CN112921060B - Method for synthesizing sucrose fatty acid ester by lipase catalysis in organic solvent - Google Patents

Method for synthesizing sucrose fatty acid ester by lipase catalysis in organic solvent Download PDF

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CN112921060B
CN112921060B CN202110280722.7A CN202110280722A CN112921060B CN 112921060 B CN112921060 B CN 112921060B CN 202110280722 A CN202110280722 A CN 202110280722A CN 112921060 B CN112921060 B CN 112921060B
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sucrose
lipase
amyl alcohol
fatty acid
organic solvent
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CN112921060A (en
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陈小龙
张珂睿
范永仙
陆跃乐
叶康
朱林江
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The invention discloses a method for catalyzing and synthesizing sucrose fatty acid ester by lipase in an organic solvent. The method is characterized in that low-toxicity organic solvent is used as a reaction medium, substrate sucrose and vinyl laurate are added, sucrose laurate monoester is synthesized under the catalysis of lipase, and alkaline substances are added to deprotonate the lipase, so that the lipase activity is greatly improved. The invention realizes the aim of obtaining higher sucrose ester yield in low-toxicity organic solvent by using biological method, and the catalytic product is almost all sucrose monoester, thus greatly simplifying the separation and purification of the product, and being a green, safe and low-cost production method.

Description

Method for synthesizing sucrose fatty acid ester by lipase catalysis in organic solvent
Field of the art
The invention relates to a method for synthesizing sucrose fatty acid ester by lipase catalysis in an organic solvent.
(II) background art
The sucrose fatty acid ester is a nonionic surfactant and has the advantages of no toxicity, good biocompatibility, no irritation, biodegradability and the like. By adjusting the chain length and substitution degree of the acyl donor, various functional characteristics of the sucrose ester, such as Critical Micelle Concentration (CMC), hydrophilic-lipophilic balance (HLB) and the like, can be adjusted in a larger range, so that the sucrose ester meets specific application conditions. Therefore, sucrose esters are widely used in the industries of foods, daily chemicals, pharmaceuticals and the like. Sucrose esters are, for example, recommended food emulsifiers for use by the national food and agricultural and world health organizations; the lauric acid sucrose monoester has strong inhibition effect on harmful bacteria such as staphylococcus aureus and the like.
The current industrial production method of sucrose ester is mainly chemical method. The chemical method uses strong polar organic solvents such as DMSO, DMF and the like as reaction media and uses potassium carbonate and the like as catalysts to synthesize sucrose ester. Although the yield of sucrose esters synthesized by chemical methods is high, it has the following drawbacks: (1) The chemical catalyst has poor regioselectivity, and the catalytic product has by-products such as diester, triester and the like besides monoester, so that the utilization rate of raw materials is greatly reduced, the separation and purification of main products are not facilitated, and the cost of downstream engineering is greatly increased; (2) The strong polar organic solvents such as DMSO and the like have high toxicity and high boiling point, and are difficult to remove by the existing separation technology, so that the application of the obtained sucrose ester in the fields of food, daily chemicals and the like is limited; (3) The chemical method has harsh reaction conditions, usually needs to react under conditions of high temperature, reduced pressure and the like, has high production cost and high requirements on production equipment, and can easily denature and color sucrose esters at high temperature, thereby reducing the yield.
In recent years, enzymatic synthesis of sucrose esters has attracted attention due to the great limitations of chemical methods, wherein lipase is the enzyme used for the synthesis of sugar esters at the earliest. The lipase has higher regioselectivity on the synthesis of the sucrose monoester, and the catalytic product is almost all 6-O-sucrose monoester. In addition, the reaction condition for synthesizing sucrose ester by an enzyme method is mild, and the production cost can be greatly reduced; moreover, the reaction medium for synthesizing sucrose ester by an enzymatic method does not contain or contains less toxic organic solvents such as DMSO and the like, thereby greatly reducing the difficulty and cost of downstream engineering of the product. However, there is no report on the industrial production of sucrose esters by an enzymatic method at present, one of the reasons for this is that the solubility of sucrose in medium-low polarity organic media is very low, thereby greatly limiting the improvement of sucrose ester yield. Therefore, few reports have been made on the use of a single low-toxicity organic system such as t-amyl alcohol as the reaction medium. For this reason, most researchers have used a mixed system of t-amyl alcohol/DMSO (V: V=4:1) as the reaction medium to promote the dissolution of sucrose, e.g., manuel Ferrer et al reported H.lanuginosa lipase/Celite to catalyze the synthesis of sucrose laurate in a mixed t-amyl alcohol/DMSO system, and sucrose monoester yields can reach 30g/L. However, a small portion of DMSO contained in the mixed system still increases the difficulty in isolation and purification of the product and limits the use of sucrose esters. On the other hand, whether lipase can maintain an active conformation in an organic solvent, perform its normal catalytic function, is still another key factor affecting sucrose ester yield. The ionisation state of the lipase largely determines its active conformation, however, little has been reported to date about the effect of the ionisation state of the lipase on the synthesis of sucrose esters in organic media.
(III) summary of the invention
In order to solve the problems, the invention adopts tertiary amyl alcohol or tertiary butyl alcohol as a reaction medium, synthesizes fatty acid sucrose ester by lipase catalysis, and initially explores the effect of adding alkaline substances on improving lipase activity, thereby realizing a green, safe and low-energy consumption sucrose ester production mode, improving the safety of sucrose ester, being applied to the fields of food and daily chemicals, simplifying downstream engineering of products and reducing the production cost of sucrose ester.
The technical scheme adopted by the invention is as follows:
A method for lipase-catalyzed synthesis of sucrose fatty acid esters in an organic solvent, the method comprising:
(1) Adding sucrose and fatty acid vinyl ester into a low-toxicity organic solvent, taking lipase as a catalyst, simultaneously adding alkaline substances and molecular sieves, and reacting for 18-24 hours at the temperature of 60-85 ℃; the low-toxicity organic solvent is tertiary amyl alcohol or tertiary butyl alcohol; the alkaline substance is one of the following: sodium laurate, triethylamine, sodium formate, sodium acetate, disodium hydrogen phosphate; the tertiary amyl alcohol or tertiary butyl alcohol is a low-toxicity and low-boiling point organic solvent, and can be used as a reaction medium to greatly improve the safety of the sucrose ester product; the added alkaline substance can regulate the ionization state of the lipase to enable the lipase to be in an active conformation, thereby improving the catalytic activity.
(2) And filtering the reaction solution, recovering lipase, washing the lipase with tertiary amyl alcohol, drying in vacuum, and recovering for later use, and obtaining the fatty acid sucrose ester in the tertiary amyl alcohol.
The sucrose is ground fine powder sucrose with small particle size, and the adding amount is 0.1-0.6 mmol/15mL, and most preferably 0.4mmol/15mL.
The fatty acid vinyl ester is lauric acid vinyl ester or stearic acid vinyl ester, and the adding amount is 1.7-3.4 mmol/15mL, and most preferably 2.25mmol/15mL.
The lipase is Novozym435 added in an amount of 75-125 mg/15mL, most preferably 100mg/15mL.
The addition amount of the alkaline substance is 30-90 mg/15mL (preferably 90mg/15 mL), and sodium laurate is most preferred.
Preferably, the molecular sieve isOr/>Molecular sieves.
The beneficial effects of the invention are mainly as follows: the invention adopts low-toxicity and low-boiling-point tertiary amyl alcohol or tertiary butyl alcohol as a reaction medium for synthesizing sucrose ester by lipase catalysis, so that the safety of the sucrose ester product is greatly improved, the invention can be applied to the fields of food and daily chemicals, and meanwhile, the downstream engineering of the product is simplified, and the production cost is reduced; on the other hand, the alkaline substance added in the invention can adjust the ionization state of the lipase to enable the lipase to be in an active conformation, thereby improving the catalytic activity, leading the yield of the sucrose ester to be close to a DMSO/tert-amyl alcohol mixed system, and being a novel method for synthesizing the sucrose ester with green safety, high efficiency and low cost.
(IV) description of the drawings
FIG. 1 is a graph showing the results of thin layer chromatography analysis of sucrose stearate.
FIG. 2 is a high performance liquid chromatogram of sucrose laurate in example 1 (t-amyl alcohol system).
(Fifth) detailed description of the invention
The present invention will be described in further detail with reference to the following specific examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Example 1:
grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into two 50mL round bottom flasks were added sucrose 0.1mmol (0.034 g), 2.25mmol (585. Mu.L) vinyl laurate, and 15mL t-amyl alcohol or t-butanol, respectively, and stirred in a 60℃water bath for 1h. Then 0.1g Novozym435, 0.09g sodium laurate and 0.4g were added respectively Molecular sieve, in a water bath kettle at 60 ℃ for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 2.32g/L and the yield is 66.9 percent by high performance liquid chromatography; sucrose monoester concentration in the tert-butanol system was 2.04g/L with 58.8% yield.
It can be seen that the yield of the tert-amyl alcohol system is higher than that of the tert-butanol system, so that the subsequent experiment uses tert-amyl alcohol as solvent.
Example 2:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added sucrose 0.08/0.1/0.4/0.6/0.8mmol, and 2.25mmol (585. Mu.L) vinyl laurate and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. Then, 0.1g of Novozym435, 0.09g of sodium laurate and 0.4g of the above-mentioned materials were added to the above-mentioned mixed solution Molecular sieve, in a water bath kettle at 60 ℃ for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 2.3/3.61/4.26/4.28/4.13g/L respectively by high performance liquid chromatography.
As can be seen, the sucrose monoester yield increases with increasing sucrose concentration, but when the sucrose concentration in the system is greater than 0.6mmol/15mL, the sucrose monoester yield decreases, so that the sucrose concentration in the system is preferably 0.1 to 0.6mmol/15 mL.
Example 3:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 1.51/1.70/2.25/3.40/3.61mmol of vinyl laurate, and 0.4mmol (0.137 g) of sucrose and 15mL of t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. To the mixture were added 0.1g Novozym435, 0.09g sodium laurate and 0.4g Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is measured by high performance liquid chromatography to be 4.86/5.40/6.42/6.40/6.37g/L respectively.
As can be seen, the yield of sucrose monoesters increases with increasing vinyl laurate concentration, but when the vinyl laurate concentration in the system is greater than 3.4mmol/15mL, the yield of sucrose monoesters decreases, so that the vinyl laurate concentration in the system is preferably 1.7 to 3.4mmol/15 mL.
Example 4:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added sucrose 0.08/0.1/0.4/0.6/0.8mmol, and 2.25mmol (585. Mu.L) of vinyl stearate and 15mL of t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. To the mixture were added 0.1g Novozym435, 0.09g sodium laurate and 0.4g Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 15.8/18.7/28.8/27.9/27.2g/L respectively by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is vinyl stearate, the concentration of sucrose in the system is preferably 0.1-0.6 mmol/15 mL.
Example 5:
grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 1.51/1.70/2.25/3.40/3.61mmol of vinyl stearate, 0.4mmol of sucrose (0.137 g) and 15mL of t-amyl alcohol, respectively, and stirred in a 75℃water bath for 1h. To the mixture were added 0.1g Novozym435, 0.09g sodium laurate and 0.4g Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 17.2/19.3/28.8/28.4/28.0g/L respectively by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is vinyl stearate, the vinyl stearate in the system is preferably 1.7-3.4 mmol/15 mL.
Example 6:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into six 50mL round bottom flasks were added sodium carbonate/sodium formate/sodium acetate/sodium laurate/disodium hydrogen phosphate 0.09g and 50. Mu.L triethylamine, 0.4mmol sucrose (0.136 g), 2.25mmol (585. Mu.L) vinyl laurate and 15mL t-amyl alcohol, respectively, and stirred in a water bath at 60℃for 1h. To the mixture was added 0.1g Novozym435 and 0.4g Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 2.04/5.83/6.08/6.37/5.44/5.96g/L respectively by high performance liquid chromatography.
It can be seen that when the fatty acid vinyl ester is vinyl laurate, the alkaline substance in the system is most preferably sodium laurate.
Example 7:
grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. To five 50mL round bottom flasks were added 0/15/30/90/100/120mg sodium laurate, 0.4mmol sucrose (0.136 g), 2.25mmol vinyl laurate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. To the mixture was added 0.1g Novozym435 and 0.4g Molecular sieve, in a water bath kettle at 60 ℃ for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 1.04/1.54/1.88/2.18/2.15/2.09g/L respectively by high performance liquid chromatography.
As can be seen, the amount of the alkaline substance sodium laurate added is preferably 30 to 90mg/15mL, and most preferably 90mg/15mL.
Example 8:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. To five 50mL round bottom flasks were added 0/15/30/90/100/120mg sodium laurate, 0.4mmol sucrose (0.136 g), 2.25mmol vinyl stearate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. To the mixture was added 0.1g Novozym435 and 0.4g Molecular sieve, in a water bath kettle at 60 ℃ for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 2.03/3.88/4.26/4.65/4.53/4.50g/L respectively measured by high performance liquid chromatography.
Similarly, when the fatty acid vinyl ester is vinyl stearate, the amount of sodium laurate as an alkaline substance added in the system is preferably 30 to 90mg/15mL, and most preferably 90mg/15mL.
Example 9:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 0.4mmol sucrose (0.136 g), 2.25mmol vinyl laurate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. 50/75/100/125/150mg Novozym435, 90mg sodium laurate and 0.4g were added to the mixture Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 2.06/4.55/6.42/6.45/6.50g/L respectively measured by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is lauric acid vinyl ester, the amount of Novozym435 added in the system is preferably 75-150 mg/15 mL.
Example 10:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 0.4mmol sucrose (0.136 g), 2.25mmol vinyl stearate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. 50/75/100/125/150mg Novozym435, 90mg sodium laurate and 0.4g were added to the mixture Molecular sieve, in a 75 ℃ water bath kettle for reaction for 24 hours. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 15.4/20.2/28.8/29.1/29.6g/L respectively by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is vinyl stearate, the amount of Novozym435 added in the system is preferably 75-150 mg/15 mL.
Example 11:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 0.4mmol sucrose (0.136 g), 2.25mmol vinyl laurate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. 100mg of Novozym435, 90mg of sodium laurate and 0.4g of sodium laurate were added to the mixture Molecular sieves were reacted in 70/75/80/85/90 ℃ water baths for 24h, respectively. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 5.68/6.42/7.44/7.46/7.32g/L respectively as measured by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is vinyl laurate, the reaction temperature of the system is preferably 85 ℃.
Example 12:
Grinding sucrose into fine powder, and drying in vacuum oven at 60deg.C for 6 hr. Into five 50mL round bottom flasks were added 0.4mmol sucrose (0.136 g), 2.25mmol vinyl stearate (585. Mu.L) and 15mL t-amyl alcohol, respectively, and stirred in a 60℃water bath for 1h. 100mg of Novozym435, 90mg of sodium laurate and 0.4g of sodium laurate were added to the mixture Molecular sieves were reacted in 70/75/80/85/90 ℃ water baths for 24h, respectively. After the reaction was completed, the reaction solution was filtered, novozym435 was recovered, and then washed with t-amyl alcohol, and dried in vacuo for use. The concentration of sucrose monoester in the tertiary amyl alcohol system is 24.5/28.8/30.1/30.5/25.4g/L respectively by high performance liquid chromatography.
As can be seen, when the fatty acid vinyl ester is vinyl stearate, the reaction temperature of the system is preferably 85 ℃.

Claims (1)

1. A method for lipase-catalyzed synthesis of sucrose fatty acid esters in an organic solvent, the method comprising:
(1) Adding sucrose and fatty acid vinyl ester into a low-toxicity organic solvent, taking lipase as a catalyst, simultaneously adding an alkaline substance and a molecular sieve, and reacting for 18-24 hours at the temperature of 60-85 ℃; the low-toxicity organic solvent is tertiary amyl alcohol or tertiary butyl alcohol; the alkaline substance is sodium laurate, and the addition amount is 30-90 mg/15 mL; the lipase is Novozym435, and the addition amount is 75-150 mg/15 mL; the sucrose is ground fine powder sucrose with small particle size, and the adding amount is 0.1-0.6 mmol/15 mL; the fatty acid vinyl ester is lauric acid vinyl ester or stearic acid vinyl ester, and the addition amount is 1.7-3.4 mmol/15 mL; the molecular sieve is a 3A or 4A molecular sieve;
(2) And filtering the reaction solution, recovering lipase, washing the lipase with tertiary amyl alcohol, drying in vacuum, and recovering for later use, and obtaining the fatty acid sucrose ester in the tertiary amyl alcohol.
CN202110280722.7A 2021-03-16 Method for synthesizing sucrose fatty acid ester by lipase catalysis in organic solvent Active CN112921060B (en)

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Citations (10)

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KR19990024110A (en) * 1998-12-04 1999-03-25 정철연 Synthesis method of sugar fatty acid ester using lipase
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CN101928738A (en) * 2010-08-23 2010-12-29 浙江工业大学 Method for synthesizing cane sugar-6-acetic ester by using lipase for catalyzing
CN102161683A (en) * 2011-02-24 2011-08-24 浙江工业大学 Method for synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity
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CN103184256A (en) * 2011-12-31 2013-07-03 浙江工业大学 Method for on-line synthesizing saccharose-6-laurate by lipase catalysis
CN103805653A (en) * 2014-01-15 2014-05-21 盐城捷康三氯蔗糖制造有限公司 Method for ultrasonic-assisted enzymatic synthesis of sucrose-6-ester suitable for industrial production
CN111763703A (en) * 2020-07-02 2020-10-13 浙江工业大学 Method for synthesizing sucrose-6-ethyl ester by enzyme method in organic solvent
WO2021022565A1 (en) * 2019-08-08 2021-02-11 广州嘉德乐生化科技有限公司 Sucrose fatty acid ester, preparation method and quantitative analysis method therefor, and application thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990024110A (en) * 1998-12-04 1999-03-25 정철연 Synthesis method of sugar fatty acid ester using lipase
CN101225420A (en) * 2007-12-19 2008-07-23 江南大学 Method for enzymatic synthesis of glucose ester of fatty acids in organic phase
CN101705257A (en) * 2009-11-13 2010-05-12 浙江工业大学 Method for catalytic synthesis of sucrose ester by lipase in two phases of water and organic solvent
CN101928738A (en) * 2010-08-23 2010-12-29 浙江工业大学 Method for synthesizing cane sugar-6-acetic ester by using lipase for catalyzing
CN102161683A (en) * 2011-02-24 2011-08-24 浙江工业大学 Method for synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity
CN102181494A (en) * 2011-03-21 2011-09-14 盐城捷康三氯蔗糖制造有限公司 Synthesis of sucrose-6-fatty acid ester through selective catalysis of immobilized aspergillus oryzae lipase
CN103184256A (en) * 2011-12-31 2013-07-03 浙江工业大学 Method for on-line synthesizing saccharose-6-laurate by lipase catalysis
CN103805653A (en) * 2014-01-15 2014-05-21 盐城捷康三氯蔗糖制造有限公司 Method for ultrasonic-assisted enzymatic synthesis of sucrose-6-ester suitable for industrial production
WO2021022565A1 (en) * 2019-08-08 2021-02-11 广州嘉德乐生化科技有限公司 Sucrose fatty acid ester, preparation method and quantitative analysis method therefor, and application thereof
CN111763703A (en) * 2020-07-02 2020-10-13 浙江工业大学 Method for synthesizing sucrose-6-ethyl ester by enzyme method in organic solvent

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