CN112934212B - Method for preparing catalyst by taking silica gel particles as carrier - Google Patents

Method for preparing catalyst by taking silica gel particles as carrier Download PDF

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Publication number
CN112934212B
CN112934212B CN201911258194.4A CN201911258194A CN112934212B CN 112934212 B CN112934212 B CN 112934212B CN 201911258194 A CN201911258194 A CN 201911258194A CN 112934212 B CN112934212 B CN 112934212B
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silica gel
gel particles
nitrate
catalyst
preparing
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CN112934212A (en
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刘浩
田志坚
马怀军
李鹏
曲炜
韩健强
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Dalian Institute of Chemical Physics of CAS
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Dalian Institute of Chemical Physics of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/396Distribution of the active metal ingredient
    • B01J35/399Distribution of the active metal ingredient homogeneously throughout the support particle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0203Impregnation the impregnation liquid containing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

The invention belongs to the technical field of catalytic preparation, and relates to a method for preparing a catalyst by taking silica gel particles as a carrier. The method is characterized in that an alcohol solution of nitrate is mixed with silica gel particles by adopting an impregnation method to prepare a supported catalyst; the silica gel particles are silica gel particles subjected to heat activation treatment. The alcohol is used as the impregnating solution solvent, so that the structural integrity of silica gel particles and the high strength of the obtained catalyst in the impregnating process are ensured. By suitable thermal activation of the silica gel particles, a uniform distribution of the active species on the silica gel particles is ensured. The alcohol and nitrate are cheap and easy to obtain, and the catalyst preparation process is simple and convenient to operate.

Description

Method for preparing catalyst by taking silica gel particles as carrier
Technical Field
The invention relates to a method for preparing a catalyst by taking silica gel particles as a carrier, and belongs to the technical field of catalyst preparation.
Background
The silica gel has high chemical stability and thermal stability, adjustable pore structure, extremely low biotoxicity and low cost and is easily obtained, so the silica gel is widely used as a catalyst carrier (Hu Wei. Preparation of catalyst carrier silica gel and performance research, university of Lanzhou, 2010:2. Song Shuxiao. Preparation of large-particle-size spherical silica gel and application thereof in heavy metal ion adsorption, university of Tianjin, 2010:1). However, water is greatly released when adsorbed on the surface of silica gel, so that gas in the pore canal of the silica gel expands sharply; because the pore channels in the silica gel are unevenly distributed, the silica gel particles can be cracked and crushed under the action of stress after being immersed in water. In preparing a catalyst with silica gel as a support, it may be desirable for the silica gel to have a uniform size on the order of millimeters for a particular catalytic reaction process. The impregnation operation is usually carried out with water as medium. The common silica gel particles burst when meeting water, so that the requirements of a supported catalyst prepared by an impregnation method cannot be met.
By adding reinforcing agents such as aluminum and the like, changing the pore channel size or modifying the surface of silica gel, the water resistance of the silica gel can be improved, and silica gel particles which cannot crack when meeting water are obtained (Zhu Lili. Preparation of a water-resistant silica gel material and research on the adsorption performance of two-component VOCs. Shandong university of science and technology, 2011: 14). These modification processes have found widespread use in the industrial production of silica gels. However, the water-resistant silica gel particles prepared by the special process have different compositions, adsorption performance and surface properties from those of the common silica gel particles, although the probability of cracking when encountering water is reduced compared with the common silica gel particles. Thus, water-resistant silica gel particles often do not meet the requirements for catalyst preparation.
Disclosure of Invention
The invention aims to provide a method for preparing a catalyst by taking silica gel particles as a carrier, which overcomes the defects of the prior art.
To achieve the purpose, the invention adopts the following technical scheme:
mixing an alcohol solution of nitrate with silica gel particles by adopting an impregnation method to prepare a supported catalyst; the silica gel particles are silica gel particles subjected to heat activation treatment.
In the method provided by the invention, the particle size of the silica gel is 1-15mm.
In the method provided by the invention, the nitrate is one or more than two of lithium nitrate, magnesium nitrate, aluminum nitrate, chromium nitrate, manganese nitrate, ferric nitrate, cobalt nitrate, nickel nitrate, copper nitrate, zinc nitrate, lanthanum nitrate and cerium nitrate.
In the method provided by the invention, the alcohol is one or more than two of methanol, ethanol, n-propanol, ethylene glycol, methoxyethanol, 1, 2-propylene glycol, 2-ethoxyethanol, 1, 3-butanediol and 1, 4-butanediol.
In the method provided by the invention, the heating and activating temperature of the silica gel particles is 110-220 ℃, preferably 150-180 ℃, and the heating and activating time is 1-48 hours, preferably 12-24 hours.
The method provided by the invention comprises the following steps:
(a) Heating and activating silica gel particles in air atmosphere,
(b) Impregnating the activated silica gel particles with an alcoholic solution of nitrate,
(c) And drying the impregnated silica gel particles and roasting the silica gel particles in an air atmosphere to obtain the catalyst taking the silica gel particles as the carrier.
In the step (b), the mass fraction of the nitrate in the alcohol solution of the nitrate is 1-35%, preferably 5-30%, the liquid-solid volume ratio of the dipping operation is 0.1-50, preferably 0.2-20, and the dipping duration is 0.1-48 hours, preferably 0.2-36 hours; in step (c), the silica gel particles after impregnation are calcined at a temperature of 300 to 650 ℃, preferably 350 to 500 ℃, for a period of 1 to 24 hours, preferably 2 to 12 hours.
Commercially available silica gels are numerous in brand, and vary in composition, pore structure, adsorption properties, and surface properties. In the laboratory, silica gel samples with specific physicochemical properties can also be obtained, depending on the preparation method. The method provided by the invention aims at all granular silica gel which can influence the preparation of the catalyst due to the cracking of the catalyst when encountering water, and has no limitation on other properties of the silica gel, such as marks, preparation methods, physical and chemical properties and the like.
The impregnation fluid used in the method provided by the present invention inevitably contains water. The water comes mainly from the following aspects: (1) nitrate may contain water of crystallization; (2) Nitrate, water contained in alcohol in the form of impurities; (3) Water absorbed from the air during formulation and use of the modifier. The water content of the impregnating solution introduced by the method is very small and controllable, and the characteristic that the impregnating solution takes alcohol as a solvent is not changed.
The preparation method of the silica gel supported catalyst provided by the invention uses alcohol as an impregnating solution solvent, so that the structural integrity of silica gel particles and the high strength of the obtained catalyst in the impregnating process are ensured. By suitable thermal activation of the silica gel particles, a uniform distribution of the active species on the silica gel particles is ensured. The alcohol and nitrate are cheap and easy to obtain, and the catalyst preparation process is simple and convenient to operate.
Detailed Description
The following examples will illustrate the invention further. The present invention is not limited to the following examples.
Example 1
The silica gel particles are commercially available type B silica gel, are spherical and have diameters of 3-5mm.
21g of lanthanum nitrate (La (NO) 3 ) 3 ·6H 2 O) was dissolved in 60g of n-propanol to prepare an impregnating solution.
10g of the above silica gel particles were taken, activated in an air atmosphere at 180℃for 12 hours, and placed in a desiccator to be cooled to room temperature. The activated silica gel particles were mixed with 45mL of the impregnating solution, and the mixture was allowed to stand in a sealed state for 10 minutes. Filtering excessive soaking solution after soaking, air drying silica gel particles, drying at 120deg.C, and calcining at 450deg.C in air atmosphere for 12 hr to obtain La/SiO 2 A catalyst. The obtained catalyst particles are complete and semi-transparent, and the point crush strength is 3.72MPa. The elemental composition of the catalyst particle profile was analyzed using energy dispersive X-ray spectroscopy, and lanthanum was seen to be uniformly distributed throughout the particle.
The impregnation liquid used in the operation comprises 26% of lanthanum nitrate by mass. The silica gel particles used had a bulk of 23mL. The impregnation operation had a liquid to solid volume ratio of 2.
Example 2
The procedure and conditions for the preparation of the catalyst were the same as described in example 1, except that the silica gel particles used were activated in an air atmosphere at 150℃for 24 hours, as in example 1.
The obtained catalyst particles are complete and semi-transparent, and the point crush strength is 3.91MPa. The elemental composition of the catalyst particle profile was analyzed using energy dispersive X-ray spectroscopy, and lanthanum was seen to be uniformly distributed throughout the particle.
The impregnation liquid used in the operation comprises 26% of lanthanum nitrate by mass. The silica gel particles used had a bulk of 23mL. The impregnation operation had a liquid to solid volume ratio of 2.
Comparative example 1
The procedure and conditions for the preparation of the catalyst were the same as described in example 1, except that the silica gel used was not heat activated in an air atmosphere.
The obtained catalyst particles are complete and semitransparent, and the point crush strength is 4.25MPa. The elemental composition of the catalyst particle profile was analyzed using energy dispersive X-ray spectroscopy, and lanthanum was seen to be distributed only on the particle surface.
Comparative example 2
The procedure and conditions for the preparation of the catalyst were the same as described in example 1, except that the silica gel particles used were activated in an air atmosphere at 550℃for 24 hours.
The catalyst particles obtained had a small amount of cracking, were semitransparent, and had a point crush strength of 2.22MPa. The elemental composition of the catalyst particle profile was analyzed using energy dispersive X-ray spectroscopy, and lanthanum was seen to be distributed throughout the particle, but not uniformly distributed, with severe agglomeration.
Comparative example 3
21g of lanthanum nitrate (La (NO) 3 ) 3 ·6H 2 O) is dissolved in 100g of water to prepare an impregnating solution.
10g of the silica gel particles used in the examples were activated in accordance with the procedure of the examples and mixed with 45mL of impregnating solution. The silica gel particles are cracked after contacting with the impregnating solution, and the slurry is obtained after slightly stirring.
Of course, many other embodiments of the invention are possible. Various corresponding changes and modifications can be made by those skilled in the art without departing from the spirit and substance of the invention, but these changes and modifications shall fall within the scope of the claims of the present invention.

Claims (11)

1. A method for preparing a catalyst by taking silica gel particles as a carrier is characterized in that an alcohol solution of nitrate is mixed with the silica gel particles by an impregnation method to prepare a supported catalyst; the silica gel particles are silica gel particles subjected to heat activation treatment, the particle size of the silica gel particles is 1-15mm, the heat activation temperature of the silica gel particles is 110-220 ℃, the heat activation time is 1-48 hours,
the method comprises the steps of,
(a) Heating and activating silica gel particles in air atmosphere,
(b) Impregnating the activated silica gel particles with an alcoholic solution of nitrate,
(c) Drying the impregnated silica gel particles and roasting the silica gel particles in air atmosphere to obtain the catalyst taking the silica gel particles as a carrier; the baking temperature of the impregnated silica gel particles is 300-650 ℃ and the baking time is 1-24 hours.
2. The method for preparing a catalyst by using silica gel particles as a carrier according to claim 1, wherein the nitrate is one or more of lithium nitrate, magnesium nitrate, aluminum nitrate, chromium nitrate, manganese nitrate, ferric nitrate, cobalt nitrate, nickel nitrate, copper nitrate, zinc nitrate, lanthanum nitrate and cerium nitrate.
3. The method for preparing a catalyst by using silica gel particles as a carrier according to claim 1, wherein the alcohol is one or more of methanol, ethanol, n-propanol, ethylene glycol, methoxyethanol, 1, 2-propanediol, 2-ethoxyethanol, 1, 3-butanediol, and 1, 4-butanediol.
4. The method for preparing a catalyst by using silica gel particles as a carrier according to claim 1, wherein the silica gel particles are heated and activated at a temperature of 150-180 ℃ for 12-24 hours.
5. The method for preparing a catalyst by using silica gel particles as a carrier according to claim 1, wherein the mass fraction of nitrate in the alcoholic solution of nitrate in the step (b) is 1% -35%.
6. The method for preparing a catalyst using silica gel particles as a carrier according to claim 5, wherein the mass fraction of nitrate in the alcoholic solution of nitrate in the step (b) is 5% -30%.
7. The method for preparing a catalyst using silica gel particles as a carrier according to claim 1, wherein the impregnation operation in the step (b) has a liquid-solid volume ratio of 0.1 to 50.
8. The method for preparing a catalyst using silica gel particles as a carrier according to claim 7, wherein the impregnation operation in the step (b) has a liquid-solid volume ratio of 0.2 to 20.
9. The method for preparing a catalyst using silica gel particles as a carrier according to claim 1, wherein the duration of the impregnation in step (b) is 0.1 to 48 hours.
10. The method for preparing a catalyst using silica gel particles as a carrier according to claim 9, wherein the duration of the impregnation in step (b) is 0.2 to 36 hours.
11. The method for preparing a catalyst using silica gel particles as a carrier according to claim 1, wherein the calcination temperature of the impregnated silica gel particles in step (c) is 350-500 ℃ and the calcination time is 2-12 hours.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB356731A (en) * 1930-03-01 1931-09-01 Ig Farbenindustrie Ag Improvements in the catalytic hydrogenation of esters of aliphatic carboxylic acids
CN102407093A (en) * 2011-07-26 2012-04-11 华东理工大学 Composite silica gel humidity adjusting agent
CN104525219A (en) * 2015-01-04 2015-04-22 北京旭阳化工技术研究院有限公司 Method for preparing catalyst for preparing methyl glycolate by adding hydrogen into dimethyl oxalate
CN105566521A (en) * 2014-10-09 2016-05-11 中国石油化工股份有限公司 Chromium-based polyethylene catalyst and preparation method thereof
CN107308982A (en) * 2016-04-26 2017-11-03 中国石油化工股份有限公司 The synthetic method of modifying titanium-silicon molecular sieve catalyst and its preparation method and application and epoxychloropropane

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB356731A (en) * 1930-03-01 1931-09-01 Ig Farbenindustrie Ag Improvements in the catalytic hydrogenation of esters of aliphatic carboxylic acids
CN102407093A (en) * 2011-07-26 2012-04-11 华东理工大学 Composite silica gel humidity adjusting agent
CN105566521A (en) * 2014-10-09 2016-05-11 中国石油化工股份有限公司 Chromium-based polyethylene catalyst and preparation method thereof
CN104525219A (en) * 2015-01-04 2015-04-22 北京旭阳化工技术研究院有限公司 Method for preparing catalyst for preparing methyl glycolate by adding hydrogen into dimethyl oxalate
CN107308982A (en) * 2016-04-26 2017-11-03 中国石油化工股份有限公司 The synthetic method of modifying titanium-silicon molecular sieve catalyst and its preparation method and application and epoxychloropropane

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
氯化钙在粗孔硅胶上的单层分散及其氨吸附—乙醇溶液浸渍法的影响;汤茂辉等;《离子交换与吸附》;20090430;第25卷;第107-113页 *

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