CN112901682B - Integrated brake caliper assembly - Google Patents

Integrated brake caliper assembly Download PDF

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Publication number
CN112901682B
CN112901682B CN202110056247.5A CN202110056247A CN112901682B CN 112901682 B CN112901682 B CN 112901682B CN 202110056247 A CN202110056247 A CN 202110056247A CN 112901682 B CN112901682 B CN 112901682B
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CN
China
Prior art keywords
return
tongue
integrated
friction block
clutch blocks
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CN202110056247.5A
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Chinese (zh)
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CN112901682A (en
Inventor
程志帅
夏金龙
庞士伟
龚亭怀
刘民华
周智
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Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
Original Assignee
Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
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Priority to CN202110056247.5A priority Critical patent/CN112901682B/en
Publication of CN112901682A publication Critical patent/CN112901682A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/005Components of axially engaging brakes not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/005Components of axially engaging brakes not otherwise provided for
    • F16D65/0068Brake calipers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • F16D65/095Pivots or supporting members therefor

Abstract

The invention provides an integrated brake caliper assembly, and belongs to the field of vehicle brakes. This integrated form brake caliper assembly, including pincers body support, two integrated form return spring pieces, outer clutch blocks and interior clutch blocks, two integrated form return spring piece respectively fixed set up in pincers body support along the both sides in the wheel footpath, each integrated form return spring piece along the wheel axle to ascending both sides predetermine the position department respectively with outer clutch blocks with interior clutch blocks joint, wherein, each integrated form return spring piece each predetermine the position department and all be equipped with the return tongue, each the return tongue configuration is in outer clutch blocks or interior clutch blocks receive brake fluid pressure extrusion during the return tongue compressed hydraulic braking power uninstallation back resumes, in order to promote outer clutch blocks or interior clutch blocks return. The integrated brake caliper assembly can realize that the dragging of the brake caliper assembly reaches the leading level of the industry.

Description

Integrated brake caliper assembly
Technical Field
The invention belongs to the field of vehicle brakes, and particularly relates to an integrated brake caliper assembly.
Background
The brake caliper assembly is used as an execution terminal of a whole vehicle brake system and is frequently used in the use process of a vehicle, the dragging force of the brake caliper assembly influences the energy consumption utilization rate of the whole vehicle, a part of power which is originally transmitted to wheels for driving the vehicle is consumed by dragging of the brake caliper assembly, and the visual description is that the vehicle is originally normally driven, and as a result, the brake caliper assembly drags the wheels to try to stop the rotating wheels. For vehicle users, the intuitive expression is to reduce the cruising duration (especially for pure electric vehicles) and increase the fuel consumption per hundred kilometers. Because a part of energy does useless work, the dragging force of the brake caliper assembly is converted into useless heat energy to be dissipated in the air.
Although the caliper assembly has been studied for many years, no automobile manufacturer can achieve the desired level of 0 n.m. of drag of the caliper assembly. Splayed return springs in various shapes are generally adopted to realize the active return function of the friction block. An exploded view of the brake caliper assembly is shown in FIG. 1: pincers body support 1 links together through the pilot pin with pincers body 6, 2 joints of clamping spring leaf are in the guide way of pincers body support 1, splayed return spring 5 both ends are inserted in the aperture of interior clutch blocks 4 and outer clutch blocks 3 (the depth of insertion generally is more than 8 mm), make three (interior and exterior clutch blocks and splayed return spring 5) link together, interior clutch blocks 4 and outer clutch blocks 3 pass through both ends joint in the clamping spring piece, finally form a braking pincers assembly.
Description of the working principle: a. after a driver initiates a braking operation action, a brake system hydraulically pushes a piston in a brake caliper body to move towards a brake disc, a friction block is pushed to move along a guide groove of a clamping spring piece and is finally tightly pressed on the brake disc, in the process, splayed return springs connecting the inner friction block and the outer friction block are close to each other along with the inner friction block and the outer friction block, the distance between two ends is gradually reduced, the splayed return springs generate compression deformation per se, elastic potential energy trying to flick the inner friction block and the outer friction block is formed, but the potential energy is far smaller than the hydraulic thrust applied to the friction blocks, the splayed return springs cannot be unfolded to return to a natural state, and the elastic potential energy is temporarily stored. The friction between the brake block and the brake disc generates heat, and the speed of the running vehicle is reduced after the kinetic energy of the running vehicle is converted into heat energy, so that the aim of braking and decelerating is fulfilled. After the driver continuously brakes, the kinetic energy of the vehicle is gradually reduced until the vehicle stops running and stops, and the purpose of braking and stopping is achieved. b. After braking is relieved, hydraulic pressure of a braking system is unloaded, hydraulic pressure on the back plate of the friction block is eliminated and can be almost ignored, at the moment, elastic potential energy stored by the splayed return spring during braking promotes the spring to be naturally expanded in a compressed state, and the two ends push the inner friction block and the outer friction block to move away in a back-away direction, so that the brake disc is separated, and the purpose of reducing drag force (friction between the friction block and the brake disc) of the brake caliper assembly is achieved.
The combined technology of the splayed return spring and the clamping and positioning spring piece is a common scheme for reducing drag of the brake caliper, is widely popularized and used by various automobile manufacturers at present, and is easy to realize. One is responsible for the clamping and positioning of the friction block, and the other is responsible for the return of the friction block. But the contribution to reducing the drag of the brake caliper assembly is small, and the level that the drag force of the brake caliper assembly is less than or equal to 3N.m can be basically realized. The reason is that, as shown in fig. 2, the splayed return spring 5 is positioned at the edge of the friction block, the return force applied to the friction block is not on the central linebase:Sub>A-base:Sub>A of the friction block, andbase:Sub>A force arm L always exists, so thatbase:Sub>A turning moment around the central line of the friction block is generated, the friction block cannot smoothly move along the guide groove of the clamping spring piece, and the elastic potential energy is not fully utilized to enable the friction block to move along the axial direction.
Disclosure of Invention
One object of the present invention is to provide an integrated brake caliper assembly that enables brake caliper assembly drag to reach industry leading levels.
It is a further object of the present invention to reduce costs.
Particularly, the invention provides an integrated brake caliper assembly, which comprises a caliper body bracket, two integrated return spring pieces, an outer friction block and an inner friction block, wherein the two integrated return spring pieces are respectively and fixedly arranged on two sides of the caliper body bracket along the radial direction of a wheel, preset positions of two sides of each integrated return spring piece along the axial direction of the wheel are respectively clamped with the outer friction block and the inner friction block, wherein,
each preset position of each integrated return spring piece is provided with a return tongue, and each return tongue is configured to be compressed when the outer friction block or the inner friction block is squeezed by brake hydraulic pressure and restored after hydraulic brake force is unloaded so as to push the outer friction block or the inner friction block to return.
Optionally, a guide groove recessed away from the outer friction block or the inner friction block is formed in each preset position of each integrated return spring piece, and the outer friction block or the inner friction block is provided with a clamping lug matched with the guide groove;
each return tongue and the guide groove are arranged in an up-and-down alignment mode.
Optionally, the return tongue sets up in each the guide way is along wheel axial one side, including deformation arc district and tongue piece, deformation arc district is the arc, and its one end with the guide way links to each other, the other end with the tongue piece links to each other, the tongue piece with the bottom surface of guide way is preset the angle, and the configuration is in outer clutch blocks or its tongue piece quilt when interior clutch blocks do not receive hydraulic braking force outer clutch blocks or interior clutch blocks flatten outer clutch blocks or its deformation arc district quilt when interior clutch blocks receive hydraulic braking force outer clutch blocks or interior clutch blocks compress to its deformation arc district resumes after hydraulic braking force uninstallation, in order to promote outer clutch blocks or interior clutch blocks return.
Optionally, one side of the clamp body support facing the integrated return spring piece is provided with a first groove matched with the guide groove, a concave notch facing away from the return tongue is arranged at the edge position of the first groove corresponding to the return tongue, and the notch is used for guiding the return tongue to deform along the design direction.
Optionally, a limiting groove facing away from the concave portion of the forceps body support is formed above each guide groove, the forceps body support is provided with a limiting boss matched with the limiting groove, the upper surface of the limiting groove is inclined upwards along a direction away from the forceps body support, and the lowest point of the limiting groove is abutted to the top surface of the limiting boss.
Optionally, an upward extending vertical portion is connected to an upper portion of each of the limiting grooves, the vertical portion is provided with a protruding arm which obliquely extends downward along a direction close to the inlay bracket, and a lower surface of the protruding arm abuts against the caliper body bracket.
Optionally, two of the extending arms on two sides of each integrated return spring piece in the wheel axial direction are respectively provided with a limiting protrusion oppositely arranged in the wheel axial direction, so as to limit the degree of freedom of the integrated return spring piece in the wheel axial direction.
Optionally, an inclined portion inclined obliquely upward in a direction close to the caliper body bracket is connected above the vertical portion, and a portion of the inclined portion facing one side of the caliper body bracket abuts against the caliper body bracket.
Optionally, a side, away from the return tongue, of an upper surface of each guide groove is provided with a first guide tongue extending in an axial direction of the vehicle, and an end of the first guide tongue is inclined in an obliquely upward direction;
one side of the bottom surface of each guide groove, which is far away from the return tongue, is provided with a second guide tongue extending along the axial direction of the vehicle, and the end part of the second guide tongue is obliquely arranged along the direction far away from the return tongue.
Optionally, the two return tongues of each integrated return spring piece are arranged in bilateral symmetry and aligned in the axial direction of the wheel.
The invention cancels the existing splayed return spring, innovatively adopts an integrated return spring piece to complete the return function of the friction block, namely integrates the return tongue, and arranges the return tongue for urging the friction block to return at a preset position, so that the acting force direction of the return tongue is coincided with the support axis of the guide groove, the overturning force arm can be eliminated or reduced, the return force of the return tongue is fully utilized, the return is more thorough and efficient, the friction block can return quickly and smoothly, and the dragging of the brake caliper assembly reaches the leading level of the industry.
Furthermore, the function of the splayed return spring is integrated into the integrated return spring piece, so that the clamping positioning (the inner friction block and the outer friction block) and the return function are integrated together, a sub-part can be omitted, the reduction of the brake caliper assembly cost is realized, and the market product competitiveness is improved.
Furthermore, the tongue piece and the bottom surface of the guide groove generally form an acute angle, and through the ingenious arrangement of the initial angle, the clearance between the friction block and the return tongue can be eliminated after the friction block is clamped, and proper elastic potential energy is kept to overcome the vibration of the friction block.
Furthermore, when the friction block further extrudes the return tongue, the deformation arc area of the return tongue can be compressed and deformed, a certain displacement space is just provided for the deformation arc area by the arrangement of the notch, and the deformation arc area is guided to deform towards the notch direction, so that the guiding effect of guiding the return tongue to compress in the direction beyond the design direction is achieved, and an enough return force and a correct acting force direction can be achieved when the integrated return spring piece rebounds.
The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the invention will be described in detail hereinafter by way of example and not by way of limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily to scale. In the drawings:
FIG. 1 is an exploded schematic view of a prior art brake caliper assembly;
FIG. 2 is a force diagram of a prior art brake caliper assembly;
FIG. 3 is an exploded schematic view of an integrated brake caliper assembly according to one embodiment of the present invention;
FIG. 4 is a schematic assembly view of a set of integrated return spring tabs, outer pads and inner pads of an integrated brake caliper assembly in accordance with one embodiment of the present invention;
FIG. 5 is a front view of an integrated return spring plate of the integrated brake caliper assembly according to one embodiment of the present invention;
FIG. 6 is a side view of an integrated return spring tab of the integrated brake caliper assembly according to one embodiment of the present invention;
FIG. 7 is a partial cross-sectional view of an integrated return spring plate, caliper body bracket and outer pad (or inner pad) of an integrated brake caliper assembly in an assembled state in accordance with one embodiment of the present invention;
FIG. 8 is a cross-sectional view of a return tongue and outer pad (or inner pad) of the integrated brake caliper assembly in an assembled state in accordance with one embodiment of the present invention;
FIG. 9 is a schematic view of the assembly of the integrated brake caliper assembly with the brake disc according to one embodiment of the present invention;
FIG. 10 is a schematic structural view of a caliper body bracket of an integrated brake caliper assembly according to one embodiment of the present invention;
FIG. 11 is an assembled cross-sectional view of the caliper body bracket and integrated return spring plate of the integrated brake caliper assembly in accordance with one embodiment of the present invention.
Detailed Description
FIG. 3 is an exploded schematic view of an integrated brake caliper assembly according to one embodiment of the present invention. FIG. 4 is a schematic view of the assembly of an integrated set of return spring plate 20, outer pad 30 and inner pad 40 of an integrated brake caliper assembly according to one embodiment of the present invention. As shown in fig. 3, in one embodiment, the integrated brake caliper assembly includes a caliper body bracket 10, two integrated return spring tabs 20, two outer pads 30 and two inner pads 40. The two integrated return spring pieces 20 are respectively and fixedly arranged on two sides of the caliper body support 10 along the radial direction of the wheel (see fig. 4), and the preset positions of the two sides of each integrated return spring piece 20 along the axial direction of the wheel are respectively clamped with the outer friction block 30 and the inner friction block 40. As shown in fig. 4, a return tongue 21 is provided at each predetermined position of each integrated return spring piece 20, and each return tongue 21 is configured to be compressed when the outer pad 30 or the inner pad 40 is pressed against the return tongue 21 by brake hydraulic pressure and to be restored after the hydraulic braking force is unloaded, so as to push the outer pad 30 or the inner pad 40 to return. Alternatively, the two return tongues 21 of each integrated return spring piece 20 are arranged bilaterally symmetrically and aligned in the axial direction of the wheel.
Because each integrated return spring piece 20 is respectively clamped with the outer friction block 30 and the inner friction block 40 at the preset positions on two sides in the axial direction of the wheel, force arms are generated by taking the center of the preset position as a rotation center when external force is applied to the inner friction plate and the outer friction plate outside the preset positions. The present embodiment has cancelled current splayed return spring, innovatively adopts integrated form return spring piece 20 to accomplish the function of clutch blocks return, integrated return tongue 21 promptly, and will be used for making the return tongue 21 of clutch blocks return set up in preset position department, make the effort direction of return tongue 21 coincide with the support axis (foretell centre of rotation) of guide way 22 mutually, can eliminate or reduce the upset arm of force, the return force of return tongue 21 obtains make full use of, the return is more thorough and high-efficient, make the clutch blocks can fast smooth ground return, it reaches the trade leading level to realize braking caliper assembly dragging.
Further, the integrated return spring piece 20 integrates the function of the splayed return spring, so that clamping positioning (the inner friction block 40 and the outer friction block 30) and a return function are integrated, a sub-part can be omitted, the cost of the brake caliper assembly is reduced, and the market product competitiveness is improved.
FIG. 5 is a front view of an integrated return spring plate 20 of the integrated brake caliper assembly according to one embodiment of the present invention. FIG. 6 is a side view of an integrated return spring plate 20 of the integrated brake caliper assembly according to one embodiment of the present invention. Fig. 7 is a partial cross-sectional view of an integrated return spring plate 20, caliper body bracket 10 and outer pad 30 (or inner pad 40) of an integrated brake caliper assembly in an assembled state according to an embodiment of the present invention. Referring also to fig. 6, in one embodiment, each integrated return spring plate 20 is provided with a guide groove 22 recessed away from the outer friction block 30 or the inner friction block 40 at each predetermined position. As shown in fig. 7, the outer pad 30 or the inner pad 40 is provided with a catching lug 31 matching with the guide groove 22. Alternatively, each return tongue 21 and the guide groove 22 are aligned in the up-down direction, which is the up-down direction in fig. 5.
In the embodiment, the specific connection mode of the outer friction block 30 and the integrated return spring piece 20 and the specific connection mode of the inner friction block 40 and the integrated return spring piece 20 are given, that is, the connection is realized through the matching of the guide groove 22 and the clamping lug part 31, and the positions of the guide groove 22 and the clamping lug part 31 are the preset positions in the foregoing. That is, the integrated return spring piece 20 can clamp the inner friction block 40 and the outer friction block 30, and can promote the inner friction block 40 and the outer friction block 30 to return actively.
FIG. 8 is a cross-sectional view of the integrated brake caliper assembly with the return tongue 21 and the outer pad 30 (or inner pad 40) in an assembled state, according to one embodiment of the present invention. FIG. 9 is a schematic view of the assembly of an integrated brake caliper assembly with a brake disc 200 according to one embodiment of the present invention. As shown in fig. 5, the return tongue 21 is provided on one side of each guide groove 22 in the wheel axial direction, for example, the left return tongue 21 is provided on the right of the left guide groove 22 in fig. 5, and the right return tongue 21 is provided on the left of the right guide groove 22. In one embodiment, as shown in fig. 8, the return tongue 21 comprises a deformed arc region 211 and a tongue 212. The deformed arc region 211 is arc-shaped, and has one end connected to the guide groove 22 and the other end connected to the tongue 212. The tongue 212 is at a predetermined angle with respect to the bottom surface 221 of the guide groove, and is configured such that the tongue 212 is pressed flat by the outer pad 30 or the inner pad 40 when the outer pad 30 or the inner pad 40 is not subjected to a hydraulic braking force (as in the state of the tongue 212 in fig. 8), the deformed arc region 211 is compressed by the outer pad 30 or the inner pad 40 when the outer pad 30 or the inner pad 40 is subjected to a hydraulic braking force (i.e., in the direction of the solid arrow in fig. 8), and the deformed arc region 211 is restored after the hydraulic braking force is unloaded, so as to push the outer pad 30 or the inner pad 40 to return, i.e., move in the direction of the dotted arrow in fig. 8.
Specifically, the deformed arc region 211 may be formed by connecting a plurality of arcs with different curvatures and a specific length, and one end of the arc region is transitionally connected to the guide groove 22. This deformed arc region 211 stores elastic energy when compressed, pushing the pads away from the disc 200 after braking contact, thereby allowing the disc 200 and pads to be completely separated.
The tongue piece 212 and the bottom surface 221 of the guide groove generally form an acute angle, and through the ingenious initial angle arrangement, the clearance between the friction block and the return tongue 21 can be eliminated after the friction block is clamped, and a proper elastic potential energy is kept to overcome the vibration of the friction block.
Fig. 10 is a schematic structural view of the caliper body bracket 10 of the integrated brake caliper assembly according to one embodiment of the present invention. In a further embodiment, as shown in fig. 10, a first groove 11 matching with the guide groove 22 is provided on a side of the caliper body support 10 facing the integrated return spring piece 20, a recessed notch 111 facing away from the return tongue 21 is provided at an edge position of the first groove 11 corresponding to the return tongue 21, and the notch 111 is used for guiding the return tongue 21 to deform along the design direction.
Because the friction block further extrudes the return tongue 21, the deformation arc area 211 of the return tongue 21 is compressed and deformed, and the arrangement of the notch 111 just provides a certain displacement space for the deformation arc area 211 and guides the deformation towards the notch 111, so that the guide effect of guiding the return tongue 21 to be compressed in a direction exceeding the design direction is achieved, and an enough return force and a correct acting force direction can be realized when the integrated return spring piece 20 rebounds.
FIG. 11 is an assembled cross-sectional view of the caliper body bracket 10 and the integrated return spring plate 20 of the integrated brake caliper assembly in accordance with one embodiment of the present invention. In a further embodiment, as shown in fig. 11, a limiting groove 23 recessed away from the forceps holder 10 is formed above each guiding groove 22, the forceps holder 10 is provided with a limiting protrusion 12 matching with the limiting groove 23, an upper surface 231 of the limiting groove 23 is inclined upward along a direction away from the forceps holder 10, and a lowest point thereof abuts against a top surface of the limiting protrusion 12. An upwardly extending vertical portion 24 is connected above each of the retaining grooves 23, the vertical portion 24 is provided with a projecting arm 25 (see also fig. 6) projecting obliquely downward in a direction close to the inlay holder, and a lower surface 251 of the projecting arm 25 abuts against the caliper body holder 10. As shown in fig. 6, two extension arms 25 on both sides of each integrated return spring piece 20 in the wheel axial direction are respectively provided with a limiting protrusion 26 oppositely arranged in the wheel axial direction for limiting the degree of freedom of the integrated return spring piece 20 in the wheel axial direction. As shown in fig. 11, an inclined portion 27 inclined obliquely upward in a direction approaching the caliper body support 10 is connected to an upper side of the vertical portion 24, and a portion of the inclined portion 27 facing a side 271 of the caliper body support 10 abuts on the caliper body support 10. In a further embodiment, as shown in fig. 11, a side of the upper surface of each guide groove 22, which is away from the return tongue 21, is provided with a first guide tongue 28 that protrudes in the axial direction of the vehicle, and an end of the first guide tongue 28 is inclined in an obliquely upward direction. The side of the bottom surface 221 of each guide groove, which is far away from the return tongue 21, is provided with a second guide tongue 29 which extends in the axial direction of the vehicle, and the end of the second guide tongue 29 is arranged obliquely in the direction far away from the return tongue 21.
In this embodiment, after the integrated return spring piece 20 is mounted to the caliper body bracket 10, the two limit protrusions 26 cooperate with the limit side surfaces 13 (see fig. 10) of the caliper body bracket 10 to limit the axial degree of freedom of the integrated return spring piece 20. The integrated return spring plate 20 is restrained from moving upwardly relative to the caliper body support 10 by the lower surface 251 of the projecting arm 25 engaging the inclined surface 14 (see fig. 10) of the caliper body support 10. The downward movement of the integrated return spring piece 20 relative to the caliper body bracket 10 is limited by the abutment of the upper surface 231 of the limit groove 23 with the upper surface of the limit boss 12 of the caliper body bracket 10 (see fig. 10). The lower end of the integrated return spring piece 20 is restricted from moving to the inner side (i.e., the left side in fig. 11) with respect to the caliper body bracket 10 by the bottom surface 221 of the guide groove abutting against the first groove 11 (see fig. 10) of the caliper body bracket 10, and the upper end of the integrated return spring piece 20 is restricted from moving to the inner side (i.e., the left side in fig. 11) with respect to the caliper body bracket 10 by the side 271 of the inclined portion 27 facing the caliper body bracket 10. The two limiting protrusions 26 and the four limiting surfaces can firmly clamp the integrated return spring piece 20 on the caliper body bracket 10. The first and second guide tongues 28, 29 may be used for directional guidance of the inner and outer friction blocks 40, 30 for mounting and dismounting on the integrated return spring plate 20.
The two guide grooves 22 are provided to guide the sliding movement of the inner pad 40 and the outer pad 30 during braking of the vehicle, and can be surely moved in the axial direction of the brake disk 200. The two return tongues 21 form a specific acute angle with the bottom surface 221 of the guide groove in the initial state, and the return tongues 21 are extruded after the friction block is installed, so that the angle is reduced, and the return force is reserved.
As shown in fig. 11, the lower surface of the guide groove 22 forms a specific acute angle with the bottom surface thereof in the initial state, and the lower surface of the lug of the friction block can be elastically supported after the friction block is mounted, so that the gap between the friction block and the integrated return spring piece 20 is eliminated, and a specific clamping force is maintained, so that the friction block can smoothly slide at the moment of braking and at the moment of releasing braking.
In the integral assembly, as shown in fig. 3, the caliper body holder 10 and the caliper body 50 are connected by the guide pin 101, the inner friction block 40 and the outer friction block 30 are clamped in the integrated return spring piece 20, and the integrated return spring piece 20 is clamped on the caliper body holder 10.
Thus, it should be appreciated by those skilled in the art that while various exemplary embodiments of the invention have been shown and described in detail herein, many other variations or modifications which are consistent with the principles of this invention may be determined or derived directly from the disclosure of the present invention without departing from the spirit and scope of the invention. Accordingly, the scope of the invention should be understood and interpreted to cover all such other variations or modifications.

Claims (6)

1. An integrated brake caliper assembly is characterized by comprising a caliper body support, two integrated return spring pieces, an outer friction block and an inner friction block, wherein the two integrated return spring pieces are fixedly arranged on two sides of the caliper body support in the radial direction of a wheel respectively, preset positions of two sides of each integrated return spring piece in the axial direction of the wheel are respectively clamped with the outer friction block and the inner friction block, the two integrated return spring pieces are fixedly arranged on two sides of the caliper body support in the radial direction of the wheel, the preset positions of the two sides of each integrated return spring piece in the axial direction of the wheel are respectively clamped with the outer friction block and the inner friction block,
each preset position of each integrated return spring piece is provided with a return tongue, and each return tongue is configured to be compressed when the outer friction block or the inner friction block is squeezed by hydraulic braking force and to recover after the hydraulic braking force is unloaded so as to push the outer friction block or the inner friction block to return;
each preset position of each integrated return spring piece is provided with a guide groove which is back to the outer friction block or the inner friction block and is sunken, and a limit groove which is back to the clamp body support and is sunken is formed above each guide groove;
the upper part of each limiting groove is connected with an upward extending vertical part, the vertical part is provided with a projecting arm which obliquely and downwardly extends along the direction close to the forceps body bracket, and the lower surface of the projecting arm is abutted against the forceps body bracket;
two extending arms on two sides of each integrated return spring piece in the axial direction of the wheel are respectively provided with limiting bulges which are oppositely arranged in the axial direction of the wheel and are used for limiting the degree of freedom of the integrated return spring pieces in the axial direction of the wheel;
an inclined part which is obliquely inclined upwards along the direction close to the clamp body bracket is connected above the vertical part, and the part of one side of the inclined part facing the clamp body bracket is abutted against the clamp body bracket;
the return tongue sets up in each the guide way is along wheel axial one side, including deformation arc district and tongue piece, deformation arc district is the arc, and its one end with the guide way links to each other, the other end with the tongue piece links to each other, the tongue piece with the bottom surface of guide way is preset the angle, and the configuration is in outer clutch blocks or its tongue piece quilt when interior clutch blocks do not receive hydraulic braking force outer clutch blocks or interior clutch blocks flatten outer clutch blocks or its deformation arc district quilt when interior clutch blocks receive hydraulic braking force outer clutch blocks or interior clutch blocks compress to its deformation arc district resumes after hydraulic braking force uninstallation, in order to promote outer clutch blocks or interior clutch blocks return, part deformation arc district with interior clutch blocks or on the removal route of outer clutch blocks.
2. The integrated brake caliper assembly of claim 1,
the outer friction block or the inner friction block is provided with a clamping lug part matched with the guide groove;
each return tongue and the guide groove are arranged in an up-and-down alignment mode.
3. The integrated brake caliper assembly of claim 1,
one side of the clamp body support facing the integrated return spring piece is provided with a first groove matched with the guide groove, a concave notch facing away from the return tongue is arranged at the edge position of the first groove corresponding to the return tongue, and the notch is used for guiding the return tongue to deform along the design direction.
4. The integrated brake caliper assembly of claim 3,
the clamp body support is provided with a limiting boss matched with the limiting groove, the upper surface of the limiting groove is inclined upwards along the direction far away from the clamp body support, and the lowest point of the limiting groove is abutted to the top surface of the limiting boss.
5. The integrated brake caliper assembly of claim 4,
a first guide tongue extending out along the axial direction of the vehicle is arranged on one side, away from the return tongue, of the upper surface of each guide groove, and the end part of each first guide tongue inclines in the obliquely upward direction;
one side of the bottom surface of each guide groove, which is far away from the return tongue, is provided with a second guide tongue extending along the axial direction of the vehicle, and the end part of the second guide tongue is obliquely arranged along the direction far away from the return tongue.
6. The integrated brake caliper assembly of any one of claims 1-5,
two return tongues of each integrated return spring piece are arranged in bilateral symmetry and aligned along the axial direction of the wheel.
CN202110056247.5A 2021-01-15 2021-01-15 Integrated brake caliper assembly Active CN112901682B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100051393A1 (en) * 2008-08-29 2010-03-04 Nissan Technical Center North America, Inc. Brake pad clip with integrated pad return spring and wear indicator
KR20160058444A (en) * 2014-11-17 2016-05-25 이래오토모티브시스템 주식회사 Spring pad of caliper brake for vehicle and manufacturing method thereof
CN106763341A (en) * 2016-12-02 2017-05-31 万向钱潮股份有限公司 One kind is low to drag hydraulic caliper
CN106763326A (en) * 2016-12-06 2017-05-31 南方天合底盘系统有限公司 Caliper spring leaf and its brake caliper assy
CN207005149U (en) * 2017-07-28 2018-02-13 万向钱潮(上海)汽车系统有限公司 A kind of spring sheet devices for making friction plate active return
CN107620775A (en) * 2017-10-09 2018-01-23 广州中博制动系统有限公司 One kind is low to drag spring leaf and its brake caliper assy
CN207485916U (en) * 2017-11-30 2018-06-12 浙江力邦合信智能制动系统股份有限公司 A kind of stent reed of brake caliper
CN208634247U (en) * 2018-07-20 2019-03-22 重庆长安汽车股份有限公司 Clip Reed and brake caliper for brake caliper
CN211501412U (en) * 2019-10-28 2020-09-15 浙江万向系统有限公司 Spring piece with friction plate active return structure
CN110848292A (en) * 2019-12-11 2020-02-28 广州中博制动系统有限公司 Low-drag spring piece with return function and brake caliper assembly thereof
CN211501413U (en) * 2019-12-11 2020-09-15 广州中博制动系统有限公司 Low-drag spring piece with return function
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