CN112931927A - Waste smoke extraction and conveying monitoring system and control method thereof - Google Patents

Waste smoke extraction and conveying monitoring system and control method thereof Download PDF

Info

Publication number
CN112931927A
CN112931927A CN202110054840.6A CN202110054840A CN112931927A CN 112931927 A CN112931927 A CN 112931927A CN 202110054840 A CN202110054840 A CN 202110054840A CN 112931927 A CN112931927 A CN 112931927A
Authority
CN
China
Prior art keywords
waste
cigarette
relay
conveying belt
data processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110054840.6A
Other languages
Chinese (zh)
Other versions
CN112931927B (en
Inventor
蒋明杰
靳红威
胡世昌
陈荣林
邱雪峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Jiangsu Industrial Co Ltd
Original Assignee
China Tobacco Jiangsu Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Jiangsu Industrial Co Ltd filed Critical China Tobacco Jiangsu Industrial Co Ltd
Priority to CN202110054840.6A priority Critical patent/CN112931927B/en
Publication of CN112931927A publication Critical patent/CN112931927A/en
Application granted granted Critical
Publication of CN112931927B publication Critical patent/CN112931927B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • A24C5/345Removing defective cigarettes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/32Belts or like endless load-carriers made of rubber or plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22Arrangements or mountings of driving motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0226Cigarettes

Abstract

A waste smoke extraction and conveying monitoring system and a control method thereof are disclosed, wherein the system comprises: a first motor drive of the waste smoke conveying belt is connected with an alternating current power supply through a group of three-phase power normally-open contacts of a motor control contactor K104M; the two metal straight rods are respectively arranged at the upper end and the lower end of the rectangular cloth strip in a penetrating way; the metal straight rod at the upper end is horizontally and fixedly connected to the upper part of the inner wall of the front side plate of the waste collection box; the bar magnet is horizontally and fixedly connected to the middle part of the inner wall of the rear side plate of the waste collection box and is in magnetic attraction type fit with the metal straight rod at the lower end; the upper part of the rear side plate of the waste collecting box is provided with an extraction window communicated with the inner cavity of the waste collecting box. The method comprises the following steps: and starting the equipment, and after receiving a laser drilling starting signal, extracting the waste smoke by using a monitoring system under the control of a data processing module. The system can conveniently extract the currently rejected waste smoke so as to facilitate operators to judge whether the equipment state is normal or not in time; the control method can timely analyze the quality of the waste smoke generated in the waste smoke removing process and find out whether the problem of mistaken removal exists or not.

Description

Waste smoke extraction and conveying monitoring system and control method thereof
Technical Field
The invention belongs to the technical field of cigarette equipment manufacturing, and particularly relates to a waste cigarette extraction and conveying monitoring system and a control method thereof.
Background
The MAX part of the PROTOS-M5 cigarette making machine is provided with a precise product quality detection device, unqualified cigarettes are detected by the quality detection device in the production process and then rejected to a waste cigarette conveying belt, and the waste cigarettes are conveyed to a lifter through the waste cigarette conveying belt and then lifted by the lifter to be conveyed to a waste cigarette box for centralized collection. However, the waste smoke entering the waste smoke box is mixed together, when the quality analysis of the waste smoke is needed, whether the spliced section is normally rejected or not is monitored, whether the current rejected waste smoke is mistakenly rejected or not is monitored, and the rejected quantity of the waste smoke is monitored, workers need to be additionally arranged to classify the waste smoke box, and then statistics and judgment are carried out, so that the labor load of operators is increased, the quality analysis of the waste smoke generated in the waste smoke rejection process is not facilitated, and the problem of mistaken rejection is found or not. The control method can timely analyze the quality of the waste smoke generated in the waste smoke removing process and find out whether the problem of mistaken removal exists or not.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a waste cigarette extraction and conveying monitoring system and a control method thereof, wherein the system can be used for conveniently extracting the currently removed waste cigarette so as to facilitate operators to judge whether the equipment state is normal or not in time; the control method can effectively reduce the labor load of operators, can timely analyze the quality of the waste smoke generated in the waste smoke removing process, and can quickly find out whether the problem of mistaken removal exists.
In order to achieve the aim, the invention provides a waste smoke extraction and conveying monitoring system which comprises a data processing module, a human-computer interaction interface, a relay K1M, a relay K2M, a motor control contactor K104M, an electromagnetic valve Y1, an air jet row A, a waste smoke conveying belt and a waste collection box;
the data processing module is internally provided with a counter, an L + end of the counter is connected with a high level, an M end of the counter is connected with a low level, an I0.1 end of the counter is connected with a laser drilling starting signal, an I0.0 end of the counter is connected with a removing action signal of a Y7M removing valve in a MAX part of a PROTOS-M5 cigarette making machine set, an I0.4 end of the counter is connected with a removing action signal of a Y8M removing valve in the MAX part of the PROTOS-M5 cigarette making machine set, an I0.6 end of the counter is connected with the high level through a normally closed contact of a relay K2M, an I1.0 end of the counter is connected with a B19M detection signal in the MAX-M5 cigarette making machine set, an I1.4 end of the counter is connected with a B6M counting signal in the MAX part of the PROTOS-M5 cigarette making machine set, and an I1.5 end of the counter is connected with a single cigarette extraction touch button provided in a human-machine interaction; the Q0.0 end of the low-level switch is connected with one end of a coil of a motor control contactor K104M, and the other end of the coil of the motor control contactor K104M is connected with a low level; the Q0.2 end of the relay is connected with one end of a coil of the relay K1M, and the other end of the coil of the relay K1M is connected with a low level; the Q0.0 end of the relay is also connected with one end of a coil of a relay K2M and the 6 th end of an output module A120M-A30 in the MAX part of the PROTOS-M5 respectively through a normally closed contact of the relay K1M, and the other end of the coil of the relay K2M is connected with a low level; the Q0.3 end of the electromagnetic valve is connected with an electromagnetic valve Y1, and the electromagnetic valve Y1 is connected in series with an air inlet pipeline of the jet exhaust A; one end of a normally open contact of the relay K2M is connected with the 6 th end point of an input module A120M-A8 in the MAX part of the PROTOS-M5 cigarette making machine set, and the other end of the normally open contact is connected with a high level;
the air injection row A is arranged above the bearing surface of the waste smoke conveying belt;
the waste cigarette conveying belt is driven by a first motor, the discharge end of the waste cigarette conveying belt is connected with the feed inlet of the large-inclination-angle hoister, and the discharge outlet of the large-inclination-angle hoister is connected with the feed inlet at the upper end of the waste collection box; the first motor drive is connected with an alternating current power supply through a group of three-phase power normally-open contacts of a motor control contactor K104M;
a magnetic suction drop-type waste cigarette extraction bin is arranged in the waste collection box and comprises a rectangular cloth strip, two metal straight rods and a strip-shaped magnet; the two metal straight rods are respectively arranged at the upper end and the lower end of the rectangular cloth strip in a penetrating way; the upper end of the metal straight rod is horizontally and fixedly connected to the upper part of the inner wall of the front side plate of the waste collection box, and the lower end of the metal straight rod is positioned above the bottom plate of the waste collection box when the rectangular cloth strip naturally droops; the bar magnet is horizontally and fixedly connected to the middle part of the inner wall of the rear side plate of the waste collection box and is in magnetic attraction type fit with the metal straight rod at the lower end; an extraction window communicated with the inner cavity of the waste collection box is arranged at the upper part of the rear side plate of the waste collection box, and the extraction window is arranged above the strip-shaped magnetic stripe.
Preferably, the data processing module is a PLC controller, which is a CPU 224.
Further, in order to adjust the relative height of the bar magnet, the bar magnet is fixedly connected with the rear side plate of the waste collecting box through a magnetic force adjusting screw.
Further, a breaker Q104M is connected between the three-phase power normally open contact of the K104M and an alternating current power supply in series.
According to the invention, the upper end and the lower end of the rectangular cloth strip are respectively provided with the metal straight rod, the metal straight rod at the upper end is connected with the front side plate of the waste collection box, and the metal straight rod at the lower end is matched with the bar magnet fixedly arranged on the rear side plate of the waste collection box in an attracting manner, so that a waste cigarette extraction bin can be formed when the metal straight rod at the lower end is attracted with the bar magnet, a certain amount of waste cigarettes can be conveniently received, and the normal collection function of the waste collection box can be ensured when the metal straight rod at the lower end is separated from the bar magnet; because the metal straight rod and the bar magnet are in attraction fit, after a certain amount of waste smoke is received, the metal straight rod at the lower end can be automatically separated from the bar magnet when the weight of the waste smoke in the waste smoke extraction bin reaches a set range. The extraction of the waste smoke in the waste smoke extraction bin can be facilitated by the arrangement of the extraction window; the system can timely extract and check the currently rejected waste cigarettes in normal production and daily maintenance work of the equipment, so that maintenance personnel can most visually observe the currently rejected waste cigarettes, check whether the rejected cigarettes are intact, determine what defects exist, reject by mistake and determine whether the rejection quantity is correct, can quickly judge whether the equipment state is intact and deduce the rejection reason of the current waste cigarettes, thereby reducing the maintenance time and improving the production efficiency. The system also has a waste smoke conveying control function, and can reduce the running time of a waste smoke conveying belt under the condition of not influencing the normal operation of equipment, thereby reducing the failure rate of a motor of the conveying belt and reducing the maintenance time.
The invention also provides a control method of the waste smoke extraction and conveying monitoring system, which comprises the following steps:
the method comprises the following steps: when the laser drilling starting signal is not received, Q0.0 and Q0.2 output low level, the relay K104M is controlled by the output of the 6 th end point of the output module A120M-A30 in the MAX part of the PROTOS-M5 cigarette making machine through the normally closed contact of K1M; the 6 th terminal of an input module A120M-A8 in the MAX part of the PROTOS-M5 is accessed through a normally open contact of a relay K2M, and an action switch connected to the 6 th terminal of the input module A120M-A8 is replaced;
step two: after a laser drilling starting signal is received, a Q0.2 end of the data processing module outputs a high level to control a relay K1M to be attracted, a K1M normally closed contact is disconnected, and a PROTOS-M5 cigarette making machine MAX part stops controlling a K104M; the Q0.0 end of the data processing module outputs high level, receives control over K104M, sets time A, the relay K104M is electrified, a normally open three-phase power normally open contact attracts the set time A, and the waste smoke conveying belt stops after running for the set time A;
step three: step four is executed when the extraction button is not pressed; step five is executed when the extraction button is pressed;
step four: monitoring a double cigarette rejection signal, outputting high level set time B by the Q0.0 end of a data processing module after the bobbin paper and tipping paper are rejected and counted for 2 times or detecting and rejecting 50 newly added steel seal and paper width, electrifying a relay K104M, attracting the set time B by a three-phase power normally open contact, stopping after the waste cigarette conveying belt runs for the set time B, and then controlling a counter inside the data processing module to reset;
monitoring a single cigarette rejection signal, monitoring rejection counts of a Y7M rejection valve and a Y8M rejection valve, outputting high level set time C from a Q0.0 end of a data processing module when the rejection counts reach 150, electrifying a relay K104M, attracting a three-phase power normally-open contact for set time C, stopping operation of a waste cigarette conveying belt after the set time C, and then controlling a counter inside the data processing module to zero;
step five: when the double cigarette extraction button is pressed, the data processing module receives a double cigarette extraction signal, then a high level set time D is output through a Q0.0 end, the relay K104M is electrified, the three-phase power normally-open contact of the relay K M is attracted for the set time D, the waste cigarette conveying belt stops after running for the set time D, and waste cigarettes on the waste cigarette conveying belt are emptied; manually attracting the metal straight rod at the lower end with the bar magnet; monitoring double cigarette rejection signals, outputting high level setting time E through a Q0.0 end when the double cigarette rejection signals are detected, electrifying a relay K104M, attracting the setting time E by a three-phase power normally-open contact of the relay, stopping the waste cigarette conveying belt after running for the setting time E, delaying the setting time F by a data processing module, controlling an electromagnetic valve Y1 to open for the setting time G, enabling an air injection row A to work after delaying the setting time F, blowing the waste cigarette on the waste cigarette conveying belt to the right part of the conveying belt, inputting waste materials to the right part of a feed inlet of a waste material collecting box through a large inclined elevator, entering a magnetic suction drop type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
when the single cigarette extraction button is pressed, the data processing module receives an extraction single cigarette signal, then a high level set time H is output through a Q0.0 end, a relay K104M is electrified, a three-phase power normally-open contact of the relay K M is attracted for the set time H, the operation of the waste cigarette conveying belt is stopped after the set time H, and waste cigarettes on the waste cigarette conveying belt are emptied; manually attracting the metal straight rod at the lower end with the bar magnet; monitoring a single cigarette rejection signal, outputting high level set time I through a Q0.0 end when the single cigarette rejection signal is detected, electrifying a relay K104M, attracting the set time I by a three-phase power normally-open contact, stopping the waste cigarette conveying belt after running for the set time I, delaying the set time J by a data processing module, controlling an electromagnetic valve Y1 to open the set time K, enabling an air injection row A to work after delaying the set time J, blowing the waste cigarette on the waste cigarette conveying belt to the right part of the conveying belt, inputting waste materials to the right part of a feed inlet of a waste material collecting box through a large-inclination elevator, entering a magnetic suction drop type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
step six: when the stop signal is received, the Q0.2 end of the data processing module outputs low level, the relay K1M loses power, the normally closed contact is closed, the MAX part of the PROTOS-M5 cigarette making machine set is switched on to control the relay K104M, meanwhile, the Q0.0 end of the data processing module outputs low level, and the data processing module stops controlling the relay K104M; and finishing the monitoring operation.
As a preference, the time a is set to 30 seconds; setting the time B to be 15 seconds; setting the time C to be 15 seconds; setting the time D to be 10 seconds; setting the time E to be 15 seconds; setting the time F to be 1 second; setting the time H to be 10 seconds; setting the time I to be 15 seconds; the set time J was 3 seconds.
The method can timely extract and check the currently-removed waste smoke when the waste smoke is removed, so that maintenance personnel can most visually observe the condition of the currently-removed waste smoke, the running time of a waste smoke conveyer belt can be reduced under the condition that the normal operation of equipment is not influenced, the waste smoke can be conveniently extracted, the fault rate of a conveyer belt motor can be reduced, and the maintenance time can be shortened.
Drawings
FIG. 1 is a schematic diagram of a monitoring system according to the present invention;
FIG. 2 is a flow chart of a monitoring method of the present invention;
FIG. 3 is a core circuit diagram of a data processing module according to the present invention;
FIG. 4 is a first electrical schematic of the first motor control section of the present invention;
fig. 5 is a second schematic circuit diagram of the first motor control section of the present invention.
In the figure: 1. the device comprises a waste cigarette conveying belt, 2, a large-inclination-angle hoister, 3, a waste collection box, 4, rectangular cloth strips, 5, metal straight rods, 6, bar magnets, 7, extraction windows, 8, air injection rows A and 9 and magnetic force adjusting screws.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1 to 5, the invention provides a waste smoke extraction and transportation monitoring system, which comprises a data processing module, a human-computer interaction interface, a relay K1M, a relay K2M, a motor control contactor K104M, an electromagnetic valve Y1, an air jet row a8, a waste smoke conveying belt 1 and a waste collection box 3;
the human-computer interaction interface comprises a touch display screen and a human-computer interaction controller connected with the touch display screen, wherein a touch button for extracting double cigarette signals and a touch button for extracting single cigarette signals are arranged in the touch display screen, and the human-computer interaction controller can adopt a PLC (programmable logic controller); when the touch button for extracting the double cigarette signals is pressed down, the PLC controller sends signals for extracting the double cigarettes to the outside, and when the touch button for extracting the single cigarette signals is pressed down, the PLC controller sends signals for extracting the single cigarette to the outside;
the data processing module is internally provided with a counter, an L + end of the counter is connected with a high level, an M end of the counter is connected with a low level, an I0.1 end of the counter is connected with a laser drilling starting signal, an I0.0 end of the counter is connected with a removing action signal of a Y7M removing valve in a MAX part of a PROTOS-M5 cigarette making machine set, an I0.4 end of the counter is connected with a removing action signal of a Y8M removing valve in the MAX part of the PROTOS-M5 cigarette making machine set, an I0.6 end of the counter is connected with the high level through a normally closed contact of a relay K2M, an I1.0 end of the counter is connected with a B19M detection signal in the MAX-M5 cigarette making machine set, an I1.4 end of the counter is connected with a B6M counting signal in the MAX part of the PROTOS-M5 cigarette making machine set, an I1.5 end of the counter is connected with an extraction double cigarette signal touch button provided in a human-; the Q0.0 end of the low-level switch is connected with one end of a coil of a motor control contactor K104M, and the other end of the coil of the motor control contactor K104M is connected with a low level; the Q0.2 end of the relay is connected with one end of a coil of the relay K1M, and the other end of the coil of the relay K1M is connected with a low level; the Q0.0 end of the relay is also connected with one end of a coil of a relay K2M and the 6 th end of an output module A120M-A30 in the MAX part of the PROTOS-M5 respectively through a normally closed contact of the relay K1M, and the other end of the coil of the relay K2M is connected with a low level; the Q0.3 end of the electromagnetic valve is connected with an electromagnetic valve Y1, and the electromagnetic valve Y1 is connected in series with an air inlet pipeline of an air jet row A8; one end of a normally open contact of the relay K2M is connected with the 6 th end point of an input module A120M-A8 in the MAX part of the PROTOS-M5 cigarette making machine set, and the other end of the normally open contact is connected with a high level;
the air jet exhaust A8 is arranged above the bearing surface of the waste smoke conveying belt 1;
the waste cigarette conveying belt 1 is driven by a first motor, the discharge end of the waste cigarette conveying belt is connected with the feed inlet of the large-inclination-angle hoister 2, and the discharge outlet of the large-inclination-angle hoister 2 is connected with the feed inlet at the upper end of the waste collection box 3; the first motor drive is connected with an alternating current power supply through a group of three-phase power normally-open contacts of a motor control contactor K104M;
a magnetic suction drop-type waste cigarette extraction bin is arranged in the waste collection box 3 and comprises a rectangular cloth strip 4, two metal straight rods 5 and a strip-shaped magnet 6; the two metal straight rods 5 are respectively arranged at the upper end and the lower end of the rectangular cloth strip 4 in a penetrating way; the upper end of the metal straight rod 5 is horizontally and fixedly connected to the upper part of the inner wall of the front side plate of the waste collection box 3, and the lower end of the metal straight rod 5 is positioned above the bottom plate of the waste collection box 3 when the rectangular cloth strip 4 naturally droops; the bar magnet 6 is horizontally and fixedly connected to the middle part of the inner wall of the rear side plate of the waste collection box 3 and is in magnetic attraction type fit with the metal straight rod 5 at the lower end; an extraction window 7 communicated with the inner cavity of the waste collection box 3 is arranged at the upper part of the rear side plate of the waste collection box, and the extraction window 7 is arranged above the strip-shaped magnetic stripe.
Preferably, the rectangular cloth strips 4 are made of PVC materials; the width of the rectangular cloth strip 4 in the left-right direction is consistent with that of the front side plate or the rear side plate of the waste collection box 3;
preferably, the data processing module is a PLC controller, which is a CPU 224.
In order to adjust the relative height of the bar magnet, the bar magnet 6 is fixedly connected with the rear side plate of the waste collecting box 3 through a magnetic force adjusting screw 9.
And a breaker Q104M is also connected between the three-phase power normally-open contact of the K104M and an alternating current power supply in series.
The upper end and the lower end of the rectangular cloth strip are respectively provided with the metal straight rod, the metal straight rod at the upper end is connected with the front side plate of the waste collection box, and the metal straight rod at the lower end is matched with the bar magnet fixedly arranged on the rear side plate of the waste collection box in an attracting way, so that a waste cigarette extraction bin can be formed when the metal straight rod at the lower end is attracted with the bar magnet, a certain amount of waste cigarettes can be conveniently received, and the normal collection function of the waste collection box can be ensured when the metal straight rod at the lower end is separated from the bar magnet; because metal straight-bar and bar magnet actuation cooperation, like this, after receiving a certain amount of waste smoke, when the waste smoke weight in the waste smoke extraction storehouse reached the settlement scope, can make the metal straight-bar of lower extreme break away from bar magnet automatically, the waste smoke can fall into waste material collecting box like this to prevent to cause equipment blocking. The extraction of the waste smoke in the waste smoke extraction bin can be facilitated by the arrangement of the extraction window; the system can timely extract and check the currently rejected waste cigarettes in normal production and daily maintenance work of the equipment, so that maintenance personnel can most visually observe the currently rejected waste cigarettes, check whether the rejected cigarettes are intact, determine what defects exist, reject by mistake and determine whether the rejection quantity is correct, can quickly judge whether the equipment state is intact and deduce the rejection reason of the current waste cigarettes, thereby reducing the maintenance time and improving the production efficiency. The system also has a waste smoke conveying control function, and can reduce the running time of a waste smoke conveying belt under the condition of not influencing the normal operation of equipment, thereby reducing the failure rate of a motor of the conveying belt and reducing the maintenance time.
The invention also provides a control method of the waste smoke extraction and conveying monitoring system, which comprises the following steps:
the method comprises the following steps: when the laser drilling starting signal is not received, Q0.0 and Q0.2 output low level, the relay K104M is controlled by the output of the 6 th end point of the output module A120M-A30 in the MAX part of the PROTOS-M5 cigarette making machine through the normally closed contact of K1M; the 6 th terminal of an input module A120M-A8 in the MAX part of the PROTOS-M5 is accessed through a normally open contact of a relay K2M, and an action switch connected to the 6 th terminal of the input module A120M-A8 is replaced;
step two: after a laser drilling starting signal is received, a Q0.2 end of the data processing module outputs a high level to control a relay K1M to be attracted, a K1M normally closed contact is disconnected, and a PROTOS-M5 cigarette making machine MAX part stops controlling a K104M; the Q0.0 end of the data processing module outputs high level, receives control over K104M, sets time A, the relay K104M is electrified, a normally open three-phase power normally open contact attracts the set time A, and the waste cigarette conveying belt 1 stops after running for the set time A;
step three: step four is executed when the extraction button is not pressed; step five is executed when the extraction button is pressed;
step four: monitoring a double cigarette rejection signal, outputting high level set time B by the Q0.0 end of a data processing module after the bobbin paper and tipping paper are rejected and counted for 2 times or detecting and rejecting 50 newly added steel seal and paper width, electrifying a relay K104M, attracting the set time B by a three-phase power normally open contact, stopping after the waste cigarette conveying belt 1 runs for the set time B, and then controlling a counter inside the data processing module to reset;
monitoring a single cigarette rejection signal, monitoring rejection counts of a Y7M rejection valve and a Y8M rejection valve, outputting high level set time C from a Q0.0 end of a data processing module when the rejection counts reach 150, electrifying a relay K104M, attracting the set time C by a three-phase power normally-open contact, stopping after the waste cigarette conveying belt 1 runs for the set time C, and then controlling a counter inside the data processing module to zero;
step five: when the double cigarette extraction button is pressed, the data processing module receives a double cigarette extraction signal, then a high level set time D is output through a Q0.0 end, the relay K104M is electrified, the three-phase power normally-open contact of the relay K M is attracted for the set time D, the waste cigarette conveying belt 1 stops after running for the set time D, and waste cigarettes on the waste cigarette conveying belt 1 are emptied; manually attracting the metal straight rod 5 at the lower end with the bar magnet 6; monitoring double cigarette rejection signals, outputting high level setting time E through a Q0.0 end when the double cigarette rejection signals are detected, electrifying a relay K104M, attracting the three-phase power normally-open contact for setting time E, stopping the waste cigarette conveying belt 1 after running for setting time E, delaying the setting time F by a data processing module to control an electromagnetic valve Y1 to open for setting time G, enabling an air injection row A8 to work after delaying the setting time F, blowing the waste cigarette on the waste cigarette conveying belt 1 to the right part of the conveying belt, inputting the waste material to the right part of a feed inlet of a waste material collecting box 3 through a large-inclination elevator, entering the magnetic-attraction-falling type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
when the single cigarette extraction button is pressed, the data processing module receives an extraction single cigarette signal, then, a high level set time H is output through a Q0.0 end, a relay K104M is electrified, a three-phase power normally-open contact of the relay K104M is attracted for the set time H, the waste cigarette conveying belt 1 stops after running for the set time H, and waste cigarettes on the waste cigarette conveying belt 1 are emptied; manually attracting the metal straight rod 5 at the lower end with the bar magnet 6; monitoring a single cigarette rejection signal, outputting high level setting time I through a Q0.0 end when the single cigarette rejection signal is detected, electrifying a relay K104M, attracting the three-phase power normally-open contact for setting time I, stopping the waste cigarette conveying belt 1 after running for setting time I, delaying the setting time J by a data processing module to control an electromagnetic valve Y1 to open for setting time K, enabling an air injection row A8 to work after delaying for setting time J, blowing the waste cigarette on the waste cigarette conveying belt 1 to the right part of the conveying belt, inputting the waste material to the right part of a feed inlet of a waste material collecting box 3 through a large-inclination elevator, entering a magnetic-attraction-falling type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
step six: when the stop signal is received, the Q0.2 end of the data processing module outputs low level, the relay K1M loses power, the normally closed contact is closed, the MAX part of the PROTOS-M5 cigarette making machine set is switched on to control the relay K104M, meanwhile, the Q0.0 end of the data processing module outputs low level, and the data processing module stops controlling the relay K104M; and finishing the monitoring operation.
As a preference, the time a is set to 30 seconds; setting the time B to be 15 seconds; setting the time C to be 15 seconds; setting the time D to be 10 seconds; setting the time E to be 15 seconds; setting the time F to be 1 second; setting the time H to be 10 seconds; setting the time I to be 15 seconds; the set time J was 3 seconds.
The method can timely extract and check the currently-removed waste smoke when the waste smoke is removed, so that maintenance personnel can most visually observe the condition of the currently-removed waste smoke, the running time of a waste smoke conveyer belt can be reduced under the condition that the normal operation of equipment is not influenced, the waste smoke can be conveniently extracted, the fault rate of a conveyer belt motor can be reduced, and the maintenance time can be shortened.

Claims (6)

1. A waste smoke extraction and conveying monitoring system comprises a data processing module, a human-computer interaction interface, a relay K1M, a relay K2M, a motor control contactor K104M, an electromagnetic valve Y1, an air jet row A (8), a waste smoke conveying belt (1) and a waste collection box (3); it is characterized in that;
the data processing module is internally provided with a counter, an L + end of the counter is connected with a high level, an M end of the counter is connected with a low level, an I0.1 end of the counter is connected with a laser drilling starting signal, an I0.0 end of the counter is connected with a removing action signal of a Y7M removing valve in a MAX part of a PROTOS-M5 cigarette making machine set, an I0.4 end of the counter is connected with a removing action signal of a Y8M removing valve in the MAX part of the PROTOS-M5 cigarette making machine set, an I0.6 end of the counter is connected with the high level through a normally closed contact of a relay K2M, an I1.0 end of the counter is connected with a B19M detection signal in the MAX-M5 cigarette making machine set, an I1.4 end of the counter is connected with a B6M counting signal in the MAX part of the PROTOS-M5 cigarette making machine set, and an I1.5 end of the counter is connected with a single cigarette extraction touch button provided in a human-machine interaction; the Q0.0 end of the low-level switch is connected with one end of a coil of a motor control contactor K104M, and the other end of the coil of the motor control contactor K104M is connected with a low level; the Q0.2 end of the relay is connected with one end of a coil of the relay K1M, and the other end of the coil of the relay K1M is connected with a low level; the Q0.0 end of the relay is also connected with one end of a coil of a relay K2M and the 6 th end of an output module A120M-A30 in the MAX part of the PROTOS-M5 respectively through a normally closed contact of the relay K1M, and the other end of the coil of the relay K2M is connected with a low level; the end Q0.3 of the electromagnetic valve is connected with an electromagnetic valve Y1, and the electromagnetic valve Y1 is connected in series with an air inlet pipeline of the jet row A (8); one end of a normally open contact of the relay K2M is connected with the 6 th end point of an input module A120M-A8 in the MAX part of the PROTOS-M5 cigarette making machine set, and the other end of the normally open contact is connected with a high level;
the air injection row A (8) is arranged above the bearing surface of the waste smoke conveying belt (1);
the waste smoke conveying belt (1) is driven by a first motor, the discharge end of the waste smoke conveying belt is connected with the feed inlet of the large-inclination-angle hoisting machine (2), and the discharge outlet of the large-inclination-angle hoisting machine (2) is connected with the feed inlet at the upper end of the waste collection box (3); the first motor drive is connected with an alternating current power supply through a group of three-phase power normally-open contacts of a motor control contactor K104M;
a magnetic suction drop-type waste cigarette extraction bin is arranged in the waste collection box (3), and comprises a rectangular cloth strip (4), two metal straight rods (5) and a strip-shaped magnet (6); the two metal straight rods (5) are respectively arranged at the upper end and the lower end of the rectangular cloth strip (4) in a penetrating way; the upper end of the metal straight rod (5) is horizontally and fixedly connected to the upper part of the inner wall of the front side plate of the waste collection box (3), and the lower end of the metal straight rod (5) is positioned above the bottom plate of the waste collection box (3) when the rectangular cloth strip (4) naturally droops; the bar magnet (6) is horizontally and fixedly connected to the middle part of the inner wall of the rear side plate of the waste collection box (3) and is in magnetic attraction fit with the metal straight rod (5) at the lower end; an extraction window (7) communicated with the inner cavity of the waste collection box (3) is arranged at the upper part of the rear side plate of the waste collection box, and the extraction window (7) is arranged above the strip-shaped magnetic stripe.
2. The system as claimed in claim 1, wherein the data processing module is a PLC controller, which is of the type of CPU 224.
3. The system for monitoring the extraction and transport of exhaust fumes according to claim 1 or 2, characterized in that the bar magnet (6) is fixedly connected to the rear side plate of the waste collection box (3) by means of a magnetic adjusting screw (9).
4. The system as claimed in claim 3, wherein a circuit breaker Q104M is connected in series between the three-phase power normally open contact of the K104M and the AC power supply.
5. A control method of a waste smoke extraction and conveying monitoring system is characterized by comprising the following steps:
the method comprises the following steps: when the laser drilling starting signal is not received, Q0.0 and Q0.2 output low level, the relay K104M is controlled by the output of the 6 th end point of the output module A120M-A30 in the MAX part of the PROTOS-M5 cigarette making machine through the normally closed contact of K1M; the 6 th terminal of an input module A120M-A8 in the MAX part of the PROTOS-M5 is accessed through a normally open contact of a relay K2M, and an action switch connected to the 6 th terminal of the input module A120M-A8 is replaced;
step two: after a laser drilling starting signal is received, a Q0.2 end of the data processing module outputs a high level to control a relay K1M to be attracted, a K1M normally closed contact is disconnected, and a PROTOS-M5 cigarette making machine MAX part stops controlling a K104M; the Q0.0 end of the data processing module outputs high level, receives control over K104M, sets time A, the relay K104M is electrified, a normally open three-phase power normally open contact attracts the set time A, and the waste smoke conveying belt (1) stops after running for the set time A;
step three: step four is executed when the extraction button is not pressed; step five is executed when the extraction button is pressed;
step four: monitoring a double cigarette rejection signal, outputting high level set time B by the Q0.0 end of a data processing module after the bobbin paper and tipping paper are rejected and counted for 2 times or detecting and rejecting 50 newly added steel seal and paper width, electrifying a relay K104M, attracting the set time B by a three-phase power normally open contact, stopping after the waste cigarette conveying belt (1) runs for the set time B, and then controlling a counter inside the data processing module to reset;
monitoring a single cigarette rejection signal, monitoring rejection counts of a Y7M rejection valve and a Y8M rejection valve, outputting high level set time C from a Q0.0 end of a data processing module when the rejection counts reach 150, electrifying a relay K104M, attracting the set time C by a three-phase power normally-open contact, stopping after the waste cigarette conveying belt (1) runs for the set time C, and then controlling a counter inside the data processing module to zero;
step five: when the double cigarette extraction button is pressed, the data processing module receives a double cigarette extraction signal, then, a high level set time D is output through a Q0.0 end, the relay K104M is electrified, the three-phase power normally-open contact of the relay K104M is attracted for the set time D, the waste cigarette conveying belt (1) stops after running for the set time D, and waste cigarettes on the waste cigarette conveying belt (1) are emptied; manually attracting the metal straight rod (5) at the lower end with the bar magnet (6); monitoring double cigarette rejection signals, outputting high level setting time E through a Q0.0 end when the double cigarette rejection signals are detected, electrifying a relay K104M, attracting the three-phase power normally-open contact for setting time E, stopping the waste cigarette conveying belt (1) after running for setting time E, delaying the setting time F by a data processing module to control an electromagnetic valve Y1 to open for setting time G, enabling an air jet row A (8) to work after delaying for setting time F, blowing the waste cigarette on the waste cigarette conveying belt (1) to the right part of the conveying belt, inputting the waste material to the right part of a feed inlet of a waste material collection box (3) through a large-inclination elevator, entering a magnetic-attraction-falling type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
when a single cigarette extraction button is pressed, the data processing module receives an extraction single cigarette signal, then, a high level set time H is output through a Q0.0 end, a relay K104M is electrified, a three-phase power normally-open contact of the relay K104M is attracted for the set time H, the operation of the waste cigarette conveying belt (1) is stopped after the set time H, and waste cigarettes on the waste cigarette conveying belt (1) are emptied; manually attracting the metal straight rod (5) at the lower end with the bar magnet (6); monitoring a single cigarette rejection signal, outputting high level set time I through a Q0.0 end when the single cigarette rejection signal is detected, electrifying a relay K104M, attracting the three-phase power normally-open contact for set time I, stopping the waste cigarette conveying belt (1) after running for set time I, delaying the set time J by a data processing module to control an electromagnetic valve Y1 to open for set time K, enabling an air jet row A (8) to work after delaying for set time J, blowing the waste cigarette on the waste cigarette conveying belt (1) to the right part of the conveying belt, inputting the waste material to the right part of a feed inlet of a waste material collecting box (3) through a large-inclination elevator, entering a magnetic-attraction-falling type waste cigarette extraction bin, and extracting the waste cigarette from the extraction bin;
step six: when the stop signal is received, the Q0.2 end of the data processing module outputs low level, the relay K1M loses power, the normally closed contact is closed, the MAX part of the PROTOS-M5 cigarette making machine set is switched on to control the relay K104M, meanwhile, the Q0.0 end of the data processing module outputs low level, and the data processing module stops controlling the relay K104M; and finishing the monitoring operation.
6. The method of claim 5, wherein the time A is set to 30 seconds; setting the time B to be 15 seconds; setting the time C to be 15 seconds; setting the time D to be 10 seconds; setting the time E to be 15 seconds; setting the time F to be 1 second; setting the time H to be 10 seconds; setting the time I to be 15 seconds; the set time J was 3 seconds.
CN202110054840.6A 2021-01-15 2021-01-15 Waste smoke extraction and conveying monitoring system and control method thereof Active CN112931927B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110054840.6A CN112931927B (en) 2021-01-15 2021-01-15 Waste smoke extraction and conveying monitoring system and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110054840.6A CN112931927B (en) 2021-01-15 2021-01-15 Waste smoke extraction and conveying monitoring system and control method thereof

Publications (2)

Publication Number Publication Date
CN112931927A true CN112931927A (en) 2021-06-11
CN112931927B CN112931927B (en) 2022-04-29

Family

ID=76235401

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110054840.6A Active CN112931927B (en) 2021-01-15 2021-01-15 Waste smoke extraction and conveying monitoring system and control method thereof

Country Status (1)

Country Link
CN (1) CN112931927B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111671141A (en) * 2020-07-30 2020-09-18 贵州中烟工业有限责任公司 Waste smoke conveying control method and system
CN114343233A (en) * 2022-01-21 2022-04-15 江苏中烟工业有限责任公司 Starting control system and control method of twisting device of cigarette assembler

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040102864A1 (en) * 2002-11-25 2004-05-27 James Stack System and method for high speed control and rejection
CN201541702U (en) * 2009-12-01 2010-08-11 高陵生 Rejecting and sampling device for cigarette equipment
CN105852202A (en) * 2016-05-04 2016-08-17 成都贝森伟任科技有限责任公司 Loose-end cigarette removing device
CN206407200U (en) * 2017-01-16 2017-08-15 龙岩烟草工业有限责任公司 Useless cigarette conveying control circuit and useless cigarette conveying device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040102864A1 (en) * 2002-11-25 2004-05-27 James Stack System and method for high speed control and rejection
CN201541702U (en) * 2009-12-01 2010-08-11 高陵生 Rejecting and sampling device for cigarette equipment
CN105852202A (en) * 2016-05-04 2016-08-17 成都贝森伟任科技有限责任公司 Loose-end cigarette removing device
CN206407200U (en) * 2017-01-16 2017-08-15 龙岩烟草工业有限责任公司 Useless cigarette conveying control circuit and useless cigarette conveying device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111671141A (en) * 2020-07-30 2020-09-18 贵州中烟工业有限责任公司 Waste smoke conveying control method and system
CN111671141B (en) * 2020-07-30 2022-07-15 贵州中烟工业有限责任公司 Waste smoke conveying control method and system
CN114343233A (en) * 2022-01-21 2022-04-15 江苏中烟工业有限责任公司 Starting control system and control method of twisting device of cigarette assembler

Also Published As

Publication number Publication date
CN112931927B (en) 2022-04-29

Similar Documents

Publication Publication Date Title
CN112931927B (en) Waste smoke extraction and conveying monitoring system and control method thereof
CN107986048B (en) Intelligent dust removal device of coal conveying system
CN105562362A (en) Bobbin sorting equipment and control method thereof
CN214278686U (en) Waste smoke extraction and conveying monitoring system
CN106820245B (en) Tobacco foreign matter removing device
CN206589210U (en) A kind of mixed plastic photoelectricity recognizes screening installation
CN205396629U (en) A electrical system for ZB47 packagine machine exhaust fume rejects belt transport
CN216796464U (en) Starting control system of twisting device of cigarette assembler
CN107415188A (en) One kind injection production line state monitoring device
CN214682996U (en) Quick-frozen food sorting device
CN207331145U (en) A kind of air pressure cotton box control device applied to nonwoven industry
CN110340025A (en) Automatic letter sorting machine
CN112124670B (en) Control method for preventing cigarette packet from being impacted
CN111671141B (en) Waste smoke conveying control method and system
CN110482274A (en) A kind of tobacco cutting production line removal of impurities conveying device and its control method
CN210434662U (en) Cold-end cullet recovery equipment
CN114343233A (en) Starting control system and control method of twisting device of cigarette assembler
CN202316097U (en) Automatic iron discharging system of disc type iron remover
CN208108854U (en) A kind of sintering machine unloading valve electric control system
CN109290054B (en) Automatic metal separator
CN202560528U (en) Control mechanism of vacuum pump in automatic optical detector, and automatic optical detector
CN201543503U (en) Magnetic material iron remover
CN210064540U (en) Acid-making and feeding equipment for roasting
CN213161969U (en) Device for automatically removing residual cigarettes from cigarette packaging machine
CN206172456U (en) Baling line is prevented folding packing and is put

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant