CN112899686A - Preparation method of super-hydrophobic aluminum-magnesium alloy material - Google Patents

Preparation method of super-hydrophobic aluminum-magnesium alloy material Download PDF

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CN112899686A
CN112899686A CN202110066335.3A CN202110066335A CN112899686A CN 112899686 A CN112899686 A CN 112899686A CN 202110066335 A CN202110066335 A CN 202110066335A CN 112899686 A CN112899686 A CN 112899686A
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aluminum
powder
magnesium
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magnesium alloy
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张建乡
孟杰
张晓�
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Suzhou Chuangtai Alloy Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/20Acidic compositions for etching aluminium or alloys thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/145Chemical treatment, e.g. passivation or decarburisation
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/10Oxidising
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
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Abstract

The invention provides a preparation method of a super-hydrophobic aluminum magnesium alloy material. The preparation steps are as follows: respectively carrying out thermal oxidation on the aluminum magnesium powder to obtain oxidized aluminum magnesium powder; loading the oxidized aluminum powder into a crucible, and heating the crucible along with a resistance furnace to completely melt the aluminum powder; adding magnesium powder into a crucible until the magnesium powder is completely melted, and then degassing and refining; after refining, standing, and pouring the alloy liquid into an aluminum-magnesium alloy material; sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then immersing the aluminum-magnesium alloy material into a hydrofluoric acid solution for treatment; taking out, washing with deionized water, drying, and spreading on an earth electrode in a low-temperature plasma treatment device for treatment; taking out, putting into an oven under a humid condition, and treating at high temperature. The super-hydrophobic aluminum-magnesium alloy prepared by the invention has good super-hydrophobic performance, and has very high application value on clean surfaces of satellite antennas and radars, surfaces of aviation materials and automobile shells and the like.

Description

Preparation method of super-hydrophobic aluminum-magnesium alloy material
Technical Field
The invention relates to the field of alloy materials, in particular to a preparation method of a super-hydrophobic aluminum-magnesium alloy material.
Background
Surface wettability is an important property of a solid and is one of the important features of a solid surface, which is determined by the chemical composition and the micro-geometry of the surface. In recent years, researchers have paid high attention to the study of the wettability of superhydrophobic surfaces and solids. By superhydrophobic surface is generally meant a surface having a contact angle greater than 150 °. The contact angle and the rolling angle of a water drop on the surface of the lotus leaf are 161.0 degrees and 2 degrees respectively, and the phenomenon is caused because the lotus leaf has a special surface micro-nano composite structure.
The super-hydrophobic surface has extremely wide application prospect in industrial and agricultural production and daily life of people: such as clean surfaces of satellite antennas and radars, drag reduction materials of submarine water bodies, pipe wall modification in the field of petrochemical industry and the like, and has very high application value. The preparation of superhydrophobic surfaces can be started from two aspects: on one hand, the low surface energy substance is modified on the rough surface; another aspect is the building of a rough structure on the surface of the hydrophobic material. However, on smooth surfaces only by changing the surface energy, the contact angle can typically only be increased up to 120 °, whereas the contact angle of a surface with fine roughness can exceed 150 °. Much research is now focused on how to form suitable roughness structures on the surface.
At present, there are many reports on methods for producing a rough surface, such as: sol-gel methods, vapor deposition methods, electrochemical methods, nanotube array methods, and the like. However, most of these methods require a special apparatus or control of a complicated experimental process. Therefore, it is important to develop a method which is simple in operation process, easy to control the reaction, and does not require large-scale equipment.
Disclosure of Invention
The technical problem to be solved is as follows: the invention aims to provide a preparation method of a super-hydrophobic aluminum-magnesium alloy material, and the prepared super-hydrophobic aluminum-magnesium alloy material has good super-hydrophobic performance and very high application value on clean surfaces of satellite antennas and radars, surfaces of aviation materials and automobile shells and the like.
The technical scheme is as follows: a preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 10-24h in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into the crucible in the step 2 until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then immersing the aluminum-magnesium alloy material into a hydrofluoric acid solution for treatment for 10 min;
step 6: taking out, washing with deionized water, oven drying, spreading on an earth electrode in a low temperature plasma processing device, and processing for 10-15 min;
and 7: taking out, placing into an oven under humid condition, and treating at high temperature for 5-8 min.
Further, the mass ratio of the aluminum powder to the magnesium powder in the step 1 is 1-8: 1.
Further, the concentration of the hydrofluoric acid solution in the step 5 is 3.75 mol/L.
Further, the processing conditions in the step 6 are as follows: the power frequency is 10-15kHz, the working voltage is 20kV, and the discharge power is 70-80W.
Further, the temperature of the oven in the step 7 is 140-.
Has the advantages that:
1. according to the invention, the super-hydrophobic surface can be prepared on the aluminum-magnesium alloy substrate through simple etching and high-temperature treatment, and the preparation method is simple and efficient.
2. The aluminum-magnesium alloy is treated by hydrofluoric acid solution and low-temperature plasma to form a surface structure with a micron-scale coarse structure, and then is oxidized at high temperature to generate related oxides, so that a nano structure is constructed again on the basis of the prior art, and a micro-nano dual-composite coarse structure is constructed.
3. The method of the invention does not have the step of low surface energy treatment, can save resources and simultaneously improve the processing technology and the processing effect.
4. The contact angle of the super-hydrophobic aluminum-magnesium alloy is higher than 165 degrees, the rolling angle is lower than 5 degrees, the contact angle of the embodiment 3 is 168.3 degrees at most, and the super-hydrophobic aluminum-magnesium alloy has good super-hydrophobic performance.
Drawings
FIG. 1 shows droplets on the surface of a superhydrophobic aluminum-magnesium alloy, which are observed by a video optical contact angle measuring instrument in example 3.
Detailed Description
Example 1
A preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 10 hours in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder, wherein the mass ratio of the aluminum powder to the magnesium powder is 1: 1;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into a crucible until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then soaking the aluminum-magnesium alloy material into a hydrofluoric acid solution with the concentration of 3.75 mol/L for treatment for 10 min;
step 6: taking out, washing with deionized water, drying, spreading on an earth electrode in a low-temperature plasma treatment device, and treating for 10min at a power frequency of 10kHz, a working voltage of 20kV and a discharge power of 70W;
and 7: taking out, placing into a 140 deg.C oven under humid condition, and treating at high temperature for 5 min.
Example 2
A preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 14h in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder, wherein the mass ratio of the aluminum powder to the magnesium powder is 3: 1;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into a crucible until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then soaking the aluminum-magnesium alloy material into a hydrofluoric acid solution with the concentration of 3.75 mol/L for treatment for 10 min;
step 6: taking out, washing with deionized water, drying, spreading on an earth electrode in a low-temperature plasma treatment device, and treating for 12min under the conditions of power frequency of 12kHz, working voltage of 20kV and discharge power of 75W;
and 7: taking out, placing in oven at 145 deg.C under humid condition, and treating at high temperature for 6 min.
Example 3
A preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 18h in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder, wherein the mass ratio of the aluminum powder to the magnesium powder is 5: 1;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into a crucible until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then soaking the aluminum-magnesium alloy material into a hydrofluoric acid solution with the concentration of 3.75 mol/L for treatment for 10 min;
step 6: taking out, washing with deionized water, drying, spreading on an earth electrode in a low-temperature plasma treatment device, and treating for 14min at a power frequency of 14kHz, a working voltage of 20kV and a discharge power of 75W;
and 7: taking out, placing in oven at 145 deg.C under humid condition, and treating at high temperature for 7 min.
Example 4
A preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 24 hours in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder, wherein the mass ratio of the aluminum powder to the magnesium powder is 8: 1;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into a crucible until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then soaking the aluminum-magnesium alloy material into a hydrofluoric acid solution with the concentration of 3.75 mol/L for treatment for 10 min;
step 6: taking out, washing with deionized water, drying, spreading on an earth electrode in a low-temperature plasma treatment device, and treating for 15min under the conditions of power frequency of 15kHz, working voltage of 20kV and discharge power of 80W;
and 7: taking out, placing in a 150 deg.C oven under humid condition, and treating at high temperature for 8 min.
Comparative example 1
A preparation method of a super-hydrophobic aluminum magnesium alloy material comprises the following steps:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 10 hours in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder, wherein the mass ratio of the aluminum powder to the magnesium powder is 1: 1;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into a crucible until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then soaking the aluminum-magnesium alloy material into a hydrofluoric acid solution with the concentration of 3.75 mol/L for treatment for 10 min;
step 6: taking out, washing with deionized water, drying, spreading on an earth electrode in a low-temperature plasma treatment device, and treating for 10min at a power frequency of 10kHz, a working voltage of 20kV and a discharge power of 70W;
and 7: taking out, placing into prepared 1.0wt% fluorosilane ethanol solution, soaking for 30 min, then placing into a drying oven, and drying at 120 deg.C.
The contact angle is measured by adopting an OCA20 video optical contact angle measuring instrument, the water drop used in the measurement is 5 mu L, the average value of the measurement is obtained at 5 different positions, the advancing contact angle and the retreating contact angle are measured by a method for increasing or reducing the volume of the water drop, and the change rate of the volume of the water drop is 2.0 mu L/s.
TABLE 1 contact and roll angles on the surface of Al-Mg alloys
Figure 206783DEST_PATH_IMAGE002
As can be seen from Table 1, the contact angles of all the examples are higher than 165 degrees, higher than 150 degrees of the conventional superhydrophobic material, the rolling angles are lower than 5 degrees, the contact angle of the example 3 is at most 168.3 degrees, and the superhydrophobic performance is good.

Claims (5)

1. The preparation method of the super-hydrophobic aluminum-magnesium alloy material is characterized by comprising the following steps of:
step 1: respectively placing aluminum powder and magnesium powder with the total weight of 100g in an evaporating dish, flatly paving, placing in a drying box at 75 ℃, and oxidizing for 10-24h in a normal-pressure air environment to obtain oxidized aluminum powder and magnesium powder;
step 2: loading oxidized aluminum powder into a crucible, heating the crucible along with a resistance furnace, and scattering a layer of covering agent consisting of potassium chloride and magnesium chloride on the liquid surface after the aluminum powder is completely melted;
and step 3: adding magnesium powder into the crucible in the step 2 until the magnesium powder is completely melted, and then adding aluminum chloride or zinc chloride for degassing and refining;
and 4, step 4: after refining, standing, filtering the alloy liquid through a porous ceramic plate twice, and pouring into an aluminum magnesium alloy material;
and 5: sequentially carrying out ultrasonic oscillation cleaning on the aluminum-magnesium alloy material by using acetone and deionized water, and then immersing the aluminum-magnesium alloy material into a hydrofluoric acid solution for treatment for 10 min;
step 6: taking out, washing with deionized water, oven drying, spreading on an earth electrode in a low temperature plasma processing device, and processing for 10-15 min;
and 7: taking out, placing into an oven under humid condition, and treating at high temperature for 5-8 min.
2. The method for preparing the superhydrophobic aluminum-magnesium alloy material according to claim 1, wherein the mass ratio of the aluminum powder to the magnesium powder in the step 1 is 1-8: 1.
3. The method for preparing a superhydrophobic aluminum magnesium alloy material according to claim 1, wherein the concentration of the hydrofluoric acid solution in the step 5 is 3.75 mol/L.
4. The method for preparing the superhydrophobic aluminum magnesium alloy material according to claim 1, wherein the treatment conditions in the step 6 are as follows: the power frequency is 10-15kHz, the working voltage is 20kV, and the discharge power is 70-80W.
5. The method as claimed in claim 1, wherein the oven temperature in step 7 is 140-150 ℃.
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Application publication date: 20210604