shell; a first hemispherical shell is arranged below the second hemispherical shell; five groups of second spur gears, screw rods and second hemispherical shells are arranged, and the second spur gears are used as main output wheels for transmission; the third electric push rod is connected with the underframe; the third electric push rod is fixedly connected with the connecting frame; the connecting frame is connected with the underframe; the connecting frame is fixedly connected with the rack; the rack is meshed with the third straight gear; the inner axle center of the third straight gear is fixedly connected with a ninth transmission rod; the ninth transmission rod is connected with the underframe; the outer surface of the ninth transmission rod is fixedly connected with the second connecting plate; the second connecting plate is fixedly connected with the first hemispherical shell; the side of the first hemispherical shell is provided with a screen; the screen is connected with the underframe; a first collecting box is arranged below the screen; a collecting plate is arranged on the side edge below the screen; the lower part of the collecting plate is fixedly connected with four springs; the spring is fixedly connected with the second collecting box; the collecting plate is in sliding connection with the second collecting box; the second collecting box is connected with the underframe.
2. The charcoal ball manufacturing apparatus capable of eliminating burrs as claimed in claim 1, wherein: the outer ring surface of the joint of the first transmission rod and the loop bar is provided with a straight section.
3. The charcoal ball manufacturing apparatus capable of eliminating burrs as claimed in claim 2, wherein: the cross section of the convex roller is elliptic, and the long diameter of the ellipse is just the thickness of the rotary cylinder.
4. A charcoal ball manufacturing apparatus capable of eliminating burrs as claimed in claim 3, wherein: the stamping block is provided with a weighting metal ball.
5. The charcoal ball manufacturing apparatus capable of eliminating burrs as defined in claim 4, wherein: the first half sphere shell is set to be larger in diameter than the second half sphere shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110145531.XA CN112936967B (en) | 2021-02-03 | 2021-02-03 | Charcoal ball making device capable of eliminating burrs |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110145531.XA CN112936967B (en) | 2021-02-03 | 2021-02-03 | Charcoal ball making device capable of eliminating burrs |
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| CN112936967A CN112936967A (en) | 2021-06-11 |
| CN112936967B true CN112936967B (en) | 2024-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN211165467U (en) * | 2019-12-03 | 2020-08-04 | 南昌市隆和实业有限公司 | High-efficient ball machine of pressing |
| CN112248325A (en) * | 2020-09-28 | 2021-01-22 | 李结发 | Equipment is got rid of in batches to hemisphere edge deckle edge is moulded to table tennis heat |
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2021
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| US4230653A (en) * | 1978-08-28 | 1980-10-28 | Ptx-Pentronix, Inc. | Method for producing spherical articles |
| JPH03230897A (en) * | 1990-02-05 | 1991-10-14 | Mitsubishi Electric Corp | Apparatus for removing flash in powdery formed product |
| JPH106093A (en) * | 1996-06-18 | 1998-01-13 | Fumiyuki Ishikawa | Method for compacting powder into ball by rubber mold |
| CN2595560Y (en) * | 2002-12-16 | 2003-12-31 | 郑州豫兴氮氧结合耐火材料有限公司 | Multiple ball forming machine |
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| CN103692681A (en) * | 2013-12-13 | 2014-04-02 | 上虞市宏兴机械仪器制造有限公司 | Coke ball forming machine |
| CN205219838U (en) * | 2015-12-04 | 2016-05-11 | 汝州市威德邦瓷业有限公司 | Well aluminium ball multistation suppression forming device |
| CN209440886U (en) * | 2018-10-09 | 2019-09-27 | 河南师范大学 | A kind of ball press device |
| CN209869481U (en) * | 2019-04-15 | 2019-12-31 | 厦门泰维斯工贸有限公司 | Bath salt ball processing and forming device |
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| CN112248325A (en) * | 2020-09-28 | 2021-01-22 | 李结发 | Equipment is got rid of in batches to hemisphere edge deckle edge is moulded to table tennis heat |
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| CN112936967A (en) | 2021-06-11 |
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