Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a method for calculating the fuel efficiency of a boiler of a post-combustion coal electric station of an SNCR (selective non-catalytic reduction) denitration system.
In order to achieve the above object, the present invention disclosesThe invention discloses a boiler fuel efficiency calculation method adopting SNCR (selective non-catalytic reduction) denitration technology, and the boiler fuel efficiency eta isSNCRBy respectively calculating the heat loss rate q of exhaust smoke after the SNCR is put into operation2,SNCRGas incomplete combustion heat loss rate q3,SNCRHeat loss rate q of incomplete combustion of solid4,SNCRBoiler heat dissipation loss rate q5,SNCRAsh physical sensible heat loss rate q6,SNCRSNCR reaction Heat loss Rate q7,SNCROther heat loss rate q of boilerqt,SNCRPercent of external heat to lower calorific value of fuel qw1,SNCRObtaining; the SNCR reaction heat loss rate q7,SNCRThe method comprises the steps of urea melting phase change heat absorption, liquid water heating gasification heat absorption in urea solution, and heat loss rate caused by heat release of urea chemical reaction.
Wherein the content of the first and second substances,
ηSNCR=100-q2,SNCR-q3,SNCR-q4,SNCR-q5,SNCR-q6,SNCR-q7,SNCR-qqt,SNCR+qw1,SNCR,%。
according to the invention, the calculation of the heat loss rate of the SNCR denitration reaction is increased, the influence of the SNCR reaction on the fuel efficiency of the boiler is fully considered, and meanwhile, the total package reaction is adopted to calculate the heat loss of the SNCR denitration reaction, so that the calculation is more accurate.
Wherein the heat loss rate q of exhaust gas2,SNCRThe heat loss rate caused by dry flue gas generated by fuel combustion and the heat loss rate caused by heat carried out of the system by water vapor in the flue gas are included; the dry flue gas generated by fuel combustion also comprises dry flue gas generated by SNCR reaction corresponding to unit mass of fuel, and the water vapor in the flue gas also comprises moisture brought by urea solution and moisture generated by SNCR reaction.
In the invention, in the calculation of the heat loss rate of the exhaust smoke, the heat loss caused by the dry smoke and the heat taken away by the water vapor contained in the smoke are considered, and the influence of the urea solution sprayed into the furnace by the SNCR system and the reaction thereof on the volume of the dry smoke and the influence of the water vapor amount are also considered, so that the calculation is more accurate.
In the specific calculation, the exhaust heat loss rate q
2,SNCR,%=Q
2,SNCR/Q
net,SNCR×100;Q
2,SNCRFor lost heat, Q, caused by flue gas generated by combustion of unit mass of fuel after SNCR commissioning
net,SNCRThe lower calorific value of the fuel entering the furnace; volume of dry flue gas generated by SNCR reaction corresponding to unit mass of fuel
By calculating the mass of urea solution sprayed into the furnace by the SNCR system corresponding to the unit mass of fuel
Obtaining:
in the calculation process of the influence of the SNCR reaction on the volume of the dry flue gas, the urea solution sprayed into the furnace by the SNCR system is uniformly distributed on the fuel with unit mass, and a calculation model is established, so that the method is more accurate and convenient.
Wherein the lost heat Q caused by flue gas generated by combustion of unit mass of fuel after SNCR operation
2,SNCRInvolving the heat Q taken away from the system by the dry flue gas
2,gyAnd the heat taken away by the water vapor contained in the flue gas
Q2,gy=Vgy,SNcRCp,gy,SNCR(tgy,ky,o,SNCR-tjz);
In the formula (I), the compound is shown in the specification,
volume of air, m, required for the combustion theory of fuel per unit mass
3/kg;
Generated for SNCR reaction per unit mass of fuelVolume of flue gas, m
3Per kg; alpha is the excess air factor at the outlet of the air preheater after the SNCR was put into service.
The heat taken away by the vapor contained in the flue gas after the SNCR system is put into operation
Calculated by the following formula:
in the formula (I), the compound is shown in the specification,
volume of water vapor in flue gas at outlet of air preheater generated by combustion of unit mass of fuel after operation of SNCR system
3/kg;t
jzTest reference temperature, deg.C; t is t
gy,ky,o,SNCRThe outlet flue gas temperature of an air preheater at the rear of the operation of the SNCR system is DEG C;
is water vapor from t
jzTo t
gy,ky,o,SNCRConstant pressure specific heat capacity, kJ/(m)
3.K);
Wherein the volume of water vapor in flue gas at the outlet of the air preheater generated by combustion of fuel per unit mass after operation of the SNCR system
The method also comprises the water brought in by the urea solution after the SNCR system is put into operation and the water generated by the SNCR reaction.
When the volume of the water vapor in the flue gas at the outlet of the air preheater is calculated, the influence brought by the water in the urea solution and the water generated by the reaction of the water in the urea solution after the SNCR system is put into operation is fully considered.
In the concrete calculation, the volume of the water vapor in the flue gas at the outlet of the air preheater generated by burning the fuel with unit mass after the SNCR system is put into operation
Calculated by the following formula:
in the formula, H
arIs the received base hydrogen content of the fuel,%; m
arIs the received base moisture content,%, of the fuel;
volume of air, m, required for the combustion theory of fuel per unit mass
3/kg;h
kq,abIs the absolute moisture content of air, kg/kg; mass fraction of the urea solution sprayed into the hearth by the c-SNCR system is percent.
The invention reacts to the SNCR heat loss rate q
7,SNCRBy calculating the mass of urea solution sprayed into the furnace by the SNCR system corresponding to the unit mass of fuel
Obtaining:
in the formula, a, the ammonia nitrogen molar ratio of urea and NO in flue gas is sprayed; b-denitration efficiency of SNCR reaction system,%; mass fraction of the urea solution sprayed into the hearth by the c-SNCR system is percent.
The invention establishes a calculation method of the SNCR denitration reaction heat loss term by introducing two parameters of ammonia nitrogen molar ratio and denitration efficiency.
The invention has the heat loss rate q of incomplete combustion of gas
3,SNCRThe calculation of the volume of the discharged smoke also comprises dry smoke generated by SNCR reaction corresponding to unit mass of fuel
Dry flue gas generated by SNCR reaction corresponding to the unit mass of fuel
By calculating the mass of urea solution sprayed into the furnace by the SNCR system corresponding to the unit mass of fuel
Obtaining:
in the invention, the influence of the SNCR system on the volume of dry flue gas is also fully considered in the calculation of the incomplete combustion heat loss rate of gas.
Percentage q of external heat to low calorific value of fuel in the present inventionw1,SNCRThe external heat also comprises physical sensible heat Q brought by the urea solutionf,SNCR。
The invention carries out physical sensible heat Q on the urea solutionf,SNCRCalculated by the following formula:
in the formula (I), the compound is shown in the specification,
the physical sensible heat of urea and water is kJ/kg;
the specific heat capacities of urea and water are kJ/(kg. K);
the temperatures of urea and water entering the system boundary, respectively, are in deg.C; mass fraction of the urea solution sprayed into the hearth by the c-SNCR system is percent.
The invention also fully considers the influence of the SNCR system in the calculation of the percentage of the external heat and the lower calorific value of the fuel.
The mass of the urea solution sprayed into the furnace by the SNCR system corresponding to the unit mass of the fuel
Calculated by the following method:
in the formula (I), the compound is shown in the specification,
the difference value of the corresponding moisture content of the dry flue gas at the outlet of the air preheater before the operation of the SNCR system is kg/m
3;V
gy,no-SNCRVolume of dry flue gas at outlet of air preheater before operation of SNCR system, m
3Per kg; mass fraction of the urea solution sprayed into the hearth by the c-SNCR system is percent.
Compared with the prior art, the invention has the following advantages:
1. the method for accurately and uniformly distributing the urea solution sprayed into the hearth to the fuel with unit mass by calculating the difference value of the moisture contents of the flue gas at the outlet of the air preheater of the SNCR boiler during operation and shutdown is put forward for the first time, and the problem that the quality of the fuel entering the hearth and the urea solution entering the hearth are difficult to accurately measure is effectively solved.
2. A new heat loss item of the boiler, namely SNCR denitration reaction heat loss is introduced, the total package reaction is adopted to calculate the SNCR denitration reaction heat loss on the basis of the denitration elementary reaction, and a calculation method of the SNCR denitration reaction heat loss item is established by introducing two parameters of ammonia nitrogen molar ratio and denitration efficiency, so that the calculation of the boiler heat efficiency under the SNCR operation condition is more accurate.
3. The method establishes a flow for calculating the boiler fuel efficiency of the coal-fired power station by adopting the SNCR denitration technology, and provides a theoretical technology for the influence of the SNCR operation on the boiler fuel efficiency.
Detailed Description
The present invention will be described in detail with reference to specific examples.
Firstly, establishing a mathematical model
1. Boiler fuel efficiency general expression
Formula (II)
The method comprises the following steps: etaSNCRBoiler efficiency after SNCR commissioning,%;
Q2,SNCR-heat loss heat, kJ/kg, caused by flue gas generated by combustion of unit mass of fuel after SNCR is put into operation;
Q3,SNCR-the incomplete combustion of gases produced by the combustion of the fuel per unit mass after the SNCR is put into operation causes a loss of heat, kJ/kg;
Q4,SNCR-heat loss after SNCR, kJ/kg, caused by incompletely burned solids after combustion per unit mass of fuel;
Q5,SNCR-boiler heat dissipation heat per unit mass of fuel after SNCR is put into operation, kJ/kg;
Q6,SNCRafter the SNCR is put into operation, the physical heat loss of ash corresponding to the fuel of unit mass is kJ/kg;
Q7,SNCR-kJ/kg relative to the heat loss per unit mass of fuel caused by the SNCR reaction;
Qqt,SNCRq removal of unit mass fuel after SNCR commissioning2,SNCR~Q7,SNCROther boilers lose heat, kJ/kg;
Qnet,ar-lower calorific value of the fuel (receiving basis) fed to the furnace, kJ/kg;
Qwl,SNCRall other input heat, kJ/kg, except the calorific value of the fuel fed into the furnace.
By conversion, equation (1) can be expressed as:
ηSNCR=100-q2,SNCR-q3,SNCR-q4,SNCR-q5,SNCR-q6,SNCR-q7,SNCR-qqt,SNCR+qwl,SNCR (2)
formula (II)
The method comprises the following steps: etaSNCRBoiler efficiency after SNCR commissioning,%;
q2,SNCR-heat loss from exhaust gas after SNCR is put into operation,%;
q3,SNCRheat loss,%, from incomplete combustion of gases after SNCR operation;
q4,SNCRheat loss,%, from incomplete combustion of solids after SNCR put into service;
q5,SNCRboiler heat dissipation loss after SNCR commissioning,%;
q6,SNCRphysical sensible heat loss of ash after SNCR put into operation,%;
q7,SNCRSNCR heat loss after SNCR commissioning,%;
qqt,SNCR-commissioning SNCR post-divide-by-q2,SNCR~q7,SNCROther heat losses of other boilers,%;
qwl,SNCRpercent of external heat to low fuel heating value.
2. Lost heat Q caused by flue gas generated by combustion of unit mass of fuel after SNCR (selective non-catalytic reduction) operation2,SNCR
The heat lost by flue gas generated by burning unit mass of fuel after the SNCR is put into operation comprises two parts: firstly, the lost heat that the dry flue gas that fuel burning produced arouses, secondly, the heat loss that the steam in the flue gas carried the heat that goes out the system arouses can be expressed as:
Q2,SNCR=Q2,gy+Q2,H2O (3)
in the formula:Q2,gy-the amount of heat, kJ/kg, taken from the system by the dry flue gas;
-the heat, kJ/kg, carried away by the water vapour contained in the flue gas.
2.1 Heat Q taken from the System by Dry flue gas2,gy
The quantity of heat taken away from the system by the dry flue gas in the formula (3) can be calculated by the following formula:
Q2,gy=Vgy,SNCRCp,gy,SNCR(tgy,ky,o,SNCR-tjz) (4)
in the formula: vgy,SNCRDry flue gas volume at air preheater exit, m, generated by combustion of fuel per unit mass with corresponding SNCR reactions3/kg;
Cp,gy,SNCR-commissioning SNCR post-air preheater exit flue gas from tjzTo tgy,ky,o,SNCRConstant pressure specific heat capacity, kJ/(m)3.K)。
tgy,ky,o,SNCR-temperature of flue gas at outlet of air preheater after SNCR commissioning at C.
tjzTest reference temperature, DEG C.
C in the above formula (4)p,gy,SNCRIs calculated according to a smoke component table look-up table, a specific algorithm is calculated according to a 45-page formula (73) of GB/T10184-2015, and Tgy,ky,o,SNCRAnd tjzAre measured in experiments.
V in the above formula (4)gy,SNCRIs calculated according to the following method:
in the formula:
theoretical flue gas volume, m, produced by combustion of a unit mass of fuel
3/kg;
Air volume, m, required for the combustion theory of fuel per unit mass
3/kg;
Volume of dry flue gas, m, produced by SNCR reaction per unit mass of fuel
3/kg。
α -coefficient of excess air at the outlet of the air preheater after SNCR was put into service.
In the above formula (5)
Calculated according to the following equation (6):
in the formula: car-the received base carbon content of the fuel,%;
Sar-the received base sulphur content of the fuel,%;
Nar-the received basic nitrogen content of the fuel,%.
In the above formulae (5) and (6)
Calculated according to the following equation (7):
in the formula: o isar-the oxygen content of the fuel,%;
Har-the received base hydrogen content of the fuel,%.
The fuel in formulas (6) and (7) received levels of base carbon, hydrogen, oxygen, nitrogen and sulfur, which were determined from coal quality tests taken during the test.
α in the above formula (5) is calculated according to the following formula (8):
in the formula:
-volume fraction of dry flue gas oxygen at the outlet of the air preheater after commissioning of the SNCR,%;
in the above formula (5)
Is the volume of dry flue gas generated during the SNCR reaction. After entering the boiler, the urea reacts with the nitrogen oxides (mainly NO) in the boiler, and the final reaction product is N
2、H
2O and CO
2Therefore, the overall package reaction equation for the reaction of urea and NO is:
in the formula: a, spraying ammonia nitrogen molar ratio of urea to NO in flue gas;
b-denitration efficiency of SNCR reaction system,%.
As can be seen from the reaction equation (9), the injection of 1mol of urea into the furnace will consume (b/a) mol of NO and (3a-b/2a) mol of oxygen in the dry flue gas, and release (2a + b)/2a mol of N into the dry flue gas2And 1mol of CO2. Subtracting the amount of the consumed dry flue gas component from the amount of the generated dry flue gas to obtain that spraying 1mol of urea into the hearth will result in 0.5mol of flue gas reduction, so the influence of spraying urea on the volume of the flue gas can be expressed as:
in the formula:
-the mass of urea solution injected into the furnace, kg/kg, corresponding to the unit mass of fuel SNCR.
The amount of urea in the SNCR system corresponding to the unit mass of fuel in the above equation (10)
Calculated by the following procedure:
a. measuring the moisture content d of the flue gas at the outlet of the air preheater after the SNCR denitration system is put into operationSNCR;
b. When the SNCR is not put into operation according to the test result of the sampled coal quality in the test process, the moisture content d in the flue gas at the outlet of the air preheater is calculatedno-SNCRThe calculation method is as follows:
in the formula:
h in outlet flue gas of non-operational SNCR (selective non-catalytic reduction) time-air preheater
2O content, kg/kg;
dno-SNCRmoisture content, kg/m, corresponding to dry flue gas per unit volume of outlet of SNCR (selective non-catalytic reduction) time-air preheater3;
dSNCRMoisture content, kg/m, corresponding to unit volume of dry flue gas at outlet of SNCR (selective non-catalytic reduction) time-air preheater3;
Vgy,no-SNCRVolume of dry flue gas at outlet of air preheater when SNCR is not put into operation, m3/kg。
In the formula (12)
And
calculated according to equations (6) and (7)。
Quality of steam in outlet flue gas of air preheater when SNCR is not put into operation in formula (11)
The device mainly comprises the following parts:
(1) water vapor generated by burning hydrogen element in the fuel;
(2) water vapor evaporated from fuel moisture;
(3) water in the air.
In the formula: mar-the received base moisture content of the fuel,%;
hkq,ababsolute moisture content of air, kg/kg;
c. calculating the increment of the corresponding moisture content of the dry flue gas in unit volume after the SNCR denitration system is put into operation:
in the formula:
the difference value of the corresponding moisture contents of the dry flue gas at the outlet of the air preheater of the SNCR denitration system during operation and shutdown, kg/m
3;
d. And converting the urea solution sprayed into the hearth by the SNCR denitration system to the fuel with unit mass.
It is known that: the concentration of the urea solution sprayed into the hearth by the SNCR denitration system is c, and the increase of the corresponding moisture content of the dry flue gas calculated by the formula (14) mainly comprises two parts: (1) spraying moisture carried by the urea solution into the furnace; (2) moisture produced by the SNCR reaction.
As can be seen from the formula (9), 2mol of water vapor can be generated by the reaction of 1mol of urea entering the furnace. Then the following relationship exists:
in the formula:
-the mass of the urea solution sprayed into the furnace corresponding to the unit mass of fuel SNCR, kg/kg;
c-mass fraction (concentration) and percent of urea in the urea solution;
from equation (15), the mass of the urea solution injected at c% concentration corresponding to the unit mass of fuel is calculated as:
2.2 Heat taken away by vapor in flue gas after operation of SNCR denitration system
In the formula:
volume of water vapour in flue gas at outlet of air preheater resulting from combustion of unit mass of fuel after SNCR put into operation, m
3/kg;
Water vapour from t
jzTo t
gy,ky,o,SNCRConstant pressure specific heat capacity, kJ/(m)
3.K)。
In the formula (17)
The calculation process is as follows:
after the SNCR denitration system is put into operation, the water vapor in the flue gas at the outlet of the air preheater is mainly obtained from the following aspects:
(1) water vapor generated by burning hydrogen element in the fuel;
(2) water vapor evaporated from fuel moisture;
(3) moisture in the air;
(4) after the SNCR denitration system is put into operation, the water brought by the urea solution;
(5) moisture produced by the SNCR reaction.
The specific heat capacity at constant pressure of steam in the formula (17)
This can be found in appendix E of GB 10184-2015.
T in formula (17)gy,ky,o,SNCRAnd tjzAre measured in experiments.
H in formula (18)kq,abIs the absolute moisture content of the air and can be obtained by measurement.
3. Lost heat Q caused by incomplete combustion of gas generated by combustion of unit mass of fuel after SNCR commissioning3,SNCR
The incomplete combustion heat loss of gas generated by unit mass of fuel after SNCR operation is mainly caused by incomplete combustion CO and H contained in the exhaust smoke2、CH4And CxHy, etc., can be calculated as follows:
in the formula:
and
in the outlet dry flue gas of the air preheaterCO、H
2、CH
4、C
xH
yVolume fraction of (c)%.
V in formula (19)
gy,SNCRCalculated according to the formula (5),
and
measured by tests.
4. Lost heat Q caused by incompletely burning solids after combustion of unit mass of fuel after SNCR commissioning4,SNCR
The loss of heat generated by incomplete combustion of solid per unit mass of fuel after SNCR operation is mainly composed of heat contained in combustible substances in ash and slag generated by fuel combustion, and can be calculated according to the following formula:
in the formula: a. thear-fuel receives base ash,%;
-average mass fraction of combustible material in fly ash and slag%
A in the formula (20)
arObtained by the industrial analysis of the test coal quality,
the combustible material is obtained by sampling fly ash and slag through tests and analyzing the combustible material.
5. Boiler heat dissipation heat quantity Q corresponding to unit mass fuel after SNCR operation5,SNCR
The heat loss of the boiler refers to the heat dissipated from the boundary inner furnace wall of the boiler system, auxiliary equipment and high-pressure and high-temperature pipelines in the boundary of the boiler system to the periphery of the environment. The size of the boiler heat dissipation loss is related to the heat load, the outer surface temperature, the ambient wind speed and the like of a boiler unit, so the boiler heat dissipation loss heat corresponding to the unit mass fuel of the SNCR which is not put into operation does not change obviously after the SNCR is put into operation, and the boiler heat dissipation loss can be found according to GB/T10184-2015 appendix I or actually measured according to GB/T8174 and GB/T17357.
6. Physical heat loss of ash Q corresponding to unit mass of fuel after SNCR operation6,SNCR
The boiler ash of the coal-fired power plant mainly has three part sources: the first is slag, the second is settled ash at the lower part of the economizer, and the third is fly ash at the dust remover. After the SNCR is put into operation, the ash physical sensible heat loss heat corresponding to the unit mass of fuel consists of the physical sensible heat of the three parts of ash, and can be calculated according to the following formula:
in the formula: omegalz、ωcjh、ωfh-mass fraction of slag, settled ash and fly ash in the fuel ash;
Clz、Ccjh、Cfh-specific heat of slag, settled ash and fly ash, kJ/(kg · K);
tlz、tcjh、tfh-temperature of slag, settled ash and fly ash, c;
-mass fraction of solid combustible material in slag, settled ash and fly ash,%.
In the test process, samples of slag, settled ash and fly ash are obtained by sampling at a constant speed at a slag falling port of a boiler, a settling chamber at the lower part of an economizer and a front flue of a dust remover. The specific heat of the slag, settled ash and fly ash can be estimated according to appendix F or appendix GB/T10184-201, and the temperature T of the slag, settled ash and fly ash
lz、t
cjh、t
fhCan be calculated according to the temperature of the flue gas at the sampling position,
can be obtained by analyzing solid combustible substances of three ash samples. The mass fraction omega of the slag, the settled ash and the fly ash in the fuel ash
lz、ω
cjh、ω
fhGenerally determined according to design values.
7. Heat loss Q due to SNCR reaction per unit mass of fuel7,SNCR
Compared with an SNCR denitration system which is not put into operation, the urea pyrolysis reaction and the oxidation-reduction reaction between ammonia gas and NO and O are increased in a hearth behind the SNCR denitration system. Urea ((NH) sprayed into hearth2)2CO) solution is first evaporated to dryness and heated to a molten state and undergoes a phase change and then a pyrolysis reaction to decompose into NH3And CO2The vast majority of the NH pyrolyzed to form reducible NOx3And CO2The pyrolysis reaction is not endothermic. Partial NH produced by pyrolysis of urea3Reacts with NO in the flue gas to generate N2And H2O, and simultaneously, partial oxygen and NH in the flue gas are consumed3The reaction to reduce NO is an exothermic reaction. In addition, part of NH3Also reacts with oxygen to form NO or N2. The reaction process of urea injection into the furnace can be described as:
CO(NH2)2(s)→CO(NH2)2(l) (22)
H2O(l)→H2O(g) (23)
CO(NH2)2+H2O=CO2+2NH3 (24)
4NH3+4NO+O2=4N2+6H2O (25)
4NH3+5O2=4NO+6H2O (26)
therefore, the heat loss caused by the SNCR reaction of the urea solution sprayed into the furnace is mainly formed by three parts of cloth, namely, the urea is melted and phase-changed to absorb heat, the liquid water in the urea solution is heated and gasified to absorb heat, and the urea is chemically reacted to release heat, which can be expressed as follows:
in the formula:
melting phase change heat absorption capacity kJ/kg corresponding to unit mass of fuel urea;
the heat absorbed by the water heating gasification of the urea solution injected into the furnace, kJ/kgQ, corresponding to the unit mass of fuel
7,fy,SNCRAnd the total heat release of pyrolysis, oxidation and reduction reaction of the corresponding unit mass of the fuel urea is kJ/kg.
The urea melts at 140 deg.C and decomposes at 180 deg.C, so that the urea melts and changes phase to absorb heat
Comprises the following steps:
the latent heat absorbed by water gasification in the corresponding unit mass of the fuel urea solution is as follows:
from the reaction equations (23) to (25), it can be seen that the ammonia gas generated by the pyrolysis of urea reacts with nitrogen oxides (mainly NO) in the furnace or with O2Reaction, the final product of the reaction is N2、H2O and CO2Therefore, the package reaction equation for the reaction of urea with NO is expressed as:
in the formula: a, spraying ammonia nitrogen molar ratio of urea to NO in flue gas;
b-denitration efficiency of SNCR reaction system,%.
Q-is the heat of denitration reaction, and the calculated result is that Q is 544+89.86b/a, kJ/mol
After the boiler achieves ultralow emission, the SNCR system cannot be closed in the test process, so that the initial concentration of NOx can refer to historical same-working-condition data or DCS parameters, and if the requirement on precision is not high, the alpha can also be a design value.
8. Q removal per unit mass of fuel after SNCR commissioning2,SNCR~Q7,SNCROther lost heat Q of boilers thanqt,SNCR
Q removal per unit mass of fuel after SNCR commissioning2,SNCR~Q7,SNCRThe heat loss of other boilers is not increased except the heat removed by the pebble coal and the cooling water system, and the two loss terms can be calculated according to GB/T10184-2015 according to the operation boundary conditions.
9. All input heat Q except the calorific value of the fuel entering the furnacewl,SNCR
All input heat except the fuel entering the furnace after the SNCR is put into operation is basically the same as the situation of the SNCR which is not put into operation, but the physical sensible heat brought by the urea solution is increased, and the physical sensible heat brought by cooling air and the air for atomizing the urea solution is merged into dry air due to participation in combustion, and specific expressions are as follows:
in the formula: qrl-physical sensible heat of the fuel, kJ/kg;
Qf,SNCR-the physical sensible heat brought in by the urea solution, kJ/kg.
Qgkq-physical sensible heat brought in by dry air, kJ/kg;
-the physical sensible heat, kJ/kg, introduced by the corresponding water vapour contained in the air per mass of fuel;
Qaux-heat brought in by auxiliary equipment in the system, kJ/kg.
The physical sensible heat taken in by the urea solution in formula (32) can be determined as follows:
in the formula:
-is the physical sensible heat of urea and water, kJ/kg;
in the formula:
-is the physical sensible heat of urea and water, kJ/kg;
the specific heat capacities of urea and water are kJ/(kg. K);
the temperature of the urea and water entering the boundary of the system, deg.C.
Other amounts of extraneous heat may be determined by reference to the method of GB/T10184-2015.
Second, test and calculation process
The invention discloses a method for calculating the boiler fuel efficiency of a coal-fired generator set by adopting an SNCR (selective non-catalytic reduction) denitration technology, which provides that the SNCR is sprayed into a urea solution in a boiler to be uniformly distributed on fuel with unit mass by measuring and calculating the difference value of the moisture content of flue gas after the SNCR is put into operation, thereby solving the problem that the quality of the fuel in the boiler and the urea solution in the boiler are difficult to accurately measure; the method introduces a new heat loss term of the boiler, namely an SNCR denitration reaction heat loss term, and comprises urea melting phase change heat absorption capacity, water gasification heat absorption capacity and SNCR reaction heat release capacity, and on the basis of denitration elementary reaction, provides a method for calculating the SNCR denitration reaction heat loss by adopting total package reaction.
The invention provides a method for calculating the boiler fuel efficiency of a coal-fired power generating unit by adopting an SNCR (selective non-catalytic reduction) denitration technology, which comprises the following steps:
1. under the condition of stable unit load required by the test, measuring the moisture content, the flue gas temperature, the oxygen content of the flue gas and CO at the outlet of the air preheater after the SNCR denitration technology is put into operation2、H2、CH4And CxHy concentration, and measuring the oxygen content and the flue gas temperature of the flue gas at the outlet of the economizer; taking raw coal from an inlet of a coal mill and carrying out industrial analysis and element analysis; taking the large slag and the fly ash from the designated position of the boiler and analyzing the carbon content; measuring the temperature and moisture content of the air near the inlet of the air blower; and measuring the flue gas temperature at the slag falling port or the slag temperature of the slag drying machine.
2. According to the results of industrial analysis and element analysis of the test coal quality, the moisture content of the flue gas at the outlet of the air preheater when the SNCR denitration technology is not put into operation is calculated by combining the moisture content of the air and the oxygen content of the flue gas at the outlet of the air preheater, and the moisture content is calculated by applying the formulas (6) to (8) and the formulas (11) to (13).
3. And (3) calculating according to the moisture content in the outlet flue gas of the air preheater of the SNCR denitration technology of commissioning and non-commissioning which is measured and calculated in the steps (1) and (2) to obtain a moisture content difference, calculating according to the concentration (urea mass fraction) of the urea solution sprayed into the furnace by the SNCR denitration technology to obtain the mass of the urea solution sprayed into the furnace by the corresponding unit mass of fuel, and calculating by applying the formulas (14) to (16).
4. Calculating the lost heat Q caused by the flue gas generated by the combustion of the fuel with unit mass after the SNCR operation according to the industrial analysis and the element analysis of the raw coal, the temperature and the oxygen content of the flue gas at the outlet of the air preheater, the moisture content of the air and the mass of the urea solution sprayed into the furnace corresponding to the fuel with unit mass measured in the step (1)2,SNCRThe calculation is performed by using the expressions (3) to (5) and the expressions (17) to (18).
5. According to the industrial analysis and the element analysis of raw coal, the flue gas CO and H at the outlet of the air preheater2、CH4And CxHy concentration and the mass of the urea solution sprayed into the furnace per unit mass of fuel, calculating the heat loss Q caused by incomplete combustion of gas generated by combustion of the unit mass of fuel after SNCR operation3,SNCRCalculated by using the formula (19).
6. According to the content of combustible substances of fly ash and large slag, the industrial analysis and the element analysis of the raw coal, which are measured in the step (1), calculating the lost heat Q caused by incompletely burning solid after the unit mass of fuel is burnt after the SNCR is put into operation4,SNCRCalculated by using equation (20).
7. According to GB/T10184-2015 appendix I, or according to GB/T8174 and GB/T17357, actually measuring boiler heat loss heat Q corresponding to unit mass fuel after SNCR operation5,SNCR;
8. According to the slag temperature, the economizer outlet flue gas temperature and the air preheater outlet flue gas temperature measured in the step (1), calculating the ash physical heat loss heat Q corresponding to the unit mass of fuel after the SNCR is put into operation6,SNCRCalculated by using the formula (21).
9. Calculating the heat loss Q caused by SNCR reaction relative to the unit mass of the fuel according to the mass of the urea solution sprayed into the furnace by the corresponding unit mass of the fuel and the mass concentration of the urea7,SNCRThe calculation is performed by using the expressions (27) to (31).
10. Calculating Q of the fuel of unit mass after the SNCR is put into operation according to GB/T10184-2015 and operation boundary conditions2,SNCR~Q7,SNCROther lost heat Q of boilers thanqt,SNCR;
11. Calculating all input heat Q except the calorific value of the fuel entering the furnace according to the temperature of the urea solution, the ambient temperature and the moisture content of the air and the temperature of the raw coalwl,SNCRCalculated by using the equations (32) to (35).
12. Based on the respective lost heat calculated in the above steps, the fuel thermal efficiency of the boiler is calculated by applying equations (1) to (2).
The above parameters are obtained and calculated as shown in fig. 1.
Third, calculate the example
The 660MW supercritical unit boiler is a II-type boiler with a model DG-2141/25.4-II12, and is a supercritical parameter, W-type flame combustion, a vertical tube ring water-cooled wall variable-pressure operation direct-current boiler, primary reheating, reheating steam temperature adjustment by a baffle, balanced ventilation, open-air arrangement, solid slag discharge, an all-steel framework and a full-suspension structure. .
The test working condition is 660MW load working condition, and the coal quality data and the test measurement data of the test working condition are shown in the following table:
boiler efficiency calculations after commissioning the SNCR system are shown in the table below.
As can be seen from the calculation results in the table, the boiler efficiency calculated by the method of the patent considering the influence of the SNCR on the heat loss term of the boiler efficiency is 92.8%, while the influence of the SNCR on the heat loss term of the boiler is not considered in GB10184/T-2015, the boiler efficiency calculated by the method is 93.36%, the difference between the two methods is 0.38%, and the coal consumption deviation is reduced to 1 g/kWh. The calculation method is more accurate.