CN112934209A - High-desulfurization-activity hydrotreating catalyst carrier and preparation method of catalyst - Google Patents

High-desulfurization-activity hydrotreating catalyst carrier and preparation method of catalyst Download PDF

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Publication number
CN112934209A
CN112934209A CN202110164287.1A CN202110164287A CN112934209A CN 112934209 A CN112934209 A CN 112934209A CN 202110164287 A CN202110164287 A CN 202110164287A CN 112934209 A CN112934209 A CN 112934209A
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carrier
catalyst
hours
boehmite
drying
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王凤娇
郝新文
陈子涟
姚安邦
张波
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SHANDONG GONGQUAN CHEMICAL CO Ltd
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SHANDONG GONGQUAN CHEMICAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/883Molybdenum and nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0234Impregnation and coating simultaneously
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a preparation method of a high-desulfurization-activity hydrotreating catalyst carrier and a preparation method of a catalyst, wherein the preparation method of the carrier comprises the following steps: diluting titanate coupling agent with solvent to prepare coating liquid for standby; dipping the coating liquid on the pseudo-boehmite powder in a dipping mode, and drying to obtain coating modified pseudo-boehmite; mixing the coating modified pseudo-boehmite with a peptizing agent, an extrusion aid and deionized water, kneading, molding, drying and roasting to obtain the hydrotreating catalyst carrier. The invention has the beneficial effects that: the invention has the advantages of less titanium dioxide consumption in the carrier, high utilization rate and simple preparation process of the carrier and the catalyst.

Description

High-desulfurization-activity hydrotreating catalyst carrier and preparation method of catalyst
Technical Field
The invention relates to a hydrocarbon hydrotreating catalyst carrier and a catalyst preparation method, in particular to a high-desulfurization-activity hydrotreating catalyst carrier and a catalyst preparation method.
Background
The fixed bed residual oil hydrotreating technology is the most mature heavy oil and residual oil processing and utilizing technology in the industry at present, has the advantages of low investment cost, low operation cost and safe and simple operation, and is the first choice of the heavy oil and residual oil hydrotreating technology.
Residual oil Hydrodesulfurization (HDS) is generally a Ni-Mo-based supported catalyst, and the carrier is mostly active alumina (gamma-Al) with high specific surface area and good thermal stability2O3). But gamma-Al2O3Is an inert carrier, the activity and antitoxicity of which still need to be improved, and in order to improve the activity of the catalyst and improve the interaction between the carrier and the active metal, Al is traditionally used2O3Hydrodesulfurization catalysts that are supported have been difficult to meet, and modification of the alumina support is often required.
TiO2Can improve the dispersion of active components on the surface of the carrier, promote the reduction of the active components, also has the function of an electronic promoter, can obviously improve the hydrodesulfurization performance of the catalyst in HDS reaction, however, TiO2Has the defects of small specific surface area, poor high-temperature thermal stability and the like, and restricts the industrial application of the TiO compound2For Al2O3Modifying to concentrate TiO at the same time2And Al2O3Its supported catalyst has high hydrodesulfurizing activity while retaining Al2O3Large specific surface area and good thermal stability. Such as:
chinese patent publication No. CN1227332C discloses a heavy oil and residual oil hydrodesulfurization catalyst and a preparation method thereof, wherein the catalyst uses gamma-Al2O3Using VIB group and VIII group metals as active components, using Ti as active adjuvant, introducing Ti in the process of aluminium hydroxide gel-forming under ultrasonic wave to make catalystThe agent is prepared by a full kneading method;
chinese patent publication No. CN1766048A discloses a preparation method of a hydrocarbon hydrotreating catalyst, which uses gamma-Al as a catalyst2O3The catalyst is prepared by a full mixing kneading method by taking VIB group and VIII group metals as active components and Ti as an active additive, wherein the Ti is prepared by dripping a titanium salt solution in the gelling process of preparing aluminum hydroxide by a carbonization method;
chinese patent publication No. CN104971706A discloses a method for preparing titanium oxide-alumina composite and its application, which comprises dissolving soluble aluminate in water to obtain solution A, dissolving tetraethyl titanate in benzene to obtain solution B, mixing ammonium bicarbonate and ammonia water to obtain ammonium water mixed solution C, precipitating solution A, B and C at 65-95 deg.C in parallel, controlling the flow of solution C to make the pH value of mixed solution of A, C and C appear alternately in the two ranges of 5.0-6.5 and 8.0-9.5, and staying for 6-10min, and calcining the precipitate to obtain composite.
In the above patent documents, titanium oxide is added during the synthesis of alumina, and the disadvantage is that titanium oxide is easily wrapped, so that the performance of titanium oxide is not exerted.
Chinese patent publication No. CN102247864A discloses a preparation method of a light oil hydrodesulfurization and denitrification catalyst, which comprises a carrier, an auxiliary agent, and an active metal; the carrier comprises alumina, titanium oxide and silicon oxide; the titanium oxide in the carrier is added into the macroporous alumina powder by metatitanic acid or nano-titanium dioxide and is introduced by kneading, and the defect is that the titanium oxide is not uniformly dispersed, thereby influencing the activity of the catalyst.
Chinese patent publication No. CN102049269A discloses a gasoline selective hydrogenation catalyst and a preparation method thereof, wherein the catalyst carrier is composed of alumina modified with titanium oxide or zirconium oxide, carbon and silicon oxide, wherein titanium oxide or zirconium oxide is introduced in the pulping process after alumina gelling; the disadvantage is that the preparation process is complicated.
At present, the traditional high desulfurization activity hydrotreating catalyst carrier has the problems of uneven titanium oxide dispersion, non-ideal pore structure and the like, so that the desulfurization activity of the catalyst is limited, and therefore, the development of the high desulfurization activity hydrotreating catalyst carrier with the advantages of uniform titanium oxide distribution, large pore volume, large pore diameter and the like is indispensable.
Disclosure of Invention
In order to better improve the catalytic performance of the desulfurization active catalyst, the invention provides a preparation method of a high-desulfurization-activity hydrotreating catalyst carrier with large pore volume and large pore diameter and a catalyst containing the carrier, which are particularly suitable for hydrodesulfurization of heavy oil and residual oil.
In order to realize the aim, the invention provides a hydrotreating catalyst carrier with high desulfurization activity and a preparation method of the catalyst; the preparation method of the hydrotreating catalyst carrier comprises the following steps:
(1) diluting titanate coupling agent with solvent to prepare coating liquid for standby;
(2) dipping the coating liquid obtained in the step (1) on the pseudo-boehmite powder in a dipping mode, and drying to obtain coating modified pseudo-boehmite;
(3) and (3) mixing the coating modified pseudo-boehmite obtained in the step (2) with a peptizing agent, an extrusion aid and deionized water, kneading, molding, drying and roasting to obtain the hydrotreating catalyst carrier.
Wherein, in the step (1): the solvent is one or more of gasoline, toluene, xylene, petroleum ether, solvent oil and benzene alcohol, and preferably gasoline; the titanate coupling agent is a mono-alkoxy fatty acid titanate coupling agent, a mono-alkoxy titanate or a mono-alkoxy tri-titanate, preferably a mono-alkoxy titanate; the titanium content in the coating liquid is 5.5g/L-20 g/L.
In the step (2): the impregnation mode is saturated impregnation or supersaturated impregnation, and saturated impregnation is preferred; the pseudo-boehmite powder is pore volume>1.0mL/g, specific surface area 280m2/g-340m2Per gram, 65-75% of dry basis, granularity>180 meshes; the drying temperature is 60-200 ℃, and the drying time is 2-8 hours.
In the step (3), the peptizing agent is one or more of nitric acid, acetic acid, citric acid and methyl cellulose, preferably nitric acid; the extrusion aid is sesbania powder or graphite, preferably sesbania powder;
the mixing weight ratio of the modified pseudo-boehmite, the peptizing agent, the extrusion assistant and the deionized water is 1: (0.005-0.06): (0.01-0.05): (0.8-1.8);
the molding is spherical, cylindrical strip, clover or clover;
the drying temperature is 100-160 ℃, and the drying time is 2-10 hours; the roasting temperature is 500-800 ℃, and the roasting time is 2-8 hours.
The hydrotreating catalyst carrier obtained by the preparation method has the following properties: the pore volume is 0.75-0.95 mL/g; the specific surface area is 180-250m 2/g; the content of titanium dioxide is 2.5-5.5 wt%.
In order to better achieve the above object, the present invention further provides a preparation method of a hydrotreating catalyst with high desulfurization activity, which specifically comprises: impregnating a carrier with an active metal component, drying and roasting to obtain the hydrotreating catalyst; wherein the carrier is a hydrotreating catalyst carrier prepared by the preparation method; the active metal component comprises VIII group metal and VIB group metal, wherein the VIII group metal is nickel and/or cobalt, and the VIB group metal is tungsten and/or molybdenum; based on the mass of the hydrotreating catalyst, the VIII group metal accounts for 1-8wt% of oxides, and the VIB group metal accounts for 8-20wt% of oxides; the active metal is loaded by adopting an impregnation method, and saturated impregnation is preferred; the drying temperature is 100-160 ℃, and the drying time is 2-10 hours; the roasting temperature is 400-600 ℃, and the roasting time is 1-5 hours.
The hydrotreating catalyst carrier obtained by the preparation method has the following properties: the pore volume is 0.55-0.85cm 3/g; the specific surface area is 140-220 m 2/g; the VIII group metal accounts for 1-8wt% of oxides, the VIB group metal accounts for 8-20wt% of oxides, and the content of titanium dioxide is 1.5-4.5 wt%.
The invention has the beneficial effects that: the titanium dioxide in the carrier is less in dosage and high in utilization rate, and the preparation processes of the carrier and the catalyst are simple; when the hydrotreating catalyst carrier is prepared, firstly, a titanate coupling agent is used for carrying out coating modification treatment on boehmite, alkoxy of the titanate coupling agent directly and chemically reacts with trace carboxyl or hydroxyl adsorbed on the surface of pseudo-boehmite powder to generate chemical combination on the interface of the pseudo-boehmite powder, and the titanate coupling agent has extremely unique performance and can form monomolecular films on the inner surface and the outer surface of the pseudo-boehmite powder, so that the support effect of a pore space is achieved, the structural stability and the anti-extrusion capacity of the pseudo-boehmite are improved, the prepared catalyst can retain more powder macropores, and the diffusion of reactants and products is facilitated; in addition, when the carrier is roasted at high temperature, the titanate coupling agent is decomposed, and the titanium dioxide is plated on the surface of the alumina, so that the characteristic of high performance of titanium oxide hydrodesulfurization is retained.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
EXAMPLE 1 vector Z-1
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting the monoalkoxy titanate by using solvent gasoline to prepare coating liquid with the titanium content of 10 g/L;
(2) the coating liquid is dipped in the pore volume of 1.15mL/g and the specific surface area of 320m in the same volume by adopting a saturated dipping mode2Drying the pseudo-boehmite powder with 70 percent of dry basis and 200 meshes of granularity for 6 hours at 120 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water are respectively weighed, added into a kneading machine for kneading and molding into a clover shape, then dried for 5 hours at 120 ℃, and roasted for 3 hours at 600 ℃ to obtain the catalyst carrier Z-1 of the embodiment of the invention.
Example 2 vector Z-2
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting monoalkoxy trititanate with toluene solvent to obtain coating liquid with titanium content of 18 g/L;
(2) the coating liquid is dipped in the pore volume of 1.15mL/g and the specific surface area of 320m in the same volume by adopting a saturated dipping mode2Drying the pseudo-boehmite powder with 70 percent of dry basis and 200 meshes of granularity for 6 hours at 120 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water are respectively weighed, added into a kneading machine for kneading and molding into a clover shape, then dried for 5 hours at 120 ℃, and roasted for 3 hours at 600 ℃ to obtain the catalyst carrier Z-2 of the embodiment of the invention.
EXAMPLE 3 vector Z-3
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting the monoalkoxy titanate by using solvent gasoline to prepare coating liquid with the titanium content of 10 g/L;
(2) the coating liquid is dipped in the pore volume of 1.05mL/g and the specific surface area of 300m in the same volume by adopting a saturated dipping mode2Drying the pseudo-boehmite powder with dry basis of 68 percent and granularity of 250 meshes for 6 hours at 120 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water are respectively weighed, added into a kneading machine for kneading and molding into a clover shape, then dried for 5 hours at 120 ℃, and roasted for 3 hours at 600 ℃ to obtain the catalyst carrier Z-3 of the embodiment of the invention.
EXAMPLE 4 vector Z-4
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting the monoalkoxy titanate by using solvent gasoline to prepare coating liquid with the titanium content of 8 g/L;
(2) the coating liquid is dipped in the pore volume of 1.15mL/g and the specific surface area of 320m in the same volume by adopting a saturated dipping mode2(g) 70% dry basis and 200 mesh particle size pseudo-boehmiteDrying the stone powder for 6 hours at 120 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 1.0g of nitric acid, 2g of sesbania powder and 135g of deionized water are respectively weighed and added into a kneading machine for kneading and forming into a clover shape, and then the mixture is dried for 5 hours at 120 ℃ and roasted for 3 hours at 650 ℃ to obtain the catalyst carrier Z-4 of the embodiment of the invention.
In the step (2): the impregnation mode is saturated impregnation or supersaturated impregnation, and saturated impregnation is preferred; the pseudo-boehmite powder is pore volume>1.0mL/g, specific surface area 280m2/g-340m2Per gram, 65-75% of dry basis, granularity>180 meshes; the drying temperature is 60-200 ℃, and the drying time is 2-8 hours.
EXAMPLE 5 vector Z-5
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting the mono-alkoxy fatty acid titanate coupling agent by using solvent petroleum ether to prepare coating liquid with the titanium content of 15 g/L;
(2) the coating liquid is dipped in the pore volume of 1.65mL/g and the specific surface area of 335m in the same volume by adopting a saturated dipping mode2Drying the pseudo-boehmite powder with 65 percent of dry basis and 200 meshes of granularity on the pseudo-boehmite powder for 3 hours at 200 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 1.5g of nitric acid, 3g of graphite and 135g of deionized water are respectively weighed, added into a kneading machine for kneading and molding into a cylindrical strip shape or a spherical shape, dried at 120 ℃ for 5 hours and roasted at 800 ℃ for 3 hours to obtain the catalyst carrier Z-5 of the embodiment of the invention.
EXAMPLE 6 vector Z-6
The embodiment of the invention provides a preparation method of a hydrotreating catalyst carrier with high desulfurization activity, which comprises the following steps:
(1) diluting the mono-alkoxy tri-titanate by using solvent petroleum ether to prepare coating liquid with the titanium content of 7 g/L;
(2) the coating solution is dipped in the pore volume of 1.35mL/g and the specific surface area of 290m in the same volume by adopting a saturated dipping mode2Per g, 73 percent of dry basis,Drying the pseudo-boehmite powder with the granularity of 220 meshes for 8 hours at 80 ℃ to obtain modified pseudo-boehmite;
(3) 100g of modified pseudo-boehmite, 4.5g of acetic acid, 2g of sesbania powder and 150g of deionized water are respectively weighed, added into a kneading machine for kneading and molding into a clover shape, dried at 160 ℃ for 10 hours and roasted at 700 ℃ for 2 hours to obtain the catalyst carrier Z-6 of the embodiment of the invention.
Example 7 catalysts C-1, C-2, C-3
The embodiment of the invention provides a preparation method of a hydrotreating catalyst with high desulfurization activity, which comprises the following steps: soaking the carrier in the active metal component solution in a saturated soaking mode, drying at 120 ℃ for 6 hours, and roasting at 450 ℃ for 3 hours to respectively obtain the hydrotreating catalyst;
wherein, the carrier can be selected from hydrotreating catalyst carriers Z-1, Z-2 and Z-3 prepared in examples 1-3, and the corresponding hydrotreating catalysts are respectively C-1, C-2 and C-3;
the active metal component solution is a Mo-Ni active metal component solution comprising 15.0 wt% MoO3And 3.8 wt% NiO.
EXAMPLE 8 catalyst C-4
The embodiment of the invention provides a preparation method of a hydrotreating catalyst with high desulfurization activity, which comprises the following steps: soaking the carrier in the active metal component solution in a saturated soaking mode, drying at 120 ℃ for 6 hours, and roasting at 500 ℃ for 3 hours to obtain the hydrotreating catalyst;
wherein, the carrier can be the hydrotreating catalyst carrier Z-4 prepared in the embodiment 4, and the carrier is C-4 corresponding to a hydrotreating catalyst;
the active metal component solution is a Mo-Ni active metal component solution comprising 18.0 wt% MoO3And 4.2 wt% NiO.
EXAMPLE 9 catalyst C-5
The embodiment of the invention provides a preparation method of a hydrotreating catalyst with high desulfurization activity, which comprises the following steps: soaking the carrier in the active metal component solution in a saturated soaking mode, drying at 160 ℃ for 2 hours, and roasting at 400 ℃ for 5 hours to obtain the hydrotreating catalyst;
wherein the carrier is the hydrotreating catalyst carrier Z-5 prepared in example 5, and the carrier is C-5 corresponding to a hydrotreating catalyst;
the active metal component solution is a Mo-Ni active metal component solution comprising 10.0 wt% MoO3And 6.3 wt% NiO.
EXAMPLE 10 catalyst C-6
The embodiment of the invention provides a preparation method of a hydrotreating catalyst with high desulfurization activity, which comprises the following steps: soaking the carrier in the active metal component solution in a saturated soaking mode, drying at 100 ℃ for 8 hours, and roasting at 450 ℃ for 4 hours to obtain the hydrotreating catalyst;
wherein the carrier is the hydrotreating catalyst carrier Z-6 prepared in example 6, and the corresponding hydrotreating catalyst is C-6;
the active metal component solution is a Mo-Ni active metal component solution comprising 15.0 wt% MoO3And 2.5 wt% NiO.
Comparative example 1 Carrier DZ-1, catalyst DC-1
Comparative example 1 is a catalyst support DZ-1 and catalyst DCThe preparation method of the compound comprises the following steps:
weighing 100g of pseudo-boehmite powder with the pore volume of 1.15mL/g, the specific surface area of 320m2/g, the dry basis of 70% and the granularity of 200 meshes, adding the pseudo-boehmite powder into a kneading machine, respectively weighing 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water, adding the mixture into the kneading machine for kneading and forming into a clover shape, drying the clover shape at 120 ℃ for 5 hours, and roasting the clover shape at 600 ℃ for 3 hours to obtain a catalyst carrier DZ-1;
Preparing a mixture containing 15.0 wt% of MoO33.8 wt% NiO, and impregnating DZ-1 carrier, dried at 120 ℃ for 6 hours and then calcined at 450 ℃ for 3 hours to obtain catalyst DC-1。
Comparative example 2 Carrier DZ-2, catalyst DC-2
Comparative example 2 is a catalyst support DZ-2 and catalyst DCThe preparation method of the compound comprises the following steps:
weighing 100g of pseudo-boehmite powder with the pore volume of 1.15mL/g, the specific surface area of 320m2/g, the dry basis of 70% and the particle size of 200 meshes, adding the pseudo-boehmite powder into a kneading machine, respectively weighing 21g of monoalkoxy trititanate, 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water, adding the mixture into the kneading machine for kneading and forming into a clover shape, drying the mixture at 120 ℃ for 5 hours, and roasting the mixture at 600 ℃ for 3 hours to obtain a catalyst carrier DZ-2;
Preparing a mixture containing 15.0 wt% of MoO33.8 wt% NiO, and impregnating DZ-2 carrier, dried at 120 ℃ for 6 hours and then calcined at 450 ℃ for 3 hours to obtain catalyst DC-2。
Comparative example 3 Carrier DZ-3, catalyst DC-3
Comparative example 2 is a catalyst support DZ-3 and catalyst DCThe preparation method of the compound comprises the following steps:
weighing 100g of pseudo-boehmite powder with the pore volume of 1.15mL/g, the specific surface area of 320m2/g, the dry basis of 70% and the particle size of 200 meshes, adding the pseudo-boehmite powder into a kneader, respectively weighing 3.2g of metatitanic acid (containing 85% of titanium dioxide and 200 meshes), 1.5g of nitric acid, 3g of sesbania powder and 135g of deionized water, adding the materials into the kneader to be kneaded and formed into a clover shape, drying the clover shape at 120 ℃ for 5 hours, and roasting the clover shape at 600 ℃ for 3 hours to obtain a catalyst carrier DZ-3;
Preparing a mixture containing 15.0 wt% of MoO33.8 wt% NiO, and impregnating DZ-3 carrier, dried at 120 ℃ for 6 hours and then calcined at 450 ℃ for 3 hours to obtain catalyst DC-3。
Comparative experiment 1: analysis of physical Properties
In this comparative test, the specific surface area, pore volume, pore distribution and other characteristics of the carrier and catalyst of each of the above examples and comparative examples were analyzed by a low-temperature liquid nitrogen adsorption method, and the test results are shown in table 1.
Table 1 comparative examples catalyst carrier and catalyst analysis results
Figure BDA0002937055220000081
Figure BDA0002937055220000091
As shown in Table 1, the boehmite is subjected to coating modification treatment by using the titanate coupling agent, so that the support effect of the pore space is achieved, the structural stability and the anti-extrusion capacity of the pseudo-boehmite are improved, and the prepared carrier and the prepared catalyst have larger pore volume and pore diameter; specifically, compared with the comparative examples, the pore volumes of the carrier and the catalyst obtained by the methods of the examples 1 to 4 of the invention are obviously larger than the pore volumes of 3 comparative examples, the pore distribution rate of the carrier and the catalyst of the examples 1 to 4 of the invention, which is larger than 6nm, is at least 10% higher than that of the 3 comparative examples, and the carrier and the catalyst prepared by the method of the invention have larger pore volumes and pore diameters, which are beneficial to the diffusion of reactants and products.
Comparative experiment 2: analysis of catalytic Properties of catalyst
The catalysts C-1, C-4 and D to be prepared in the experimentC-1 and DC-2, evaluation was performed on a 200mL residuum hydrotreater, and the evaluation results are shown in table 2.
Table 2 evaluation results of catalysts prepared in examples and comparative examples
Figure BDA0002937055220000092
Figure BDA0002937055220000101
As shown in Table 2, the catalyst prepared by the preparation method of the invention has fewer small holes, larger pore volume and pore diameter, and the catalyst has higher scale capacity and smooth reactant and product diffusion channels while the utilization rate of the catalyst is improved, so that the catalyst has higher impurity removal rate.

Claims (10)

1. A preparation method of a hydrotreating catalyst carrier with high desulfurization activity is characterized by comprising the following steps:
(1) diluting titanate coupling agent with solvent to prepare coating liquid for standby;
(2) dipping the coating liquid obtained in the step (1) on the pseudo-boehmite powder in a dipping mode, and drying to obtain coating modified pseudo-boehmite;
(3) and (3) mixing the coating modified pseudo-boehmite obtained in the step (2) with a peptizing agent, an extrusion aid and deionized water, kneading, molding, drying and roasting to obtain the hydrotreating catalyst carrier.
2. The production method according to claim 1, wherein in the step (1): the solvent is one or more of gasoline, toluene, xylene, petroleum ether and solvent oil;
the titanate coupling agent is of a monoalkoxy fatty acid ester type.
3. The production method according to claim 1 or 2, wherein in the step (1), the titanate coupling agent is a monoalkoxy fatty acid titanate coupling agent, a monoalkoxy titanate, or a monoalkoxy tri-titanate.
4. The method according to claim 1, wherein the titanium content in the coating liquid is 5.5g/L to 20 g/L.
5. The production method according to claim 1, wherein in the step (2):
the impregnation mode is saturated impregnation or supersaturated impregnation.
6. The method according to claim 1, wherein in the step (2), the boehmite powder is pore volume>1.0mL/g, specific surface area 280m2/g-340m2Per gram, 65-75% of dry basis, granularity>180 meshes; the drying temperature is 60-200 ℃, and the drying time is 2-8 hours.
7. The production method according to claim 1, wherein, in the step (3),
the peptizing agent is one or more of nitric acid, acetic acid, citric acid and methyl cellulose;
the extrusion aid is sesbania powder or graphite;
the mixing weight ratio of the modified pseudo-boehmite, the peptizing agent, the extrusion assistant and the deionized water is 1: (0.005-0.06): (0.01-0.05): (0.8-1.8);
the drying temperature is 100-160 ℃, and the drying time is 2-10 hours; the roasting temperature is 500-800 ℃, and the roasting time is 2-8 hours.
8. A preparation method of a hydrotreating catalyst with high desulfurization activity is characterized by comprising the following steps: impregnating a carrier with an active metal component, drying and roasting to obtain the hydrotreating catalyst; wherein the carrier is a carrier for a hydroprocessing catalyst prepared by the production method as recited in any one of claims 1 to 7.
9. The method of claim 8, wherein the active metal component comprises a group VIII metal and a group VIB metal, wherein the group VIII metal is nickel and/or cobalt, and the group VIB metal is tungsten and/or molybdenum.
10. The production method according to claim 9,
based on the mass of the hydrotreating catalyst, the VIII group metal accounts for 1-8wt% of oxides, and the VIB group metal accounts for 8-20wt% of oxides;
the drying temperature is 100-160 ℃, and the drying time is 2-10 hours; the roasting temperature is 400-600 ℃, and the roasting time is 1-5 hours.
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JP2005000833A (en) * 2003-06-12 2005-01-06 Toyota Motor Corp Catalyst for purifying exhaust gas and method for purifying exhaust gas
CN103372455A (en) * 2012-04-26 2013-10-30 中国石油化工股份有限公司 Hydrogenation catalyst, and preparation and application thereof
CN106140182A (en) * 2015-04-23 2016-11-23 中国石油化工股份有限公司 A kind of preparation method of heavy oil hydrogenating treatment catalyst
US20200222887A1 (en) * 2017-07-21 2020-07-16 Albemarle Europe Srl Hydrotreating catalyst with a titanium containing carrier and organic additive

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02239169A (en) * 1989-03-09 1990-09-21 Sekisui Plastics Co Ltd Porous titania sintered body and production thereof
JP2005000833A (en) * 2003-06-12 2005-01-06 Toyota Motor Corp Catalyst for purifying exhaust gas and method for purifying exhaust gas
CN103372455A (en) * 2012-04-26 2013-10-30 中国石油化工股份有限公司 Hydrogenation catalyst, and preparation and application thereof
CN106140182A (en) * 2015-04-23 2016-11-23 中国石油化工股份有限公司 A kind of preparation method of heavy oil hydrogenating treatment catalyst
US20200222887A1 (en) * 2017-07-21 2020-07-16 Albemarle Europe Srl Hydrotreating catalyst with a titanium containing carrier and organic additive

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