Marine cable for preventing seawater vapor erosion for ship
Technical Field
The invention relates to the technical field of marine cables, in particular to a marine cable for preventing seawater vapor erosion for a ship.
Background
A cable is a power or signal transmission device, usually consisting of several or several groups of conductors, shaped like a rope, usually twisted from several groups of conductors, insulated from each other and usually twisted around a center, the whole being covered with a highly insulating covering.
In the environment and field of application of the cable, the cable for ships includes a power cable for ships, a power cable for power, lighting, control and communication transmission for various ships in river and sea and offshore or offshore structures, and the power cable, the control cable for ships, the communication cable for ships and the like are included. Usually, the cable for ship has limited laying space, so the armor structure adopts the metal wire weaving mode, which is the biggest difference from the land common power, control and communication cable in structure
In marine cables, the using amount and the demand amount are relatively large, particularly for ships sailing at sea, the ships run at sea for a long time, sea water vapor generated by waves and sun exposure can fill the whole ships, various equipment soaked in the sea water vapor for a long time can be corroded by the sea water vapor, particularly in the aspect of electricity utilization of the ships, once the cables are corroded and damaged, the danger of electric leakage is likely to occur, particularly in the environment with high humidity in the ships, once the cables are corroded and damaged, not only can the normal operation of the ships be influenced, but also the danger of electric shock of accompanying personnel can occur, and therefore how the marine cables are resistant to corrosion in the environment filled with the sea water vapor is an important factor for ensuring the normal operation and safety of the ships.
The main improvement of the high-temperature-resistant, corrosion-resistant and high-voltage-resistant flexible cable (patent No. CN1929042B) disclosed in Chinese patent is that the insulation, shielding base material and sheath of the cable are made of silicon rubber, wherein the insulation and shielding base material is made of methyl vinyl silicon rubber, and then fine copper wire stranded conductors and a braided net are used for shielding, so that the flexibility, temperature resistance, corrosion resistance and voltage resistance of the cable are all coordinated and improved. The high-temperature-resistant, corrosion-resistant and high-voltage flexible cable is characterized in that the conductor is a fine copper wire stranded flexible conductor, the insulating, semi-conducting and insulating conductor shields and the insulating shield base material are methyl vinyl silicone rubber, the conductor shields, the insulating and the insulating shields are extruded at one time, the metal shield is a fine copper wire woven mesh, and the outer sheath is a silicone rubber or polytetrafluoroethylene sheath;
for example, the moisture-proof and corrosion-proof coaxial cable disclosed in the Chinese patent (patent No. CN103354124A) adopts a new self-prepared mineral oil corrosion-proof mixture to replace the original ointment, and is filled between an outer conductor and a sheath, so that the moisture-proof and corrosion-proof coaxial cable has excellent corrosion resistance, solves the problem of compatibility with a cable sheath material, and is not influenced in transmission performance.
The technical scheme is that the currently adopted mode is improvement on the use of a coating, a filler and a material, and although the improvement is carried out for the purpose of corrosion prevention, the defects exist, for example, the development cycle and the development cost of a new material cannot be controlled, and although the material has a certain corrosion resistance effect, the material cannot resist the corrosion of strong sea wind and sea water vapor for a long time in the full environment of sea water vapor filling, the final corrosion prevention effect is still required to depend on external device protection and artificial maintenance operation, the coating and the material can only carry out corrosion prevention within a certain time, and the time limitation is large.
In the marine cable, the use and demand are relatively large, especially in a ship sailing at sea, the ship runs at sea for a long time, sea water vapor generated by waves and sun exposure can fill the whole ship, various equipment soaked in the sea water vapor for a long time can be eroded by the sea water vapor, especially in the aspect of ship electricity utilization, once the cable is eroded and damaged, the risk of electric leakage is likely to occur, especially in the environment with high humidity in the ship, once the cable is eroded and damaged, the normal operation of the ship can not only be influenced, and even the risk of electric shock of accompanying personnel can occur, so that how the marine cable resists erosion in the environment filled with the sea water vapor is an important factor for ensuring the normal operation and safety of the ship.
Disclosure of Invention
The invention aims to provide a marine cable for preventing seawater vapor corrosion for a ship, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a marine cable of sea water vapour erosion is prevented with boats and ships, includes that top layer sheath, steam concentrate mechanism, central wire core, central cable, ground wire and docking mechanism: the water vapor concentration mechanism is arranged on the outer ring of the surface layer protective sleeve, the central wire core is installed in the middle of the inner cavity of the surface layer protective sleeve in a penetrating mode, the central cables are arranged on the outer ring of the central wire core at equal intervals, the ground wire is arranged on the outer wall of the central wire core, and the butt joint mechanisms are arranged at two ends of the surface layer protective sleeve; the water vapor concentration mechanism comprises a long binding belt and metal sheets, the metal sheets are fixedly welded on the surface of the long binding belt at equal intervals, and the long binding belt is spirally wound on the outer ring of the surface layer protective sleeve; the butt joint mechanism comprises a flow blocking ring, limiting strips and flow disturbing fan blades, wherein the limiting strips are inserted into inner cavities at two ends of the surface protective sleeve in a penetrating mode, the flow blocking ring is sleeved on the middle portion of the outer ring of the limiting strips, and the flow disturbing fan blades are welded on the outer wall of the flow blocking ring at equal intervals.
Preferably, the following components: the outer wall of the central wire core is provided with a plurality of guide grooves through mould pressing forming, the diameter of the inner cavity of each guide groove is equal to the diameter of the outer ring of the central cable and the outer ring of the ground wire, the number of the guide grooves is equal to or more than the sum of the number of the central cable and the number of the ground wire, and the central wire core is a hollow core.
Preferably, the following components: the surface of the surface protective sleeve is pressed with a thread deep groove through a pressing die, and the depth of the thread deep groove is at least half of the thickness of the surface protective sleeve.
Preferably: the long bandage is a plastic soft belt, one end, close to the outer wall of the surface layer protective sleeve, of the long bandage is fixedly connected with the inner wall of the threaded deep groove through strong glue or a thermoplastic mode, the metal sheet is a thin soft metal sheet, the metal sheet is sequentially connected with the long bandage in an end-to-end mode on the surface of the long bandage, one end, far away from the long bandage, of the metal sheet is a free end, and the width of the metal sheet is equal to that of the threaded deep groove inner cavity.
Preferably, the following components: the choke ring comprises a bottom ring, a top ring and an assembly bolt, the bottom of the assembly bolt is fixedly welded with the top of the bottom ring, an assembly hole corresponding to the assembly bolt is formed in the bottom of the top ring, and the bottom ring is fixedly connected with the assembly hole and the top ring through the assembly bolt.
Preferably: rotatory recess has all been seted up at the middle part of apical ring and bottom ring inner wall, rotatory recess inner chamber activity joint has rotatory spacing ring.
Preferably: a plurality of wire core holes are formed in the inner cavity of the limiting strip at equal intervals, and the middle of the outer wall of the limiting strip is fixedly welded with the inner wall of the rotary limiting ring.
Preferably: and two ends of the thread deep groove are opposite to the inclined surface of the turbulent fan blade.
Compared with the prior art, the invention has the beneficial effects that:
1. this marine cable of marine vapour erosion prevention for boats and ships, at first, the deep groove of unique screw thread that is equipped with on the surface layer lag is cooperating the long bandage design that has thin soft sheetmetal, the design of the deep groove of screw thread makes the sea water steam of adhesion on the cable surface when contacting the cable surface, just can directly flow along the inner wall of the deep groove of screw thread along with the accumulation of steam, then scrape and collect on the sheetmetal by the thin soft sheetmetal of incessant beating, can scrape the centralized processing with sea water steam on the one hand, on the other hand can also reduce the residual time of sea water steam on the cable surface, prevent to cause the erosion.
2. This marine cable of sea water vapour erosion is prevented with boats and ships, the foil of winding on the cable surface has pressed close to inside the cable because the factor of screw thread deep trouth, can play heat exchange, reaches heat conduction radiating purpose.
3. This marine cable of marine vapour erosion of preventing, when the flexible metal sheet was constantly beated, what scraped was not only remained the sea water vapour on the cable surface, what scraped still remained the salt stain that gets off for a long time, kept the cleanliness factor of cable all the time, on the flexible metal sheet steam just can be thrown away its surface along with the beating of metal sheet when still not having the crystallization, kept self the cleanness of cable promptly.
4. This marine cable of marine vapour erosion is prevented to boats and ships, the windage mechanism of end is receiving blowing of sea peak all the time, and little flabellum structure on its surface can change the sea wind that partial area has steam along the rotation of sea wind for it carries out the screw thread along the deep groove inner chamber of screw thread and flows, and the sea wind that has cold steam can also play and operate the cooling to the cable is inside.
5. This marine cable of sea water vapour of preventing erosion is used to boats and ships, windage mechanism is pegged graft at the protective sheath inner chamber, and there are each line rail on it, wherein the line rail can keep the position of inside cable, avoid the cable to receive the wind-blown to rock and cause inside not hard up dislocation, secondly can also extrude top layer protective sheath when windage mechanism promotes, make two sections protective sheath separation one end distances, show inside cable, carry out external or overhaul operation, need not break the skin operation, more safe and reliable.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of an explosive structure according to the present invention;
FIG. 3 is a schematic structural diagram of the docking mechanism of the present invention;
FIG. 4 is a schematic view of the core of the present invention.
In the figure: the device comprises a surface protective sleeve 1, a thread deep groove 101, a water vapor concentration mechanism 2, a long binding band 201, a metal sheet 202, a central wire core 3, a guide groove 301, a central cable 4, a ground wire 5, a butt joint mechanism 6, a flow blocking ring 601, a bottom ring 6011, a top ring 6012, an assembly bolt 6013, a limiting strip 602, a flow disturbing fan blade 603, a rotating groove 604, a wire core hole 605 and a rotating limiting ring 606.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The embodiment is as follows: referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a marine cable of marine protection sea water vapour erosion, including top layer sheath 1, steam centralization mechanism 2, center conductor core 3, center cable 4, ground wire 5 and docking mechanism 6, steam centralization mechanism 2 sets up on the outer lane of top layer sheath 1, the middle part at 1 inner chamber of top layer sheath is installed to center conductor core 3 run-through type, center cable 4 equidistance sets up on the outer lane of center conductor core 3, ground wire 5 sets up on the outer wall of center conductor core 3, docking mechanism 6 sets up the both ends at top layer sheath 1.
The water vapor concentration mechanism 2 comprises a long binding belt 201 and a metal sheet 202, wherein the metal sheet 202 is fixedly welded on the surface of the long binding belt 201 at equal intervals, and the long binding belt 201 is wound on the outer ring of the surface layer protective sleeve 1 in a spiral shape.
The docking mechanism 6 comprises a choke ring 601, a limiting strip 602 and spoiler blades 603, the limiting strip 602 is inserted into the inner cavities at two ends of the surface protective sleeve 1 in a penetrating manner, the choke ring 601 is sleeved on the middle part of the outer ring of the limiting strip 602, and the spoiler blades 603 are welded on the outer wall of the choke ring 601 at equal intervals.
Wherein, a plurality of guide grooves 301 are formed on the outer wall of the central conductor core 3 by pressing through a die, the diameter of the inner cavity of each guide groove 301 is equal to the diameter of the outer rings of the central cable 4 and the ground wire 5, the number of the guide grooves 301 is equal to or larger than the sum of the number of the central cable 4 and the ground wire 5, and the central conductor core 3 is a hollow core.
In this embodiment, the central wire core 3 of hollow state is after a plurality of metallic channel 301 is suppressed, after cable conductor joint is among metallic channel 301, the cable just can receive metallic channel 301 deformation elasticity and the 1 inner wall of top protective sheath between and pressure, under the two-way effort, inside cable just can be more firm, with this inside filler of cable has been replaced, on the one hand can make inside each cable mutually independent, it has certain space to increase the flow of inside cable heat air to have, on the other hand metallic channel 301 that the central wire core 3 of hollow state was suppressed still has certain elasticity, can also carry out real-time change according to the on-the-spot condition when later stage is used and carry out vibration frequency and cable compression space self-adaptation and change, the problem of cable cause the bending damage takes place.
Wherein, the surface of top protective sheath 1 has the deep groove of screw thread 101 through the suppression mould suppression on the surface, and the degree of depth in the deep groove of screw thread 101 is half the thickness of top protective sheath 1 at least.
In this embodiment, the deep thread grooves 101 are formed to allow ravines and vertical surfaces to appear on the surface protective sleeve 1, and in a high seawater vapor environment, the vapor adhered to the surface of the surface protective sleeve 1 directly flows to the bottoms of the ravines along the vertical surfaces, so that the problem of crystallization caused by long-time adhesion of seawater vapor is prevented, and meanwhile, the deep thread grooves 101 have a certain depth, so that the distance between cold air and cables inside the deep thread grooves can be reduced, and better heat exchange is facilitated.
Wherein, long bandage 201 is the soft area of plastic, and the one end that long bandage 201 is close to top layer protective sheath 1 outer wall is in the same place through strong glue or thermoplasticity mode and the inner wall fixed connection of screw thread deep trouth 101, and foil 202 is thin soft sheet metal, and foil 202 is head-to-tail in proper order on long bandage 201 surface, and the one end that foil 202 kept away from long bandage 201 is the free end, and the width of foil 202 equals with the width of screw thread deep trouth 101 inner chamber.
In this embodiment, wherein the long bandage 201 of the soft area type of plastic scribbles certain anticorrosive material on the surface, and direct cover is on the inner wall of screw thread deep trouth 101, the remaining steam of avoiding omitting causes the secondary corrosion, foil 202 free end can be along with the continuous swing of wind force effect, in the wobbling, foil 202 just can scrape and rub the screw thread deep trouth 101 inner wall, on the one hand scrape steam and the crystallization on the screw thread deep trouth 101 perpendicular down, on the other hand can also utilize foil 202's swing to collapse the bullet with crystallization and steam of scraping down on it to the external environment in, avoid remaining for a long time and cause the corruption to the cable, its design that receives the end connection, be enough to accomplish the collection of no omission formula and collapse the bullet.
The choke ring 601 comprises a bottom ring 6011, a top ring 6012 and an assembly bolt 6013, the bottom of the assembly bolt 6013 is fixedly welded to the top of the bottom ring 6011, an assembly hole corresponding to the assembly bolt 6013 is formed in the bottom of the top ring 6012, the bottom ring 6011 is fixedly connected with the assembly hole and the top ring 6012 through the assembly bolt 6013, rotating grooves 604 are formed in the middle of the inner walls of the top ring 6012 and the bottom ring 6011, and an inner cavity of each rotating groove 604 is movably clamped with a rotating limiting ring 606.
In this embodiment, adopt split type equipment mode design, mainly be equipment operation in the time of conveniently producing the cable, and simultaneously, multistage formula choked flow ring 601 and the design of top layer lag 1, the design of spacing 602 grafting entering top layer lag 1 inner chamber is being coordinated simultaneously, on the one hand in the production suit top layer lag 1 the time, because 1 length of top layer lag is by the segmentation design, realization suit work that can be better, spacing 602 grafting entering top layer lag 1 inner chamber in both ends can carry out the position compensation of confined space for cable top layer lag 1 expend with heat and contract with cold, avoided the cable to take place the tensile problem emergence that produces deformation influence whole quality in top layer.
Wherein, the inner cavity of the limit strip 602 is provided with a plurality of wire core holes 605 at equal intervals, and the middle part of the outer wall of the limit strip 602 is fixedly welded with the inner wall of the rotary limit ring 606.
In this embodiment, the cable core hole 605 directly restricts the positions of a plurality of internal cables one by one at the cable end, so as to ensure that the plurality of cables inside the cable are prevented from being wound together, and each section of cable is provided with a limiting strip 602, so that the heat exchange capacity of the marine cable can be enhanced section by section.
Wherein both ends of the thread deep groove 101 face the inclined surfaces of the spoiler blades 603.
In this embodiment, when vortex flabellum 603 receives sea wind pivoted time, wherein vortex flabellum 603 rotates the port department of screw thread deep trouth 101 at every turn, cold wind that vortex flabellum 603 brought just can directly enter into screw thread deep trouth 101 inner chamber and along screw thread deep trouth 101 constantly motion gradually from the port department, reduces the volume of sea water steam adhesion on the cable outermost surface on the one hand, can also carry out the heat exchange through continuous cold wind laminating cable motion simultaneously, real-time incessant to the cable.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.